15
YES ! WE ARE HONOR ! an r ainn VL-1 25 VL-160 VL-200 VL-250 Heavy Duty Series CNC Vertical Lathe / CNC Vertical Turning Center HONOR SEIKI Co., Ltd. C€ www.honorseiki.com.tw 'Ol v %> U iikAS SOS - (TTC-

HeavyDutySeries - Amazon S3€¦ · With 30 years' experience in machinetool design and ... •One piece big machine bedwith build in gear box and table ... IT*— GearCoupling Tool

  • Upload
    hatuyen

  • View
    212

  • Download
    0

Embed Size (px)

Citation preview

Page 1: HeavyDutySeries - Amazon S3€¦ · With 30 years' experience in machinetool design and ... •One piece big machine bedwith build in gear box and table ... IT*— GearCoupling Tool

HighPrecision/ High EfficiencyHigh Durability/ Perfection

J •VL-160~600C/CM-2R

B•VL-66-250C/CM

•VL-46~1OOA/M/H

VL-300 -600C/CM

•HL-26/32AT

•VG-160CMG

•VG-120~250GN/GB

•PL-160 -500CM

HONOR SEIKI Co.,Ltd.No.6,Sec.2,Chungshan Rd.,Hunei Dist.,KaohsiungCity,82942TaiwanTEL :+8867 975 9888 / FAX :+886 7 975 9999e-mail :[email protected] http://www.honorseiki.com.tw

0**0

2014082000

YES!WEARE HONOR!

an rainn

VL-125VL-160VL-200VL-250

HeavyDutySeries

CNCVertical Lathe/ CNCVertical Turning Center

HONOR SEIKI Co.,Ltd. C€www.honorseiki.com.tw 'Ol v

%> U iikASSOS -(TTC-

Page 2: HeavyDutySeries - Amazon S3€¦ · With 30 years' experience in machinetool design and ... •One piece big machine bedwith build in gear box and table ... IT*— GearCoupling Tool

Honor Seiki continuous to develop quality machinesto meet the highest standards in precision,efficiencyand reliability.

With 30 years' experience in machine tool design and

manufacturing, HONOR SEIKI is the most professional and largest

machine tool maker in CNC Vertical Lathe, Vertical Turning Center

and Gantry type Turning/Milling/Grinding Center in Taiwan. Honor

Seiki brand is internationally recognized and sold over 50 countries

with many repeated orders. Unlike others who over diversify, Honor

Seiki focuses solely on vertical turning lathe, with an undivided aim

to perfect our product line and bring about greatest customer

satisfaction. We are very proud of providing our machines to many

leading companies around the world. The industrials we provide

include aerospace, automotive, railway, high speed rail, mining, oil

and gas, wind power...etc. From outer space rockets to deep ocean

submarines, all utilize Honor Seiki vertical lathe to maximize their

machining potential. We are proud of our accomplishments in

bringing accolades to Taiwan. Our business model is based on

cooperation, lasting partnership and mutual benefits in order to

best serve our clients and help them reap their greatest gain, with

special emphasis on Quality, Efficiency, Accuracy, Honest and

Responsibility. We always fulfill our promises to our customers.

Honor Seiki LTD is your best partnership to prosper and grow your

business.

Page 3: HeavyDutySeries - Amazon S3€¦ · With 30 years' experience in machinetool design and ... •One piece big machine bedwith build in gear box and table ... IT*— GearCoupling Tool

FieldsOfApplicationVertical Lathe&Vertical Turning Center

ÿ Constructionÿ Automotiveÿ Aerospaceÿ Railÿ Boatÿ Bearing

ÿ Valveÿ Moldÿ Gearÿ Machine toolÿ Power plantÿ Oil & gasÿ Wind power

•Thousands Of SuccessfulTurnkey

•Aerospace •Aerospace •Aerospace

• Motor housing • Motor housing

Papermaking •Textilemachine

Steeringwheel ÿ •Power plant

Tire mold

•Elevator

•Textilemachine

•Power plant

•Valve

•Aerospace

• Motor housing

Page 4: HeavyDutySeries - Amazon S3€¦ · With 30 years' experience in machinetool design and ... •One piece big machine bedwith build in gear box and table ... IT*— GearCoupling Tool

-L

1t-1-r

• Brilliantdesignof cross-railÿ Position lock with clamping to make

sure its parallesimand stability.

•Thoughtful table bearingchoice.Bigger bearing for stronger rigidity anddurability.

.Carbonized Gear..JIS Grade SCM440 Material.

• Strong designÿ High-grade Meehanite casting with boxin box structure.

•One piece big machine bed with build ingear box and table spindle.

Powerfultool clamping system

GC clamping system

RG clamping system

Solid Lock clampingsystem (U.S. patent ofinvention by HonorSeiki)

MachineStructure

1,11 |1

• Stablecolumndesign.One piece column with wide span..Box structure of column reducevibration.

Page 5: HeavyDutySeries - Amazon S3€¦ · With 30 years' experience in machinetool design and ... •One piece big machine bedwith build in gear box and table ... IT*— GearCoupling Tool

C-TYPE ATC(Turning)

• GC-200 Curvic coupling( for VL-125 / VL-160 )

Ram

T-Puller

Tool Holder Base(GC-200)

Tool Holder

• RG-250 Curvic coupling( for VL-200/ VL-250 )

Ram

IT*— Gear Coupling

Tool Holder Base(RG-250)

•-Tool Holder

• PCI7T (Option)(Two FaceContactTooling/ Patent)

Ram

Two face contacttool clamp (PCI7T)

Tool holder base(SL-177)

Tool holder

C-Type ATC Tool System

RAM ÿ220X220

ÿ250X250

ClampingType

Model:GC-200

Tool holder Model

OD/FacingTool IDTool BoringTool Capto

IDF32-200-200IDF32-240-200

IFL25-120-250IFL32-130-250

BOS60-130-160BDC6-220-200FDC6-220-200VHC6-220-200HVC6-220-200

BDC6-250-200FDC6-250-200VHC6-250-200HVC6-250-200

rm

Model:RG-250(Option)

Model:SL-17T(n220/Q250)

Page 6: HeavyDutySeries - Amazon S3€¦ · With 30 years' experience in machinetool design and ... •One piece big machine bedwith build in gear box and table ... IT*— GearCoupling Tool

M-TYPEATC (BT50)(Turningand milling)

•BT50-200(BT50)

LiveTool Spindle Nose(BT-50)

Tool Holder

M-TypeATC Tool System

RAM ÿ220X220

ÿ250X250

Clamping Type:BT50

BT50ToolHolder

Turning

BT50Tool Holder

Milling

1

1 1 L

Tool HolderBase

MMOD/Facing CaptoTool Tool

A A_2_

Tool HolderBase

IDTool

Drill Tap ±4k

1BorinqTool

Drill Boring

Mill yMill

Grind Angle head

Material Planetgear

I»Tl

Page 7: HeavyDutySeries - Amazon S3€¦ · With 30 years' experience in machinetool design and ... •One piece big machine bedwith build in gear box and table ... IT*— GearCoupling Tool

M-TYPEATC (Solid Lock)(Turning and milling)

0

ClampingType:

•PC17A / PC22A(Two FaceContactTooling / Patent)

F*ftjj

Turning

Tool Holder Base SL-17A(U220)SL-22A(n250)

Tool HolderTwo FaceContactTooling

Tool Holder Base

OD/FacingTool IDTool BoringTool Capto

Tool HolderIDF32-200-200 IFL25-120-250 BOS60-130-160 BDC6-220-200IDF32-240-200 IFL32-130-250

VHC6-220-200HVC6-220-200

BDC6-250-200FDC6-250-200VHC6-250-200HVC6-250-200

Solid-lock ATC Tool System(option)RAM

1ejf>]o]ÿ220X220

ÿ250X250

PC17A/PC22A (Solid Lock Patent)

Milling

Cover

BT50Tool Holder

MillingATCM90

imi

Angle HeadMilling

ATCM90-2

Drill Tap)rill Boring Grind Angle head

Tool HolderBT40

Drill —MillMill-®ÿ

Tap

Drill saEBÿ

Tool HolderBT50

Drill

Mill

Mill-®Tap

Drill

in

Page 8: HeavyDutySeries - Amazon S3€¦ · With 30 years' experience in machinetool design and ... •One piece big machine bedwith build in gear box and table ... IT*— GearCoupling Tool

SOLID LOCK ( Patentof the U.S,Taiwan and China )

me l°i°rt ÿ

Twoface contact

ballclampinganti-vibrationMax.8,000kgclampingforce

HonorPatent!Clamping Stiffness Comparision

raE

aj

"U

Coupling

ÿSolid-lock

—BT50

RAM(KG)

1 Max.Clampingforce :8

fTTiTEl

rÿ MillingCapacity

Model VL-160CM

Spindle motor 11/15 kW

Material S45C

Milling cutters 0100x7

Cutting depth 4.5 mm

Feed rate 720 mm/min

Cutting speed 160 m/min

Material removable rate 320 cm3/min

ÿ Turning Capacity

Spindle motor 60/75kW(OPTION)

Cutting depth 13 mm

Cutting speed 130 m/min

Material removable rate 1690 cm3/min

Model VL-160CM

Material S45C

Feed rate 1.0 mm / rev

Page 9: HeavyDutySeries - Amazon S3€¦ · With 30 years' experience in machinetool design and ... •One piece big machine bedwith build in gear box and table ... IT*— GearCoupling Tool

OptionHydraulicchuck Magneticchuck

Touch probe (workpiece inspection) Tool presetter

urnillllXXXXXXXXX)Ojfi iXXXaXi iiii i iii i

1 • 'XXXXmi> 1 1 1 1 1 1 1 1innin,,1 1 1 1 1 1 1 1 1iiiMAAAJ

Paper type fillter* Spinwindow

Linear encoder

Air conditioner forelectrical cabinetSiemens controller

•Oilmist collector Thermal compensation Secondcontrol box

Page 10: HeavyDutySeries - Amazon S3€¦ · With 30 years' experience in machinetool design and ... •One piece big machine bedwith build in gear box and table ... IT*— GearCoupling Tool

Optionÿ Z-axis travel

•: Standard / O :Option Unit:mm

MODEL ÿ220 ÿ250 ÿ 300

VL-125CM•900 O900

O1200

VL-160CM•900

O900O1200O1500

VL-200CM •1200O1500 01800

VL-250CM •1200O1500 01800

ÿ 40ATC

•: Standard / O :Option

ATC tools VL-xxxC(Turning)

VL-xxx CM(milling)

12 •16 O •20 O O

24 o O

L24+R16 o

ÿ Dualram ÿ Baxis

ÿ Auto palletchanger ÿ Fullenclosedsplash guard

•0«t

VL-125C

Page 11: HeavyDutySeries - Amazon S3€¦ · With 30 years' experience in machinetool design and ... •One piece big machine bedwith build in gear box and table ... IT*— GearCoupling Tool

Tool HolderSystemTool holder base :

GC-200(Gear Coupling)

RG250(Gear Coupling)

IS200

1 i

I1

0248

SL-17T(n220/C250) SL-17A(D220) SL-22A (C250/300)(Two face contact tooling) (Twoface contact tooling) (Two face contact tooling)

ÿ §

200

A Mr. I . i—mo\

200

GC-200/ RG250/ SL-17T/SL-17A / SL-22ATool holder :O.D. / Facing tool holder

1 + 1l

Iÿ

' :fcw

Note :Only for SL-17A & SL-22A

CaptoTool holder :

Wrt—i—\—i—t—,--

m i mrr: i it ml i it

_1

r~

J—11 JL1

Model L S W

IDF25-200-200 200 25 200

IDF32-200-200 200 32 200

IDF32-240-200 200 32 240

IDF40-28S-200 200 40 285

3 E

I.D./ Facing tool holder

W

„ 1 11

L ! ep 1 ÿ

» 1 « 9

0160l

Model L S

IFL25-160 200 200 25

IFL32-160-200 200 32

Boringtool holder— —i

7A

ÿ>120_

Model L W

BDC6-220-200 200 220

BDC6-250-200 200 250

Model L D

BOS40-120-200 200 40

BOS50-120-200 200 50

BOS60-120-200 200 60

Model L W

FDC6-220-200 200 220

FDC6-250-200 200 250

Model L W

VHC6-220-200 200 220

VHC6-250-200 200 250

W

ÿ*>

Model L W

HVC6-220-200 200 220

HVC6-250-200 200 250

•III

BT50Tool holder:O.D. / Facing tool holder

A A/

1i

1

e-o

ii

__i— ÿ

w

I.D./ Facing tool holder

/1 1

: I0130

Note :W200 is only for (Z]220/ W240 is only for D250

Boring tool holder

JL r-

r-hIII 4

0130

Model L S W Model L S Model L D

BT50-IDF25-200-200 200 25 200 BT50-IFL25-130-200 200 25 BT50-BOS40-130-200 200 40

BT50-IDF32-200-200 200 32 200 BT50-IFL32-130-200 200 32 BT50-BOS50-130-200 200 50

BT50-IDF32-240-200 200 32 240 BT50-BOS60-130-200 200 60

VL-125CM

VL-160C

VL-160CM

MachineDimensions

.VL-125/VL-160 series(unit:mm)

VL-125C 1100 5250 6480 01250 3277 1200 4875 650-14501100

1100

1100

5650

5250

5650

6850

7035

7380

01250

0160001600

3625

3500

3825

1200

1200

1200

4875

5175

5175

650-1450

650-1450

650-1450

.VL-200/ VL-250 series(unit:mm)

A B C 0D E F G H 1VL-200C 1455 6635 7970 02000 3960 1280 5532 825-1825 6030VL-200CM 1455 6970 8400 02000 4120 1280 5532 825-1860 6030VL-250C 1455 6635 8295 02500 3915 1280 5564 825-1825 6030

VL-250CM 1455 6970 8580 02500 4200 1280 5564 825-1860 6030

n dn n nt

mtm

m

Page 12: HeavyDutySeries - Amazon S3€¦ · With 30 years' experience in machinetool design and ... •One piece big machine bedwith build in gear box and table ... IT*— GearCoupling Tool

Table Speed,Torque Output Chartÿ VL-125 Series 37/45kW,2 steps VL-125 Series 45/55kW,2 steps (Option)

— - 30 Minoperationzone -Continuous operation zone

GEAR BOXLOW SPEEC

. 45kW

.37kW

GEAR BOXHIGH SPEED

32 50 85100 134 150 200 250

Table Speed(rpm)

300

30 Minoperation zone -Continuous operation zone

3EAR BOX IGEAR BOXIHIGHSPEEDOW SPEEC

25 50 75 100

Table Speed(rpm)

ÿ VL-125 Series 60/75kW,2 steps (Option) I- VL-160 Series 37/45kW,2 steps

----30 Minoperationzone iontinuous operation zone

75.0kW

SEAR BOX.OW SPEED

GEAR BOXHIGH SPEED

03)20 180Table Speed(rpm)

240 300

----30 Minoperationzone -Continuous operationzone

45kW

37kW

GEAR BOXLOW SPEED

GEAR BOXHIGH SPEED

200 250Table Speed(rpm)

ÿ VL-160 Series 45/55kW,2 steps (Option) Iÿ VL-160 Series 60/75kW,2 steps (Option)

m1-

----30 Minoperation zone -Continuous operation zone

55kW

\/ÿ \ 45kW

<Jp7#/ >5)30

GEAR BOX.OW SPEEL

GEAR BOXHIGHSPEED

33150 64 100 150

Table Speed(rpm)

200 250

----30 Minaperatianzone -Continuous operation zone

75.0kW

20 feGEAR BOX.OW SPEEC

GEAR BOXHIGH SPEED

87100-150

Table Speed(rpm)

250

ÿ VL-200 Series 60/75kW,2 steps

— 30 Minoperation zone -Continuous operationzone

EAR BODW SPEE

0 14

GEAR BOXHIGHSPEED

40 56 80 120

Table Speed(rpm)

170160

75.0kW

60.0kW

200

ÿ VL-250 Series 60/75kW,2 steps

— 30 Min operationzone -Continuous operation zone

LOW SPEEDGEAR BOX

HIGH SPEED

u0 12 40 48 80 120

Table Speed(rpm)

146

75.0kW

60.0kW

160

LiveToolSpindleSpeed,Torque Output Chartÿ MODEL:al211/15kW

16

12

----30 Minoperation zone -Continuous operation zone

ra_

#/ ''y //,(*/ ÿ/ /

/ /

////

/' 1071

!5kW

IlkW

375 750 1125 1500 1875 2250Table Speed(rpm)

ÿ MODEL:al5 15/18.5kW

— 30 Minoperation zone -Continuous operation zone

// /

/ ÿ

£/ /y//y

//#//////

/' 1071

18.5kW

375 750 1125 1500 1875 2250

Table Speed(rpm)

MODEL:al2 11/15kW,2 steps (Option)

----30 Minoperationzone -Continuous operation zone

GEAR BOXLOW SPEED

15kW__IlkW

268 375 750 1125 1500

Table Speed(rpm)

MODEL:al5 15/18.5kW,2 steps (Option)

.— - 30 Minoperationzone -Continuous operation zone

GEAR BOXLOW SPEED

268375

_,18.5kW

_15kW

GEAR BOXHIGHSPEED

750 1125 1500

Table Speed(rpm)

1875 2250

It]I

Page 13: HeavyDutySeries - Amazon S3€¦ · With 30 years' experience in machinetool design and ... •One piece big machine bedwith build in gear box and table ... IT*— GearCoupling Tool

ManualTable Dimensions

ÿ Al80

15x40=600

[H

54

32

¥ÿ

280 11x40=440

A A

Workpiece Clamping22x40-880Jj (unit:mm)

0A Max. I.D. Clamping

0B Max. O.D. Clamping

0C Min. I.D. Clamping

0D Min. O.D. Clamping

y -y life i&f

(unit:mm)

Model A B C D

VL-125 1340 1230 370 250

VL-160 1720 1600 420 300

Model A B C D

VL-200 1950 1740 750 530

VL-250 2500 2220 750 530

•III

Working Area AndTool Interference

0D

I .

—L

O

0B Table

(unitimm)

Model A 0B C 0D 0E F G H 1

VL-125 220 1250 20 1600 330 900 650-1450 950 200

VL-160 220 1600 20 2000 330 900 650-1450 1150 200

VL-200 250 2000 40 2500 360 1200 825-1825 1450 300

VL-250 250 2500 5 2970 360 1200 825-1825 1650 300

Jaws DimensionsVL-125,VL-160 SeriesF Type

150 240

60

100 I 57214

180

C Type(Standard

173

240

13070

71100 | 57214

180

VL-200,VL-250 SeriesF Type

240

75

s

s 8 i

,1, . di . , ,, 4* 1 1ffl y125rt

125 32314

C Type (Standard)

120

105 -r(i—rfr

8LX—2

1

1. 4> ...i 4> 1 1

bJ L125

=1 I=125d3;

314

24013070

-rf,~

7E180 (unitimm)

It]I

Page 14: HeavyDutySeries - Amazon S3€¦ · With 30 years' experience in machinetool design and ... •One piece big machine bedwith build in gear box and table ... IT*— GearCoupling Tool

A

MachineSpecificationsModel/Description Unit VL-125C VL-125CM VL-160C VL-160CM VL-200C VL-200CM VL-250C VL-250CM

Capacity

Max. swing diameter mm 1600 2000 2500 3000

Max. turning diameter mm 1600 2000 2500 2970

Distance from ram to table mm 650-1450 650-1450 825-1825 860-1860 825-1825 860-1860

Max. turning height mm 1200 1170 1200 1170 1600 1600

Max. workpiece weight kg 5000 8000 12000 15000

Spindle

Table diameter mm 1250 1600 2000 2500

Range of table speed rpm 3-300 3-250 5-200 5-160

Gear box 2-step 2-step 2-step 2-step

Live tool spindle speed rpm - 50-2250 - 50-2250 - 50-2250 - 50-2250

ATC

ATC(AutomaticTool Changer) 12 16 12 16 12 16 12 16

Tool size mm ÿ25, D32 ÿ25, D32, D40 ÿ25, D32, D40 ÿ25, ÿ32,040

Cross-section of ram mm 220x220220x220

220x220220x220

250x250 250x250 250x250 250x250250x250 250x250

Feed

Rapid rate (X-Axis) m/min 10 10 10 10

Rapid rate (Z-Axis) m/min 10 10 10 10

Horizontal travel(X-Axis) mm -200+950 -200+1150 -300+1450 -300+1650

Vertical travel (Z-Axis) mm 900 900 1200 1200

Cutting feed rate mm/min 0.001-500 0.001-500 0.001-500 0.001-500

Feed override % 0-150 0-150 0-150 0-150

Cross-rail travel mm 800(200x4 steps) 800(200x4 steps) 1000(250x4 steps) 1000(250x4 steps)

Control system Fanuc Oi-T Fanuc Oi-T Fanuc Oi-T Fanuc Oi-T

Motor

Spindle motor (Cont./30min) kW AC37/45 AC37/45 AC60/75 AC60/75

Feed motor(X/Z axis) kW 7.0/7.0 7.0/7.0 5.5/5.5 5.5/5.5

Live tool motor kW - AC11/15 - AC11/15 - AC11/15 - AC11/15

Power requirement kVA 75 90 75 90 90 105 90 105

Machinesize

Floor space(LxW) mm 6500x4900 6900x4900 7100x5200 7400x5200 7600x5500 7800x6100

Max. height(H) mm 5200 5650 5250 5650 6650 7000 6650 7000

Net weight kg 24500 25300 27500 28300 47000 49000 51000 53000

NOTE

m1lilill

Standard accessories

1. Complete splash guard.(Top open)

2. Hydraulic power unit.

3. Table with manual 4-jaw chuck as spec.

4. Protection door.

5. Automatic lubrication system.

6. Working light.

7. Warning light.(R/Y/G)

8. Workpiece counter.(CNC controller)

9. Coolant system with tank.

10. Coolant bed wash down system.

11. Heat exchanger for electrical cabinet.

12. Hand tool sets with tool box.

13. Leveling bolts & seat pads.

14. Chip conveyor. (Hinge type)

15. Chip trolley.

16. Spindle orientation.

17. Manual of operation & maintenance.

18. Manual of electrical & hydraulic circuit diagram.

accessories

1. Hydraulic chuck & cylinder, size selections. 13. Extend vertical travel.(Z axis)

2. Hardjaw for hydraulic chuck. 14. Extend higher column.

3. Hydarulic chuck soft jaw. 15. High pressure coolant through tool holder.

4. High & low pressure chucking. 16. Dual speed gear box for live tool spindle.

5. Air conditioner for electrical cabinet. 17. Chip conveyor.(scraper type)

6. Power transformer. 18. Manual guide i.7. Oil skimmer.(Disk type) 19. CE certificate.8. Tool holder base. 20. Tooling.

9. Other tool holder & special tool holder. 21. Jig & fixture

10. Tool presetter. 22. Turnkey project.

11. Linear encoder of X/Z axis. 23. Siemens controller.

12. Lubricant chiller for spindle bearing & gear.

NOTE

Page 15: HeavyDutySeries - Amazon S3€¦ · With 30 years' experience in machinetool design and ... •One piece big machine bedwith build in gear box and table ... IT*— GearCoupling Tool

HighPrecision/ High EfficiencyHigh Durability/ Perfection

J •VL-160~600C/CM-2R

B•VL-66-250C/CM

•VL-46~1OOA/M/H

VL-300 -600C/CM

•HL-26/32AT

•VG-160CMG

•VG-120~250GN/GB

•PL-160 -500CM

HONOR SEIKI Co.,Ltd.No.6,Sec.2,Chungshan Rd.,Hunei Dist.,KaohsiungCity,82942TaiwanTEL :+8867 975 9888 / FAX :+886 7 975 9999e-mail :[email protected] http://www.honorseiki.com.tw

0**0

2014082000

YES!WEARE HONOR!

an rainn

VL-125VL-160VL-200VL-250

HeavyDutySeries

CNCVertical Lathe/ CNCVertical Turning Center

HONOR SEIKI Co.,Ltd. C€www.honorseiki.com.tw 'Ol v

%> U iikASSOS -(TTC-