HEAT TREATMENT EQUIPMENT & ACCESSORIES

Dear Customer,

ElectroHeat Sweden AB is an innovative company based in Gothenburg, Sweden, and has been operating since 1975. We manufacture industrial furnaces and heat treatment equipment to industrial companies all over the world.

We deliver to some of the largest companies in Sweden such as ABB, Siemens and Volvo but also equipment to research carried on at technical universities. A significant segment of our production is exported to Europe and the Middle East.

Our furnaces are fully adapted to our customers’ needs and requirements, which make each heating system unique.

We make products with outstanding quality and we deliver fast!

Kimmo Ainassaari, CEO

Control system•Own-developedhardwareandsoftwareforWindowsCEIndustrialPC•Nocomputerneededtogetstarted•Extremelyuser-friendly•Multi-languagesupport•Fullyautomaticprocessingwithalarmcontrol•Fullmaster/slaveprogrammingflexibility•T/Cfaultalarm•Loweffectalarm•Alarmforfaulty+/-connectiononT/C•ComprehensibledisplaytoshowtrendsandSP/PV(setcontrolandprocessvalue)

•12”highresolutionTFTtouchscreen•Stainlesssteelchassis•Easytoserviceandeasytochangespareparts(relay,screenetc.)•Standardcomponents(contactorsetc.)tofacilitatetrackingof sparepartsatlocalsupplier•FilteronallT/Cinputstoavoidanydisturbance•Documentationcanbewrittendirectlyattheunitforfurtherprocessingbycomputer

Mobile Heat Treatment Center

Stress relieving means to slowly heat the work piece to a specific temperature, which is then held constant for some time, followed by slowde-cooling.Thetemperatureiselectedbetween550and800°C,depending on the material composition. Stress relieving is carried out to reduce internal tensions in welding areas, which reduces the risk for stress corrosion, and secondly to remove contained hydrogen from steel.

Themobileheattreamentcentersareusedforstressrelievingandpre-heatingforpipesandsteelconstructions.Thecabinetismanufacturedinstainless steel enabling it to be used in tough environments.

TF 4056 / 8056 / 80512

Themainscreenshowstheoverviewinformationforallsixchannels.Youcanalsoseemaster/slave relations and the temperature on allchannels.Theuserinterfaceiseasytounderstand.Toprogramachannelpressonthedesired channel.

Inthechannelcontrolscreenyouprogramtheparameterssuchasramp,master/slaveandtheprogram is initiated from this screen.

Thisgraphshowsthetemperaturecurvesforallsixchannelsintheirrespectivecolour.Thegraphdisplays the channel’s performance for the entire duration of the heat treatment so you can follow the curve history and it is possible zoom in for details. Here is also where you can save data to a USB memory stick.

ThisisaprintoutafterprocessinginthePC.You can see all the necessary information such as object information, sensor locations, client information,temperaturecurvesetc.Thisinformation can be inserted before the heat treatment procedure as well as afterwards. You can choose whether you want to print information for one or more curves in the same printout.

TF 8036 / 80312

•Simpleprogramming•6+6channelprogramcontrollers•Managepre-heatingandstressrelieving•Upto4elementsperchannel•ProgramControllerFGHP256•Graphwriterforloggingof temperature(0-1000°C)•Stainlesssteelchassis•Easytoserviceandeasytochangespareparts(relay,contactorsetc.)•Standardcomponents(contactorsetc.)tofacilitatetrackingof spare parts at local supplier

TF 4046

•Easytoprogram•6separatechannels•Managepre-heatingandramp/holdtime•Upto2elementsperchannel•PIDcontroller•Graphwriterforloggingof temperature(0-1000°C)•Switchforturningof diagramwriter•Stainlesssteelchassis•Easytoserviceandeasytochangespareparts(relay,contactorsetc.)•Standardcomponents(contactorsetc.)tofacilitatetrackingof spare parts at local supplier

TF 4013

•Easytoprogram•3separatechannels•Specificallyconstructedforpre-heating•Upto4elementsperchannel•PIDcontroller•Stainlesssteelchassis•Easytoserviceandeasytochangespareparts(relay,contactorsetc.)•Standardcomponents(contactorsetc.)tofacilitatetrackingof spare parts at local supplier

TF 8036 TF 80312

3x400V/440V50Hz63A* 3x400V/440V50Hz63A*

440A 440A

0/30/60V** 0/30/60V**

6 12

4 2

24 24

Yes Yes

Yes Yes

Only when preheating Yes

Yes No

Analogue100mm Analogue100mm

No No

No No

1FGHP256 1FGHP256

No No

No No

No No

No No

No No

No No

Yes Yes

6250A 12250A

1100mm 1100mm

730mm 730mm

670mm 670mm

415Kg 415Kg

Specifications TF

TF 4013 TF 4046

Supplyvoltage 3x400V/440V50Hz63A* 3x400V/440V50Hz63A*

Secondarycurrent 220A 220A

Secondaryvoltage 60V 0/30/60V

Channels 3 6

Heater/channel 4 2

Totalamountof heaters 12 12

Preheattreatment Yes Yes

AutomaticPostheattreatmentNo Yes

Separate channels Yes Yes

Master/Slave No No

Temperaturerecording No Analogue100mm

Communications No No

Touchscreeninterface No No

Controller 3individualPID 6individualPID

Automaticalarmnotify/logg No No

USBconnectorforUSBstick No No

SMSdistancealarmnotify No No

Internetdist.Temp.Measurm. No No

Internetemergencyshutdown No No

Internetconnectioncontrol No No

T/CFilter No Yes

Contactors 3250A 6250A

Height 1100mm 1100mm

Depth 730mm 730mm

Width 670mm 670mm

Weight 250Kg 255Kg

*Alsoavailableinothervoltages

**48voltisavailable

TF 8036 TF 80312

3x400V/440V50Hz63A* 3x400V/440V50Hz63A*

440A 440A

0/30/60V** 0/30/60V**

6 12

4 2

24 24

Yes Yes

Yes Yes

Only when preheating Yes

Yes No

Analogue100mm Analogue100mm

No No

No No

1FGHP256 1FGHP256

No No

No No

No No

No No

No No

No No

Yes Yes

6250A 12250A

1100mm 1100mm

730mm 730mm

670mm 670mm

415Kg 415Kg

TF 4056 TF 8056 TF 80512

3x400V/440V50Hz63A* 3x400V/440V50Hz125A* 3x400V/440V50Hz125A*

220A 440A 440A

0/30/60V 0/30/60V** 0/30/60V**

6 6 12

2 4 2

12 24 24

Yes Yes Yes

Yes Yes Yes

Yes Yes Yes

Yes Yes 12

Digital Digital Digital

Yes, Ethernet Yes, Ethernet Yes, Ethernet

Yes,TFT12” Yes,TFT12” Yes,TFT12”

IND.PC IND.PC IND.PC

Yes Yes Yes

Yes Yes Yes

Option Option Option

Option Option Option

Option Option Option

Option Option Option

Yes Yes Yes

6250A 6250A 12250A

1100mm 1500mm 1500mm

730mm 730mm 750mm

670mm 870mm 870mm

265Kg Approx.415Kg Approx.435Kg

Specifications TF

TF 4013 TF 4046

Supplyvoltage 3x400V/440V50Hz63A* 3x400V/440V50Hz63A*

Secondarycurrent 220A 220A

Secondaryvoltage 60V 0/30/60V

Channels 3 6

Heater/channel 4 2

Totalamountof heaters 12 12

Preheattreatment Yes Yes

AutomaticPostheattreatmentNo Yes

Separate channels Yes Yes

Master/Slave No No

Temperaturerecording No Analogue100mm

Communications No No

Touchscreeninterface No No

Controller 3individualPID 6individualPID

Automaticalarmnotify/logg No No

USBconnectorforUSBstick No No

SMSdistancealarmnotify No No

Internetdist.Temp.Measurm. No No

Internetemergencyshutdown No No

Internetconnectioncontrol No No

T/CFilter No Yes

Contactors 3250A 6250A

Height 1100mm 1100mm

Depth 730mm 730mm

Width 670mm 670mm

Weight 250Kg 255Kg

*Alsoavailableinothervoltages

**48voltisavailable

Flexible Ceramic Elements (FCE)Forpreheatingandstressrelievingof pipes,pressurevesselsetc.Theelementsconsistof multistrandnickel-chromeresistancewireswhichrunthroughsmall“two-hole”ceramicinsulators.Theinsulatorstogetherwiththeresistancewiresare very flexible and give a good heat radiation andeffectiveheattransmission.Thecoldnickeltailsandresistancewireareweldedtogether.Itisdesignedtoprovideatemperatureupto1000°C.

Flexible Ceramic Elements (FCE)

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Ref.nr Length Width Volt kW CP tail to tail

4-110-01 2350 25 60 2,7 NA4-55-02 1170 50 60 2,7 NA4-34-03 725 80 60 2,7 NA4-32-03 670 75 60 2,7 CP34-25-04 540 100 60 2,7 NA4-24-04 500 100 60 2,7 CP44-20-05 420 130 60 2,7 NA4-16-06 335 150 60 2,7 CP64-17-06 370 150 60 2,7 NA4-15-07 320 180 60 2,7 NA4-12-08 250 205 60 2,7 CP84-10-10 306 255 60 2,7 CP104-08-12 165 305 60 2,7 CP124-07-13 150 330 60 2,7 NA4-07-15 145 380 60 2,7 CP154-06-16 125 410 60 2,7 CP164-05-19 100 490 60 2,7 NA4-05-21 105 525 60 2,7 CP214-04-24 85 600 60 2,7 CP244-04-25 80 630 60 2,7 NA4-02-48 45 1200 60 2,7 CP484-04-10 85 250 30 1,35 CP20L

Other sizes and voltages on request.

FCE 4-05-19

Flexible Preheater Elements (FPE) Forpreheatingof pipes,pressurevesselsetc. TheelementsaresuppliedwithSuperwoolblanketenclosedinmesh.Theblanketisattached to a stainless steel plate which protects fromweldsplatter.Theplateisprovidedwithhooks where magnets can be fixated, which make elements easy to attach. Banding of elementisalsopossible.TheFPEcanbeusedonflatsurfacesaswellascurved.Itisdesignedtoprovidepreheatingupto700°C. ref. nr. Dimensions Volt kW 5-25-04 600x100x30 60 2,7 5-34-03 800x100x30 60 2,7

Channel Elements Used in temporary or stationary ovens and special heating devices. Can be used for preheating or stressrelieving.Thecoiledresistancewireisdouble inside the element and ceramic insulated. Multi wired tails reduces the resistance and lowerstheheatattheconnectionpoints.Theelements are supported in an inconel stainless steeltray.Aworkingtemperatureof 950°Ccanbeachieved.

Suitable for a wide range of heat treatment applications.

ref. nr. Dimensions Volt kW 3-41-34 700x60x35 60 3,4 3-42-17 350x60x35 30 1,7

Spare parts for heating elements 1.Tailbeads ref.nr6-5012.Finisherbeads ref.nr6-5023.Mainbodybeads ref.nr6-5034.Mainbodyholebeads ref.nr6-5045.Starterbeads ref.nr6-5056.19strand80/20corewire ref.nr6-5106.19strandnickel212coldtailwire ref.nr6-520Sparewirewithcoldtail2.7kW60V ref.nr6-530

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Magnet Forquickandreliablefasteningof preheatelements. ref.nr6-131-1

Banding tools Forsimpleandstablemountingof heatingelementsand thermal insulation. 1.Completeset ref.nr6-1072.ACMEC1204Bandingtool ref.nr6-108-30 3.ACMEC2A5Sealer ref.nr6-108-40 2.BAND-ITC001Bandingtool ref.nr6-108-103.BAND-ITC075Bantamtool ref.nr6-108-204.BAND-ITBandBoxed201SS ref.nr6-107-125.BAND-ITBuckles201SS ref.nr6-107-136.MildSteelBand ref.nr6-107-107.MildSteelBuckles ref.nr6-107-11

Superwool Blankets 1. Soldinrollswithdimension7300x600x25mmSuperwool,max1250°C ref.nr6-117-7

2. Ref.nr Length Width6-SS-1000x300 1000 300

6-SS-1000x600 1000 600

6-SS-2000x300 2000 300

6-SS-2000x600 2000 600

6-SS-3000x300 3000 300

6-SS-3000x600 3000 600

Forotherdimensions,sendaninquirytooursalesstaff.CanalsobefittedwithIconelwiremesh(1100°C).

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Splitter cable Cables for connection of more than one heating element parallel to the secondary power cable. 2-waysplitter ref.nr6-122-2 3-waysplitter ref.nr6-122-3 4-waysplitter ref.nr6-122-4 6-waysplitter ref.nr6-122-6

Secondary cable Fromtransformertosplittercable.Completewith300Aplug and socket connectors, compensating cable and thermocouple connectors.

Length Max Current Dinse Camlock 300A 20m 135A ref.nr6-135-20 ref.nr6-135-20C 30m 135A ref.nr6-135-30 ref.nr6-135-30C 20m 180A ref.nr6-180-20 ref.nr6-180-20C 30m 180A ref.nr6-180-30 ref.nr6-180-30C 20m 280A ref.nr6-280-20 ref.nr6-280-20C 30m 280A ref.nr6-280-30 ref.nr6-230-30C Other lengths on request.

Contactors Contactorfor0-60Vheattreatmentunits ref.nr6-40-401

Camlock connectors 60A 1. PlugComplete ref.nr6-122-702. PlugBrass ref.nr6-122-713. PlugSleeve ref.nr6-122-724. SocketComplete ref.nr6-122-805. Socket ref.nr6-122-816. Socketsleeve ref.nr6-122-827. Pin ref.nr6-122-85

Camlock connectors 300A 8. PlugComplete ref.nr6-122-909. PlugBrass ref.nr6-122-9110. PlugSleeve ref.nr6-122-9211. SocketComplete ref.nr6-122-10012. SocketBrass ref.nr6-122-10113. SocketSleeve ref.nr6-122-10214. Pin ref.nr6-122-10515. Panelsocket ref.nr6-122-110

Dinse connectors 16. Plug ref.nr6-12317. Socket ref.nr6-12418. Panelsocket ref.nr6-125

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Recorders 1. CHINOEH180mmpaperwidth0-1200°C12channels ref.nr6-710-1200

CHINOEH180mmpaperwidth0-1200°C12channels Enclosed in stainless steel casing with thermocouple panelsockets ref.nr6-720-1200

2. CR06100mmwithcasing ref.nrBTCCR06

Recorder Accessories 1. CR06Ribboncassette ref.nr6-8252. CR060-400 ref.nr6-820-400 CR060-600 ref.nr6-820-600 CR060-800 ref.nr6-820-800 CR060-1000 ref.nr6-820-1000 CR060-1200 ref.nr6-820-1200 3. CHINORecorderink ref.nr6-7254. CHINOChartpaper180mm ref.nr6-725-1200

Compensating cable 1. ForthermocoupleVXwires ref.nr6-112-212. ForthermocoupletypeKwiresref.nr6-112-22

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1. Digital surface temperature meter for Type K ref.nr6-101-1

2. High temperature surface measurement probe for Type K ref.nr6-101-2

3. Calibration deviceSimulates and measures temperature. ref.nr6-101-31. 2. 3.

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Thermocouple connectors 1. Plug ref.nr6-112-32. Socket ref.nr6-112-43. SocketPanel ref.nr6-112-1

4. Thermocouple wire type KInsulatedwithhightemperatureglassbraid(100m). ref.nr6-112-5

5. Inconel sheated thermocouple probe Withstandardconnectorø3.0-ø4.5. Maxtemperature1150°C. ref.nr6-150-ø-lengthmm

Other types and dimensions on request.

6. PuttyForprotectionof thermocouplefromthermalradiationfromelements. ref.nr6-115-45

Thermocouple welding unit TW-16 TheTW16ishousedinastainlesssteelchassiswitha tool storage compartment within the casing lid to enable neat storage and complete with a shoulder strap for hands free use.

Theunitisfullyautomatictoallowtechniciansto operate ’hands free’, a manual option is also available.

Theunitisoperatedbybothamainssupplyanditsown internal rechargeable battery and also has a membrane panel to reduce unwanted ingress.

TheTW16hasahigheffiencyconverterforextendedtimebetweenbatteryrecharge,weestimateseveralhundred usesbeforere-chargeisrequired.

ThisincludesamainsLEDwhichshowswhenthebatteryisonchargeandhasarechargingnecessityshownby ’LowBattery’LED.Thisunitcomescompletewithamagnet,pliersandamainscharginglead.

DischareEnergy: Variable(21wattsperSecondto50wattspersecond) BatteryRechargeTime: 6–8Hours SupplyVoltage: 100–130VACor200–260VAC ProductCode: TW-16

ElectroHeatAB,Box8065,SE-40278Göteborg,Sweden•Visitingaddress:ArendalsAlléTel+46317643630•Fax+4631544702•E-mail:info@electroheat.se

www.electroheat.se

ElectroHeat – Innovation, Design and Production

•Furnacesandindustrialovens•Heattreatmentservicesforpipes-andsteelconstructions•Mobileheattreatmentequipment•Ovensforheatingordryingof weldingrods•Standardovens•Hightemperaturefanunitswithrecirculation•Designandconstructionof controlcabinets•Climatechamberswithcooling/heating/humidity

Pleasecontactusformoreinformationorvisitourwebsite.Fromconstructiontoafinishedproduct–wesolveyourheattreatment problems!