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OPERATING & SAFETY INSTRUCTIONS GC04/14 HEATING TORCH SETS Models; PC108, PC109, PCSF109, PC216, PKP411, PS555, PS560 & PLK1074 Part Nos: 3404115, 3404100, 3404105, 3404110, 3404125, 3404000, 3404005 & 3404135

HEATING TORCH SETS · 7)E7xtension 10 mm (kit I7DFS5600 2nN7ozzle 22mm with ext IDFS5552 8)E8xtension 260 mm (kit I8DFS5600 2 Gas Regulator (new style*) IDFS55528 * 9)E9xtension 600

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Page 1: HEATING TORCH SETS · 7)E7xtension 10 mm (kit I7DFS5600 2nN7ozzle 22mm with ext IDFS5552 8)E8xtension 260 mm (kit I8DFS5600 2 Gas Regulator (new style*) IDFS55528 * 9)E9xtension 600

OPERATING & SAFETYINSTRUCTIONS

GC04/14

HEATING TORCH SETSModels; PC108, PC109, PCSF109, PC216, PKP411,

PS555, PS560 & PLK1074Part Nos: 3404115, 3404100, 3404105, 3404110, 3404125, 3404000,

3404005 & 3404135

Page 2: HEATING TORCH SETS · 7)E7xtension 10 mm (kit I7DFS5600 2nN7ozzle 22mm with ext IDFS5552 8)E8xtension 260 mm (kit I8DFS5600 2 Gas Regulator (new style*) IDFS55528 * 9)E9xtension 600

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Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

INTRODUCTION

Thank you for purchasing this CLARKE Heating Torch Set, designed for tradeuse. They are all to be used only with propane gas and are supplied with astandard 3/8”BSP (LH) hose.

Before attempting to use the product, it is essential that you read this manualthoroughly and carefully follow all instructions given. In doing so you willensure the safety of yourself and that of others around you, and you can alsolook forward to the product giving you long and satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of12 months from the date of purchase. Please keep your receipt as proof ofpurchase.

This guarantee is invalid if the product is found to have been abused ortampered with in any way, or not used for its intended purpose.

Faulty goods should be returned to their place of purchase, no product canbe returned to us without prior permission.

This guarantee does not effect your statutory rights.

SAFETY PRECAUTIONS1. ALWAYS follow all precautions regarding the use of Propane gas cylinders.

(see manufacturers/suppliers instructions)

2. Ensure the gas hose is in perfect condition before use. If in doubt, have itreplaced.

3. Ensure all connections are fully secure before use.

4. Never transport the gas bottle by holding the regulator or gas hose.

5. NEVER point the torch at any person or animal.

6. Take great care when placing the torch down. Do not allow it to comeinto contact with flammable surfaces, or any surface which could bedamaged by heat. Use the stand supplied with the PLK1074 to support thenozzles clear of any supporting surface.

7. Never use the torch in an explosive atmosphere, or where there is dangerof fire.

8. IMPORTANT! If used indoors, ensure there is adequate ventilation.

Please keep these instructions in a safe place for future reference.

Page 3: HEATING TORCH SETS · 7)E7xtension 10 mm (kit I7DFS5600 2nN7ozzle 22mm with ext IDFS5552 8)E8xtension 260 mm (kit I8DFS5600 2 Gas Regulator (new style*) IDFS55528 * 9)E9xtension 600

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Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

ASSEMBLY

NOTE: A bottle of propane gas is required for use with this equipment, capable ofdelivering a pressure of 4 bar. (A regulator is provided)

1. Turn the knob on the regulator fully clockwise, then attach theregulator to the gas bottle, ensuring it is tight.

2. Attach the hose supplied, to the regulator at one end, and the torch atthe other, noting that the hose connections have LEFT HAND THREADS, i.e.turn them anticlockwise.

3. Attach the appropriate nozzle/burner to the torch where necessary.

If a nozzle/burner is already attached, remove it carefully, complete withadapter (see illustration below). Unscrew the nozzle from the adapter andreplace with that of the desired type or size. Screw the adapter with nozzleback on to the torch.

Note:

1. Model PKP411 requires the torch extension to be attached to the torch.

OPERATION

With the hose and regulator attached, and ensuring the gas tap on the torchis closed, i.e. turned fully clockwise, open the gas regulator valve.

Gas will now be available at the torch, the volume of which will dependupon the regulator valve opening.

Very gently, open the gas valve on the torch, ensuring the nozzle/burner ispointing well away from people or property, and apply a flame to the end ofthe burner. Model PKP411 is equipped with a piezo electric starter on thetorch extension. Press the button until ignition occurs. Adjust the gas valveuntil the desired flame is achieved.

Some models have a control lever attached to the torch. This is used tofurther regulate the gas flow and hence the intensity of the flame. When thelever is released the flame will reduce to a pilot light.

Page 4: HEATING TORCH SETS · 7)E7xtension 10 mm (kit I7DFS5600 2nN7ozzle 22mm with ext IDFS5552 8)E8xtension 260 mm (kit I8DFS5600 2 Gas Regulator (new style*) IDFS55528 * 9)E9xtension 600

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Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

In the case of the PC109 kit, the flame can also be adjusted by positioningthe clip-on sleeve provided, over the air holes in the circumferance of the17mm screw-tipped nozzle.

Models PC216,PKP411 andPLK1074 havea support armwhich can beclamped tothe nozzleextension tosteady the unitat rest. Thisshould befitted to ensure the flame points upwards, away from any supporting surface.

MAINTENANCE

The torches are maintenance free, except for visual checks before use toensure all connections are secure, and the gas hose is in perfect condition. Ifthe nozzle becomes sooted, clean with a soft wire brush. DO NOT poke wireetc, through the holes in the nozzle.

To remove the filter from the nozzle for cleaning, grasp the nozzle with a pairof mole grips or very carefully secure in a vice, then unscrew the filter.

The parts on the following pages are all available from your CLARKE dealer.

COMPONENT PARTS

PLK 1074

Page 5: HEATING TORCH SETS · 7)E7xtension 10 mm (kit I7DFS5600 2nN7ozzle 22mm with ext IDFS5552 8)E8xtension 260 mm (kit I8DFS5600 2 Gas Regulator (new style*) IDFS55528 * 9)E9xtension 600

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Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

PC 108

PC 109

PCSF 109

PC 216

Sleeve may be used toadjust air mix by coveringholes as necessary toproduce desired flame.

Page 6: HEATING TORCH SETS · 7)E7xtension 10 mm (kit I7DFS5600 2nN7ozzle 22mm with ext IDFS5552 8)E8xtension 260 mm (kit I8DFS5600 2 Gas Regulator (new style*) IDFS55528 * 9)E9xtension 600

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Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

PKP 411

PS 555

PS 560

Page 7: HEATING TORCH SETS · 7)E7xtension 10 mm (kit I7DFS5600 2nN7ozzle 22mm with ext IDFS5552 8)E8xtension 260 mm (kit I8DFS5600 2 Gas Regulator (new style*) IDFS55528 * 9)E9xtension 600

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Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]

SPARE PARTS LIST

feR noitpircseD oNtraP feR noitpircseD oNtraP

1 ylbmessAeldnaH 10901CFDI 12 renruBepiP 12901FSCFDI

2 yssAreggirT/eldnaH 20114KFDI 22 renruBtalF 22901FSCFDI

3 yssAbonKlortnoC 30901CFDI 32 rotpadAnorIgniredloS 32101KFDI

4 mm08noisnetxE 40901CFDI 42 norIgniredloS 42101KFDI

5 mm011noisnetxE 50801CFDI 52 ntxehtiwrenruBepiP 52555SFDI

6 mm053noisnetxE 60612CFDI 62 ntxehtiwmm41elzzoN 62555SFDI

7 )tik(mm01noisnetxE 70065SFDI 72 ntxehtiwmm22elzzoN 72555SFDI

8 )tik(mm062noisnetxE 80065SFDI 82 wen(rotalugeRsaG)*elyts

*82555SFDI

9 )P(mm006noisnetxE 90114PKFDI 92 pmalC 92114PKFDI

01 mm0051esoH 01901CFDI 03 )elbaccni(retingIozeiP 03114PKFDI

11 mm0002esoH 11555SFDI 13 revoCnoisnetxE 13114PKFDI

21 mm000,01esoH 21612CFDI 23 dnatStroppuS 23114KFDI

31 mm9elzzoN 31901CFDI 33 hcnerWnepO 33114KFDI

41 mm21elzzoN 41901CFDI 43 71tifoteveelslateMelzzonpit-wercsmm

53meti

43901CFDI

51 mm51elzzoN 51901CFDI 53 elzzoNpiTwercSmm71 53901CFDI

61 mm52elzzoN 61801CFDI 63 mm0005esoH 634701KLPFDI

71 mm43elzzoN 71801CFDI 73 renruBmm06niwT 734701KLPFDI

81 mm84elzzoN 81801CFDI 83 mm005noisnetxE 834701KLPFDI

91 mm85elzzoN 91612CFDI 93 noitceSkroF 934701KLPFDI

02 mm06obruTelzzoN 02114PKFDI

ENVIRONMENTAL PROTECTIONDo not dispose of this product or its packaging with generalhousehold waste. All tools, accessories and packaging containvaluable raw materials and should be sorted, taken to a recyclingcentre and disposed of appropriately.

Page 8: HEATING TORCH SETS · 7)E7xtension 10 mm (kit I7DFS5600 2nN7ozzle 22mm with ext IDFS5552 8)E8xtension 260 mm (kit I8DFS5600 2 Gas Regulator (new style*) IDFS55528 * 9)E9xtension 600