Heavy Duty Parts Catalog of Systems, Replacement Parts ... · Heavy Duty Parts Catalog of Systems, Replacement Parts, ... A Leader In The Industry ... KBi’s DIESELMATIC System is

STARTING FLUID SYSTEMSHeavy Duty Parts Catalog of Systems, Replacement Parts, and Accessories

KBi/KOLD-BAN INTERNATIONAL, LTD.8390 PINGREE ROAD • LAKE IN THE HILLS, IL 60156-9637 U.S.A.TELEPHONE: 847/658-8561 • 800/527-8278 • FAX: 847/658-9280 • WWW.KOLDBAN.COM

STARTING FLUID SYSTEMS

KBi - A Leader In The Industry

KOLD-BAN INTERNATIONAL, LTD., 8390 PINGREE ROAD, LAKE IN THE HILLS, IL 60156-9637 U.S.A., (800) 527-8278, (847) 658-8561, Fax (847) 658-9280, www.koldban.com

Major advantages of the KBi DIESEL START Measured Shot Metered Flow System include:• Safe, effective starting to temperatures of 0°F (-18°C), and

lower.• Simple, one man operation from the cab.• Controlledmeteredflowwhichpreventsetherlockuporover

speeding of a cold engine.

KBi DIESELMATIC SYSTEMSKBi also developed and introduced the DIESELMATIC System, a totally automaticfluidstartingsystemwhichrevolutionizes the state-of-the-art. The DIESELMATIC System is wired to the crankingcircuitandiscontrolledbyaprecision engine temperature sensor (ETS), switch. When the operator turns thestarterkeyundercoldconditions,asolenoid valve opens automatically, allow-ingstartingfluidtoflowoutofapressurizedcylinder, through the exclusive patented BLOCKOR (flow restricting vaporizing orifice),andintotheengineairintake.Areservoirisbuiltintothevalvetomaintainaflowofstartingfluidforseveralsecondsafterthe engine starts, to prevent the just started engine from faltering.

Major advantages of the automatic KBi DIESELMATIC System include:• Simplifiedstartinginstructions--simplyturnthekey,regardless

of temperature.• Functions only when needed -- The Engine Temperature Sensor

(ETS), prevents the DIESELMATIC System from functioning when starting a warm engine.

• Impossible to abuse -- there is no way for an operator to inject startingfluidintoawarmengine.

• Extendedcrankingmotorandbatterylife.• Effective to temperatures of -30°F and colder.

Following the intorduction of the original DIESELMATIC System, KBi developed the DIESELMATIC EC System and the DIESELMATIC NVT System.

CheckoutKBi’swebsiteatwww.koldban.comforadditionalinfor-mationonKBi’sproductline.

The only product that KBi manufactures is diesel engine starting fluidinjectionsystems...andtheydoitright!Yearsofongoingcoldroomandfieldexperienceworldwide,witheverysizeofdieselengine in the widest range of applications, have given KBi engineers awealthofknowledgeaboutdieselenginecoldstartingproblems--andtheirsolutions!Fromitsinceptiontothepresent,KBihasoffered a complete customized service to engine and equipment manufacturers and users that is just not available elsewhere.

KBi is generally recognized as the technical leader in the highly specializedfieldofsafeandeffectivedieselenginestartingfluidinjection systems.

Customer ServiceUndoubtedly,themostunderlyingfactoraccountingforKBi’ssuc-cessful growth over the last 30 years, has been its responsiveness tocustomers’needs.Thesimplefactoftakingacustomer’sproblemand developing/adapting the products or services to resolve the problemisbasic,butithasandwillcontinuetobe,KBi’sapproachtoenhancing its products and maintaining its leadership in the industry.

Cold Starting -- The SolutionsIntheearly1970’s,KBidevelopedandintroducedDIE-SELSTART,ameasuredshot,meteredflow,operatorcontrolledhighpressurefluidstartingsystem.Witha DIESEL START System, a chambered valve con-trolsthequantityofstartingfluidinjectedwitheachactivationwhileanorificeinthenozzlerestrictstherateofflowtoasafe,effectiverate.OperationofaDIESELSTART,measuredshotmeteredflowsystem requires an operator to press and release an electric push button switch or pull and release acontrolcablewhileanengineisbeingcranked.With the electric systems, a temperature sen-

sitiveswitchmaybeinstalled(aKBiThermo-Guard),whichmakesthefluidstartingsysteminoperativeonawarmengine,preventingpotentiallydamaginginjectionofstartingfluid.Additionalshotsofstartingfluidcanbesafelyinjectedimmediatelyaftercrankingtoeliminatewhitesmokeandgetanenginerunningonallcylinders.

KBi’scustomerservicecanbereachedMondaythroughFriday between 8:00 a.m. and 5:00 p.m. (CST) at the following numbers: Toll free: (800)527-8278 Phone: (847)658-8561 Fax: (847)658-9280


KBi,DIESELSTART,DIESELMATIC,BLOCKOR,andKOMPACareregisteredTrademarksofKoldBanInternational,Ltd.KBiwasestablishedinthelate1960’sanditsonlybusinessisthemanufacture,research,anddevelopmentofstartingaidsforcolddieselengines.KBiproductsareO.E.M.approved and installed by most engine and equipment manufacturers.

KOLD-BAN INTERNATIONAL, LTD., 8390 PINGREE ROAD, LAKE IN THE HILLS, IL 60156-9637 U.S.A., (800)527-8278, (847)658-8561, Fax (847)658-9280, www.koldban.com

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Table of Contents

DIESELMATIC NVT™ (ECM Controlled) .............................................................................................................................. 2DIESELMATIC NVT™ (Non-ECM Controlled) ...................................................................................................................... 2DIESELMATIC® Systems ..................................................................................................................................................... 3KOMPAC® DIESELMATIC Systems ..................................................................................................................................... 3DIESELMATIC II .................................................................................................................................................................... 4"Engineered Kit" Systems ...................................................................................................................................................... 4“Ready-Mount”TruckSystems .............................................................................................................................................. 4“Ready-Mount” General Purpose Systems ............................................................................................................................ 5Economy Systems ................................................................................................................................................................. 5MINI-START™ Systems ........................................................................................................................................................ 5Valve Assemblies ................................................................................................................................................................... 6Starting Fluid Cylinders ......................................................................................................................................................... 7Flow Control - Metering Devices ........................................................................................................................................... 7Engine Temperature Sensors (ETS) & Thermo-Guards ........................................................................................................ 8Cylinder Clamps .................................................................................................................................................................... 8Tubing .................................................................................................................................................................................... 8Atomizers .............................................................................................................................................................................. 9Injector Nozzles .................................................................................................................................................................... 9Atomizer/Nozzle Adapter Bushings ....................................................................................................................................... 9Valve/Tubing Fittings ........................................................................................................................................................... 10Instructions and Dash Labels .............................................................................................................................................. 10Miscellaneous Items .............................................................................................................................................................11Mounting Dimensions .......................................................................................................................................................... 12Limited Warranty ................................................................................................................................................................. 13Cylinder Recycling ............................................................................................................................................................... 14QuickReferenceGuide ....................................................................................................................................................... 15Index .................................................................................................................................................................................... 16

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DIESELMATIC NVT™ (ECM Controlled)Complete premium Ready-Mount Style Systems with an installation time of approxi-mately 30 minutes. Kits are pre-assembled and contain all the necessary mounting hardware,StartingFluidCylinder,Wire,Fuse,andTerminalsrequiredforretrofitinstallation. Electrical components are equipped with OEM qualtiy weatherprof connectors and a universal wiring harness to accommodate all installations (no additional wiring required). SAE-level integrity of electrical circuit.

12-Volt DIESELMATIC NVT Systems62121...........Engine size 3.70 - 19.67 liters (226-1200 CID)*

24-Volt DIESELMATIC NVT Systems64084...........Engine size 3.70- 19.67 liters (226-1200 CID)*

12-Volt KOMPAC DIESELMATIC NVT Systems22110 ...........Engine size 3.70 - 19.67 liters (226-1200 CID)*

24-Volt KOMPAC DIESELMATIC NVT Systems24031...........Engine size 3.70- 19.67 liters (226-1200 CID)*

KBi's DIESELMATIC NVT System is a step above KBi's DIESELMATIC System. DIESELMATIC NVT is a fully automatic Engine Starting Fluid System, which can be controlled by the newer generation ECM (electronic control module) Engines.

Bypluggingdirectlyintothe"startingfluid"portonanengine'sECM(noseparateinterface is required), the engine's ECM will determine when to activate the DIE-SELMATIC NVT System. Allowing the engine's ECM to control the activation of the startingfluid,baseduponvitalengineinformationobtainedduringthestartproceduresuch as engine speed and ambient temperature, permits a more precise delivery of startingfluid.Inaddition,operatorerrororabusecanbeprevented.

When the DIESELMATIC NVT receives the activation signal from the engine's ECM, thepatented,encapsulatedsolenoidvalveallowsthestartingfluidtobereleasedfromthepressurizedFluidCylinder.ThestartingfluidflowsthroughtheValve,throughtheMeteringOrifice,throughthenylontubingandoutofanInjectorNozzlelocatedintheengine'sairintakesystem.Theengine'sECMcanallowforanadditionalflowofstartingfluidtopreventthejuststartedenginefromfalteringordying.

Pleasebesuretocheckyourenginemanufacturer'ssupplieddocumentationforspecficinformationontheECMfunctions.

HowtheKBiDIESELMATICNVT™Works:Full, professional installation of a DIESELMATIC NVT System can be accomplished with ease in less than one hour.

DIESELMATIC NVT can also be used on older engines and engines that do not haveastartingfluidport on theECMby incorporating theEngineTemperatureSensor (ETS). This ETS is also used on KBi's standard DIESELMATIC Systems.

Exclusive Features of the DIESELMATIC NVT System: • Can be controlled by ECM Engines (direct interface) • Low Current Draw - 1.3 amps @ 12 volts - 0.6 amps @ 24 volts • Voltage Transient Suppression • Engineered for Reliability - Sealed from Environment - O-Ring Cylinder Seal - Encapsulated Coil - Corrosion Resistant Brass Connections - Field-ServiceableMeteringOrifice/Filter

DIESELMATIC NVT™ (Non-ECM Controlled)Complete premium Ready-Mount Style Systems with an installation time of approxi-mately 30 minutes. Kits are pre-assembled and contain all the necessary mounting hardware,StartingFluidCylinder,Wire,ETS,Fuse,andTerminalsrequiredforretrofitinstallation. Electrical components are equipped with OEM qualtiy weatherprof connectors and a universal wiring harness to accommodate all installations (no additional wiring required). SAE-level integrity of electrical circuit.

12-Volt DIESELMATIC NVT Systems62120...........Engine size 3.70- 19.67 liters (226-1200 CID)*

24-Volt DIESELMATIC NVT Systems64083...........Engine size 3.70 - 19.67 liters (226-1200 CID)*

12-Volt KOMPAC DIESELMATIC NVT Systems22109...........Engine size 3.70 - 19.67 liters (226-1200 CID)*

24-Volt KOMPAC DIESELMATIC NVT Systems24029...........Engine size 3.70- 19.67 liters (226-1200 CID)*

*RefertoPage7,FlowControl-MeteringDevices,foradditionalMeteringOrificeswhichareavailabletointegratetheDIESELMATICNVTforuseinenginesofdifferentsizes othe than what is listed on Page 2 of this Catalog.

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DIESELMATIC® SystemsComplete deluxe Ready-Mount Style Systems. Kits are pre-assembled and contain all the necessary mounting hardware, Starting Fluid Cylinder (unless otherwise noted),Wire,Fuse,andTerminalsrequiredforretrofitinstallation.

12-Volt Systems62034 ...........Engine size 3.70 - 12.13 Liters (226-740 CID), Without Starting Fluid Cylinder62035...........Engine size 12.14 - 19.67 Liters (741-1200 CID)*, Without Starting Fluid Cylinder62048...........Engine size 0.82 - 3.69 Liters (50-225 CID)62008...........Engine size 3.70 - 12.13 Liters (226-740 CID)62019...........Engine size 12.14 - 19.67 Liters (741-1200 CID)*

24-Volt Systems64007 ...........Engine size 3.7 - 12.13 Liters (226-740 CID), Without Starting Fluid Cylinder64018...........Engine size 12.14 - 19.67 Liters (741-1200 CID)*, Without Starting Fluid Cylinder64048...........Engine size 0.82 - 3.69 Liters (50-225 CID)64006...........Engine size 3.7 - 12.13 Liters (226-740 CID)64017...........Engine size 12.14 - 19.67 Liters (741-1200 CID)*

KOMPAC® DIESELMATIC SystemsComplete deluxe Ready-Mount Style, Mini-Sized Systems. Kits are pre-assembled and contain all the necessary mounting hardware, Starting Fluid Cylinder (unless otherwisenoted),Wire,Fuse,andTerminalsrequiredforretrofitinstallation.

12-Volt Systems22002...........Engine size 0.82 - 3.69 Liters (50-225 CID), Without Starting Fluid Cylinder22003...........Engine size 0.82 - 3.69 Liters (50-225 CID)22008...........Engine size 3.7 - 12.13 Liters (226-740 CID), Without Starting Fluid Cylinder22009...........Engine size 3.7 - 12.13 Liters (226-740 CID)22017...........Engine size 12.14 - 19.67 Liters (741-1200 CID)*

24-Volt Systems24002...........Engine size 0.82 - 3.69 Liters (50-225 CID)24010...........Engine size 3.7 - 12.13 Liters (226-740 CID)24011 ............Engine size 3.7 - 12.13 Liters (226-740 CID), Without Starting Fluid Cylinder24018...........Engine size 12.14 - 19.67 Liters (741-1200 CID)*

HowTheKBiDIESELMATICSystemWorks:KBi’s DIESELMATIC System is a fully automatic Engine Starting Fluid Systemdesignedtosprayacontrolledamountofstartingfluidintotheairintakesystemofanengineduringandimmediatelyaftercranking.

The System’s engine temperature sensor (ETS), switch determines when theDIESELMATIC system should function. When needed, the Solenoid Valve is acti-vatedautomaticallyduringenginecranking,thenstartingfluidisreleasedfromthepressurizedFluidCylinder,flowsthroughtheValve,throughthepatentedBLOCKORvaporizingfitting,throughthenylontubing,andoutofanInjectorNozzlelocatedintheengine’sairintakesystem.AreservoirintheValvemaintainsaflowofstartingfluidaftercrankingtopreventthejuststartedenginefromfalteringordying.

NOTE:Atverycoldtemperatures,additionalcrankingcyclesmaybenecessarybecause the engine will start and then die after running a short period of time. To eliminatetheneedforthistypeofadditionalcrankingcycle,anaccessory(KBiArcticKit assembly), may be purchased and installed. Contact KBi for further information about the Arctic Kit assembly.

Some diesel engine injection systems are equipped with mechanisms to advance timingorinjectextrafuelforcoldweatherstarting.Checkyourenginemanualtodetermine the proper procedure and throttle setting for cold weather starting of your engine.

*12.14-19.67Liters(741-1200CID)kitsnowcontainaStraightSideOrificeNozzle.

For engines smaller than 0.82 Liters (50 CID) or larger than 19.67 Liters (1200 CID), special applications, including custom-designed DIESELMATIC and DIESEL START Systems, other voltages, and unique engine applications, contact the KBi Sales Engineering Department directly at (800)527-8278, or Fax (847)658-9280.

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"Engineered Kit" Systems"Engineered Kit" Systems are Premium retrofit Systems (without Starting FluidCylinder), with an installation time of approximately 30 minutes. Kits are fully engineered with electrical components equipped with OEM quality weatherproof connectors and a universal wiring harness to accommodate all installations (no additional wiring required). SAE-level integrity of electrical circuit.

12-Volt DIESELMATIC Systems62100...........Engine size 12.13 Liters (740 CID) and under, ETS 400F (40C)62114 ...........Engine size 12.13 Liters (740 CID) and under, ETS 170F (-8.30C)62235...........Engine size 12.14 Liters (741 CID) and over, ETS 400F (40C)

24-Volt DIESELMATIC Systems64057...........Engine size 12.13 Liters (740 CID) and under, ETS 400F(40C)64235...........Engine size 12.14 Liters (741 CID) and over, ETS 400F(40C)

12-Volt KOMPAC DIESELMATIC System22045...........Engine size 12.13 Liters (740 CID) and under, ETS 400F (40C)

24-Volt KOMPAC DIESELMATIC System24026...........Engine size 12.13 Liters (740 CID) and under, ETS 400F(40C)

How The KBi DIESEL START®SystemWorks:With a KBi DIESEL START System installed, the operator presses and releases the KBi System Button on the vehicle dashboard. Pressing this button, activates thesystemandreleasesstartingfluidfromthehigh-pressureFluidCylindertotheValve. The Valve then delivers this precisely measured shot to the Atomizer. The engine-matched Atomizer meters this shot as a spray mist at the proper rate for the

airintakeofthespecificengine,assuringaquick,safestart.TheThermo-Guardenginetemperaturesensingunit“locksout”thesystemwhentheenginereachesnormal operating temperature, thus preventing operator engine abuse.For engines over 18.03 liters (1100 CID), a KBi DIESELMATIC System is recom-mended.

“Ready-Mount”TruckSystemsComplete Deluxe 12-Volt Systems with electrical accessories for all size engines upto18.03Liters(1100CID).“Ready-Mount”TruckSystemKitscontain:SingleassemblyconsistingofUni-Bracketvalvepre-assembledwithStartingFluidCylin-der (unless otherwise noted), Heavy Duty Cylinder Clamp, Set of three Atomizers and Adapter Bushing, 60" Nylon Atomizer Tubing, Electric Switch, Surface-Mount Thermo-Guard, Wiring and Connector Kit, Mounting Nuts and Bolts, Panel Label, and Installation Instructions.

12-Volt Systems43403...........TruckReady-Mount43511 ...........TruckReady-Mount,WithoutStartingFluidCylinder

DIESELMATIC II Kits are fully engineered with electrical components equipped with OEM quality weatherproof connectors and a universal wiring harness to accommo-date all installations (no additional wiring required). SAE-level integrity of electrical circuit. Starting Fluid cylinder is included.

12-Volt DIESELMATIC II System62276...........Engine size 3.7 - 19.67 Liters (226-1200 CID)*

24-Volt DIESELMATIC II System64106...........Engine size 3.7 - 19.67 Liters (226-1200 CID)*64235...........Engine size 12.14 Liters (741 CID) and over, ETS 400F(40C)

12-Volt KOMPAC DIESELMATIC II Systems22079...........Engine size 0.82 - 3.69 Liters (50-225 CID)*22078...........Engine size 3.7 - 19.67 Liters (226-1200 CID)*

24-Volt KOMPAC DIESELMATIC II Systems24040...........Engine size 0.82 - 3.69 Liters (50-225 CID)*24038...........Engine size 3.7 - 19.67 Liters (226-1200 CID)*24042...........Engine size 3.7 - 19.67 Liters (226-1200 CID)* with M10 Metric Nozzle 230007

*Refer to Page 7, BLOCKOR's, which are available to integrate the DIESELMATIC II for use in engines of different sizes.

DIESELMATIC IIAutomatic Turn-Key Starting Fluid System us-ing the core technology found in KBi's patented, state of the art, DIESELMATIC NVT System. DIESELMATIC II Systems can be used with or without an Engine's ECM (Electronic Control Module). DIESELMATIC II has a low current drawand isnon-polarity sensitviemaking itcompatible with ECM Engines. Engineered for Reliablility, the solenoid valve is sealed from the environment, uses an encapsulated coil and o-ring cylinder valve seal. Designed for superior performance, the DIESEMATIC II injectsstartingfluidpreciselywithabsolutelyno operator intervention.

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“Ready-Mount” General Purpose Systems"Ready-Mount” General Purpose Systems for all on-or-off Road Industrial, Con-struction, and Agricultural Equipment. “Ready-Mount” General Purpose System Kits contain: Single assembly consisting of Uni-Bracket Valve (12 or 24 Volt),pre-assembled with Starting Fluid Cylinder (unless otherwise noted), Heavy Duty Cylinder Clamp, Atomizer and Adapter Bushing, 60" Nylon Atomizer Tubing, Elec-trical Switch, Mounting Nuts and Bolts, Panel Label, and Installation Instructions. Thermo-Guardisnotincludedinthiskit.

12-Volt Systems62094...........Engine size 1.64 - 3.28 Liters (100 - 200 CID)62194...........Engine size 3.29 - 8.19 Liters (201 - 500 CID)62213...........Engine size 3.29 - 8.19 Liters (201 - 500 CID), Without Starting Fluid Cylinder62483...........Engine size 8.21 - 18.03 Liters (501 -1100 CID), Without Starting Fluid Cylinder62494...........Engine size 8.21 - 18.03 Liters (501 - 1100 CID)

24-Volt Systems64094...........Engine size 1.64 - 3.28 Liters (100 - 200 CID)64180...........Engine size 3.29 - 8.19 Liters (201 - 500 CID). Without Starting Fluid Cylinder64194...........Engine size 3.29 - 8.19 Liters (201 - 500 CID)64481...........Engine size 8.21 - 18.03 Liters (501 - 1100 CID), Without Starting Fluid Cylinder64494...........Engine size 8.21 - 18.03 Liters (501 - 1100 CID)

Economy SystemsEconomy Electrical Systems contain: Solenoid Actuated Valve, Matched Atomizer, Cylinder Clamp, 48" Nylon Atomizer Tubing, Electric Switch, Panel Label, and Installation Instructions. Fluid Cylinder not included in Economy Kits.

12-Volt Systems73105...........Engine size 1.64 - 3.28 Liters (100-200 CID)73110 ...........Engine size 3.29 - 8.19 Liters (201-500 CID)73400...........Engine size 8.21 - 18.03 Liters (501-1100 CID)

24-Volt Systems75105...........Engine size 1.64 - 3.28 Liters (100-200 CID)75110 ...........Engine size 3.29 - 8.19 Liters (201-500 CID)75400...........Engine size 8.21 - 18.03 Liters (501-1100 CID)

MINI-START™ SystemsThe KBi MINI-START System is a unique operator controlled Starting Fluid System designed for small displacement diesel engines {under 8.19 Liters (500 CID), with 1,2,3or4cylinderconfiguration},thatareverysensitivetothevolumeofstartingfluidusedduringthecoldstartprocess.MINI-STARTisparticularlyadaptabletoequipment where a parasitic load is directly connected to the engine. Mini-Start System Kits are pre-assembled and contain all the necessary mounting hardware, StartingFluidCylinder,wire,fuseandterminalsrequiredforretrofitinstallation.

12-Volt Systems22101...........Engine size 3.28 Liters (200 CID) and under22102...........Engine size 3.29 - 8.19 Liters (201-500 CID)

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Valve Assemblies

"Ready-Mount"12-Volt Valve Assemblies312100.........Engine size 1.64 - 3.28 Liters (100-200 CID) 312300.........Engine size 3.29 - 8.19 Liters (201-500 CID) 312500 .........Engine size 8.21 - 18.03 Liters (501-1100 CID)

24-Volt Valve Assemblies324100.........Engine size 1.64 - 3.28 Liters (100-200 CID)324300.........Engine size 3.29 - 8.19 Liters (201-500 CID)324500.........Engine size 8.21 - 18.03 Liters (501-1100 CID)

DIESELMATIC12-Volt Valve Assemblies412000 .........Engine size 12.13 Liters (740 CID) and under412600.........Engine size 12.14 Liters (741 CID) and over

24-Volt Valve Assemblies424000 .........Engine size 12.13 Liters (740 CID) and under424600.........Engine size 12.14 Liters (741 CID) and over

KOMPAC DIESELMATIC12-Volt Valves Assemblies212000 .........Engine size 12.13 Liters (740 CID) and under212600.........Engine size 12.14 Liters (741 CID) and over


DIESELMATIC NVT12-Volt Valve AssembliesNVT12DH0000 ...... Engine size 3.70 - 19.67 Liters (226-1200 CID)

24-Volt Valve AssembliesNVT24DH0000 ...... Engine size 3.70-19.67 Liters (226-1200 CID)

KOMPAC DIESELMATIC NVT12-Volt Valve AssembliesNVT12KH0000 ...... Engine size 3.70 - 19.67 Liters (226-1200 CID)

24-Volt Valve AssembliesNVT24KH0000 ...... Engine size 3.70- 19.67 Liters (226-1200 CID)

DIESELMATIC"Engineered Kit"



Economy System12-Volt Valve Assemblies42000...........Engine size 1.64 - 3.28 Liters (100-200 CID)42100...........Engine size 3.29 - 8.19 Liters (201-500 CID)42500 ...........Engine size 8.21 - 18.03 Liters (501-1100 CID)

24-Volt Valve Assemblies44000...........Engine size 1.64 - 3.28 Liters (100-200 CID)44100...........Engine size 3.29 - 8.19 Liters (201-500 CID)44500...........Engine size 8.21 - 18.03 Liters (501-1100 CID)

KOMPAC DIESELMATIC"Engineered Kit"

12-Volt Valve Assemblies212015 .........Engine size 12.13 Liters (740 CID) and under

24-Volt Valve Assemblies224005.........Engine size 12.13 Liters (740 CID) and under

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Starting Fluid CylindersNOTE: 1) DO NOT USE A VALVE GASKET IN ANY NVT VALVE - NVT VALVES RELY ON THE CYLINDER "O" RING (Dirt & Moisture Seal) TO CREATE THE

NECESSARYSEAL! 2) If you are not using the Starting Fluid Cylinder on an NVT Valve,installaNewKBivalvegasket(partnumber300012,seepage11),eachtimetheStarting

FluidCylinderisremoved.AllKBiReplacementStartingFluidCylinderswillhaveaNewKBIvalvegasketinsideofthethreadprotectingcaponbottomofStarting Fluid Cylinder. BE SURE ONLY ONE VALVE GASKET IS USED.SpreadalightfilmofcleanoilonnewValveGasketwheninstalling.

3) All KBi Starting Fluid Cylinders contain a Dirt & Moisture Seal ("O" Ring). 4) All KBi Starting Fluid Cylinders are the industry standard 1 inch threads.

DIESELMATIC Cylinders21 Ounces - Premium Engine Starting Fluid20020...........Case of 12 Cylinders20030...........SinglePackedCylinder

KOMPAC Cylinders8 Ounces - Premium Engine Starting Fluid20041...........Case of 12 Cylinders20051...........SinglePackedCylinder

DIESEL START Cylinders18 Ounces - Premium Engine Starting Fluid20011 ...........Case of 12 Cylinders20021...........SinglePackedCylinder

See Page 14 for Details on KBi's Cylinder Recycling Program

NOTE:BLOCKOR'sareusedandcanonlybeusedonaKBiDIESELMATICorKOMPACDIESELMATICSystem! MeteringOrifice'sareusedandcanonlybeusedonaKBiDIESELMATICNVTorKOMPACDIESELMATICNVTSystem!

TheKBiBLOCKORFittingistheheartofaDIESELMATICSystem.ABLOCKORcontrolstheflowrateofstartingfluidbeinginjectedintotheengineandisalsoresponsibleforvaporizingthefluidinthemostefficientmannerpossible.TheBLOCKORistheleft handthreadedbrasselbowfittinglocatedatthebottomofeveryDIESELMATICValve Assembly. Refer to the KBi Installation - Operation Manual, KBi Form Number 130533, for more detailed information.

KBihascreatedanewBLOCKORfittingthatincorportesathreadedfilterdesignasopposedtotheO-RingfilterdesignusedintheolderstyleBLOCKORfitting.Thisthreadeddesignwilleliminatethedamagecausedtothefilterandthereforethemeteringorifice,fromvibrationandprolongedexposuretotheelements.Thenewdesignalsoincorporatesatubularshaftthathasthefilterelementmountedatoneend,creatinganannularchamberinsidethefittingwhichwillaccumulateandtraptheparticlesnormallyfoundtohavecloggedtheolderfilterdesign.Whenservicingisrequired,thenewfiltercanberemovedbygentlyunscrewingthefilterunitwithapliers. • KBiwillsupersedeallBLOCKORFittingswiththenewPatentedfilterdesign. • Thisnewdesignwillgreatlyenhancethelifeexpectencyofthefilterandmayactuallyeliminatetheneedtoservicetheassembly. • NewBLOCKORfittingscanbeidentifiedbythe250XXXpartnumberdesignation.Theolddesignsweredesignatedas240XXXpartnumbers. • ThenewBLOCKORfittingscanalsobeidentifiedbytheadditionalPatentNumberstampingof5,474,678thatcanbefoundoneveryfitting.

BLOCKOR's250002 .........Engine size 29.51-39.33 Liters (1801-2400 CID)250003.........Engine size 19.68-29.5 Liters (1201-1800 CID)250005.........Engine size 3.7-19.67 Liters (226-1200 CID) 250007.........Reducedflowrate250009.........Engine size 0.82-3.69 Liters (50-225 CID)

301876.........Replacement BLOCKOR Filter, for use in new style BLOCKOR 250XXX Series.

Flow Control - Metering DevicesBLOCKOR® - For DIESELMATIC Systems

MeteringOrifice-ForDIESELMATICNVTSystems

DIESELMATIC NVTMeteringOrifice's

100515FR .........Engine size 0.82-3.69 Liters (50-225 CID)100515HR ........Engine size 3.70-19.67 Liters (226-1200 CID)100515JR ..........Engine size 19.68-29.5 Liters (1201-1800 CID)100515LR .......... Engine size 29.51-39.33 Liters (1801-2400 CID)100515OR ......... Engine size 39.34-52.44 Liters (2401-3200 CID)

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Cylinder Clamps

60013...........DIESEL START Heavy-Duty Replacement Clamp without Cradle

300013.........DIESEL START Heavy-Duty Saddle Clamp Assembly with Cylinder Cradle

300014.........DIESEL START Cylinder Cradle

300179.........DIESEL START Clamp Assembly, 3" diameter

301009.........KOMPAC and DIESEL START Cylinder Clamp, 3" diameter

301082.........DIESELMATIC Heavy-Duty Cylinder Clamp, 4" diameter

Engine Temperature Sensors (ETS) & Thermo-GuardsETS—For DIESELMATIC Systems or Non-ECM Controlled DIESELMATIC NVT Systems

Thermo-Guard—For DIESEL START Systems

Surface Mount 300029.........Thermo-Guard300329.........Grounded Thermo-Guard300731.........ETS 55°F (13°C)300789.........ETS 40°F (4°C)300803.........ETS Arctic 23°F (-5°C)301062.........ETS Hermetically Sealed

Arctic Sensor 14°F (-10°C)301066.........ETS 32°F (0°C)

Surface Mount "Engineered Kit"

301417.........ETS 40°F (4°C), with WeatherpackConnector

301687.........ETS 17°F (-8.3°C), with WeatherpackConnector

Screw-In (½ Inch NPT) 300201.........Thermo-Guard300800.........ETS 55°F (13°C) 300849.........ETS 40°F (4°C)

Snap Action wtihIntegral Connector

MateswithPackardMetri-PackConnector#12040753. Available Threads: 3/8 NPT, 1/4 NPT, M12, or M10.Contact KBi for specific temperature settings.

Tubing

100260.........Protective Sheathing for Tubing - Per Foot301447.........Protective Sheathing for Tubing - 5 Feet

100165.........BulkHighTemperatureTubing-PerFoot(use with 100166 High Temperature Nut and Sleeve)300017.........Nylon Atomizer Tubing - 48"300045.........Nylon Atomizer Tubing - 60"300410.........BulkNylonAtomizerTubing-PerFoot

9


StraightSideOrifices220315 .........Engine size 12.13 Liters (740 CID) and under220460.........Engine size 12.14 Liters (741 CID) and over220471.........Engine size 12.14 Liters (741 CID) and over, with 1/4" Reducer Bushing

90°ElbowEndOrifices220401 .........Engine size 12.13 Liters (740 CID) and under220424.........Engine size 12.14 Liters (741 CID) and over

90°ElbowSideOrifices220375 .........Engine size 12.13 Liters (740 CID) and under220475.........Engine size 12.14 Liters (741 CID) and over

Injector Nozzles Injector Nozzles are used in DIESELMATIC Systems Only

U.S.A. Standard Injector Nozzles' Threads are 1/8 NPT

NOTE: 1) UsethecorrectreplacementInjectorNozzletoinsuretheproperdistributionofstartingfluidvaporstoallyourengine'scylinders. 2) Wheneverpossiblethestraightbrassfitting“InjectorNozzle”suppliedwithyourDIESELMATICsystemshouldbeused.Anelbowfittingsubstitutedinplace

ofthestraightfittingwillinterferewithpropervaporizationofstartingfluid.Ifanelbowfittinginstallationisnecessary,useKBiSpecialInjectorNozzleP/N220424(endorifice)orP/N220475(sideorifice)forenginesover12.14Liters(741CID);forenginesunder12.13Liters(740CID)useKBiP/N220401(endorifice)orP/N220375(sideorifice).

Atomizers Atomizers are used in DIESEL START Systems OnlyU.S.A. Standard Atomizers' Threads Are - 1/8 NPT

StraightSideOrifices220451.........Engine size 3.29-8.19 Liters (201-500 CID)220074.........Engine size 8.21-18.03 Liters (501-1100 CID)220380 ..........Engine size 18.04-27.86 Liters (1101-1700 CID)220211 .........TruckReady-Mount,codeyellow220212.........TruckReady-Mount,codeblack

Straight180°Orifices220441.........Engine size 3.29-8.19 Liters (201-500 CID)220282.........Engine size 8.21-18.03 Liters (501-1100 CID)220097 ..........Engine size 18.04-27.86 Liters (1101-1700 CID)220210.........TruckReady-Mount,codewhite

StraightEndOrifices220336.........Engine size 3.29-8.19 Liters (201-500 CID)220464.........Engine size 8.21-18.03 Liters (501-1100 CID)220149.........Engine size 18.04-27.86 Liters (1101-1700 CID)

DIESELMATIC Straight Fitting220295.........Injector Nozzle

ISO Standard Nozzles and Atomizers Available - Contact KBi for Application.

Atomizer/Nozzle Adapter Bushings

100015.........Adapter Bushing 1/8 - 1/4 NPT

300632.........Adapter Bushing 1/8 - 7/8 (14 UNF)

300974.........Metric Reducer 1/8 - M22 X 1.5

301040.........Metric Reducer 1/8 - M20 X 1.5

10


130492.........DIESELMATIC Dash Label 130497.........DIESELMATIC Air Filter Label 130533.........DIESELMATICInstructionBook

130089 ........"Ready-Mount" Instructions 130090.........EconomyDIESELSTARTInstructionBook 130109.........DIESEL START Dash Label

Instructions and Dash Labels

Valve/Tubing Fittings

100009 ........Atomizer Tubing “T” Fittings with Nuts and Sleeves

100010.........Nut and Sleeve 100166.........High Temperature Nut and Sleeve, for use with 100165 Tubing or Military Spec. Tubing

300040 ..........Valve Fitting, 90° Elbow with Nut and Sleeve 300814.........Valve Fitting, Straight with Nut and Sleeve

131173 .........DIESELMATICNVTInstructionBook

11


* NOTE: Numbers in parenthesis are standard KBi part numbers

Miscellaneous Items

29999..........Universal Dual Manifold Adaptor Kit 130496.........1/2" VHS video, 20 minutes explaining unique features, installation, and servicing techniques of the DIESELMATIC System.

300012 ....... ValveGasketforStartingFluidCylinders.DO NOT USE A VALVE GASKET WHEN USING STARTING FLUID CYLINDER ON ANNVTVALVE!

300027 .........Push Button Switch for Diesel Start Systems 300787.........Arctic Kit for DIESELMATIC Systems (includes dash label and wiring schematic)

301341 . . .DIESELMATIC Replacement Parts Kit contains: 3 (220315), 25 (100010), 2 (130533), 3 (220375), 3 (220460), 3 (220475), 5 (250005), 3 (250007), 3 (250009), 30 (300012), 5 (300045), 3 (300731), 3 (300789), 10 (301876) *

301919.........Display Board of DIESELMATIC SystemFuse Harness's301567.........12-Volt Fuse Harness, "Engineered Kit"301936.........24-Volt Fuse Harness, "Engineered Kit"302110 .........12-Volt Fuse Harness, DIESELMATIC NVT

System (2 amp fuse)302122.........24-Volt Fuse Harness, DIESELMATIC NVT

System (1 amp fuse)

Wiring Harness's301568.........12- Volt Wiring Harness, "Engineered Kit" or

DIESELMATIC NVT System301582.........24-Volt Wiring Harness, "Engineered Kit" or

DIESELMATIC NVT System

12


STRIPPED AND TINNED ENDS.WITH A MINIMUM OF 1/4"INSULATED 11 1/2" LONG LEADS

.74

.406 DIA

.38

2.06

ETS THERMO-GUARDS

1.31 REF2.05 REF

1.50 REF

5/8

300027

1.20

.50

2.00

.56

15/32

300787

4.25

3.50

300013

FLUID CYLINDERFOR REFERENCEONLY.

3.50

4.13

3.00 /2.06CLAMPINGRANGE.

0.56 1.00

�0.34 (2 HOLES)

CRADLE300014

CLAMP,CYLINDER

300179

STRIPPED & TINNED ENDS.WITH A MINIMUM OF 1/4"

0.871.75 REF

0.28

2.13

2.37

4.00

4.75

INSULATED, 11" LONG LEADS

(4)

42XXX

212XXX3.5 REF4.04

2.02

7.69

3.26

1.32

TYP. 4 PLACES

INSULATED, 11" LONG LEADSWITH A MINIMUM OF 1/4"STRIPPED & TINNED ENDS.

�0.312

9.05REF

REF15.50

4.30 REFSTRIPPED & TINNED ENDS.WITH A MINIMUM OF 1/4"INSULATED, 11" LONG LEADS

HOLE LEGENDA .468 DIA.B .593 DIA.C .297 RAD.D .375 DIA.

1.44

8.48

6.66

5.194.13

3.192.50

1.00

D

A

A

D

C

C

B

A

3.44

3.50

4.90312XXX

REF


12.20


4.50

4.05

D .375 DIA.C .297 RAD.B .593 DIA.A .468 DIA.HOLE LEGEND

1.002.50

3.194.13

5.19

6.66

8.48

4.90

3.50

1.44

3.44

A

D

A

D

C

C

B

A

412XXXREF

REF

5.40REF

3.60REF

301009

CATALOG

3.13

0.156

Mounting Dimensions

NOTE: Represents the center of mass.

Cylinder Clamp

DIESELMATIC Valves "Ready-Mount" Valves KOMPAC Valves

Cylinder ClampEconomy Valve

ETS - Thermo-Guards Push Button Switch Arctic Switch

STRIPPED AND TINNED ENDS.WITH A MINIMUM OF 1/4"INSULATED 11 1/2" LONG LEADS

.74

.406 DIA

.38

2.06

ETS THERMO-GUARDS

1.31 REF2.05 REF

1.50 REF

5/8

300027

1.20

.50

2.00

.56

15/32

300787

4.25

3.50

300013

FLUID CYLINDERFOR REFERENCEONLY.

3.50

4.13

3.00 /2.06CLAMPINGRANGE.

0.56 1.00

�0.34 (2 HOLES)

CRADLE300014

CLAMP,CYLINDER

300179


0.871.75 REF

0.28

2.13

2.37

4.00

4.75


(4)

42XXX

212XXX3.5 REF4.04

2.02

7.69

3.26

1.32

TYP. 4 PLACES

INSULATED, 11" LONG LEADSWITH A MINIMUM OF 1/4"STRIPPED & TINNED ENDS.

�0.312

9.05REF

REF15.50

4.30 REFSTRIPPED & TINNED ENDS.WITH A MINIMUM OF 1/4"INSULATED, 11" LONG LEADS

HOLE LEGENDA .468 DIA.B .593 DIA.C .297 RAD.D .375 DIA.

1.44

8.48

6.66

5.194.13

3.192.50

1.00

D

A

A

D

C

C

B

A

3.44

3.50

4.90312XXX

REF


12.20


4.50

4.05

D .375 DIA.C .297 RAD.B .593 DIA.A .468 DIA.HOLE LEGEND

1.002.50

3.194.13

5.19

6.66

8.48

4.90

3.50

1.44

3.44

A

D

A

D

C

C

B

A

412XXXREF

REF

5.40REF

3.60REF

301009

CATALOG

3.13

0.156

13


Limited Warranty Allproductsareguaranteedagainstdefects inmaterialandworkmanshipforoneyearfromdateofpurchase.TheValveand Engine Temperature Sensor (ETS), Switch are sealed units. If these components do not operate properly, they must be returned to the factory, prepaid, for replacement. If factory inspection determines the product to be defective under the terms of this warranty, it will be replaced without charge.

Failure due to accident, abuse, neglect, improper installation or maintenance, mishandling, and repairs or attempted repairs which have been made by others, are not covered under the terms of this warranty.

Kold Ban International, Ltd., shall not be liable for loss of use of the System or other incidental or consequential costs, expenses, or damages incurred by the purchaser or user.

Thiswarrantydoesnotincludelaborforrepairorreplacement,nordoesitapplytousedfluidcylindersorBLOCKORfittings,injector nozzles, and atomizers clogged by dirt.

KBi/Kold-Ban International, Ltd.8390 Pingree Road

LakeIntheHills,Illinois60156-9637U.S.A.

KBi’SDIESELMATICPRODUCTSAREPROTECTEDBYONEORMOREOFTHEFOLLOWINGU.S.PATENTNUMBERS:4202309,4326485,4346683, 5301873, 5095866, 5474678, 5839469. CANADIAN Patent Number 1,120,352, U.K. PATENT NUMBER 2026096 AND OTHER U.S. AND FOREIGN PATENTS PENDING.

Mounting Dimensions continued

DIESELMATIC NVT Valves KOMPAC NVT Valves

14


REMEMBER KBi . . . THE LEADER FOR COLD WEATHER STARTING!!!

KBiwasthefirstandonlytodevelopafullyAutomaticStartingFluid(Ether),System-theDIESELMATIC.NowKBiisthefirstand only to offer its' current and future customers a Recycling Program for the empty/used ether bottles that are used on all Ether Start Systems.

Cylinder Recycling:With so much emphasis on the environment and the possible impactthathazardousmaterialmayhaveonit,KBihastakenthe lead in providing their current and future customers with a quick and effectivemeans for recycling their used highpressurestartingfluidcylinders.Thisprogramwasdevelopedto help KBi's customers alleviate any concerns on the proper disposal of Starting Fluid (ether), Cylinders. All of the proper documents and procedures needed are provided by KBi.

Participation:Call KBi at (800)527-8278, for a Return Authorization Num-ber.KBiwillthenprovideapacketoflabelsanddocumentsfor the shipment of the "USED" Starting Fluid Cylinders. If at all possible, use the same case cartons in which the new

Starting Fluid Cylinders were originally shipped. No Starting Fluid Cylinders will be accepted by KBi without a Return Authorization Number.

Recycling Costs:There are no processing fees assessed for recycling Starting Fluid Cylinders when an order is placed for an equal number of KBi Brand Starting Fluid Cylinders or a "Proof of Purchase" (invoice showing purchase of an equal number of KBi Brand Starting Fluid Cylinders), is provided. Without purchasing an equal number of KBi Brand Starting Fluid Cylinders (or "Proof of Purchase"), a recycling charge per cylinder will be assessed. Call KBi at (800)527-8278 for more information on recycling of Starting Fluid Cylinders. All Starting Fluid Cylinders must be shipped to KBi freight prepaid.

Qualifications:KBi's Cylinder Recycling Program applies only to DOT39NRC Starting Fluid Cylinders. Competitive brands of Starting Fluid Cylinders will be accepted by KBi for recycling. No other high pressure cylinders, other than Starting Fluid (ether), Cylinders will be accepted by KBi for recycling.

DON'T KNOW WHAT TO DO WITH YOUR USED

STARTING FLUID CYLINDERS?Use the Cylinder RecyclingProgram!

15


KBi DIESELMATIC Starting Fluid System, most commonly referenced component part numbers.

Engine size 12.13 Liters (740 CID) and under: Valve Assemblies: 412000 ............. 12 -Volt 424000 ............. 24-Volt Injector Nozzles: 220375 ............. 90°ElbowSideOrifice 220401 ............. 90°ElbowEndOrifice 220315 .............StraightSideOrifice Engine size 12.14 Liters (741 CID) and over: Valve Assemblies 412600 ............. 12-Volt 424000 ............. 24-Volt Injector Nozzles: 220475 ............. 90°ElbowSideOrifice 220424 ............. 90°ElbowEndOrifice 220460 .............StraightSideOrifice

Starting Fluid Cylinders: 20020 .......Case of 12 Cylinders 20030 .......SinglePackedCylinder

Miscellaneous: 301082 .....Heavy Duty Cylinder Clamp, 4" diameter

QuickReferenceGuide

KBi KOMPAC DIESELMATIC Starting Fluid System, most commonly referenced component part numbers.

Engine size 12.13 Liters (740 CID) and under: Valve Assemblies: 212000 ............. 12-Volt 224000 ............. 24-Volt Injector Nozzles: 220375 ............. 90°ElbowSideOrifice 220401 ............. 90°ElbowEndOrifice 220315 .............StraightSideOrifice

Engine size 12.14 Liters (741 CID) and over: Valve Assemblies: 212600 ............. 12-Volt 224600 ............. 24-Volt Injector Nozzles: 220475 ............. 90°ElbowSideOrifice 220424 ............. 90°ElbowEndOrifice 220460 .............StraightSideOrifice


Miscellaneous: 301009 .....Cylinder Clamp Assembly (clamp and cradle), 3"

diameter (same as DIESEL START).

KBi DIESEL START Starting Fluid System, most commonly referenced component part numbers.

Engine size 1.64 - 3.28 Liters (100-200 CID): Valve Assemblies: 312100 ............. 12-Volt 324100 ............. 24-Volt

Enigne size 3.29 - 8.19 Liters (201-500 CID): Valve Assemblies: 312300 ............. 12-Volt 324300 ............. 24-Volt Atomizers: 220451 ............. 90°ElbowSideOrifice 220336 ............. 90°ElbowEndOrifice 220441 .............StraightSideOrifice

Engine size 8.21 - 18.03 Liters (501-1100 CID): Valve Assemblies: 312500 ............. 12-Volt 324500 ............. 24-Volt Atomizers: 220074 ............. 90°ElbowSideOrifice 220464 ............. 90°ElbowEndOrifice 220282 .............StraightSideOrifice


Miscellaneous: 300179 .....Cylinder Clamp Assemble (clamp and cradle), 3"

diameter (same as KOMPAC DIESELMATIC).

16


Cross Reference of KBi Part Numbers and Catalog Page Number:

Index

Part Page Number Number20011 ..................................720020..................................720021..................................7 20030..................................7 20041..................................7 20051..................................7 22002..................................3 22003..................................3 22008..................................3 22009..................................3 22017..................................3 22045..................................422078..................................422079..................................4 22101..................................5 22102..................................522109..................................222110 ..................................2 24002..................................3 24010..................................3 24011 ..................................3 24018..................................324026..................................424029..................................224031..................................224038..................................424040..................................424042..................................4 29999................................11 42000..................................6 42100..................................6 42500..................................6 43403..................................4 43511 ..................................4 44000..................................6 44100..................................6 44500..................................660013..................................8 62008..................................3 62019..................................3 62034..................................3 62035..................................3 62048..................................3 62094..................................562100..................................4

62114 ..................................462120..................................262121..................................2 62194..................................5 62213..................................5 62235..................................4 62276..................................462483..................................5 62494..................................5 64006..................................3 64007..................................3 64017..................................3 64018..................................3 64048..................................364057..................................464083..................................264084..................................2 64094..................................564106..................................4 64180..................................5 64194..................................564235..................................4 64481..................................5 64494..................................5 73105..................................5 73110 ..................................5 73400..................................575105..................................5 75110 ..................................5 75400..................................5 100009..............................10 100010..............................10100015................................9 100165................................8 100166..............................10 100260................................8 130089..............................10 130090..............................10 130109..............................10 130492..............................10 130496..............................11 130497..............................10 130533..............................10131173 ..............................10 212000................................6

212015................................6212600................................6 220074................................9 220097................................9 220149................................9 220210................................9 220211 ................................9 220212................................9 220282................................9 220295................................9 220315................................9 220336................................9 220375................................9 220380................................9 220401................................9 220424................................9 220441................................9 220451................................9 220460................................9 220464................................9220471................................9 220475................................9224000................................6224005................................6224600................................6 250002................................7 250003................................7 250005................................7 250007................................7 250009................................7 300012..............................11300013................................8 300014................................8 300017................................8 300027..............................11 300029................................8 300040..............................10 300045................................8 300179................................8 300201................................8 300329................................8 300410................................8 300632................................9 300731................................8300787..............................11300789................................8

300800................................8 300803................................8 300814..............................10 300849................................8 300974................................9 301009................................8 301040................................9 301062................................8 301066................................8 301082................................8 301341..............................11301417................................8 301447................................8 301567..............................11 301568..............................11301582..............................11 301687................................8301876................................7301919..............................11301936..............................11302110 ..............................11302122..............................11 312100................................6 312300................................6312500................................6 324100................................6 324300................................6 324500................................6 412000................................6 412021................................6 412600................................6 412621................................6 424000................................6424013................................6424600................................6424621................................6NVT12DH0000 ...................6NVT24DH0000 ...................6NVT12KH0000 ...................6NVT24KH0000 ...................6100515FR ...........................7100515HR ..........................7100515JR ...........................7100515LR ...........................7100515OR ..........................7

Part Page Number Number



17


nationoftemperaturemeasurements,smokeopacity,pressuremeasurements, DC voltages, RPM’s, etcetera. The dataacquisition system is “interactive” with eight channel analog output capability, and may be programmed to automatically control items under test.

Data collected during tests is collected on a RAM DISC and may be reviewed on a personal computer screen, printed or permanentlyrecordedon51/4”or31/2”floppydiscs.Testdata can be sent to remote locations equipped with IBM com-patible terminals via modem for off-site evaluation or review. Data from any channels can be conveniently summarized in graphic form.

To aid in the develop-ment and testing of fluidstartingsystemsfor unique or new ap-plications, KBi offers the industry its own Cold Testing Facili-ties, where starting tests can be conduct-ed at temperatures as low as -50°F (-46°C). KBi engineers have developed practical fluidstartingsystemsfor engines ranging from hand crank 14

CID (229 ml), to engine over 3,000 CID (49 l).

PreparationWhenever possible, it is recommended that engines or machines be tested with the loads or accessories that affect cold starting in the real world. This may include alternators, hydraulic pumps, automatic transmissions, etcetera.

Normal testing procedures include a thorough preparation of the test engine or machine for cold temperature operations, in accordance with themanufacturer’s recommendations.Thismayincludedrainingandrefillingofthecrankcase,fuelsystem and coolant. Batteries are selected in accordance withthemanufacturer’srecommendationorassuppliedbythe customer. Before engines or machines are moved into the Cold Room, they are started and run at warm temperatures to assure that all components are functioning properly.

Test ProcedureStarting tests are normally conducted at 24 hour intervals to assurethoroughcoldsoakingbeforeeachtest.Batteriesarecoldsoakedwiththeengine.Beforeeachtest,ColdRoomairtemperaturesandenginefluidtemperaturesarerecord-ed. Each start is monitored on a recording oscillograph with channels showing starter current draw, engine speed, engine oil pressure, etcetera.

Data is also collected on a data acquisition system. With 30 channel data recording capabilities at a frequency up to 130 microseconds, accurate and complete collection of essential test data is assured. Recorded data may include any combi-

Normal Test SeriesEach series of tests is discussed and reviewed in advance with the customer. Tests are conducted to determine the following:

1. The lowest temperature at which an engine will start and run without starting aids.

2. The effectiveness of built-in or manufacturer recommended starting aids in lowering the starting threshold. These may include manifold pre-heaters,glowplugs,blockheaters,orvariousothertypesoffluidstartingsystems.

3. The effectiveness of various KBi DIESEL START or DIESELMATIC products.

Depending upon test results, testing at particular temperatures maybe repeated,varying thecrankcase lubricant,batterycapacity, etcetera, to study their effects on cold starting.

The KBi Cold Room for Unique or New Applications

Various engines are available for instrumenta-tion and application of a clients products and/

Technicians monitor and record all specified data.

ATA VMRS-T44KLDBN © 2016 KBi Ltd., Form No. 131040

KBi’sColdTestFacilityAidstheDevelopmentofDieselEngineStartingSystems.

KBi,Ltd.manufacturesandmarketsDieselStartingFluidSystemsworldwide. ItspatentedDIESELMATICandDIESELMATICKOMPACStartingFluidSystemshavebeendevelopedwiththehelpofresearchconductedinthecompany’sownColdRoom.TestsshowthatKBi’sDIESELMATICsystemsprovidereliablestartsat-25°Fandbelowforallsizesandmakesofdieselengines.

Duringthelasttwentyyears,KBi’sColdTestFacility,oneoftheveryfewintheindustry,haspermittedthemonitoringofcold-weatherstartingofdieselenginesfrom0.23Liters(14CID)toover18.03Liters(1100CID)underprecisescientificconditions.KBihasapolicy of leasing the Cold Test Facility to organizations with related research projects.

For more information concerning research data or leasing of the KBi Cold Test Facility, contact:

Mr.JamesO.BurkeKBi, Ltd.

8390 Pingree RoadLakeInTheHills,IL60156-9637U.S.A.

(847)658-8561,Fax(847)658-9280,www.koldban.com

COLD TEST FACILITY

Documents

Heavy Duty Parts Catalog of Systems, Replacement Parts ... · Heavy Duty Parts Catalog of Systems, Replacement Parts, ... A Leader In The Industry ... KBi’s DIESELMATIC System is