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Heidelberg System Manufacturing
Machining
Heidelberger Druckmaschinen AGSystem Manufacturing Gutenbergring 69168 Wiesloch Germany Phone +49 6222 82-5601 Fax +49 6222 82-995601 [email protected] www.heidelberg.com/manufacturing
Uncompromising precision and quality. Heidelberg® is one of the world’s
leading solution providers for the print media industry. Today’s presses
are mechatronic masterpieces, combining tremendous speed with high
precision, excellent reliability, and a long service life. Heidelberg System
Manufacturing now enables the particular skills in production to be
harnessed for other branches of industry, too. The vertical range of in-house
manufacturing at Heidelberg is 40 percent, and around half of this involves
machining. Skilled specialists combining a wealth of experience with the
necessary dexterity ensure certified precision in series production. You, too,
can benefit from this know-how and the unique expertise that Heidelberg
has to offer.
Full range of machining technologies. Customers of Heidelberg System
Manufacturing operate in a wide variety of sectors, including mechanical
engineering, the supply industry, automotive engineering, and drive technol-
ogy. Whatever your needs, Heidelberg provides you with a solution that is
perfectly adapted to your work, whether in the form of one-off components,
series-produced parts or mechatronic systems. The company is famed for
its outstanding expertise, precision, reliability, and cutting-edge machining
technology. If required, special tools are also developed to meet the specific
needs of the particular process. With its comprehensive range of machinery,
Heidelberg is also always able to cope with capacity peaks.
More than just standard. Specific needs call for specific solutions. That’s
why the boundaries between standard and special technology are fluid at
Heidelberg System Manufacturing. All necessary technologies are utilized
to ensure jobs meet strict requirements in terms of quality and precision.
These include processes such as friction welding, NC-controlled induction
hardening, and magnesium machining and also extend to developing and
procuring special machining tools/assembly equipment.
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Trademarks Heidelberg and the Heidelberg logotype are registered trademarks of Heidelberger Druckmaschinen AG in the U.S. and other countries. All other trademarks are property of their respective owners.Subject to technical modifications and other changes.
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Production processes as a proportion of total production volume:
Components Dimensions Weight Accuracy
Cubic components Volumes from 10 × 10 × 10 mm to 2,200 × 2,500 × 700 mm(0.39 × 0.39 × 0.39 in to 86.61 × 98.43 × 27.56 in)
Up to 5,000 kg(11,023.11 lb)
Up to IT5
Gears Diameters from 10 mm to 1,000 mm(0.39 in to 39.37 in)
From 20 g to 650 kg(0.71 oz to 1,433.00 lb)
Up to IT4
Cams Diameters up to 1,000 mm(39.37 in)
From 500 g to 140 kg(1.10 lb to 308.65 lb)
Up to IT5
Rotationally symmetrical parts Diameters from 32 to 1,200 mm (1.26 to 47.24 in); lengths up to 3,000 mm (118.11 in)
Up to 5,000 kg(11,023.11 lb)
Up to IT5
Flat and profiled parts Cross-sections up to 250 × 250 mm (9.84 × 9.84 in); lengths up to 3,000 mm (118.11 in)
Up to 2,500 kg (5,511.56 lb)
Up to IT5
Raw materials machined. Machining of gray cast iron,
spheroidal iron, heat-treated cast iron (e.g. ADI),
(stainless) steel, brass, aluminum, and magnesium is
all in a day’s work at Heidelberg System Manufacturing.
We also advise you on part-specific material require-
ments so as to be able to develop appropriate tools
for these special tasks and achieve the agreed
machining results.
More on machinery from Heidelberg. Over 600
machine tools and machining centers are available at
Heidelberg System Manufacturing. We would be
pleased to provide you with details of our portfolio.
Consistent quality assurance. Heidelberg System
Manufacturing achieves excellent measuring perfor-
mance thanks to state-of-the-art measuring technology.
Quality is tested and assured throughout the process,
helped by cutting-edge tool technology and an inte-
grated quality planning process. Statistical methods
for process approval ensure controlled and stable
processes at all times.
The wide range of products and services from
Heidelberg System Manufacturing. Whether it’s
lightweight cast iron or castings weighing several
tons, machining expertise at Heidelberg is
virtually unlimited.
Connection (precision casting, machined) Transfer gripper bar for paper transfer
Primary forming (casting)
Shaping
Separation
Joining
Coating (HVOF, Rilsan, etc.)
Changing material properties (annealing, induction hardening, anodization, burnishing, nitrocarburizing, etc.)
LappingHoning
Turning Polishing
MillingEroding
Reaming Grinding
DeburringSawing
Shaping
Drilling
Broaching
Rolling Bending Drawing
Gluing Welding Soldering
Riveting
Casting
CoatingPowder coating
Finishing
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