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The 3rd Annual World LNG Summit The 3rd Annual World LNG Summit 9 9 th th - - 12 12 th th December 2002, Rome, Italy December 2002, Rome, Italy Assessment of LNG Expander Technology Assessment of LNG Expander Technology Henri Henri Paradowski Paradowski Technip Technip France France Process Division Process Division Paris La Defense, France Paris La Defense, France hparadowski hparadowski @ @ technip technip .com .com Samuel A. Samuel A. Afolabi Afolabi Rotating Equipment Engineer Rotating Equipment Engineer Nigeria LNG, Bonny Island, Nigeria LNG, Bonny Island, Nigeria Nigeria Samuel. Samuel. Afolabi Afolabi @ @ nlng nlng .com .com Chen Chen - - Hwa Hwa Chiu Chiu LNG Technology Advisor LNG Technology Advisor ChevronTexaco ChevronTexaco Bellaire, Texas , USA Bellaire, Texas , USA chiuch chiuch @ @ chevrontexaco chevrontexaco .com .com Yoshitsugi Yoshitsugi Kikkawa Kikkawa Engineering Consultant Engineering Consultant Chiyoda Corporation Chiyoda Corporation Yokohama, Japan Yokohama, Japan ykikkawa ykikkawa @ykh.chiyoda.co. @ykh.chiyoda.co. jp jp Everett H. Hylton Everett H. Hylton President President Ebara International Corp. Ebara International Corp. Sparks, Nevada, USA Sparks, Nevada, USA ehylton ehylton @ebaraintl.com @ebaraintl.com Hans E. Kimmel Hans E. Kimmel Vice President R&D Vice President R&D Ebara International Corp. Ebara International Corp. Sparks, Nevada, USA Sparks, Nevada, USA hkimmel hkimmel @ebaraintl.com @ebaraintl.com CWC Associates Limited www. CWC Associates Limited www. thecwcgroup thecwcgroup .com .com

Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

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Page 1: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

The 3rd Annual World LNG SummitThe 3rd Annual World LNG Summit

99th th --1212thth December 2002, Rome, ItalyDecember 2002, Rome, Italy

Assessment of LNG Expander TechnologyAssessment of LNG Expander TechnologyHenri Henri ParadowskiParadowski

TechnipTechnip FranceFranceProcess DivisionProcess Division

Paris La Defense, FranceParis La Defense, Francehparadowskihparadowski@@techniptechnip.com.com

Samuel A. Samuel A. AfolabiAfolabiRotating Equipment EngineerRotating Equipment EngineerNigeria LNG, Bonny Island, Nigeria LNG, Bonny Island,

NigeriaNigeriaSamuel.Samuel.AfolabiAfolabi@@nlngnlng.com.com

ChenChen--HwaHwa ChiuChiuLNG Technology AdvisorLNG Technology Advisor

ChevronTexaco ChevronTexaco Bellaire, Texas , USABellaire, Texas , USA

chiuchchiuch@@chevrontexacochevrontexaco.com.com

YoshitsugiYoshitsugi KikkawaKikkawaEngineering Consultant Engineering Consultant Chiyoda CorporationChiyoda Corporation

Yokohama, Japan Yokohama, Japan [email protected][email protected]

Everett H. HyltonEverett H. HyltonPresidentPresident

Ebara International Corp.Ebara International Corp.Sparks, Nevada, USASparks, Nevada, USA

[email protected]@ebaraintl.com

Hans E. KimmelHans E. KimmelVice President R&DVice President R&D

Ebara International Corp.Ebara International Corp.Sparks, Nevada, USASparks, Nevada, USA

[email protected]@ebaraintl.com

CWC Associates Limited www.CWC Associates Limited www.thecwcgroupthecwcgroup.com.com

Page 2: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Origin of LNG Expander Origin of LNG Expander TechnologyTechnology

United States Patent 4,334,902United States Patent 4,334,902

Inventor: Henri Inventor: Henri ParadowskiParadowskiTechnipTechnip, Paris La Defense, France, Paris La Defense, France

Priority Date: Dec. 12, 1979Priority Date: Dec. 12, 1979France 79 30490France 79 30490

Method of and System for Method of and System for Refrigerating a Fluid to be Cooled Refrigerating a Fluid to be Cooled

Down to a Low TemperatureDown to a Low Temperature

Page 3: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

United States Patent United States Patent 4,334,902 4,334,902 June 15, 1982June 15, 1982

Inventor: Henri Inventor: Henri ParadowskiParadowski

Method of and System for Refrigerating a Fluid to be Cooled Method of and System for Refrigerating a Fluid to be Cooled Down to a Low TemperatureDown to a Low Temperature

Page 4: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

LNG Expander EconomicsLNG Expander Economics

LNG ExpanderPower Output

Increase inLNG Output

Increase in RevenueFor LNG Price

$266.67/tonkW Tons/year $/year1

10050010002000

606,00030,00060,000120,000

16,0001,600,0008,000,00016,000,00032,000,000

Page 5: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Overall Plant Process Scheme Overall Plant Process Scheme –– Typical 1995Typical 1995

Page 6: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

MLNG Dua, Malaysia:MLNG Dua, Malaysia:

First generation LNG First generation LNG expander with airexpander with air--cooled cooled generator and rotating generator and rotating

shaft sealshaft seal19961996

(Flowserve Corp.)(Flowserve Corp.)

Page 7: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

NLNG Nigeria:NLNG Nigeria:

First generation LNG and First generation LNG and HMR expanders with airHMR expanders with air--

cooled generator and rotating cooled generator and rotating shaft sealshaft seal

19991999

(Flowserve Corp.)(Flowserve Corp.)

Page 8: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

NLNG Nigeria:NLNG Nigeria:

AirAir--Cooled and ExplosionCooled and Explosion--Proof Proof Induction GeneratorInduction Generator

Coupling and Coupling and

Rotating Shaft SealRotating Shaft Seal

19991999

(Flowserve Corp.)(Flowserve Corp.)

Page 9: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Comparison in Comparison in size and weight size and weight

between first and between first and secondsecond--

generation LNG generation LNG expandersexpanders

Page 10: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

ThreeThree--Stage Stage Liquid Expander Liquid Expander for Oman LNGfor Oman LNG

19991999(Ebara Intl. Corp.)(Ebara Intl. Corp.)

Page 11: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Oman LNGOman LNGLiquefaction Process Trains 1 and 2Liquefaction Process Trains 1 and 2

Page 12: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Oman LNGOman LNG

Page 13: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

MLNG Tiga, MalaysiaMLNG Tiga, Malaysia

SecondSecond--generation LNG generation LNG expander with submerged expander with submerged

generator and variable speedgenerator and variable speed20002000

(Ebara Intl. Corp.) (Ebara Intl. Corp.)

Page 14: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Generator RotorGenerator Rotor

Generator StatorGenerator Stator

Thrust Equalization Thrust Equalization

Mechanism (TEM)Mechanism (TEM)

Fixed Geometry Fixed Geometry

Inlet Guide VanesInlet Guide Vanes

RunnersRunners

Page 15: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Axial Turbine Nozzle RingAxial Turbine Nozzle Ring

Page 16: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Radial Turbine Nozzle RingRadial Turbine Nozzle Ring

Page 17: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Reaction Turbine RunnerReaction Turbine Runner

Page 18: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Typical Performance for Variable Speed Typical Performance for Variable Speed LNG ExpandersLNG Expanders

Page 19: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander
Page 20: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

ThreeThree--Stage Stage Liquid Expander Liquid Expander

for Ras Laffan LNGfor Ras Laffan LNG20022002

(Ebara Intl. Corp.)(Ebara Intl. Corp.)

Page 21: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander
Page 22: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

20022002 Third Generation: Exducer TurbineThird Generation: Exducer TurbineCross section with radial turbine and exducer stageCross section with radial turbine and exducer stage

Page 23: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Turbine ExducerTurbine Exducer

RunnersRunners

Fixed Geometry Fixed Geometry

Inlet Guide VanesInlet Guide Vanes

Thrust Equalizing Thrust Equalizing

Mechanism (TEM)Mechanism (TEM)

Generator StatorGenerator Stator

Generator RotorGenerator Rotor

Page 24: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander
Page 25: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander
Page 26: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Typical Performance for Exducer Turbine ExpandersTypical Performance for Exducer Turbine Expanders

Page 27: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

TwoTwo--Phase Expansion at HomePhase Expansion at Home

Page 28: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

TwoTwo--Phase Expansion in NaturePhase Expansion in Nature

Page 29: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Turbine ExducerTurbine Exducer

RunnerRunner

Fixed Geometry Fixed Geometry

Inlet Guide VanesInlet Guide Vanes

Thrust Equalizing Thrust Equalizing

Mechanism (TEM)Mechanism (TEM)

Generator StatorGenerator Stator

Generator RotorGenerator Rotor

20022002

Page 30: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

TwoTwo--phase exducer with 45phase exducer with 45°° blade pitch blade pitch

Page 31: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

TwoTwo--phase exducer with 5phase exducer with 5°° blade pitch blade pitch

Page 32: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander
Page 33: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander
Page 34: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Typical performance of twoTypical performance of two--phase exducer turbinephase exducer turbine

Page 35: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Performance field of twoPerformance field of two--phase exducer turbinephase exducer turbine

Page 36: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Ebara International Corporation Ebara International Corporation Headquarters and Factory Sparks, NevadaHeadquarters and Factory Sparks, Nevada

Page 37: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Company ProfileCompany Profile•• Established in 1973Established in 1973•• Manufacturer of liquefied gas pumps Manufacturer of liquefied gas pumps

and cryogenic liquid expandersand cryogenic liquid expanders•• Located in Sparks, Nevada, USALocated in Sparks, Nevada, USA•• Division of Ebara Corporation of JapanDivision of Ebara Corporation of Japan•• 5000 M5000 M22 factory with a liquefied gas test factory with a liquefied gas test

facilityfacility•• ISO 9001 CertifiedISO 9001 Certified

Page 38: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Liquefied Gas Test FacilityLiquefied Gas Test FacilityEbara Intl. Corp.Ebara Intl. Corp.

Page 39: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Liquefied Gas Test FacilityLiquefied Gas Test Facility

Page 40: Henri Paradowski Samuel A. Afolabi Chen-Hwa Chiu ... · PDF fileThe 3rd Annual World LNG Summit 9th --12th December 2002, Rome, ItalyDecember 2002, Rome, Italy Assessment of LNG Expander

Thank YouThank You