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Headwalls & Endwalls The publishers of this publication gratefully acknowledge the financial support of the PA State Conservation Commission. For additional information or assistance, contact: Center for Dirt & Gravel Roads Studies, Penn State University, 215 Transportation Research Building, University Park, PA 16802 (Toll-Free Phone: 1-866-668-6683, Fax: 814-863-6787, Email: [email protected]). Additional copies available on our website at: https://www.dirtandgravel.psu.edu. © 2019 All rights reserved. Headwalls and Endwalls can be made with a variety of materials including native stone (a), boulders (b), poured concrete (c), or pre-cast concrete (d). PURPOSES Headwalls and endwalls support the road and protect the ends of the pipe. Properly constructed headwalls and endwalls improve pipe efficiency while reducing erosion around pipe installations. BENEFITS OF HEADWALLS AND ENDWALLS Provide a low-cost, long-lasting solution to erosion problems at pipe openings. Prevent flowing water from damaging the road structure. Provide structural support for the road shoulder. Increase the efficiency of pipes by directing flow and reducing turbulence. Headwalls can reduce flow by-pass of the pipe, or “piping.” Visually identify pipe openings and protect them from damage by traffic and maintenance equipment. NECESSITY FOR PROTECTION AT PIPE OPENINGS It is necessary to protect pipe openings for several reasons: Water is turbulent when it changes direction or velocity, increasing its erosive potential. Water accelerates as it passes through a pipe, creating the need to stabilize surrounding soil to prevent erosion. Erosion of unprotected areas increases sediment pollution and maintenance costs. Physical support for the road and banks may be necessary at pipe openings. Headwalls and endwalls help guard against crushed pipes. MATERIALS Headwalls and endwalls can be built with many different materials. Several factors influence the choice of materials, including: local availability, skill and time required for construction, durability, and cost. Materials used in Pennsylvania include *: Stackable stone, either collected or purchased Rounded rocks and boulders Pre-cast concrete and cast-in-place concrete Modular masonry products (various sized blocks) Modular plastic products (fillable) *Construction techniques using stone is detailed in the Stacked Stone Headwalls technical bulletin. d headwall endwall endwall Headwall Or endwall Headwall or Endwall– An integrated wall located at either end of drainage pipe or a stream crossing structure. A wall built at a pipe inlet is a headwall. A wall built at a pipe outlet is an endwall. 1/2019

Headwalls & Endwalls - Center for Dirt and Gravel Roads ......• Modular plastic products (fillable) * Construction techniques using stone is detailed in the Stacked Stone Headwalls

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Page 1: Headwalls & Endwalls - Center for Dirt and Gravel Roads ......• Modular plastic products (fillable) * Construction techniques using stone is detailed in the Stacked Stone Headwalls

Headwalls & Endwalls

The publishers of this publication gratefully acknowledge the financial support of the PA State Conservation Commission. For additional informationor assistance, contact: Center for Dirt & Gravel Roads Studies, Penn State University, 215 Transportation Research Building, University Park, PA16802 (Toll-Free Phone: 1-866-668-6683, Fax: 814-863-6787, Email: [email protected]). Additional copies available on our website at:https://www.dirtandgravel.psu.edu. © 2019 All rights reserved.

Headwalls and Endwalls can be made with a variety of materials including native stone (a), boulders (b), poured concrete (c), or pre-cast concrete (d).

PURPOSESHeadwalls and endwalls support the road and protect the ends of the pipe. Properly constructed headwalls and endwalls improve pipe efficiency while reducing erosion around pipe installations.

BENEFITS OF HEADWALLS AND ENDWALLS• Provide a low-cost, long-lasting solution to erosion problems

at pipe openings.• Prevent flowing water from damaging the road structure.• Provide structural support for the road shoulder.• Increase the efficiency of pipes by directing flow and

reducing turbulence.• Headwalls can reduce flow by-pass of the pipe, or “piping.”• Visually identify pipe openings and protect them from

damage by traffic and maintenance equipment.

NECESSITY FOR PROTECTION AT PIPE OPENINGSIt is necessary to protect pipe openings for several reasons:

• Water is turbulent when it changes direction or velocity, increasing its erosive potential.

• Water accelerates as it passes through a pipe, creating the need to stabilize surrounding soil to prevent erosion.

• Erosion of unprotected areas increases sediment pollution and maintenance costs.

• Physical support for the road and banks may be necessary at pipe openings.

• Headwalls and endwalls help guard against crushed pipes.

MATERIALSHeadwalls and endwalls can be built with many different materials. Several factors influence the choice of materials, including: local availability, skill and time required for construction, durability, and cost. Materials used in Pennsylvania include *:

• Stackable stone, either collected or purchased• Rounded rocks and boulders• Pre-cast concrete and cast-in-place concrete • Modular masonry products (various sized blocks)• Modular plastic products (fillable) *Construction techniques using stone is detailed in the Stacked Stone Headwalls technical bulletin.

d

headwall

endwall

endwall

HeadwallOr

endwall

Headwall or Endwall– An integrated wall located at either end of drainage pipe or a stream crossing structure. A wall built at a pipe inlet is a headwall. A wall built at a pipe outlet is an endwall.

1/2019

Page 2: Headwalls & Endwalls - Center for Dirt and Gravel Roads ......• Modular plastic products (fillable) * Construction techniques using stone is detailed in the Stacked Stone Headwalls

SHAPEThe shape of a headwall or endwall is important to direct water flow, to support and protect the road and the banks from erosive flow, and to improve drainage efficiency.

Pipe Outlet:Endwall supports

and protects bank.

Pipe Inlet:Headwall protects bank and directs

flow

Pipe

Figure 1: Plan or Bird’s Eye ViewFigure not drawn to scale.

Headwalls can be built with wing walls to steer flow to the pipe inlet and with bank walls to stabilize steep road banks (see pictures). These structures reduce erosion and the potential for pipe plugging. At the outlet, the endwall supports the road edge and reduces possible undermining of the road structure.

Headwall with angled Wing walls

Pipe Inlet: Angle-shaped headwall

On roads with linear grade, it is important to plug the road ditch to force ditch flow into the pipe. Water forced to change direction can be very erosive. Erosion at a pipe inlet is not only a pollution source but can cause increased maintenance. Adding angle to a headwall directs, protects, and improves pipe function (Figure 2).

Figure 2: Plan or Bird’s Eye ViewFigure not drawn to scale.

Pipe Outlet

Pipe

12”

15”Pipe

Road Surface

Figure 3: Longitudinal Section of Pipe Installation. The headwall and endwall extend 12” above the pipe to ensure proper cover, to support the road, and to improve pipe capacity.

Figure not drawn to scale.

IMPORTANT CONSIDERATIONS:• Headwalls and endwalls should be built high enough to support the full depth of pipe cover recommended by

the manufacture, typically 12” for both plastic and corrugated steel pipe 48” in diameter and smaller (Figure 3).• It is critically important to anticipate the forces of drainage water under high flow conditions. Drainage

structures should be built to protect the road and banks during large storm events. Headwalls and endwallsbuilt to the proper height improve pipe efficiency during very high flows and help prevent flow by-pass, road washouts, and compounding damage caused by pipe failure.

Headwall with Bankwall

The University is committed to equal access to programs, facilities, admission and employment for all persons. It is the policy of the University to maintain an environment free of harassment and free of discriminationagainst any person because of age, race, color, ancestry, national origin, religion, creed, service in the uniformed services (as defined in state and federal law), veteran status, sex, sexual orientation, marital or familystatus, pregnancy, pregnancy-related conditions, physical or mental disability, gender, perceived gender, gender identity, genetic information or political ideas. Discriminatory conduct and harassment, as well assexual misconduct and relationship violence, violates the dignity of individuals, impedes the realization of the University's educational mission, and will not be tolerated. Direct all inquiries regarding thenondiscrimination policy to the Affirmative Action Office, The Pennsylvania State University, 328 Boucke Building, University Park, PA 16802-5901, Email: [email protected], Tel (814) 863-0471