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2008 CADE / CAODC Drilling Conference Chasing the Moving Target June 3, 2008 Calgary Heliportable Drilling in the 21 st Century F. Argue, Academy Services; D. Korach, Nabors Alaska; M. Read, Nabors Canada

Heliportable Drilling in the 21st Century[1]

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  • 2008 CADE / CAODC Drilling Conference

    Chasing the Moving TargetJune 3, 2008 Calgary

    Heliportable Drilling in the 21st CenturyF. Argue, Academy Services; D. Korach, Nabors Alaska;

    M. Read, Nabors Canada

  • 2008 CADE / CAODC Drilling Conference

    Chasing the Moving Target

    Heliportable Drilling in the 21st CenturyWhy Now?

    Current

    Whats New?

    Heli-drill System

    21st Century Heli-Rigs

    Heliportable Drilling in the 21st Century

  • Why Now?Shortening Winter Drilling Season in the North

    Heliportable Drilling in the 21st Century

  • Heliportable Drilling in the 21st Century

    from Alaska DNR Tundra Travel Modeling Project; updates from L. Byrne, DNR, Natural Resource Specialist

  • The conventional (high cost) ice road access season has been reduced:

    e.g.: the Alaska winter drilling season has been reduced from 200 days to 100 days.

    The short winter drilling season means:

    an efficient drilling program (1 well per rig per year).

    long wells can not complete in one season.

    Heliportable drilling provide non-ice access.

    Heliportable Drilling in the 21st Century

    WHY: Shortening Winter Drilling Season in the North

  • Heliportable Drilling in the 21st Century

    WHY: Shortening Winter Drilling Season in the North

  • Current (and past) Heliportable Drilling

    Heliportable Drilling in the 21st Century

  • Helicopter Supported Northern DrillingHeliportable Drilling in the 21st Century

    Barge & Heli supported summer drilling, McKenzie Delta, 1970s

  • Conventional Heliportable DrillingHeliportable Drilling in the 21st Century

    Heliportable DrillingPapua New Guinea, 2005-07

  • configured for available helicopters

    4,000 kg to 10,000 kg loads

    Current rigs: 200 to 120 loads

    Pumps: 2 x PZ9 (13,000 kg ea) = 8 x PHA (4,000 kg ea)

    Rig-up: 30 to 50 days (non Arctic conditions)

    Heliportable Drilling in the 21st Century

    Conventional Heliportable Drilling

    10,000 kg8,600 kg4,000 kg

  • Whitehorse, May 5, 2006

    WHATS NEW? : The Mi26T Enabler

    Mi26T Russian super heavy lift helicopter, leased to Airborne Energy Solutions

    Internal dimensions & lifting capacities = C-130 Hercules:

    20 tonne, 44,000 lbs

    2 x capacity of a Chinook or Sky Crane

    Heliportable Drilling in the 21st Century

  • Mi26T Heavy Lift Helicopter

    Fuel Fuel Consumption: 3000 l/hr Internal Tanks: 12,770 l Ferry Tanks: 15,2000 l

    Range (maximum) 1,800 km (1,120 miles) with Ferry TanksCrew 2 Pilots, 1 Navigator, 1 Flight Engineer, 1 or 2 LoadmasterIFR Capability Full avionics and navigation package, Doppler weather radar, integrated

    autopilot, de-icing capability; provides for operations in all-weather conditions.

    Country of Origin Russia, MIL Helicopter Plant, introduced in 1985, +/- 80 in serviceRotors Main: 8 blades, 32 m (105 ft) Tail: 5 blades, 7.6 m (25 ft)

    Fuselage 33.5 m (110 ft) long x 3.7 (12.2 ft) wide x 8.1 m (25 ft) high

    Length 40 m (131 ft), rotors turning

    Cargo Compartment 12 m (39.4 ft) long x 3.3 m (10.8 ft) wide x 3.2 to 2.9 m (10.5 to 9.5 ft) highInternal Hoist Capacity: 5,600 kg (12,400 lb) Rear Clamshell Doors and loading ramp

    Weights (maximum) Payload: 20,000 kg (44,000 lb) Takeoff: 56,000 kg (124,000 lb)

    Engines 2 x Lotarev D-136 Turboshart, 745 kw (11,400 shp)

    Airspeed Max: 295 km/hr (184 mph) Cruising: 255 km/hr (145 mph)With External Load: 145 to 225 km / hr (90 to 140 mph)

    Service Ceiling 6,500 m (21,000 ft)

    Mi26T Operating DataHeliportable Drilling in the 21st Century

  • Mi26T can lift conventional oilfield equipment (17,000 kg, 37,500 lb loads)

    Conventional rigs and equipment (slightly modified) can be Mi26T heliportable.

    Drilling performance is not compromised by having to use specialized light equipment.

    Emergency equipment or equipment needed to address unforeseen well conditions can be moved to the wellsite rapidly with minimum modifications.

    Rigs and equipment can be used conventionally when not in Heli mode.

    Heliportable Drilling in the 21st Century

  • Staging: at end of road access Truck load/unload Heli load drop/pick-up pad Mi26T Base

    Bell 212 Crew Support

    Mi26T: sling loads: Rig, Universal Basket, Fuel, Cuttings

    Heli-drill System

    Staging

    Offshore Project: logistics and planning

    Heliportable Drilling in the 21st Century

    Wellsite: Heliportable Construction, over-summer pads (insulated ice pads?) Heliportable: rig & auxiliary equipment, camp, bedtrucks, crane logging & cementing units cement, casing, mud, storage

  • 20 x 20 Heli

    Load Pad

    Main RigPipeArea

    Prevailing Winds

    Camp Support / Sewage Treatment

    Wellsite Trailers

    25m

    Typical Wellsite Plan Heli Mode DrillingNo Wellsite Camp

    34m x 60m

    100 m

    100m x 90m

    Heliportable Drilling in the 21st Century

    Wellsite:

    Heli-load pad 100 m from rig area

    allows loads to be dropped off without affecting rig operations

    Heli-bedtrucks move loads to/from rig area

  • Heli-drill SystemHeliportable Drilling in the 21st Century

    Heli-bedtruck: 385, 2 loads Heli-crane: 75 Ton RTC, 4 loads

    Universal Basket

  • Heliportable Drilling in the 21st Century

    21st Century Heli-Rigs

    Rig 119H: 3200m converted mechanical

    Rig 103AC, 106E: 3500m PACE Arctic

    Rig 99AC, 105E: 4500m PACE Arctic

  • Rig Depth Rating Hook LoadRig 119H

    Mechanical Teli-doubleConversion

    3200 m10,500 ft

    120,000 daN275,000 lb

    155,000 daN350,000 lb

    222,000 daN500,000 lb

    Rig 106E, Rig 103ACPACE Teli-double

    Arctic

    3500 m11,500 ft

    Rig 105E, Rig 99ACPACE Bootstrap Triple

    Arctic

    4500 m15,000 ft

    21st Century Heli-RigsHeliportable Drilling in the 21st Century

  • Rig Top Drive Rig PowerRig 119H 175 Ton

    400 HpDrawworks

    630 kW, 850 HpRig 106E, Rig 103AC 175 Ton

    400 Hp3 x Gensets

    2365 kW,3500 HpRig 105E, Rig 99AC 275 Ton

    600 Hp4 x Gensets

    3275 kW, 4900 Hp

    Heliportable Drilling in the 21st Century

    21st Century Heli-Rigs

  • Heliportable Drilling in the 21st Century

    Rig Mud Pumps Mud VolumeRig 119H 2 x GD PZ 8

    560 kW ea750 Hp ea

    75 m3470 bbl

    Rig 106E, Rig 103AC 2 x GD PZ9860 kW ea1150 Hp ea

    95 m3600 bbl

    Rig 105E, Rig 99AC 2 x GD PZ9 140 m3870 bbl

    21st Century Heli-Rigs

  • Heliportable Drilling in the 21st Century

    Footprint LoadsHeli Truck

    Rig 119H 56 m x 21m 185 ft x 70 ft

    33 19

    Rig 106E, Rig 103AC 56 m x 21m185 ft x 70 ft

    58 46

    Rig 105E, Rig 99AC 56 m x 24m185 ft x 80 ft

    68 55

    Rig

    21st Century Heli-Rigs

  • Heliportable Drilling in the 21st Century

    Rig 119H converted 3200m mechanical teli-double sub and mast split from 2 truck loads to 8 heli loads

    3 building split (eg. PZ8 pumps split into pump and

    motor)

    19 truck loads vs 33 heli loads

    Heli loads re-pinned for conventional truck moves

  • Heliportable Drilling in the 21st Century

    Rig 106E, Rig 103AC 3500m, Arctic, Teli-double

    new, purpose built, programmable AC PACE

    cold service steel, 75 knot winds

    insulated skids, ceilings, walls, with weather seals and noise absorption

    heat recovery, EPA rated Tier 2 (low emission) engines

    enclosed, insulated Pipe Shed & V door with heater

    small footprint, 3 tier center section, motors on top of pumps

  • Heliportable Drilling in the 21st Century

    Rig 106E, Rig 103AC

  • Heliportable Drilling in the 21st Century

    Rig 106E, Rig 103AC

  • Heliportable Drilling in the 21st Century

    Rig 106E, Rig 103AC

  • Heliportable Drilling in the 21st Century

    Rig 105E, Rig 99AC 4500m, Arctic, Bootstrap Triple

    Arctic as per Rigs 103AC

    222,000 daN; 500,000 lb Hook Load

    275 Ton, 600 Hp Top Drive

    4 x Gensets, 3275 kW; 4900 Hp

  • Heliportable Drilling in the 21st Century

    Rig 105E, Rig 99AC

  • Heliportable Drilling in the 21st Century

    Whats Next?

    Rig 106E, 105E:

    Alaska, light load configuration

    Heli next year?

    Rig 119H, 103AC, 99AC:

    Conventional

    Wait on Mackenzie pipeline & activity in the NWT?