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HELI 1-10T IC Forklift-2013
Anhui Heli Co.Ltd..
Always Specialized, Steady, Responsible Partner
Content
1、 General info for 1-10T IC Forklift
2、 New product for 1-10T IC Forklift
3、 Improvement on 1-10T IC Forklift
HELI 1-10T IC Forklift-2013
General info for IC Forklift
1-3.5T IC forklift
Series Photo Optional engines
H2000 series( including cushion tir
e)
Diesel engine: Isuzu C240PKJ/4JG2、 Chinese HJ493、Kubota V2403/3600Gasoline engine( inc. LPG): Nissan K15/K21/K25, GM3.0
First generation G
series
Diesel engine: Isuzu C240PKJ/4JG2、 Chinese HJ493、Kubota V2403/3600Gasoline engine( inc. LPG): Nissan K15/K21/K25, GM3.0
New H series(Available
from June, 2013)
Diesel engine: Isuzu C240PKJ/4JG2、 Chinese engineHJ493Gasoline engine( inc. LPG): Nissan K15/K21/K25
Second Generation
G series(Available from Aug.
2013)
Diesel engine: Isuzu C240PKJ/4JG2、 Chinese HJ493、Kubota V2403/3600Gasoline engine( inc. LPG): Nissan K15/K21/K25, GM3.0
5-10T IC Forklift
Series Photo Optional engines
H2000 seriesDiesel engine: Chinese engine CA6110、 Isuzu 6BG1、Mitsubishi S6S-T(for 5-7t)、 Cummins QSB4.5、 Perkins 1104D-44TAGasoline( inc. LPG): GM4.3(for 5-7t)
Special model for
Operating in container
Diesel engine: Chinese engine CA4110( 6t)、 Chinese engine CA6110( 8t、 10t)、 Perkins engine1104D-44TA( 6t、 8t、 10t)
G series(Available from Aug..
2013)
Diesel engine: Chinese engine CA6110、 Isuzu engine 6BG1、Mitsubishi engine S6S-T(for 5-7t)、 Cummins QSB4.5、 Perkins1104D-44TAGasoline engine( inc. LPG): GM4.3(for 5-7t)
H2000 series 5-7T with GM4.3 gasoline engine(inc. LPG)
Electronically controlled GM4.3 engine, with advanced
technology and easy maintenance.
Lower exhaust, lower noise, low fuel consumption.
Dual LPG bottles with automatic switchover between bottles
Load sensing technology for hydraulic system with high working
efficiency.
electric-hydraulic direction switch with easy operation to relieve
the operator.
Item
Testing subject unit TB42 GM4.3
1Max. lifting speed
(without /with load)mm/s 251/228 355/312
2Max. driving speed(without/with load)
km/h 24.9/19.6 30.7/23.1
3 exhaust
Idle speed
HC ppm 284 34
CO % 3.64 0.21
Full speed
HC ppm 156 2
CO % 1.61 0.19
Performance comparison for 5-7t with
TB42 and GM4.3 engine
New Model-1
H2000 series 10T with Perkins 1204E
1.Engine emission complying with EU Stage IIIB and EPA Tier 4i regulation.
2. With DPF+DOC exhaust treating measure, the PM value is reduced by 90%, NOx value is reduced by 60%.
3. With Rexroth hydraulic actuating device, API Aluminum radiator , Multi-wing fan, the radiating effect is increased by 10%, the noise is reduced by 3Db, and the fuel consumption is reduced by 5%
4. Standard rear-window glass to prevent the hot-air directly to driver.Excellent Donaldson air filter
5. With new treating measures on hydraulic oil filtering and cooling, improve the working-condition of the hydraulic oil and reduce the failure rate of the hydraulic components.
New Model-2
New H series-1-3.5T IC forklift-1
1-3.5tCPCD10CPQD10
CPCD15CPQD15
CPCD18CPQD18
CPCD20CPQD20
CPCD25CPQD25
CPCD30CPQD30
CPCD35CPQD35
Rated capacity (kg) 1000 1500 1750 2000 2500 3000 3500
Load center(mm) 500
Length (mm ) 2941 3165 3213 3430 3650 3770 3840
width(mm ) 1070 1070 1070 1150 1150 1225 1285
height(mm ) 2070 2070 2070 2140 2140 2170 2170
Min. turning radius (mm)
1977 2052 2093 2170 2240 2400 2420
New Model-3
New H series-1-3.5T IC forklift-2
Adopting new CAE design technology and implement of forward design, optimize the structure & layout to strengthen the chassis, overhead guard and dashboard, also to avoid resonated vibration.Mounting the air intake silencer on the air inlet inside the overhead guard to lower down the driver’s ear noise.Driver’s cab was hanged onto the chassis with supported shock pad, also the hanged brake pedal would relieve the vibration to driver.
front./rear 4 shock pad
Hanged brake
Air intake silencer
New Model-3
New H series-1-3.5T IC forklift-3
Optimize the engine hood design to enlarge the driver foot
space;Reduce the height of dashboard, and put the display on the
right, to widen the diver’s forward vision.
Heighten the overhead guard by 100mm to enlarge the space.
Use the small-diameter steering wheel to relieve the driver’s
fatigue.
With electric-hydraulic direction switch to ensure the
comfortable operation
Dashboard
Smaller steering wheeler
New Model-4
New H series-1-3.5T IC forklift-4
Adopting the casting steering axle to improve the
waterproof and dustproof of the steering knuckle to prolong
the working life and increase the quality reliability.
Adopting the new adjusting device for steering wheel to
assure the convenience, easy and reliability.
By adding more baffle plates to prevent the hot-air reflow,
optimize the hot-air transfer channel on the counterweight,
use the aluminium radiator to improve the heat radiating,
prolong the engine working life.
Using the new engine hook lock for convenient operation.
Adopting the fixed displacement pump load sensing
steering system to reduce the hydraulic oil temperature,
increase the lifting speed
New Model-4
The difference between old H2000 and New H series
System H2000 series New H series Advantage of new H series
Air intake systemfew machines with air intake silencer
Built-in air intake silencer Reduce the air intake noise, easy maintenance
Exhaust systemThe muffler is close to the radiator
Distance the muffler and radiator, impedance compound muffler
Reduce the heat radiation, improve the heat balance, reduce the noise
Cooling system Copper radiator Plate-wing aluminium radiatorIncrease the heating transfer, prevent the hot-air reflow, improve the heat balance
chassis
Oil tank interior wall is made from two plates, the oiling port is on the overhead guard
Oil tank interior wall is made from one complete plate, the oiling port is welded on the oil tank
Increase the chassis strength, to reduce the vibration, simplify the fuel system
Overhead guardno shock pad between chassis and overhead guard
Monolithic overhead guard with shock pad to the chassis
Effectively reduce the vibration to overhead guard from chassis
Engine hood
Directly fitted on the chassis, the accelerating pedal was fitted onto the transmission
fitted onto the overhead guard, dashboard is covered fully, hanged pedal
the shock pad between overhead guard and chassis effectively prevent the vibration transfer from chassis to engine hood, very little noise leakage from footplate and dashboard
Hydraulic systemOptional load sensing steering system
Standard load sensing steering system
Reduce the hydraulic oil temperature, increase the lifting speed
Steering axle Welded axle Casting axle Increase the axle reliability, reduce the maintenance cost
Engine hood lock Cable Integrated lock Easy operation
Steering system Unilateral lock device Bilateral lock mechanism More reliable, more flexible。
New second generation G(GII) series 2-3.5t-1
2-3.5t CPCD20/CPQD20 CPCD25/CPQD25 CPCD30/CPQD30 CPCD35/CPQD35
Rated capacity (kg) 2000 2500 3000 3500
Load center(mm) 500
Length (mm ) 3430 3650 3770 3840
width(mm ) 1150 1150 1225 1285
height(mm ) 2140 2140 2170 2170
Min. Turning radius (mm) 2170 2240 2400 2420
New Model-5
Adopting flexible transmission and V-type support to engine,
greatly reduce the vibration, the hyd pump is fitted onto the
transmission PTO port for easy maintenance.
Casting steering axle : greatly improve the waterproof and dustproof, reduce the
maintenance cost, prolong the working life the axle
New second generation G(GII) series 2-3.5t-2
New Model-5
Adopting sunken mast, move the tilt cylinder
down to increase the arm of force, reduce the
tension and pressure, decrease the failure rate of
the hydraulic system.
The inclining-angle of front footplate was
changed into 15°from 25°, enlarge the foot space,
relieve the leg fatigue
New second generation G(GII) series 2-3.5t-3
New Model-5
Redesign the display and dashboard, dashboard is
covered by metal material, safe and reliable, elegant
appearance.
The display is put on the right side, steering oil-pipe and
display harness is laid out separately to ensure the safety of
electric system.
New adjusting mechanism for steering wheel to
increase the locking arm of force, free maintenance, move
the turning pivot to increase the leg space, move the
steering orbital down to reduce the ear noise
New second generation G(GII) series 2-3.5t-4
Hanged accelerating
pedal mechanism to
prevent the vibration
transfer to driver’s leg from
chassis
Adopting the plate-wing aluminium radiator and two blowhole on
counterweight , reduce the heat, avoid the engine and transmission
problem because of overheating.
Compared with old tube type radiator, the heat balance temperature is
reduced by 3.4 degree.
New second generation G(GII) series 2-3.5t-5
Adopting toothed parking brake, implement different parking
force on ramp and flat ground to increase the parking reliability.
New engine hood lock, easy, convenient. operation
Fully cover the under-side of dashboard to reduce noise to driver
New second generation G(GII) series 2-3.5t-6
Compared with old G series, the new
GII with flexible transmission had
been improved a lot particularly on the
vibration.
Red line is for old G series , blue
and green line is for new G2。
New second generation G(GII) series 2-3.5t-7
New second generation G(GII) series 2-3.5t-8
System G1 G2 Advantage of G2 compared with G1
Transmission Rigid transmissionFlexible
transmission
1 、 greatly reduce the vibration and noise, improve the comfortability..2 、 Hydraulic pump is fitted onto the transmission, easy maintenance, more reliable.
Steering axle Welding axle Casting axle Increase the reliability, reduce the maintenance cost
Lifting mast Non-sunken mast Sunken mast Reduce the failure of lifting system
Inclining Angle of front plate
25° 15° enlarge the foot space, improve the comfortability
DisplayOn the steering
columnOn the right side
Separate layout of oil pipe and electric system to ensure the safety
Display and dashboard
Dashboard is covered by plastic material, no covered on the down
side
The downside of the dashboard is fully
coveredAvoid the noise transfer to driver, elegant dashboard
Parking brake On the left side On the right side More ergonomic
Hood lock CableLock device on
hoodMore reliable and convenient
Hydraulic system
Fixed displacement bypass hydraulic
system
Load sensing hydraulic (steering )
system
1 、 increase the lifting speed with load by 7%, 11% without load, increase the efficiency2、 reduce the fuel consumption by 6% in the same working condition
New G series 5-10t model-1
5-10t CPCD50 CPCD60 CPCD70 CPCD80
Rated capacity (kg) 5000 6000 7000 8000
Load center(mm) 600
length (mm ) 4710 4785 4830 5160
width(mm ) 2045 2045 2045 2165
height(mm ) 2450 2450 2450 2560
Min. turning radius(mm) 3240 3300 3370 3700
Streamlined appearance
New G series 5-10t model-2
Driver’s Cab is hanged onto the
chassis through the shock pad,
improve the vibration.
Driver’s cab is fully sealed from
engine compartment to prevent the
engine noise transfer.
Adopting the impedance compound
muffler to reduce the exhaust noise
Shock pad
Fully sealed cover
New G series 5-10t model-3
Electric harness is laid out over the oil pipe, the exhaust pipe and all type of oil way are
separately laid out on the left/right side to ensure the safety
Increase the wheelbase for 5-7T by 50mm for better stability.
Use the fully covered dashboard for safety.
New G series 5-10t model-4
Enlarge the blowhole, use the high-performanced aluminium
radiator to increase the heat radiating.
New engine hood lock, easy and convenient.
Use the fixed displacement pump load sensing steering system
to reduce the hydraulic oil temperature, to increase the lifting
speed.
New G series 5-10t model-5
Implement of forward design, optimize the operating
mechanism and layout, relieve the driver fatigue,
improve the comfortability.Use wider mast to have better visibility.Toothed parking brake to have different parking force
on ramp and flat ground, improve the parking reliability.Use the integrated electric box, easy maintenance.
Quality improvement-1
Performance improved muffler
for G series
22. 39 7079. 4632 40 50 63 80 100 125 160 200 250 315 400 500 630 800 10001250 160020002500 3150 4000
Oct ave 1/ 3
Hz
20. 00
90. 00
30
40
50
60
70
80
25
35
45
55
65
75
85
dB(A
)Pa
20. 00
90. 00
dB
[0.
00-8
192.
00 H
z]
Pa
A L
空管W型消声器
L怠速工况时空管和 型消声器排气尾管频谱
By the analysis and testing, the new muffler have the 30dB noise
reduction effect.
Quality improvement-2
Improvement of the piston rod of steering cylinder
all the piston rod are treated with mid/high frequency quenching, to make the
piston rod surface hardness≥HRC67 , to avoid the quality problem because of less
hardness
Quality improvement-3
Improvement on the brake
Trim the vertical degree of brake shoes, to ensure the gap under the below part of
brake shoes, change the touching surface between brake shoes and pin into fillet to get
the automatic adjustment. The improved brakes shoes is in over 95% surface touched
to improve the brake efficiency
Quality improvement-4
Improvement on the control box
By using the new relay to improve the quality of control box.
欣大 943-1C-12DS继电器
RC吸收保护回路
Quality improvement-6
Improvement of the
cleanness on hydraulic system for 5-10t
for each 5-10t forklift in assembly, the hydraulic
system needed to be cleaned by KLEENOLL filtering
equipment. The cleanness would reach NAS11 class
after 20min circulating filtering.
Quality improvement-7
Reduce the noise from transmission for 5-10t
By changing of the matching gap between guide-shaft
support, changing the elastic-plates thickness, increase
the manufacturing precision of the hydraulic pump gear,
greatly reduce the noise from transmission.
750 23501000 20001500800 900 1100 1200 1300 1400 1600 1700 1800 1900 2100 2200r pm
85
120
90
100
110
86
88
92
94
96
98
102
104
106
108
112
114
116
118
dB(A
)Pa
原始状态测试- 0. 055更换导轮轴- 0. 035更换导轮轴
1mm更换 厚弹性板
-变矩器西侧 前进二档
750 23501000 20001500800 900 1100 1200 1300 1400 1600 1700 1800 1900 2100 2200r pm
85
120
90
100
110
86
88
92
94
96
98
102
104
106
108
112
114
116
118
dB(A
)Pa
原始状态测试- 0. 055更换导轮轴- 0. 035更换导轮轴
1mm更换 厚弹性板
-变矩器东侧 前进二档
Quality improvement-8
New wide view triplex mast for 5-10t
Quality improvement-9
New cabin
New cabin for new H series 2-3.5t model
New cabin for G series 5-10t model
Always Specialized, Steady, Responsible Partner
Thank You All!
Anhui Heli Co.,Ltd.