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heroal roller shutter systems

heroal roller shutter systems · PDF fileheroal roller shutter slats | 5 Roller shutter slats Extremely durable and particularly energy-efficient Top-quality materials, technical solutions

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Page 1: heroal roller shutter systems · PDF fileheroal roller shutter slats | 5 Roller shutter slats Extremely durable and particularly energy-efficient Top-quality materials, technical solutions

heroal roller shutter systems

Page 2: heroal roller shutter systems · PDF fileheroal roller shutter slats | 5 Roller shutter slats Extremely durable and particularly energy-efficient Top-quality materials, technical solutions

2 | heroal roller shutter systems

Page 3: heroal roller shutter systems · PDF fileheroal roller shutter slats | 5 Roller shutter slats Extremely durable and particularly energy-efficient Top-quality materials, technical solutions

heroal roller shutter systems | 3

System overview

Roller shutter slats

Angular porch panel systems

Rounded porch panel systems

Flush mounting panel systems

Guide rails

End slats

heroal service

from page 4

from page 24

from page 30

from page 34

Page 40

Page 41

Page 42

Page 4: heroal roller shutter systems · PDF fileheroal roller shutter slats | 5 Roller shutter slats Extremely durable and particularly energy-efficient Top-quality materials, technical solutions

4 | heroal roller shutter slats

Energy saving

The roller shutter saves energy on heating and offers passive temperature control. On cold nights, the heat loss is significantly reduced thanks to the air cushion between the window and the roller shutter. In summer, automatically controlled roller shutters ensure that the air-conditioning unit does not need to be used.

Soundproofing

Thanks to their system combining double-walled aluminium and polyurethane foam filling, heroal roller shutter systems ensure optimum soundproofing.

Page 5: heroal roller shutter systems · PDF fileheroal roller shutter slats | 5 Roller shutter slats Extremely durable and particularly energy-efficient Top-quality materials, technical solutions

heroal roller shutter slats | 5

Roller shutter slatsExtremely durable and particularly energy-efficient

Top-quality materials, technical solutions fine-tuned to the smallest detail and a wide variety of design options distinguish the efficient technology available from heroal. These are benefits that speak for themselves. For decades, heroal has been the reliable partner of architects, building constructors and processors thanks to its innovative solutions made of aluminium and aluminium composite materials for the building shell.

Planners appreciate the variety of design options, building constructors can realise their individual wishes with a reliable system and our partners benefit from the economical and efficient heroal system solutions.

The world of heroal roller shutters brings unique benefits with every product: heroal roller shutters are long-lasting and guarantee high burglary protection. Top surface quality and high stability enable opening widths that would not be possible with plastic roller shutters, as well as providing high wind resistance. Its energy efficiency is also clear: an energy saving of as much as 44% overnight can be achieved with a lowered heroal roller shutter. Even the design is impressive: a multitude of durable and stable colour tones provide ample opportunity for individual design.

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Product overviewheroal RS 32 Page 6

heroal RS 37 Page 7

heroal RS 37 SL Page 8

heroal RS 37 RC 2 Page 10

heroal RS 37 RC 3 Page 11

heroal RS 38 Page 12

heroal RS 41 Page 13

heroal RS 42 Page 15

heroal RS 52 Page 16

heroal RS 54 Page 17

heroal RS 55 Page 18

heroal RS 55 SL Page 19

heroal RS 53 RC 2 Page 20

heroal RS 53 RC 3 Page 21

System dimensions Page 22 and system properties

Page 6: heroal roller shutter systems · PDF fileheroal roller shutter slats | 5 Roller shutter slats Extremely durable and particularly energy-efficient Top-quality materials, technical solutions

6 | heroal roller shutter slats

heroal RS 32Scale 1:1

heroal RS 32Small roller shutter slat with high level of wind resistance

The small coverage width of 32 mm gives the heroal RS 32 – the smallest roller shutter slat in the system – its strength. This is because thanks to the compact design, it meets the requirements of wind resistance class 3 with an element width of 2700 mm.

System dimensions and system properties» Coverage width: 32 mm» Max. width / height: 3700 mm / 3500 mm» Max. area: 7.5 m2

» Finished curtain weight: 4.8 kg/m2

» Wind resistance class 3 with element widths up to 2700 mm» Optimised noise insulation: +10 dB» Very durable thanks to thick walls and polyurethane foam

filling» Hail class 4

Design options» Potential total U factor value improvement of up to

42 percent» Highly weather-resistant surface with 2-layer thick coating» Wide selection of colours

8.5

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heroal RS 37Scale 1:1

Benefits of the heroal RS 37 include the tight winding and small barrel diameter (Ø 165 mm at a curtain height of 2500 mm). This is achieved thanks to the use of the most delicate slat in the heroal range (a nominal thickness of only 8 mm) – a perfect solution for construction requirements for very small box sizes.

System dimensions and system properties» Coverage width: 37 mm» Max. width / height: 3000 mm / 3500 mm» Max. area: 6.2 m2

» Finished curtain weight: 3.5 kg/m2

» Wind resistance class 2 with element widths up to 2800 mm» Optimised noise insulation: +10 dB» Very durable thanks to thick walls and polyurethane foam

filling» Hail class 4

Design options» Potential total U factor value improvement of up to

44 percent » Highly weather-resistant surface with 2-layer thick coating» Wide selection of colours

heroal RS 37Little space required thanks to very small barrel diameter

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Page 8: heroal roller shutter systems · PDF fileheroal roller shutter slats | 5 Roller shutter slats Extremely durable and particularly energy-efficient Top-quality materials, technical solutions

8 | heroal roller shutter slats

heroal RS 37 SLScale 1:1

heroal RS 37 SLExtremely durable and burglar-resistant

The exceptional material strength and special foam compound make the heroal RS 37 SL an unrivalled, extremely durable roller shutter slat. It fulfils the requirements of wind resistance class 4 with element widths of up to 3000 mm as well as technical directive TR 111 from the BVRS (German federal association for manufacturers of roller shutters and sun protection) for protection against burglaries.

System dimensions and system properties» Coverage width: 37 mm» Max. width / height: 4000 mm / 4000 mm» Max. area: 9.0 m2

» Finished curtain weight: 5.9 kg/m2

» Wind resistance class 4 with element widths up to 3000 mm» Burglary resistance in accordance with technical directive

TR 111 from the BVRS (German federal association for manufacturers of roller shutters and sun protection)

» Optimised noise insulation: +10 dB» Extremely durable thanks to exceptional material thickness

and special foam filling» Hail class 3

Design options» Potential total U factor value improvement of up to

42 percent» Elegant slat design» Highly weather-resistant surface with 2-layer thick coating

9

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Page 9: heroal roller shutter systems · PDF fileheroal roller shutter slats | 5 Roller shutter slats Extremely durable and particularly energy-efficient Top-quality materials, technical solutions

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10 | heroal roller shutter slats

heroal RS 37 RC 2Scale 1:1

heroal RS 37 RC 2RC 2 security roller shutter slat with burglary resistance

The foam filling, strengthened with melamin resin, gives the elegant heroal RS 37 RC 2 slat, which weighs 8.0 kg/m², its excellent bending strength and stability. With a coverage width of 37 mm and a nominal thickness of 9.5 mm the slat is tested and approved up to resistance class RC 2 in accordance with DIN 1627. The heroal RS 37 RC 2 has also been awarded hail class 6.

System dimensions and system properties» Coverage width: 37 mm» Max. width / height: 4200 mm / 4000 mm» Max. area: 10.5 m2

» Finished curtain weight: 8.0 kg/m2

» Wind resistance class 6 with element widths up to 2300 mm» Burglary resistance: RC 2» Optimised noise insulation: +10 dB Design» Extremely durable thanks to foam filling strengthened with

melamin resin» Hail class 6

Design options» Potential total U factor value improvement of up to

41 percent» Highly weather-resistant surface with 2-layer thick coating

9.5

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heroal RS 37 RC 3Scale 1:1

The heroal roll-formed roller shutter slats RS 37 RC 3, made from high-grade steel alloy, are extremely durable and resilient. heroal systems with high-grade steel roller shutter slats and filled with a durable two-component composite material are tested and approved to resistance class RC 3, in accordance with DIN 1627. The heroal RS 37 RC 3 achieves the maximum hail protection, class 7, no optical or mechanical damage occurs at all.

System dimensions and system properties» Coverage width: 37 mm» Max. width / height: 5000 mm / 4000 mm» Max. area: 12.0 m2

» Finished curtain weight: 14.0 kg/m2

» Wind resistance class 6 with element widths up to 3000 mm» Available in resistance classes RC 2 and RC 3» Optimised noise insulation: +10 dB» Very high resistance level, with infill panel made of

two-component composite material» Hail class 7 (max.)

Design options» Potential total U factor value improvement of up to

56 percent

heroal RS 37 RC 3High-grade steel slats with extremely high resistance level

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12 | heroal roller shutter slats

heroal RS 38Scale 1:1

heroal RS 38The roller shutter for high wind loads

The heroal RS 38 is a safe roller shutter solution particularly for regions with high wind loads. Excellent wind load values – resistance class 4 for element widths up to 2600 mm – are the result of the high stability of this roller shutter slat.

System dimensions and system properties» Coverage width: 38 mm» Max. width / height: 3700 mm / 3800 mm» Max. area: 8.0 m2

» Finished curtain weight: 4.5 kg/m2

» Wind resistance class 4 with element widths up to 2600 mm» Optimised noise insulation: +10 dB» Very durable thanks to thick walls and polyurethane foam

filling» Hail class 3

Design options» Potential total U factor value improvement of up to

42 percent» Highly weather-resistant surface with 2-layer thick coating» Wide selection of colours

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heroal RS 41Scale 1:1

The heroal RS 41 has a large coverage width (41 mm) and narrow nominal thickness (8.5 mm), which means that it winds up very tightly and is best suited for use in small roller shutter boxes (Ø 185 mm barrel diameter with a curtain height of 2500 mm). The extremely durable roller shutter slat with low weight (3.7 kg / m2) fulfils wind load values of resistance class 3 with element widths up to 2900 mm.

System dimensions and system properties» Coverage width: 41 mm» Max. width / height: 3500 mm / 3500 mm» Max. area: 7.0 m2

» Finished curtain weight: 3.7 kg/m2

» Wind resistance class 3 with element widths up to 2900 mm» Optimised noise insulation: +10 dB» Very durable thanks to polyurethane foam filling» Hail class 2

Design options» Potential total U factor value improvement of up to

43 percent» Highly weather-resistant surface with 2-layer thick coating» Wide selection of colours

heroal RS 41Tightly wound slat with wide coverage width

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Page 15: heroal roller shutter systems · PDF fileheroal roller shutter slats | 5 Roller shutter slats Extremely durable and particularly energy-efficient Top-quality materials, technical solutions

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heroal RS 42Scale 1:1

heroal RS 42Robust, tightly wound slat with 42 mm coverage width

The heroal RS 42 provides space-saving, tight winding with a weight of 3.9 kg / m2 and with an element width of 2900 mm. It achieves the very good values of wind resistance class 3 thanks to a robust wall thickness of 9.3 mm.

System dimensions and system properties» Coverage width: 42 mm» Max. width / height: 3500 mm / 3500 mm» Max. area: 7.0 m2

» Finished curtain weight: 3.9 kg/m2

» Wind resistance class 3 with element widths up to 2900 mm» Optimised noise insulation: +10 dB» Very durable thanks to thick walls and polyurethane foam

filling» Hail class 3

Design options» Potential total U factor value improvement of up to

43 percent» Highly weather-resistant surface with 2-layer thick coating» Wide selection of colours

9.3

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Page 16: heroal roller shutter systems · PDF fileheroal roller shutter slats | 5 Roller shutter slats Extremely durable and particularly energy-efficient Top-quality materials, technical solutions

16 | heroal roller shutter slats

heroal RS 52Scale 1:1

heroal RS 52The roller shutter slat for high wind resistance

The durable roller shutter slats of the 50s series also characterise the heroal RS 52. With a nominal thickness of 13.5 mm and the polyurethane foam filling, the slat achieves excellent wind load values – wind resistance class 4 for element widths up to 2700 mm. It is most suitable for use in small roller shutter boxes (Ø 183 mm barrel diameter with a curtain height of 2000 mm).

System dimensions and system properties» Coverage width: 52 mm» Max. width / height: 4500 mm / 3800 mm» Max. area: 9.0 m²» Finished curtain weight: 4.0 kg / m²» Wind resistance class 4 with element widths up to 2700 mm» Optimised noise insulation: +10 dB» Very durable thanks to thick walls and polyurethane foam

filling» Hail class 5

Design options» Potential total U factor value improvement of up to

43 percent» Highly weather-resistant surface with 2-layer thick coating» Wide selection of colours

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heroal RS 54Small barrel diameter even for conventional porch systems

The outstanding winding function of the 50s series also characterises the heroal RS 54. The perfect geometry of the slat ensures the low barrel diameter (Ø 210 mm barrel diameter with a curtain height of 2800 mm). These dimensions mean that the slat can also be installed in conventional porch roller shutter systems with the smallest of boxes.

System dimensions and system properties» Coverage width: 54 mm» Max. width / height: 4500 mm / 3800 mm» Max. area: 9.0 m2

» Finished curtain weight: 4.2 kg/m2

» Wind resistance class 4 with element widths up to 3200 mm» Optimised noise insulation: +10 dB» High degree of stability thanks to polyurethane foam filling

and thick walls» Hail class 5

Design options» Potential total U factor value improvement of up to

41 percent» Highly weather-resistant surface with 2-layer thick coating» Wide selection of colours

13.5

54 7

heroal RS 54Scale 1:1

Page 18: heroal roller shutter systems · PDF fileheroal roller shutter slats | 5 Roller shutter slats Extremely durable and particularly energy-efficient Top-quality materials, technical solutions

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heroal RS 55Scale 1:1

heroal RS 55 Design flexibility thanks to small box sizes

The heroal RS 55 is perfect for use with box sizes from 180 mm. This enables additional options when designing the look of a façade. The slat also impresses with its excellent winding function and a high wind resistance.

System dimensions and system properties» Coverage width: 55 mm» Max. width / height: 4500 mm / 3800 mm» Max. area: 9.0 m2

» Finished curtain weight: 3.9 kg/m2

» Wind resistance class 5 with element widths up to 2700 mm» Optimised noise insulation: +10 dB» Very durable thanks to thick walls and polyurethane foam

filling» Hail class 5

Design options» Potential total U factor value improvement of up to

43 percent» Highly weather-resistant surface with 2-layer thick coating» Wide selection of colours

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heroal RS 55 SLExtremely durable and suitable for all applications

As the most durable slat of the 50s series, the heroal RS 55 SL meets the requirements of technical directive TR 111 from the BVRS (German federal association for manufacturers of roller shutters and sun protection) for enhanced protection against burglaries and achieves excellent wind load values of resistance class 6 with element widths up to 2800 mm.

System dimensions and system properties» Coverage width: 55 mm» Max. width / height: 5000 mm / 4000 mm» Max. area: 12.0 m2

» Finished curtain weight: 5.4 kg/m2

» Wind resistance class 6 with element widths up to 2800 mm» Improved burglary resistance in accordance with technical

directive TR 111 from the BVRS (German federal association for manufacturers of roller shutters and sun protection)

» Optimised noise insulation: +10 dB» Optimum stability thanks to polyurethane foam filling and

very thick walls» Hail class 5

Design options» Potential total U factor value improvement of up to

43 percent» Highly flexible field of application as a roller shutter or roller

door» Highly weather-resistant surface with 2-layer thick coating» Wide selection of colours

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heroal RS 55 SLScale 1:1

Page 20: heroal roller shutter systems · PDF fileheroal roller shutter slats | 5 Roller shutter slats Extremely durable and particularly energy-efficient Top-quality materials, technical solutions

20 | heroal roller shutter slats

heroal RS 53 RC 2Scale 1:1

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heroal RS 53 RC 2 Highly durable and secure thanks to 14 mm nominal thickness

The extremely rigid Standard Safe slats feature a nominal thickness of 14 mm and a foam filling strengthened with melamin resin, and are designed for the installation of security roller shutters up to resistance class 2 / RC 2. The heroal RS 53 RC 2 achieves excellent wind load values of up to resistance class 6 with element widths up to 3200 mm. The heroal RS 53 RC 2 has also been awarded hail class 6.

System dimensions and system properties» Coverage width: 51 mm» Max. width / height: 5500 mm / 4000 mm» Max. area: 16.5 m2

» Finished curtain weight: 10.5 kg/m2

» Wind resistance class 6 with element widths up to 3200 mm» Enhanced burglary resistance: RC 2» Optimised noise insulation: +10 dB» Extremely durable thanks to 14 mm nominal thickness and

foam filling strengthened with melamin resin» Hail class 6

Design options» Potential total U factor value improvement of up to

42 percent» Highly weather-resistant surface with 2-layer thick coating

Page 21: heroal roller shutter systems · PDF fileheroal roller shutter slats | 5 Roller shutter slats Extremely durable and particularly energy-efficient Top-quality materials, technical solutions

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heroal RS 53 RC 3Scale 1:1

heroal RS 53 RC 3 High-grade steel slats with extremely high resistance level

The heroal RS 53 RC 3, which is roll-formed from a special high-grade steel alloy and filled with a heavy-duty two-component composite material, fulfils the most demanding of security requirements: it can withstand wind loads up to resistance class 6 with element widths up to 4000 mm and offers increased burglary resistance up to resistance class 3. The heroal RS 53 RC 3 achieves the maximum hail protection, class 7, no optical or mechanical damage occurs at all.

System dimensions and system properties» Coverage width: 51 mm» Max. width / height: 6000 mm / 4000 mm» Max. area: 18.0 m2

» Finished curtain weight: 18.0 kg/m2

» Wind resistance class 6 with element widths up to 4000 mm» Available with resistance class up to RC 3» Optimised noise insulation: +10 dB» Hail class 7 (max.)» Very high resistance level, with infill panel made of

two-component composite material

Design options» Potential total U factor value improvement of up to

56 percent

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Page 22: heroal roller shutter systems · PDF fileheroal roller shutter slats | 5 Roller shutter slats Extremely durable and particularly energy-efficient Top-quality materials, technical solutions

22 | heroal roller shutter slats

Description RS 32 RS 37 RS 37 SL

RS 37 RC 2

RS 37 RC 3

RS 38 RS 41 RS 42 RS 52 RS 54 RS 55 RS 55 SL

RS 53 RC 2

RS 53 RC 3

Coverage width (mm) 32 37 37 37 37 38 41 42 52 54 55 55 51 51

Nominal thickness (mm) 8.5 8.0 9.0 9.5 9.5 9.0 8.5 9.3 13.5 13.5 14.0 14.0 14.0 14.0

Weight (kg/m²) 4.8 3.5 5.9 8.0 14.0 4.5 3.7 3.9 4 4.2 4.6 5.4 10.5 18.0

Max. width (mm) 3700 3000 4000 4200 5000 3700 3500 3500 4500 4500 4500 5000 5500 6000

Max. height (mm) 3500 3500 4000 4000 4000 3800 3500 3500 3800 3800 3800 4000 4000 4000

Max. area (m2) 7.5 6.2 9.0 10.5 12.0 8.0 7.0 7.0 9 9.0 9.0 12.0 16.5 18.0

System dimensions

System properties

System dimensions and system properties: comparison tables

Description RS 32 RS 37 RS 37 SL

RS 37 RC 2

RS 37 RC 3

RS 38 RS 41 RS 42 RS 52 RS 54 RS 55 RS 55 SL

RS 53 RC 2

RS 53 RC 3

Wind load resistance* 2 1 4 4 6 3 2 2 4 4 4 5 6 6

Barrel diameter** 155 148 170 175 175 165 165 165 183 185 200 195 205 205

Burglary resistance (RC)*** – – SL RC 2 RC 3 – – – – – – SL RC 2 RC 3

Strip material in a high-grade steel design

– – – – ∙ – – – – – – – – ∙

Polyurethane foam filling ∙ ∙ ∙ – – ∙ ∙ ∙ • ∙ ∙ ∙ – –

Cast resin filling – – – ∙ ∙ – – – – – – – ∙ ∙

* with 2700 mm element width and a guide with 25 mm immersion depth

** at 2000 mm height and with a 60 series shaft

*** SL; the roller shutter slat satisfies technical directive TR 111 from the BVRS (German federal association for manufacturers of roller

shutters and sun protection)

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Energy saving

The completely external porch boxes do not have any cavities and so prevent any thermal bridges. This improves the heat insulation of the building considerably.

Soundproofing

Acoustical bridges are impossible in the completely external porch panel systems – this ensures a more comfortable home and more effective work.

Page 25: heroal roller shutter systems · PDF fileheroal roller shutter slats | 5 Roller shutter slats Extremely durable and particularly energy-efficient Top-quality materials, technical solutions

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Angular porch panel systemsStraight-lined design with a clean outline

Angular heroal porch panel systems ensure a straight-lined design with a clean outline in every assembly situation. A high incidence of light can be achieved through the design variants in 20° and 45° styles. Their quick and easy installation in the window reveal or in front of the façade make them an ideal system for retrofitting or renovation. Alongside the roll-formed porch panel systems, the series range also offers an extruded series, which provide an extra boost in stability and safety.

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Product overviewheroal FMR 20° Page 26

heroal FMR 45° Page 26

heroal FMR 90° Page 27

heroal FME 20° Page 27

heroal FME 45° Page 28

heroal FME 90° Page 28

heroal FMS 45° Page 29

System dimensions Page 39 and system properties

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heroal FMR 20°Tried-and-tested panel with clean lines

The angled heroal FMR 20° panel system, with its 20° slanted lower section, has an elegant appearance with clean lines. The tried-and-tested porch unit impresses thanks to the huge variety of installation options in the window reveal or on the façade.

Security» High degree of box durability and security: walls made of

high-quality aluminium alloys, plus special heroal connection technology

Design» Elegant angled porch panel with 20° slanted lower part» Versatile installation options » Box sizes: 125, 137, 150, 165, 180 and 205 mm» Wide selection of colours» Insect screen can be integrated» Highly weather-resistant surface with 2-layer thick coating

With its striking five-cornered box shape, the heroal FMR 45° roll-formed porch panel unit lends a stylish air to the look of the façade. What’s more, the 45° slant on the lower front panel brings greater incidence of light in rooms.

Security» High degree of box durability and security: walls made of

high-quality aluminium alloys, plus special heroal connection technology

Design» Five-cornered porch panel with a distinctive look » Greater incidence of light thanks to 45° slant» Versatile installation options » Box sizes: 100, 125, 137, 150, 165, 180, 205 and 230 mm» Wide selection of colours» Insect screen can be integrated» Highly weather-resistant surface with 2-layer thick coating

heroal FMR 45°Greater incidence of light thanks to 45° slant

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heroal FMR 90°Straight lines with a clear outline

The square roll-formed heroal FMR 90° porch box impresses users with its clear right-angled outline and is suitable for use in a wide variety of façade architecture – both in new buildings and in refurbishments of old buildings.

Security» High degree of box durability and security: walls made of

high-quality aluminium alloys, plus special heroal connection technology

Design» Square porch panel with clear right-angled outline » Versatile installation options » Box sizes: 125, 137, 150, 165, 180, 205 and 230 mm» Wide selection of colours» Highly weather-resistant surface with 2-layer thick coating

The heroal FME 20° extruded slanted variant offers an additional advantage in terms of stability and security: the porch unit meets the requirements of technical directive TR 111 from the BVRS (German federal association for manufacturers of roller shutters and sun protection) for enhanced protection against burglaries and impresses users with a versatile range of installation options for the six box sizes.

Security» Burglar-resistant in accordance with technical directive

TR 111 from the BVRS (German federal association for manufacturers of roller shutters and sun protection)

» Optimum degree of box durability thanks to walls made of high-quality aluminium alloys and special heroal connection technology

Design» Elegant angled, extruded porch panel with 20° slant» Versatile installation options » Box sizes: 125, 137, 150, 165, 180 and 205 mm» Wide selection of colours» Insect screen can be integrated» Extremely weather-resistant surface thanks to high-quality

hwr powder coating

heroal FME 20°Proven, durable and secure

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heroal FME 45°

The heroal FME 45° extruded panel system offers a durable and secure box solution. It meets the requirements of technical directive TR 111 from the BVRS (German federal association for manufacturers of roller shutters and sun protection) for enhanced protection against burglaries and is totally dimensionally stable, even when using large element widths. The 45°slant ensures a greater incidence of light.

Security» Burglar-resistant in accordance with technical directive

TR 111 from the BVRS (German federal association for manufacturers of roller shutters and sun protection)

» Optimum degree of box durability thanks to walls made of high-quality aluminium alloys and special heroal connection technology

Design» Distinctive, extruded porch panel with 45° slant» Greater incidence of light thanks to slant» Versatile installation options » Box sizes: 100, 125, 137, 150, 165, 180 and 205 mm» Wide selection of colours» Insect screen can be integrated» Extremely weather-resistant surface thanks to high-quality

hwr powder coating

The heroal FME 90° porch box system is a square, extruded panel solution with a clear right-angled outline. It is equally suitable for both new and old buildings and meets the highest requirements in terms of burglar protection.

Security » Burglar-resistant in accordance with technical directive

TR 111 from the BVRS (German federal association for manufacturers of roller shutters and sun protection)

» Optimum degree of box durability thanks to walls made of high-quality aluminium alloys and special heroal connection technology

Design» Square, extruded porch panel with clear right-angled

outline » Versatile installation options » Insect screen can be integrated » Extremely weather-resistant surface thanks to high-quality

hwr powder coating » Wide selection of colours

heroal FME 90°

Extremely durable with a distinctive look

Extremely durable with a clear outline

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The heroal FMS 45° extruded panel system offers an extremely high degree of protection against burglary attempts, which means that the system meets the requirements for security roller shutters of resistance class RC 2 and RC 3 for DIN EN 1627. This is ensured by elements such as walls with a thickness of over 3 mm, a special security lock that can only be opened with a special key and box ends made from robust steel.

Security» Burglar-resistant, extruded panel system made from high-

quality aluminium alloys: available in resistance classes RC 2 and RC 3

» Optimum degree of box durability thanks to wall thicknesses of greater than 3 mm

» Security lock» Steel box ends

Design» Box size: 205 mm» Wide selection of colours» Extremely weather-resistant surface thanks to high-quality

hwr powder coating

heroal FMS 45°Security panel with increased burglary resistance up to RC 3

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Energy saving

The porch panel system is installed on-site in the window reveal or in front of the façade so that no cavities – and therefore no thermal bridges – are created.This improves the heat insulation of the building considerably and thus saves energy used for heating.

Soundproofing

Acoustical bridges are impossible in the completely external porch panel systems – this ensures a more comfortable home and more effective work.

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Rounded porch panel systemsDesign elements for every architectural style

The heroal porch panel systems have proven themselves to be a particularly attractive design element for façades, in variants of half or quarter circles. Thanks to their harmonious design they can be integrated into any style of architecture. The series range offers five box sizes with a wide choice of colours: the porch panel systems can be matched to the colour of façades and windows, or can set a striking contrast with a colour accent.

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Product overviewheroal FMR Q Page 32

heroal FMR HC Page 32

heroal FME HC Page 33

System dimensions and system properties Page 39

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32 | heroal roller shutter panels

heroal FMR Q

The heroal FMR Q quarter-circle roll-formed panel is the perfect porch variant for installation in deep window reveals: the upper end lies flush against the lintel – a box solution that is just as elegant as it is discrete in its appearance.

Security» High degree of box durability and security: walls made of

high-quality aluminium alloys, plus special heroal connection technology

Design» Quarter-circle porch panel system specifically for flush

installation in reveals » Box sizes: 150, 180 and 205 mm» Wide selection of colours» Insect screen can be integrated» Highly weather-resistant surface with 2-layer thick coating

The heroal FMR HC roll-formed round panel made of high-quality aluminium alloys can be integrated as a porch unit in harmony with the façade, or can create a visual accent with a distinctive colour design. This rounded look can be specifically expanded with clip-on rounded attachment profiles for the guide rails.

Security» High degree of box durability and security: walls made of

high-quality aluminium alloys, plus special heroal connection technology

Design» Attractive rounded look» Box sizes: 137, 150, 165, 180 and 205 mm» Wide selection of colours» Optional clip-on rounded attachment profiles for guide rails» Insect screen can be integrated» Highly weather-resistant surface with 2-layer thick coating

heroal FMR HC

A perfect fit for installation in reveals

Set the tone with a rounded look

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heroal FME HC

Elegant design combined with an additional advantage in terms of security: the heroal FME HC extruded, extremely durable rounded panel meets the requirements of technical directive TR 111 from the BVRS (German federal association for manufacturers of roller shutters and sun protection) for increased protection against burglaries and can be integrated in harmony with the façade, or can create a visual accent with a distinctive colour design. This rounded look can be specifically expanded with clip-on rounded attachment profiles for the guide rails.

Security» Burglar-resistant in accordance with technical directive

TR 111 from the BVRS (German federal association for manufacturers of roller shutters and sun protection)

» Optimum degree of box durability thanks to walls made of high-quality aluminium alloys and special heroal connection technology

Design» Attractive rounded look» Box sizes: 137, 150, 165, 180 and 205 mm» Wide selection of colours» Optional clip-on rounded attachment profiles for guide rails» Insect screen can be integrated» Extremely weather-resistant surface thanks to high-quality

hwr powder coating

Rounded look with increased burglary resistance

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34 | heroal roller shutter panels

Energy saving

The flush-mounted boxes, which are completely integrated into the façade of the building, have no connection to the interior – which means there are no thermal bridges. This saves energy.

Soundproofing

The plastered panel system provides increased soundproofing in the area around the box and therefore offers increased comfort for living and working.

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Flush mounting panel systemsVersatile installation and design

Hidden away in the façade, flush-mounted panel systems integrate seamlessly into the look of the façade while at the same time offering all the functional advantages of heroal porch units. These advantages include optimised heat insulation, an additional level of soundproofing and a range of roll-formed and extruded variants to suit a huge variety of box solutions. Thanks to the huge selection of plaster-base profiles, the flush-mounted panel systems can be used in all current thermal insulation composite systems, in both the new-build and renovation sectors.

Product overviewheroal FMB 20° Page 36

heroal FMB 45° Page 36

heroal FMB 90° Page 37

System dimensions Page 39 and system properties

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36 | heroal roller shutter panels

heroal FMB 20°

The heroal FMB 20° is a stylish addition to façades with its 20° slanted panel. The huge variety of sizes and colours available enables a wide range of solutions for flush mounting installation.

Security» A high level of security is ensured thanks to walls made of

high-quality aluminium alloys plus special heroal connection technology

» Large selection of plaster-base profiles for secure installation in all current composite heat insulation systems

Design» Screen with 20° slant» Versatile installation options » Box sizes: 125, 137, 150, 165, 180 and 205 mm» Wide selection of colours» Insect screen can be integrated» Highly weather-resistant surface finishing with 2-layer thick

coating or high-quality hwr powder coating

The heroal FMB 45° flush-mounted panel system gives a striking look to window areas with maximum incidence of light. The five box sizes and the wide selection of colours to choose from when configuring the extruded screen enable a huge range of options for flush mounting installation.

Security» A high level of security is ensured thanks to walls made of

high-quality aluminium alloys plus special connection technology

» Large selection of plaster-base profiles for secure installation in all current composite heat insulation systems

Design» Screen with 45° slant» Versatile installation options » Box sizes: 125, 137, 150, 165 and 180 mm» Wide selection of colours» Insect screen can be integrated» Highly weather-resistant surface finishing with 2-layer thick

coating or high-quality hwr powder coating

heroal FMB 45°

Flush mounting box with 20° slant

Flush mounting box with 45° slant

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heroal FMB 90°

The heroal FMB 90° is integrated invisibly into the existing composite heat insulation zone. Stylish solutions can be found for every type of façade architecture thanks to the six box sizes and the wide selection of colours to choose from when configuring the extruded screen.

Security» A high level of security is ensured thanks to walls made of

high-quality aluminium alloys plus special heroal connection technology

» Large selection of plaster-base profiles for secure installation in all current composite heat insulation systems

Design» Can be installed invisibly, without impacting on the existing

look of the façade» Versatile installation options » Box sizes: 125, 137, 150, 165, 180 and 205 mm» Wide selection of colours» Insect screen can be integrated» Highly weather-resistant surface finishing with 2-layer thick

coating or high-quality hwr powder coating

Maintain the look of an existing façade

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Description FMR 20°

FMR 45°

FMR 90°

FME 20°

FME 45°

FME 90°

FMS 45°

FMR Q

FMR HC

FME HC

FMB 20°

FMB 45°

FMB 90°

Number of panel parts 2 2 2 3 3 4 3 2 2 3 3 3 3

Number of box sizes 6 8 6 6 7 6 1 3 5 5 6 6 6

Sizes from - to 125 – 205

100 – 230

125 – 205

125 – 205

100 – 205

125 – 205 205 150 –

205137 – 205

137 – 205

125 – 205

125 – 205

125 – 205

System dimensions

System properties

System dimensions and system properties: comparison tables

Description FMR 20°

FMR 45°

FMR 90°

FME 20°

FME 45°

FME 90°

FMS 45°

FMR Q

FMR HC

FME HC

FMB 20°

FMB 45°

FMB 90°

Insect screen can be integrated • • – • • • – – • • • • •

Anti-push-up device can be integrated • • • • • • • • • • • • •

Burglary resistance (RC)*** – – – SL SL SL RC 3 – – SL – – –

Roll-formed version • • • – – – – • • – Com-bined

Com-bined

Com-bined

Extruded version – – – • • • • – – • Com-bined

Com-bined

Com-bined

*** SL; the roller shutter slat satisfies technical directive TR 111 from the BVRS (German federal association for manufacturers of roller

shutters and sun protection)

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40 | heroal roller shutter systems

Guide railsReliable solutions for all installation situations

heroal offers a wide range of guide rails, which can be used to implement perfectly tailored solutions for any installation situation. The extremely durable, extruded rails, manufactured from premium-quality aluminium, are equipped with rolled-in inserts and make for a durable curtain frame. The colour designs for the guide rails can be selected from the comprehensive colour palette.

Energy saving» Guide rails prevent thermal bridges between roller shutters

and window frames, and the associated energy losses

Security» Particularly durable, extruded aluminium guide rails» Reliable curtain movement thanks to rolled-in weather strip

made from hard and soft PVC or brush inserts» Durable curtain frame

Soundproofing» Quiet curtain operation

Design» Design flexibility thanks to extensive range of variants» Design variants for integrated insect screen» Surface with high-quality hwr powder coating» Wide selection of colours

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End slatsHeavy-duty and forms a tight seal

When the roller shutter is closed, the end slats produced from extruded aluminium provide a heavy-duty, thermally insulating tight seal.

The colour designs for the end slats can be selected from the comprehensive colour palette. The finishing process is performed on heroal’s own coating system by applying the high-quality hwr powder coating, which conforms to the highest quality standards.

Energy saving» Tightly closing end slats provide thermal insulation and

therefore savings on energy costs

Security» Heavy-duty, extruded aluminium end slats» Unhindered winding up of curtain thanks to backstop

function» Security option: possibility to slide in flat steel

Soundproofing» Optimised noise insulation: +10 dB

Design» A wide range of designs: hidden backstop, stopping block or

backstop with angled end slat» Surface with high-quality hwr powder coating» Wide selection of colours

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GreenAward

heroal surfacesOur service is consistently geared to your needs

Surface finishing is an integral part of heroal system components. heroal offers optimally matched systems for windows, doors and façades, as well as roller shutters, roller doors and sun protection.With our heroal hwr powder coating, we rely on quality from our own coating plants. The award as the official GSB Premium coater and the Qualicoat quality seal underline our quality leadership! Apart from the powder coating, heroal also offers its customers Eloxal surfaces and laminations. A 2-coat thick coating is used in the roller shutter field in particular. heroal delivers its entire product portfolio directly ex-works, thus ensuring the shortest delivery times for its partners.

Alongside its extensive system portfolio with perfectly coordinated products, heroal also provides a service that is unique and the most efficient in the sector – founded on a consistent focus on customers’ requirements, wishes and needs. The basis of heroal service – alongside the trained team of employees – is the in-house, energy-efficient production, made in Germany with an unparalleled manufacturing range and process reliability, which ensures optimum product quality for sustainable, cost-effective and value-enhancing construction for processors, architects and constructors. This is also ensured by the new heroal logistics centre, covering an area of around 40,000 m², and the company truck fleet. The heroal service portfolio is rounded off by the testing centre for roller shutters, roller doors, sun protection, windows, doors and façades, which can also be used by customers and features a test bench certified by ift Rosenheim for air, water and wind, as well as by the efficient, in-house profile bending and edging service: heroal is the only systems supplier in the sector to offer such a service to its customers.

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Roller shutters | Roller doors | Sun protection | Windows | Doors | Façades | Service

heroal – Johann Henkenjohann GmbH & Co. KGÖsterwieher Str. 80 | 33415 Verl (Germany)Tel. +49 5246 507-0 | Fax +49 5246 507-222 www.heroal.com Ite

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The heroal brand represents system solutions that unite practical innovations, industry-leading service and high-quality design that can be sustainably integrated into any architecture.

Innovation, service, design, sustainability

As one of the leading aluminium system suppliers, heroal develops and produces perfectly coordinated systems for windows, doors, façades, roller shutters, roller doors and sun protection, complemented by louvre and sliding shutters, insect protection and terrace roofs and carports. By minimising energy consumption during production, maximising energy conservation during usage as well as ensuring optimum profitability during system manufacturingand an increase in the value of the building, heroal system solutions make a significant contribution to sustainable construction.

heroal – the aluminium systems supplier

Window and door systems

Sun protection systems

Facade systems

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