Upload
others
View
4
Download
0
Embed Size (px)
Citation preview
micoGen™ is the ideal system to increase the efficiency and economic payback of MicroTurbine Generation through Waste Heat Recovery. The micoGen™ Combined Heat & Powersystem reduces the need for costly design engineering, leaving only application and installa-tion issues, which often only requires plumbing and licensing. The units have been designedfor maximum flexibility, so by varying flow and inlet fluid temperature, a wide variety ofneeds can be met for hot water or glycol supply. At times when Waste Heat Recovery is notrequired, the exhausts can be automatically diverted around the exchanger, allowing contin-ued electrical output. micoGen™ was designed in conjunction with the Micro TurbineIndustry, to provide minimal performance impact on the Micro Turbine.
micoGen can be used for water & glycol heating,
central building heating, potable domestic
hot water, closed loop desiccant
drying for dehumidification and
other industrial process heating.
One micoGen can recover heat from multiple
micro turbine units. Each unit is
weatherproof, insulated for ‘Touch-
Safe’ operation and includes fork
truck slots for easy lifting.
micoGen Flexibility
Heat Recovery system for Micro Turbines
Exhaust Gas DivertorControls the micro turbineexhaust gas flow direction,allowing for heat recovery ordirect exit out of micoGen unit.
Digital ControlThe ‘brains’ of micoGen is asimple to use weatherproofinterface. Water outlet tem-perature control and multiplevisual alarms make micoGen asimple product to operate.
Water PumpComes standard with everymicoGen. All the piping andpump materials are suitable forpotable water. Required powersupply is also included.
Ducting from Micro TurbineStandard Carbon Steel exhaustducting. Stainless steel optionavailable. Insulation optionavailable.
Extruded Aluminumfinned TubingDurable extruded aluminumfinned tube suitable for up to1200° F-exhaust gas. Coppertubes complete with stainlessheaders suitable for Potablewater. ASME ‘UM’ code vesselstamped.
Electro-mechanical controlDurable 24V DC actuator withlimit switch position detectionfor ‘fail-safe’ operation. Powersupply and unit located awayfrom main heat source for reli-able operation.
Operating set pointsMicoGen comes with adjustable set point operat-
ing temperatures. The following examples are fac-
tory default settings.
Exhaust gas temperature has three set points.
1. 480F set point for recovery system by-pass
2. 400F continuous turbine operation set point
3. 600F high temperature for by-pass protection
Water outlet temperature has two set points.
1. 200F water outlet limit for by-pass protection
2. 100F water outlet continuous heat recovery
MicoGen’s digital controller moni-
tors gas and water temperatures to
assure safe efficient operation
• Monitors water flow to prevent overheating
• Temperature set points for accurate control
• Turbine status input
• Auto/Manual start
micoGen™ systems are designed to be fully self contained and ready for installation
GAS TEMPERATURE
WATER TEMPERATURE
GAS TEMP SET POINT 1
GAS TEMP SET POINT 2
GAS TEMP SET POINT 3
WATER TEMP SET POINT 1
WATER TEMP SET POINT 2
RAISE
ENTER
LOWER
NEXTPREV.
UNIT OK
RECOVERY
BY PASS
UNIT ALARM
NO WATER FLOW
ACUATOR FAN
GAS INLET TEMP HIGH
Manual keypad entryExhaust gas abnormallyhigh temperature alarm
Actuator Fail alarm
No water flow alarm
Unit Alarm
By-pass indicator
Heat recovery indicator
Normal operation indicator
Displays actual exhaust gas inlet temperature andwater exit temperature
Water temperature two set points
Gas temperature three set points
Water exit temperature indicator
Gas inlet temperaturedisplay indicator
Displays set point temperature ofgas and water
UNIFIN INTERNATIONAL INC.1030 Clarke Side RoadLondon, Ontario, CanadaN6A 4P4
Call toll free 1-800-567-5707Email: [email protected]
Standard Model Includes:• Heat Exchanger
• Water Pump
• Divertor & Electric Actuator
• Electrical controller & Power Supply
• Carbon Steel Dip Pan
• Insulated Outer Enclosure
• Components suitable for PotableWater
Exhaust GasDivertor Closed
Options Available:• Ducting from turbine to micoGen -
Carbon Steel or Stainless Steel
• Insulation for duct
• Stainless Steel Drip Pan
• Alternate Pump flows
• Condensate Alarm System
• Variable Water Flow Control System
Each micoGen comes complete with a
hot gas divertor. The divertor is operat-
ed by micoGen’s digital control system
in accordance with preset data points.
When heat recovery is required the flap
will circulate hot gas through the heat
exchanger. When heat recovery is not
required the flap closes allowing the
hot gas to bypass out of the unit. This
design allows micoGen to protect the
heat recovery components from the full
heat of the turbine exhaust, while still
maintaining full electrical generation
from the micro turbine.
Exhaust Gas Divertor operation
Exhaust GasDivertor Open
Pump Power Supply1=110V / 1PH / 60Hz2=220V / 1PH / 50Hz3=220V / 1PH / 60Hz
MODEL # MG1-C1 Model for Single Capstone 330 Turbine
Control/SystemPower Supply1=110V / 1PH / 60Hz2=220V / 1PH / 50Hz3=220V / 1PH / 60Hz
ApplicationP = Potable WaterN = Non-Potable WaterG = GlycolH = High Temperature Potable WaterJ = High Temperature Non-Potable Water
Pump Model0 = No Pump1 = Type "1"2 = Type "2"
M G 1 - C 1 P 1 - 1 1 C
Drip PanC-Carbon SteelS-Stainless Steel
Optional ComponentsAluminized Carbon Steel Ducting MG1-C1DAStainless Steel Ducting MG1-C1DSDucting Insulation MG1-C1DIWater Temperature Control System MG1-C1WH
Unit Weight: 810 lbs. (368 KG)Ducting Weight: 40 lbs. (18 KG)Water Volume: 5 US Gal. (18.5 Litre)
Power Consumption (Controls and Pump)110V / 1ph / 60Hz 10 Amps Maximum Running230V / 1ph / 60Hz 5 Amps Maximum Running220V / 1ph / 50Hz 5 Amps Maximum Running
1030 Clarke Road, Box 5395, Station B, London, ON Canada N6A 4P4Tel: (519) 451-0230 or 800-567-5707 Fax: (519) 451-1732
email: [email protected] www.unifin.com
Specifications For Micogen Model MG1-C1
Design subject to change, performance based on published tubine data
WATER OUTLET TEMPERATUREvs WATER INLET TEMPERATURE
40
80
120
160
200
240
280
40 80 120 160 200 240WATER INLET TEMPERATURE (Deg F)
WATER OUTLET TEMPERATURE (Deg F)
10 USGPM (0.63 Litre/Sec)
20 USGPM (1.26 Litre/Sec)
40 USGPM (2.52 Litre/Sec)
WATER INLET TEMPERATURE (Deg C)
WATER OUTLET TEMPERATURE (Deg C)
4.4 71.148.926.7 115.693.3137.8
71.1
93.3
115.6
WAT
ER O
UTLE
T TE
MPE
RATU
RE (D
eg F
)
WAT
ER O
UTLE
T TE
MPE
RATU
RE (D
eg C
)
48.9
26.7
4.4
HEAT RECOVERYvs WATER INLET TEMPERATURE
120
160
200
240
280
40 80 120 160 200 240WATER INLET TEMPERATURE (Deg F)
HEAT RECOVERY (kBTU/Hr)
10 USGPM (0.63 Litre/Sec)
20 USGPM (1.26 Litre/Sec)
40 USGPM (2.52 Litre/Sec)
WATER INLET TEMPERATURE (Deg C)
HEAT RECOVERY (kw)
4.4 71.148.926.7 115.693.382
59
70
HEAT
REC
OVE
RY (k
w)
HEAT
REC
OVE
RY (k
kBTU
/Hr)
47
35
GAS OUTLET TEMPERATUREvs WATER INLET TEMPERATURE
60
100
140
180
220
260
300
40 80 120 160 200 240WATER INLET TEMPERATURE (Deg F)
GAS OUTLET TEMPERATURE (Deg F)
10 USGPM (0.63 Litre/Sec)
20 USGPM (1.26 Litre/Sec)
40 USGPM (2.52 Litre/Sec)
WATER INLET TEMPERATURE (Deg C)
GAS OUTLET TEMPERATURE (Deg C)
4.4 71.148.926.7 115.693.3148.9
82.2
104.4
126.7
GAS
OUT
LET
TEM
PERA
TURE
(Deg
F)
GAS
OUT
LET
TEM
PERA
TURE
(Deg
C)
60.0
37.8
15.6
PUMP HEAD AND SYSTEM PRESSURE DROPvs FLOW CURVE
0
10
20
30
40
50
60
0 10 20 30 40 50 60FLOW RATE (USGPM)
PRESSURE HEAD/DROP (FT WATER)
MG1-C1 SYSTEM PRESSURE DROP
TYPE '1' PUMP HEAD
TYPE '2' PUMP HEAD
FLOW RATE (litre/sec)
PRESSURE HEAD/DROP (m WATER)
0 2.521.891.260.63 3.793.1518
9
12
15
PRES
SURE
HEA
D/DR
OP
(FT
WAT
ER)
PRES
SURE
HEA
D/DR
OP
(m W
ATER
)
6
3
0
Design LimitsMaximum Inlet Water Temperature: 200°F (93°C) Standard Design 270°F (132°C) High Temperature Fluid OptionMaximum Outlet Water Temperature: 200°F (93°C) Standard Design 300°F (149°C)High Temperature Fluid OptionMaximum Water Flow: 70 USGPM (4.42 litre/sec)Maximum Water Pressure: 150 PSIG (10 BAR)Maximum Inlet Gas Temperature: 600°F (316°C)Minimum Exit Gas Temperature: 135°F (57°C) (Must Avoid Condensing)Maximum Gas Side Pressure Drop: 3.00 in wg (76 mm aq)
Construction:Tubes: Stainless Steel 304Fins: Extruded AluminumHeaders: Stainless Steel 304Casing Components: Carbon SteelAir Seals: Stainless SteelPotable Water Design: All Wetted Components Suitable for Potable WaterNon-Potable Water Design:Some Wetted Components may be Carbon Steel
Turbine Design Conditions (Capstone Model CP-330)Exhaust Gas Temperature: 522°F (272°C)Exhaust Gas Flow: 2415 Lbs/Hr(1096 KG/Hr)
Pump Power Supply1=110V / 1PH / 60Hz2=220V / 1PH / 50Hz3=220V / 1PH / 60Hz
MODEL # MG2-C1 Model for Two Capstone 330 Turbine
Control/SystemPower Supply1=110V / 1PH / 60Hz2=220V / 1PH / 50Hz3=220V / 1PH / 60Hz
ApplicationP = Potable WaterN = Non-Potable WaterG = GlycolH = High Temperature Potable WaterJ = High Temperature Non-Potable Water
Pump Model0 = No Pump1 = Type "1"2 = Type "2"
M G 2 - C 1 P 2 - 1 1 C
Drip PanC-Carbon SteelS-Stainless Steel
Optional ComponentsAluminized Carbon Steel Ducting MG2-C1DAStainless Steel Ducting MG2-C1DSDucting Insulation MG2-C1DIWater Temperature Control System MG2C1WH
Unit Weight: 890 lbs. (404 KG)Ducting Weight: 100 lbs. (45 KG)Water Volume: 7 US Gal. (27 Litre)
Power Consumption (Controls and Pump)110V / 1ph / 60Hz 10 Amps Maximum Running230V / 1ph / 60Hz 5 Amps Maximum Running220V / 1ph / 50Hz 5 Amps Maximum Running
1030 Clarke Road, Box 5395, Station B, London, ON Canada N6A 4P4Tel: (519) 451-0230 or 800-567-5707 Fax: (519) 451-1732
email: [email protected] www.unifin.com
Specifications For Micogen Model MG2-C1
Design subject to change, performance based on published tubine data
WATER OUTLET TEMPERATUREvs WATER INLET TEMPERATURE
WATER INLET TEMPERATURE (Deg F)
10 USGPM (0.63 Litre/Sec)
40 USGPM (2.52 Litre/Sec)
60 USGPM (3.79 Litre/Sec)
WATER INLET TEMPERATURE (Deg C)
WAT
ER O
UTLE
T TE
MPE
RATU
RE (D
eg F
)
WAT
ER O
UTLE
T TE
MPE
RATU
RE (D
eg C
)
HEAT RECOVERYvs WATER INLET TEMPERATURE
WATER INLET TEMPERATURE (Deg F)
10 USGPM (0.63 Litre/Sec)
40 USGPM (2.52 Litre/Sec)
60 USGPM (3.79 Litre/Sec)
WATER INLET TEMPERATURE (Deg C)
HEAT
REC
OVE
RY (k
w)
HEAT
REC
OVE
RY (k
kBTU
/Hr)
GAS OUTLET TEMPERATUREvs WATER INLET TEMPERATURE
WATER INLET TEMPERATURE (Deg F)
10 USGPM (0.63 Litre/Sec)
40 USGPM (2.52 Litre/Sec)
60 USGPM (3.79 Litre/Sec)
WATER INLET TEMPERATURE (Deg C)
GAS
OUT
LET
TEM
PERA
TURE
(Deg
F)
GAS
OUT
LET
TEM
PERA
TURE
(Deg
C)
6
3
0
PUMP HEAD AND SYSTEM PRESSURE DROPvs FLOW CURVE
FLOW RATE (USGPM)
MG2-C1 SYSTEM PRESSURE DROP
TYPE '1' PUMP HEAD
TYPE '2' PUMP HEAD
FLOW RATE (litre/sec)
PRES
SURE
HEA
D/DR
OP
(FT
WAT
ER)
PRES
SURE
HEA
D/DR
OP
(m W
ATER
)
Design LimitsMaximum Inlet Water Temperature: 200°F (93°C) Standard Design 270°F (132°C) High Temperature Fluid OptionMaximum Outlet Water Temperature: 200°F (93°C) Standard Design 300°F (149°C)High Temperature Fluid OptionMaximum Water Flow: 80 USGPM (5.05 litre/sec)Maximum Water Pressure: 150 PSIG (10 BAR)Maximum Inlet Gas Temperature: 600°F (316°C)Minimum Exit Gas Temperature: 135°F (57°C) (Must Avoid Condensing)Maximum Gas Side Pressure Drop: 3.50 in wg (89 mm aq)
Construction:Tubes: Stainless Steel 304Fins: Extruded AluminumHeaders: Stainless Steel 304Casing Components: Carbon SteelAir Seals: Stainless SteelPotable Water Design: All Wetted Components Suitable for Potable WaterNon-Potable Water Design:Some Wetted Components may be Carbon Steel
Turbine Design Conditions (Capstone Model CP-330)Exhaust Gas Temperature: 522°F (272°C)Exhaust Gas Flow: 2415 Lbs/Hr(1096 KG/Hr)(Per Turbine)�
0
10
20
30
40
50
60
0 10 20 30 40 50 60
0 2.521.891.260.63 3.793.1518
9
12
15
40
80
120
160
200
240
280
40 80 120 160 200 240
4.4 71.148.926.7 115.693.3138
71
93
116
49
27
4
240
300
360
420
480
40 80 120 160 200 240
4.4 71.148.926.7 115.693.3141
105
123
88
70 60
100
140
180
220
260
300
40 80 120 160 200 240
4.4 71.148.926.7 115.693.3149
82
104
127
60
16
38
Pump Power Supply6=460V / 3PH / 50Hz7=460V / 3PH / 60Hz
MODEL # MG4-C1 Model for Four Capstone 330 Turbines
Control/SystemPower Supply1=110V / 1PH / 60Hz2=220V / 1PH / 50Hz3=220V / 1PH / 60Hz
ApplicationP = Potable WaterN = Non-Potable WaterG = GlycolH = High Temperature Potable WaterJ = High Temperature Non-Potable Water
Pump Model0 = No Pump4 = Type "4"
M G 4 - C 1 P 4 - 7 1 C
Drip PanC-Carbon SteelS-Stainless Steel
Optional ComponentsAluminized Carbon Steel Ducting MG4-C1DAStainless Steel Ducting MG4-C1DSDucting Insulation MG4-C1DIWater Temperature Control System MG4-C1WH
Unit Weight: 1190 lbs. (540 KG)Ducting Weight: 200 lbs. (91 KG)Water Volume: 9 US Gal. (34 Litre)
Power Consumption (Controls Only)110V / 1ph / 60Hz 2 Amps Maximum Running230V / 1ph / 60Hz 1 Amps Maximum Running220V / 1ph / 50Hz 1 Amps Maximum Running
1030 Clarke Road, Box 5395, Station B, London, ON Canada N6A 4P4Tel: (519) 451-0230 or 800-567-5707 Fax: (519) 451-1732
email: [email protected] www.unifin.com
Specifications For Micogen Model MG4-C1
Design subject to change, performance based on published tubine data
WATER OUTLET TEMPERATUREvs WATER INLET TEMPERATURE
WATER INLET TEMPERATURE (Deg F)
30 USGPM (1.89 Litre/Sec)
60 USGPM (3.79 Litre/Sec)
90 USGPM (5.68 Litre/Sec)
WATER INLET TEMPERATURE (Deg C)
WAT
ER O
UTLE
T TE
MPE
RATU
RE (D
eg F
)
WAT
ER O
UTLE
T TE
MPE
RATU
RE (D
eg C
)
HEAT RECOVERYvs WATER INLET TEMPERATURE
WATER INLET TEMPERATURE (Deg F)
WATER INLET TEMPERATURE (Deg C)
HEAT
REC
OVE
RY (k
w)
HEAT
REC
OVE
RY (k
kBTU
/Hr)
GAS OUTLET TEMPERATUREvs WATER INLET TEMPERATURE
WATER INLET TEMPERATURE (Deg F)
WATER INLET TEMPERATURE (Deg C)
GAS
OUT
LET
TEM
PERA
TURE
(Deg
F)
GAS
OUT
LET
TEM
PERA
TURE
(Deg
C)
PUMP HEAD AND SYSTEM PRESSURE DROPvs FLOW CURVE
FLOW RATE (USGPM)
MG4-C1 SYSTEM PRESSURE DROP
TYPE '4' PUMP HEAD
FLOW RATE (litre/sec)
PRES
SURE
HEA
D/DR
OP
(FT
WAT
ER)
PRES
SURE
HEA
D/DR
OP
(m W
ATER
)
Design LimitsMaximum Inlet Water Temperature: 200°F (93°C) Standard Design 270°F (132°C) High Temperature Fluid OptionMaximum Outlet Water Temperature: 200°F (93°C) Standard Design 300°F (149°C)High Temperature Fluid OptionMaximum Water Flow: 90 USGPM (5.68 litre/sec)Maximum Water Pressure: 150 PSIG (10 BAR)Maximum Inlet Gas Temperature: 600°F (316°C)Minimum Exit Gas Temperature: 135°F (57°C) (Must Avoid Condensing)Maximum Gas Side Pressure Drop: 4.00 in wg (102 mm aq)
Construction:Tubes: Stainless Steel 304Fins: Extruded AluminumHeaders: Stainless Steel 304Casing Components: Carbon SteelAir Seals: Stainless SteelPotable Water Design: All Wetted Components Suitable for Potable WaterNon-Potable Water Design:Some Wetted Components may be Carbon Steel
Turbine Design Conditions (Capstone Model CP-330)Exhaust Gas Temperature: 522°F (272°C)Exhaust Gas Flow: 2415 Lbs/Hr(1096 KG/Hr)(Per Turbine)
71
9
6
3
0
10
20
30
40
50
60
70
80
90
0 20 40 60 80 100
0 3.792.521.26 6.315.0527
12
15
21
24
18
0 40
80
120
160
200
240
280
40 80 120 160 200 240
4.4 71.148.926.7 115.693.3138
71
93
116
49
27
4
500
600
700
800
900
1000
40 80 120 160 200 240
4.4 71.148.926.7 115.693.3293
234
264
205
175
146 60
100
140
180
220
260
300
40 80 120 160 200 240
4.4 26.7 48.9 71.1 93.3 115.6
16
38
60
82
104
127
149
30 USGPM (1.89 Litre/Sec)
60 USGPM (3.79 Litre/Sec)
90 USGPM (5.68 Litre/Sec)
30 USGPM (1.89 Litre/Sec)
60 USGPM (3.79 Litre/Sec)
90 USGPM (5.68 Litre/Sec)
Power Consumption (Pump Only)460V / 3ph / 60Hz 3.5 Amps Maximum Running460V / 3ph / 50Hz 3.5 Amps Maximum Running