HDPE الوسايل

Embed Size (px)

Citation preview

  • 7/26/2019 HDPE

    1/151

    Project Name : Date :

    Contractor : Contract No. :

    FOR INFORMATION FOR COMMENT FOR APPROVAL

    CIVIL ARCH STRUCT. HVAC PLUMB. ELEC. MEP General

    Catalogue DRAWINGS Test Report Certificate SAMPLE Vendor Letter Prequalification

    No. OfCopies

    1 E-Copy

    Note:

    Contractor's Project Manager

    Name :

    Date : 19-04-16

    Signature :

    Name : Signature : Date :

    A Approved B Approved as noted C Approved as noted E No action D Disapproved

    ( Re- Submittal Is Required )

    Ref. In : Signature Ref. Out : Signature

    Date Date

    Consultant Representative

    Action Code

    HDPE Pipes for Fire-Fighting Network

    - Pipes from Al-Wasail Industrial Co. [Attached SASO Certificate], FM Approval2 FFPR1010

    Said Kamal I Certify that the above submitted items have been reviewed in detail and corrected and in strictconformance with the contract drawings and specifications except as otherwise cleary stated in a

    seprate correspondene and Approval of the above Submittals do not relieve the Contractor from hiscontractual obligations

    Consultant's Remarks

    -

    Sr. No. Description Rev. No. Notes

    Material Submittal

    SRC - Infrastructure 19-Apr-2016

    Hassan Allam Saudi Construction SRC-CON-GEN-INF-031-09-2015

    PURPOSE OF SUBMITTAL

    DISCIPLINE

    ATTACHMENT

  • 7/26/2019 HDPE

    2/151

    Water Catalogue

    PIPE

    INJECTION FITTING

    FABRICATED FITTING

    BUTT FUSION MACHINE

    ELECTRO FUSION FITTING

    ELECTRO FUSION MACHINE

    Integrated solutions for drinking water External systems

    fo

  • 7/26/2019 HDPE

    3/151

  • 7/26/2019 HDPE

    4/151

    Company History

    Alwasail Agricultural Company founded in the city of Burydah as an individual corporation in 1399 H corresponding to

    1979 G and then it grew and evolved and took specialize in the field of irrigation and then turned into a joint venture

    company of their respective owners Abdul Rahman Bin Abdullah Almushaygih and his brothers Nasser,Abdulaziz,Salehand Abdul Qadir.

    In 1410 H, corresponding to 1990 G began the first Alwasail Irrigation System Factory to produce Polyethylene Material

    in accordance to the European and American Specifications.

    On 20 Shaaban 1428 H an order issued by Minister of Commerce and Industries to Approve the Transformation of

    Alwasail Agricultural Company to Alwasail Industrial Company from solidarity firm to Closed Joint Stock company with

    the capital of 100 Million SAR is divided into 10 Million Shares. The nominal value of share is 10 SAR for the subscribed

    founders and the Capital was paid fully. The base office for the company taken in city of Burydah .

    The Purposes of the company : (Production of the plastic Pipes (Polyethylene) of different sizes and lengths for

    Irrigation Systems, Drinking Water, Sanitation, Electricity Conduits , Telecom Ducts and their Accessories , Rubber Rings

    Joints and seals.

    Contractor work for the Water and Sanitation, Maintenance and operation of Water and Sanitation, Whole Sale and

    Retail trading of Company Products , Own Real Estates and Constructions of Buildings and warehouses needed to

    achieve its objectives and Storage of Products, Marketing of companys products within the Kingdom of Saudi Arabia

    and outside (Worldwide).

    The Duration of the Company will be Ninety Nine Year beginning from the date of the issuance of Ministerial

    Declaration of Transforming the company and the duration may prolong by the decision of the extraordinary General

    Assembly of the Company.

    The Companys Management and Board of Directors Consisting of Five Members appointed by the ordinary General

    Assembly for the period of three years and was appointed the first board of directors of the company for the Period of

    three years.

    The ministry has shown that the approval of the transformation of this company comes within the framework of state

    policy efforts to expand the economic base and diversify sources of national income and encourage the private sector

    is going to play an active role in advancing economic development.

    Production of Plastic Pipes(Polyethylene) of various sizes and lengths for Irrigation Systems, Drinking Water,

    Sanitation , Electrical Conduits, Telecom Ducts and their Fittings and Accessories.

    Purposes of the companys as below

    Production of Rubber rings and joints.

    Contracting work for the Drinking Water and Sanitation, operation and Maintenance of Drinking Water

    Supplies and sanitation Networks.

    Wholesale and Retail Trade of Companys Products.

    Own Real Estates and Construction of Buildings and Warehouses needed to achieve its objectives

    and to store products.

    Marketing the Product of the company within the Kingdom of Saudi Arabia and Abroad (Worldwide Export).

    Purposes of the Alwasail Industrial Company as Stated in the statute.

  • 7/26/2019 HDPE

    5/151

    Company History

    The Company Operates after obtaining Necessary Licenses from the competent Authority. The shift to Transfer the

    Family Company (joint venture) to Closed Joint Stock Company is very important step for continuation.

    The Company Owns Several Factories which are specialized and the most important of them are Alwasail Irrigation

    System Factory and Alwasail Polyethylene Pipes and Saudi Rubber Products.

    These factories Produce Polyethylene Pipes, Fittings and Accessories of more than one thousand kinds of different

    sizes for irrigations systems water works etc.

    Also Saudi Rubber Factory Produces Rubber joints and rubber rings and this factory plant are one of the most

    important rubber factories in the Kingdom.

    The Most Important Roles of the Company is to contribution and realization of its products and technology in the use

    of Water in Kingdom of Saudi Arabia

    The Company Also Participated in the development of Modern Agriculture through provision of complete solution of

    sprinkler irrigation , drip irrigations , rationalization of water use in farms , Gardens and parks in the last there decades.

    Recently company entered the production of pipes and fittings of many diverse purposes.

    Company Exports its products to more than 40 Countries Worldwide.

    is largest customers of Sabics polyethylene.

    25 branches with in the kingdom of Saudi Arabia.

    Has Branches , agents and Authorized distributors in Gulf, Arab Countries and Worldwide.

    Member of the Organization of American Irrigation.

    ISO Certified.

    Holds A shield from SABIC .

    Approved from Saudi Aramco.

    Holds the shields and certificates for participation in the Festivals and Events.

    Holds shields and certificates in the support of charitable Projects.

    Holds shields and certificates in the economic, educational and social development.

    The Company has complete management of the implementation of the Government projects and for all

    kinds of irrigation networks and water and projects for Parks and gardens.

    Telecommunication Projects and Fiber Optics Layouts.

    Gas Projects.

    Environmental Projects .

    Irrigation Projects for Major Agricultural developments for Private sectors.

  • 7/26/2019 HDPE

    6/151

    Company History

    Alwasail Industrial Company has Implemented Many Infrastructure Projects in United Arab Emirates, Qatar and other

    countries.

    The Manufacturing Plants (Factories) located on an area of more than 160,000.00 m2 Square Meters.

    The Company Officials are very keen to participate in the local, GCC, Arab and international Forums and Exhibitions in

    the Areas of Irrigation, Water, Rubber and Plastic and others.

    The Company owns laboratories in its factories for measuring and testing products to ensure the safety and comply

    with various quality standards.

    The Company owns an advanced workshop which is heart of factory Research and Development where it produces and

    implements and develops product moulds.

    The maintenance of machinery and equipments are mostly done by company. The company holds the vast experience

    and information in the various fields that is a valuable information asset for our dear country.

    The experiences and information in the field of work locally and globally is an honor to the company and our beloved

    Country.

    In Addition to purchasing Raw Material from SABIC the company buys a lot of it needs such as Raw materials, tools and

    spare parts from other suppliers and local market.

    The company deals with many others in the areas of Computers and software and many other service Provides.

    The Companys Factories receive many visitors from experts and specialists from within the Kingdom and abroad to

    exchange expertise and experiences.

    The company allows visits to lots of customers interested and government officials from agricultural departments,water and irrigation, Telecom, Municipalities and others .

    With the Continued growth of the Saudi Arabian Economy and Industrial Developments under the Government of the

    Custodian of the Two Holy Masjids King Abdullah Bin Abdul Aziz and Crown Prince and Secretary Alwasail Industrial

    Company aspire to develop its inception and expansion of production and delivery of services to entire Saudi Arabian

    Market and spread around the World.

  • 7/26/2019 HDPE

    7/151

    12

    13

    14

    16

    18

    19

    20

    21

    22

    24

    25

    26

    27

    28

    29

    HDPE Pressure Pipe PE 100 = mrs 10 = sigma 8.0

    HDPE Pressure Pipe PE 80 = mrs 8 = sigma 6.4

    HDPE Pressure Pipe PE 80 = mrs 8 = sigma 5.0

    15HDPE Perforated Pipe

    HDPE Sloted Pipe

    Flange Adaptor (Stub End)

    Steel Flange PN 10

    Steel Flange PN 16

    Steel Flange & End cap

    Tee & Tee & Reducer

    Reducer & 90 Elbow

    90 Elbow & 45 Elbow

    Tee - PE 100 & PEE 80

    Tee - Reducer (MKM)

    Tee - Reducer (MKM)

    Tee - Reducer (MKM)

    Tee - Reducer (MKM)

    Company History

    Table of Contents

    Introduction

    Field of Application

    High Density Polyethylene Pipes

    High Density Polyethylene Pipes

    Butt Welding- Fabricated Fittings

    23

    03 - 05

    06 - 08

    10

    11

  • 7/26/2019 HDPE

    8/151

    Hydraulic butt fusion welding machine delta dragon 250b

    Butt fusion welding machine delta dragon 355b

    Butt fusion welding machine delta 630

    Basic line vs delta dragon diffrences (electro-hydraulic case)

    Basic line vs delta dragon diffrences (machine body)

    Basic easy life

    Basic 160-200

    Basic 250

    Welding General Criteria

    Parts Description

    Maintenance

    Butt Fusion Welding Machine

    30

    31

    32

    33

    34

    35

    36

    37

    38 - 46

    47 - 53

    54 - 56

    Butt Fusion Welding Machine

    Electro Fusion Fittings

    Safety Precaution 57 - 59

    Butt fusion welding machine Basic 355 60

    Electrofusion fittings Pressure raitings

    Electrofusion fittings

    Coupler & End Cap

    Reducer & 90 Elblow

    45 Elblow & Equal Tee

    Multiseal Tapping Tee U/P

    Male & Female Tarnsition Couper

    62

    63

    64

    65

    66

    67

    68

  • 7/26/2019 HDPE

    9/151

    7071

    72

    73

    74 - 75

    76 - 78

    Q Box Electrofusion Control BoxElectra 400 & Electra 800

    Technical Features

    Parts Description

    Techincial Features

    Connection & Generators Features 79

    Electro Fusion Welding Machine

    Control Panel

    Approval and Certificate

    Notes

    TUV NORD

    NSF

    WRAS

    80

    81

    82

    BUREAU VERITAS

    BUREAU VERITAS

    BUREAU VERITAS

    83

    84

    85

    SAUDI ARAMCO

    NATIONAL WATER COMPANY

    NATIONAL WATER COMPANY

    86

    87

    88

    Notes 90 - 93

    Address 94

  • 7/26/2019 HDPE

    10/151

  • 7/26/2019 HDPE

    11/151

    Polyethylene piping systems are used all over the world for the supply and

    conveying of several kinds of media, including liquid, gas and powers as well as in

    mining and quarry applications.

    Polyethylene pipe work systems have the main advantages over steel and ductile

    iron systems it lighthtness of weight and freedom from corrosion. The rapid

    growth in use of polyethylene is due in part to benefits over steel and iron systems,

    but possibly more to the development of several ad vanced and easy jointing

    techniques. Polyethylene has very good fatigue strength and special provision for

    surges frequently allowed when designing other thermoplastic pipe work systems

    (as PVC) are not normally necessary.

    In 1990 Alwasail Industrial Company started its production of High Density

    Polyethylene (HDPE) piping systems, low-density polyethylene (LDPE) pipingsystems.

    Pipes (HDPE) are production in size up to 1200 mm in diameter, with nominal

    pressure rating PN4, PN6, PN10, up to PN 16 (other pressure ratings also available).

    All pipes and fittings are manufactured in accordance with current European

    standards, DIN 8074, IOS 4427, / 1167 and SASO Draft No. 5208 and European

    Standard as EN 1220 1- 2 for Pipes EN 1220 1-3 for Fittings.

    HDPE piping system are used worldwide for conveying of water as well as for trans-

    portation of hazardous fluids. It offers the following advantages to the customer.

    Low specific Weight

    Excellent weldability

    Smooth inside surface, no deposits and on overgrowth

    Due to less frictional resistance, less pressure drop compared to metals

    Suitable for food and potable water

    Complies with the food stuff regulations

    Approved and registered for potable water supply

    Laying speed ease joining and reliability

    Ultraviolet rays

    Weathering

    Chemicals

    Heat aging

    Abrasion

    Rodents

    Freezing

    Microbes freezing

    Resistance to :

    Advantages

    INTRODUCTION

  • 7/26/2019 HDPE

    12/151

    FIELDS OF APPLICATION

    HDPE pipes have been in existence since the mid 50s . The experience shows that HDPE pipes is the solution most pipe

    problems being recognized by clients and engineering consultants as the ideal pipe material for many pressure and

    non pres-sure application from water and gas distribution to gravity, Sewers and surface water drainage for both new

    & Rehabilitation Project. Alwasail polyethylene pipes is based on a polyolefin thermoplastic resin which is also a

    physiologically non-toxic ma- trial, therefore, it is suitable for a wide of range of application.

    In contrast for pipes mad of steel or ductile iron, HDPE piping systems are light weight corrosion resistant. Neither sour

    soils nor *aggressive* water will have no effect to the material. Additionally, corrosion products, which often impair the

    operability of the piping systems, are avoided. In comparison to PVC pipes, HDPE pipes are more flexible and offer nigh

    impact re-sistance even in zero temperatures. The pipes may be adapted easily to the trench layout without employing

    additional fittings.

    On the other hand, fracture risks due to extreme handling condition on the construction site are minimized. HDPE piping

    systems (spigot and socket joints) offer a range of longitudinal frictional connection methods. Thus, the installation of

    anchors or thrust blocks is not necessary and a leak proof piping system with a long life is guaranteed.

    Highest drinking water quality. The suitability of the material for drinking water is ensured through independent tests

    Neither the taste nor the smell of the drinking water is affected due to the contact with HDPE pipes. The smooth surface

    and the high abrasion resistance guarantee minimum deposits. Polyethylene is corrosion resistant, therefore, the

    drinking water cannot be contaminated with corrosion by-products like copper or heavy metals such as cadmium or

    lead, which happens frequently with older metal piping systems.

    Environmental Friendly material for a clean environment. The HDPE pipes and fitting are exclusively made from theenvironmentally friendly materials. For instance, the energy requirements for the production of HDPE pipes lower

    comparison to metallic pipes. Furthermore, on hazardous substances, which may endanger or may pollute the

    environment, result from the production of the pipes is made of polyethylene. The application of HDPE the best solution

    for the environment. A %100 leak proof supply system may be installed with simple welding methods. Thus,

    endangering the dirking water with toxic substances is reduced. Additional, water loss due to leaking piping systems are

    avoided. No other supply system offers these advantages.

    For extreme conditions. HDPE piping systems are approved for installation in all types of soil. Polyethylene is a flexible

    and tough pipe material. Thus, these systems are especially suitable for installation in soils susceptible to ground

    material. The application of various jointing methods encases a leak proof supply system. Due to the light weight and

    the simple jointing methods, HDPE pipes are very well suitable for unfavorable condation for the installation in difficult

    terrain.

    Drainage. Alwasail pipes are being used for underground drainage for buildings, waste lines for corrosive fluids and alsoas plumbing material for house drainage. They can also be used sewer works. Due to its very good chemical resistance,

    HDPE as a perfect material for the manufacturer of large bore for sewage systems. They are ideally suited for industrial

    waste disposal and are being used to an increasing extent as underground sewer waste pipes.

    Industry. Features like corrosion resistance, easy installation, light weight, and flexibility make Alwasail pipes ideal for

    complicated plumbing in factories. They are ideal for corrosive chemicals.

    Gas and Oil Pipeline Systems. PE pipes to line carbon steel pipes to transport oil & gasses at higher pressure are available.

    The pipes are specially designed with a smooth surface and made easy to install. Thus gas line can be installed at low

    costs. In drilling they are used as shot-hole casings as they are cheaper. Due to the excellent properties of HDPE, with

    exhibit a high impact strength and very good resistance aggressive soils. Combined with ease of handling and

    installation, the HDPE pipes are excellent for transporting material and other gas types including bio-gas.

    Water Supply. Alwasail PE pipes are made from material meeting the toxicity requirement of the WHO and this can

    be used for transportation of drinking water.

    Pipes and fittings with pressure ratings of SDR 7.4 up to SDR 41 for water mains as well as distribution

    piping systems and service lines.

    Drain pipes and fittings for spring water chamber pipes.

    Ascending pipes for wells.

  • 7/26/2019 HDPE

    13/151

  • 7/26/2019 HDPE

    14/151

  • 7/26/2019 HDPE

    15/151

  • 7/26/2019 HDPE

    16/151

    HDPE Perforated PipePE80 Perorated all round pipes

    PE 80 acc. to DIN 8075, on request :

    PE -EL polyethylene electrically conductive,PP - H 100 acc. to DIN 8078

    Material

    PE acc. to DIN 8074, PE acc. to DIN 8077

    standard length 6 m. other lengths on request

    Dimensions

    PE black

    PP grey

    Colour

    Without runoff channel, perforted all round,

    hole diameter 15 mm, non - perforted

    pipe end min. 190 mm.

    Design

    Diffrent hole diameters

    (12 mm, 10 mm). perforationarragement and perfortion separation

    (30 mm) on request.

    Special Designs

    In the case of a commission, verifiable anlyses

    can be complied based on the ATV A 12.7 .

    you will be invoiced for costs incurred. when

    connecting with electro fusion sockets. only

    the non-perforated area of the pipe should be used.

    Remarks

    %

    E

    MM

    ENTRY AREA F2

    %

    E

    MM

    ENTRY AR EA F 1

    CM2 / M

    HOLE ROWSD

    MM

    7.64

    6.25

    5.50

    4.90

    8.2

    10.2

    11.4

    12.7

    7.50

    5.78

    5.08

    4.54

    5.1

    6.3

    7.1

    8.0

    177

    177

    177

    177

    6

    6

    6

    6

    90

    110

    125

    143

    5.73

    5.10

    4.58

    4.08

    14.6

    16.4

    18.2

    20.5

    5.29

    4.70

    4.23

    3.67

    9.1

    10.2

    11.4

    12.8

    236

    236

    236

    236

    8

    8

    8

    8

    160

    180

    200

    225

    3.67

    3.28

    2.91

    2.58

    22.7

    25.4

    28.6

    32.2

    3.38

    3.02

    2.69

    2.38

    14.2

    15.9

    17.9

    20.1

    236

    236

    236

    236

    8

    8

    8

    8

    250

    280

    315

    355

    2.29

    2.55

    2.29

    2.46

    36.3

    40.9

    45.4

    50.8

    2.12

    2.35

    2.11

    2.27

    22.7

    25.5

    28.4

    31.7

    236

    295

    295

    353

    8

    10

    10

    12

    400

    450

    500

    560

    2.1857.22.0135.735312630

    AREA F2ENTRY

    f1 = free entry area (cm =/m), realtive to pipe inside surface area

    f2 = free entry area (%), relative to pipe inside surface area

  • 7/26/2019 HDPE

    17/151

    HDPE Sloted PipePE80 Sloted all round Pipes

    %

    E

    MM

    ENTRY AREA F2

    %

    E

    MM

    ENTRY AR EA F 1

    CM2 / M

    HOLE ROWSD

    MM

    7.64

    6.25

    5.50

    4.90

    8.2

    10.2

    11.4

    12.7

    7.50

    5.78

    5.08

    4.54

    5.1

    6.3

    7.1

    8.0

    177

    177

    177

    177

    6

    6

    6

    6

    90

    110

    125

    143

    5.73

    5.104.58

    4.08

    14.6

    16.418.2

    20.5

    5.29

    4.704.23

    3.67

    9.1

    10.211.4

    12.8

    236

    236236

    236

    8

    88

    8

    160

    180200

    225

    3.67

    3.28

    2.91

    2.58

    22.7

    25.4

    28.6

    32.2

    3.38

    3.02

    2.69

    2.38

    14.2

    15.9

    17.9

    20.1

    236

    236

    236

    236

    8

    8

    8

    8

    250

    280

    315

    355

    2.29

    2.55

    2.29

    2.46

    36.3

    40.9

    45.4

    50.8

    2.12

    2.35

    2.11

    2.27

    22.7

    25.5

    28.4

    31.7

    236

    295

    295

    353

    8

    10

    10

    12

    400

    450

    500

    560

    2.1857.22.0135.735312630

    AREA F2ENTRY

    PE 80 acc. to DIN 8075, on request :

    PE -EL polyethylene electrically conductive,PP - H 100 acc. to DIN 8078

    Material

    PE acc. to DIN 8074, PE acc. to DIN 8074 - 75

    standard length 6 m. other lengths on request

    Dimensions

    PE black

    PP grey

    Colour

    Without runoff channel, slotted all round. milling

    with w = 12mm, slot sepration a = 140mm.

    non-slotted pipe end pipe end min. 190 mm.

    f1 = free entry area (cm =/m), realtive to pipe inside surface area

    f2 = free entry area (%), relative to pipe inside surface area

    Design

    Diffrent milling widths

    (6mm, 8 mm or 10mm)on request.

    Special Designs

    In the case of a commission, verifiable anlyses

    can be complied based on the ATV A 12.7 .

    you will be invoiced for costs incurred. when

    connecting with electro fusion sockets. only

    the non-perforated area of the pipe should be used.

    Remarks

  • 7/26/2019 HDPE

    18/151

  • 7/26/2019 HDPE

    19/151

    Flange adaptor (stub End)Butt Welding - injection molded fitting > short spigot Code : WS - BWISE - 100 - (fitting size)

    PE 100, PN 16, SDR11, S5

    Item code dmm

    d1mm

    d2mm

    Imm

    I1mm

    zmm

    smm

    Wieghtkg

    9.05032.324340164430376355WS-BWISE -S100-355-11

    11.92036.425946179480430400WS-BWISE -S100-400-11

    8.33026.71204650585517450WS-BWISE -S100-450-11

    7.75029.71204650585533500WS-BWISE -S100-500-11

    10.90033.21305050685618560WS-BWISE -S100-560-11

    10.46037.41205050685645630WS-BWISE -S100-630-11

    15.47042.11406050800740710WS-BWISE -S100-710-11

    20.12047.41406050900843800WS-BWISE -S100-800-11

    26.24053.315565501000947900WS-BWISE -S100-900-11

    36.28059.31707050111310501000WS-BWISE -S100-1000-11

    1100WS-BWISE -S100-1100-11

    1200WS-BWISE -S100-1200-11

    Flange adaptor (stub End)Butt Welding - injection molded fitting > Long spigot Code : WS - BWISE - 100 - (fitting size)

    PE 100, PN 16, SDR11, S5

    Item code dmm d1mm d2mm Imm I1mm zmm smm Wieghtkg

    0.1254.6921255885850WS-BWISE - L100-50-11

    0.1905.810014631027853WS-BWISE - L100-63-11

    0.3006.812016701229075WS-BWISE - L100-75-11

    0.4558.2132177913810890WS-BWISE - L100-90-11

    0.690101571882158128110WS-BWISE - L100-110-11

    0.88011.41702587158135125WS-BWISE - L100-125-11

    1.32012.71752590188158140WS-BWISE - L100-140-11

    1.63014.61802598212178160WS-BWISE - L100-160-11

    2.02016.419030105212188180WS-BWISE - L100-180-11

    2.68018.220032112268235200WS-BWISE - L100-200-11

    3.15020.520032120268238225WS-BWISE - L100-225-11

    4.03022.720535128320288250WS-BWISE - L100-250-11

    4.75025.421535139320294280WS-BWISE - L100-280-11

    6.65028.622035150370338315WS-BWISE - L100-315-11

  • 7/26/2019 HDPE

    20/151

    Steel FLANGES PN 10

    item code Config d

    mmD

    (mm)a

    (mm)K

    (mm)I

    (mm) Ds kg

    WS-CSSF PN10 20 95 28 65 14 4 0,6

    WS-CSSF PN10 25 105 34 75 14 4 1,0

    WS-CSSF PN10 32 115 42 85 14 4 1,1

    WS-CSSF PN10 40 140 51 100 18 4 1,6

    WS-CSSF PN10 50 150 62 110 18 4 1,7

    WS-CSSF PN10 63 165 78 125 18 4 2,2

    WS-CSSF PN10 75 185 92 145 18 4 2,8

    WS-CSSF PN10 90 200 108 160 18 8 3,2

    WS-CSSF PN10 110 220 128 180 18 8 3,6

    WS-CSSF PN10 125 220 135 180 18 8 3,4

    WS-CSSF PN10 140 250 158 210 18 8 4,6

    WS-CSSF PN10 160 285 178 240 23 8 6,4

    WS-CSSF PN10 180 285 188 240 23 8 5,8

    WS-CSSF PN10 200 340 235 295 23 12 8,0

    WS-CSSF PN10 225 340 238 295 23 12 7,8

    WS-CSSF PN10 250 405 288 355 27 12 11,8

    WS-CSSF PN10 280 405 294 355 27 12 11,2

    WS-CSSF PN10 315 465 338 410 27 12 16,2

    WS-CSSF PN10 355 520 376 470 27 16 22,8

    WS-CSSF PN10 400 580 430 525 30 16 28,4

    WS-CSSF PN10 450 715 517 650 33 20 49,4

    WS-CSSF PN10 500 715 533 650 33 20 43,6

    WS-CSSF PN10 560 840 618 770 36 20 66,2

    WS-CSSF PN10 630 840 645 770 36 20 58,4

    WS-CSSF PN10 710 910 740 840 39 24 56,6

    WS-CSSF PN10 800 1025 843 950 39 24 59,0

    WS-CSSF PN10 900 1125 947 1050 39 28 84,5

    WS-CSSF PN10 1000 1255 1050 1170 42 28 115,0

    WS-CSSF PN10 1200 1485 1260 1390 48 32 172,0

  • 7/26/2019 HDPE

    21/151

    Steel FLANGES PN 16

    item code d

    mmD

    (mm)a

    (mm)K

    (mm)I

    (mm) Ds kg

    WS-CSSF PN16 20 95 28 65 14 4 0,6

    WS-CSSF PN16 25 105 34 75 14 4 1,0

    WS-CSSF PN16 32 115 42 85 14 4 1,1

    WS-CSSF PN16 40 140 51 100 18 4 1,6

    WS-CSSF PN16 50 150 62 110 18 4 1,7

    WS-CSSF PN16 63 165 78 125 18 4 2,2

    WS-CSSF PN16 75 185 92 145 18 4 2,8

    WS-CSSF PN16 90 200 108 160 18 8 3,2

    WS-CSSF PN16 110 220 128 180 18 8 3,6

    WS-CSSF PN16 125 220 135 180 18 8 3,4

    WS-CSSF PN16 140 250 158 210 18 8 4,6

    WS-CSSF PN16 160 285 178 240 23 8 6,4WS-CSSF PN16 180 285 188 240 23 8 5,8

    WS-CSSF PN16 200 340 235 295 23 8 8,4

    WS-CSSF PN16 225 340 238 295 23 8 8,2

    WS-CSSF PN16 250 390 288 350 23 12 11,6

    WS-CSSF PN16 280 395 294 350 23 12 10,4

    WS-CSSF PN16 315 445 338 400 23 12 13,0

    WS-CSSF PN16 355 505 376 460 30 16 17,8

    WS-CSSF PN16 400 565 430 515 30 16 20,8

    WS-CSSF PN16 450 670 517 620 30 20 30,0

    WS-CSSF PN16 500 670 533 620 30 20 26,8

    WS-CSSF PN16 560 780 618 725 30 20 36,4

    WS-CSSF PN16 630 780 645 725 30 20 30,4

    WS-CSSF PN16 710 895 740 840 30 24 44,6

    WS-CSSF PN16 800 1015 843 950 33 24 60,0

    WS-CSSF PN16 900 1115 947 1050 33 28 65,5

    WS-CSSF PN16 1000 1230 1050 1160 36 28 80,6

    WS-CSSF PN16 1200 1455 1260 1380 39 32 136,0

  • 7/26/2019 HDPE

    22/151

    Steel FlangePolypropylene (PP) Coated

    PP, ST, PN 16

    Item coded

    mmD

    mma

    mmk

    mmb

    mmI

    mmsc

    mmDS Weight

    kg

    1.9408M 161820180128224110

    1.7858M161820180135224125

    2.9818M161824210158252140

    3.8988M202224240178285160

    3.5608M202224240188285180

    5.40112M202227294235340200

    5.26812M202227294238340225

    10.53012M242632355288419250

    9.99512M242632355294419280

    13.65012M242634410338478315

    22.20316M242642470376532355

    28.08416M273046252430592400

    End CapButt welding - injection Modeled fitting Code : WS -BWIEC - 100 -( Fitting Size)

    PP, ST, PN 16

    Item code dmm Imm smm Weightkg

    PP, ST, PN 16

    Item coded

    mmD

    mma

    mmk

    mmb

    mmI

    mmsc

    mmDS Weight

    kg

    35.01220M242645620517678450

    34.62920M242645620533688500

    49.76320M73050725618799560

    41.08420M73050725645799630

    0.048645750WS-BWIEC -100-50-11

    0.0845.86563WS-BWIEC -100-63-11

    0.1316.87275WS-BWIEC -100-75-11

    0.2188.28190WS-BWIEC -100-90-11

    0.3331086110WS-BWIEC -100-110-11

    0.48511.493125WS-BWIEC -100-125-11

    0.67412.797140WS-BWIEC -100-140-11

    0.95314.6103160WS-BWIEC -100-160-11

    1.33016.4110180WS-BWIEC -100-180-11

    1.76018.2117200WS-BWIEC -100-200-11

    2.44020.5125225WS-BWIEC -100-225-11

    3.66022.7136250WS-BWIEC -100-250-11

    4.46025.4145280WS-BWIEC -100-280-11

    6.17028.6155315WS-BWIEC -100-315-11

    WS -PPSF -100-110-11

    -100-125-11

    -100-140-11

    -100-160-11

    -100-180-11

    -100-200-11

    -100-225-11

    -100-250-11

    -100-280-11

    -100-315-11

    -100-355-11

    -100-400-11

    WS -PPSF

    WS-PPSF

    WS-PPSF

    WS-PPSF

    WS-PPSF

    WS-PPSF

    WS-PPSF

    WS-PPSF

    WS-PPSF

    WS-PPSF

    WS-PPSF

    WS-PPSF-

    WS-PPSF-

    WS-PPSF-

    WS-PPSF-100-450-11

    100-500 -11

    100-560 -11

    100-630 -11

  • 7/26/2019 HDPE

    23/151

    Tee

    Butt welding - injection Modeled fitting Code : WS -BWIT - 100 -( Fitting Size)

    PP, ST, PN 16

    Item coded

    mmI

    mmIe

    mmz

    mms

    mmWeight

    kg

    Tee - Reducer

    Butt welding - injection Modeled fitting Code : WS -BWTR - 10-( Fitting Size)

    PP, ST, PN 16

    Item coded1-d2

    mmI

    mmz

    mms1

    mms2

    mmWeight

    kg

    0.2324.61145723050WS-BWIT -100-50-11

    0.3705.81156523063ws-BWIT -100-63-11

    0.5506.81327226475ws-BWIT -100-75-11

    0.9008.21508130190ws-BWIT -100-90-11

    1.4801016586330110ws-BWIT -100-110-11

    2.20011.418393366125ws-BWIT -100-125-11

    3.02012.719097380140ws-BWIT -100-140-11

    3.89014.6210103420160ws-BWIT -100-160-11

    5.77016.4230110460180ws-BWIT -100-180-11

    7.46018.2250117500200ws-BWIT -100-200-11

    10.70020.5270125540225ws-BWIT -100-225-11

    14.04022.7312135620250ws-BWIT -100-250-11

    21.88025.4346145690280ws-BWIT -100-280-11

    28.77028.6375155748315ws-BWIT -100-315-11

    0.3404.65.8108576523063-50WS-BWITR -100-6350-11

    0.5084.66.8117577226476-50WS-BWITR -100-7550-11

    0.5185.86.8125657226475-50WS-BWITR -100-7563-11

    0.8105.88.213465813019063WS-BWITR -100-9063-11

    0.8406.88.214172813019075WS-BWITR -100-9075-11

    1.2465.810144658633011063WS-BWITR -100-11063-11

    1.2906.810151628633011075WS-BWITR -100-11075-11

    1.9808.211.4167819336612590WS-BWITR -100-12590-11

    2.0901011.41768693366125110WS-BWITR -100-125110-11

    3.2901014.619376103420160110WS-BWITR -100-160110-11

    6.24714.618.2243103117500200160WS-BWITR -100-200160-11

    8.38314.620.5263103125540225160WS-BWITR -100-225160-11

    250160WS-BWITR -100-250160-11

    225110WS-BWITR -100-225110-11

    225160WS-BWITR -100-225160-11

    280160WS-BWITR -100-280160-11

    280200WS-BWITR -100-280200-11

    280250WS-BWITR -100-280250-11

    315110WS-BWITR -100-315110-11

    315160WS-BWITR -100-315160-11

    315250WS-BWITR -100-315250-11

    le1mm

    le2mm

  • 7/26/2019 HDPE

    24/151

    Reducer

    Butt welding - injection Modeled fitting Code : WS - BWIT - 100 -( Fitting Size)

    PE 100, PN16, SDR11, S5

    Item coded1-d2

    mmI

    mmI1

    mmI2

    mms1

    mms2

    mmWeight

    kg

    90 Elbow

    Butt welding - injection Modeled fittings Code : WS -BWIE90- 100-( Fitting Size)

    PP, ST, PN 16

    Item coded1-d2

    mmI

    mmz

    mms1

    mms2

    mmWeight

    kgle1mm

    le2mm

    0.10035.8526515063-25WS-BWITR -100-6325-11

    0.2924.68.2638119090-50WS-BWITR -100-9050-11

    0.3205.88.2658119090-63WS-BWITR -100-6063-11

    0.3606.88.2708119090-75WS-BWITR -100-9075-11

    0.4705.8106586205110-63WS-BWITR -100-11063-11

    0.5206.8107086205110-75WS-BWITR -100-11075-11

    0.5938.2108186205110-90WS-BWITR -100-11090-11

    0.5305.811.46592215125-63WS -BWITR -100-12563-11

    0.6506.811.47092215125-75WS -BWITR -100-12575-11

    0.6808.211.48192215125-90WS -BWITR -100-12590-11

    0.7606.811.48692215125-110WS-BWITR -100-125110-11

    1.0208.212.78696225140-110WS-BWITR -100-140110-11

    1.1301012.79296225140-125WS-BWITR -100-140125-11

    1.1801014.68110224516090WS -BWITR -100-16090-11

    1.32011.414.686102245160110WS-BWITR -100-160110-11

    1.4408.218.292102245160125WS-BWITR -100-160125-11

    2.5801020.5102120275200160WS-BWITR -100-200160-11

    3.10011.420.5102128285225160WS-BWITR -100-225160-11

    3.68014.622.7120128285225200WS-BWITR -100-225200-11

    2.68014.622.710215531450160WS-BWITR -100-250160-11

    3.12018.222.7120155314250200WS-BWITR -100-250200-11

    3.21020.522.7128155293250225WS-BWITR -100-250225-11

    3.33020.528.6128170435315225WS-BWITR -100-315225-11

    6.10522.728.6155170390315250WS-BWITR -100-315250-11

    0.2745.81186363

    0.4206.81337075

    0.6588.21508190

    1.1531016586110

    1.54011.41809.125

    2.16012.719097140

    2.92014.6210103160

    3.90016.4232110180

    5.53018.2253117200

    7.44020.5270125225

    9.86022.7307135250

    13.52025.4340145280

    20.60028.6370155315

    WS -BWIE90 -100-63-11

    -100-75-11

    -100-90-11

    -100-110-11

    -100-125-11

    -100-140-11

    -100-160-11

    -100-180-11

    -100-180-11

    -100-225-11

    -100-250-11

    -100-280-11

    -100-315-11

    WS-BWIE90

    WS-BWIE90

    WS-BWIE90

    WS-BWIE90

    WS-BWIE90

    WS-BWIE90

    WS-BWIE90

    WS-BWIE90

    WS-BWIE90

    WS-BWIE90

    WS-BWIE90

    WS-BWIE90

  • 7/26/2019 HDPE

    25/151

    90 Elbow

    Butt welding - fabricated Modeled fittings Code : BWFE 90 - 100 - ( Fitting Size)

    45 Elbow

    Butt welding - fabricated Modeled fittings Code : WS -BWFE45 - 100-( Fitting Size)

    PE 100, PN16

    Item code

    d

    mm

    i

    mm

    z

    mm

    PE 100, PN16

    Item code

    d

    mm

    I

    mm

    z

    mm

    37492140WS -BWFE90-100-140-11

    407105180WS-BWFE90 -100-180-11

    445120225WS-BWFE90 -100-225-11

    4661291250WS-BWFE90-100-250 -11

    491139280WS-BWFE90-100-280-11

    520150315WS-BWFE90 -100-315-11

    554164355WS-BWFE90-100-355-11

    591173400WS-BWFE90 -100-400-11

    632195450WS-BWFE90-100- 450-11

    974212500WS- BWFE90-100-500-11

    727235560WS- BWFE90-100-560-11

    782255630WS- BWFE90-100-630-11

    822255710WS-BWFE90-100-710-11

    867255800WS- BWFE90-100-800-11

    900WS-BWFE90-100-900-11

    1000WS-BWFE90-100-1000-11

    1100WS-BWFE90-100-1100-11

    1200WS- BWFE90-100-1200-11

    18587125WS -BWFE90-100-125-11

    19292140WS-BWFE90-100-140-11

    20098160WS-BWFE90-100-160-11

    210105180WS-BWFE90 -100-180-11

    220112200WS-BWFE90-100-200-11

    231120225WS-BWFE90-100-225-11

    243129250WS-BWFE90-100-250-11

    257139280WS- BWFE90-100-280-11

    273150315WS-BWFE90-100- 315-11

    319164355WS- BWFE90-100-355-11

    339179400WS-BWFE90-100-400 -11

    362195450WS-BWFE90-100-450-11

    422212500WS-BWFE90-100-500-11

    442235560WS-BWFE90-100-560-11

    471255630WS- BWFE90-100-630-11

    505255710WS- BWFE90-100-710-11

    513255800WS-BWFE90-100-800-11

    900WS-BWFE90-100-900-11

    1000WS-BWFE90-100-1000-11

    1100WS-BWFE90-100-1100-11

    1200WS-BWFE90-100-1200-11

  • 7/26/2019 HDPE

    26/151

    TEE PE 100 & PE 80

    SDR 11

    Item code OD

    mm

    L

    mm

    I

    mm

    Z

    mm

    WS-BWFT-100-11-110 110 165 150 210

    WS-BWFT-100-11-125 125 313 150 220

    WS-BWFT-100-11-160 160 460 150 230

    WS-BWFT-100-11-180 180 480 150 240

    WS-BWFT-100-11-200 200 500 150 250WS-BWFT-100-11-225 225 530 150 265

    WS-BWFT-100-11-250 250 750 250 375

    WS-BWFT-100-11-280 280 780 250 390

    WS-BWFT-100-11-315 315 920 300 460

    WS-BWFT-100-11-355 355 960 300 480

    WS-BWFT-100-11-400 400 1000 300 500

    WS-BWFT-100-11-450 450 1050 300 525

    WS-BWFT-100-11-500 500 1200 350 600

    WS-BWFT-100-11-560 560 1260 350 630

    WS-BWFT-100-11-630 630 1330 350 665

    WS-BWFT-100-11-710 710 1410 350 705

    WS-BWFT-100-11-800 800 1500 350 750

    WS-BWFT-100-11-900 900 1700 400 850WS-BWFT-100-11-1000 1000 2040 520 1020

    WS-BWFT-100-11-1100 1100 2270 540 1135

    WS-BWFT-100-11-1200 1200 2500 650 1250

    (WS-BWFT) TEE PE 100 & PE 80

  • 7/26/2019 HDPE

    27/151

    Tee - Reducer (MKM)

    Butt welding - fabricated Modeled fittings Code : WS -BWFTR - 100 - ( Fitting Size)

    PE 100, PN16, SDR11, S5

    Item code

    d1

    mm

    d2

    mm

    I

    mm

    z

    mm

    L

    mm

    Item code

    d1

    mm

    d2

    mm

    I

    mm

    z

    mm

    L

    mm

    3211739863160WS-BWFTR -100-16063-11

    3211899890160WS-BWFTR -100-16090-11

    32119298110160WS-BWFTR -100-160110-11

    33619798125160WS-BWFTR -100-160125-11

    33518310563180WS-BWFTR -100-18063-11

    33519910590180WS-BWFTR -100-18090-11

    335202105110180WS-BWFTR -100-180110-11

    350207105125180WS-BWFTR -100-180125-11

    370218105160180WS-BWFTR -100-20063-11

    34919311263200WS-BWFTR -100-20090-11

    34920911290200WS-BWFTR -100-200110-11

    384212112110200WS-BWFTR -100-200125-11

    384217112125200WS-BWFTR -100-200160-11

    404228120160200WS-BWFTR -100-22590-11

    36522212090225WS-BWFTR -100-225110-11

    400225120110225WS-BWFTR -100-225125-11

    400230120125225WS-BWFTR -100-225125-11

    420241120160225WS-BWFTR -100-225125-11

    38321812963250WS-BWFTR -100-25063-11

    38323412990250WS-BWFTR -100-25090-11

    418237129110250WS-BWFTR -100-250110-11

    418242129125250WS-BWFTR -100-250125-11

    438253129160250WS-BWFTR -100-250160-11

    483267139200280WS-BWFTR -100-250200-11

    40323313963280WS-BWFTR -100-28063-11

    40324913990280WS-BWFTR -100-28090-11

    418252139110280WS-BWFTR -100-280110-11

    458257139125280WS-BWFTR -100-280125-11

    458268139160280WS-BWFTR -100-280160-11

    503282139200315WS-BWFTR -100-280200-11

    48025115063315WS-BWFTR -100-31563-11

    48026715090315WS-BWFTR -100-31590-11

    480270150110315WS-BWFTR -100-315110-11

    480275150125315WS-BWFTR -100-315125-11

    480286150160315WS-BWFTR -100-315160-11

    525300150200315WS-BWFTR -100-315200-11

    580317150250315WS-BWFTR -100-315250-11

    50827116463355WS-BWFTR -100-31563-11

    50828716490355WS-BWFTR -100-31590-11

    508290164110355WS-BWFTR -100-315110-11

    508295164125355WS-BWFTR -100-315125-11

    508306164160355WS-BWFTR -100-315160-11

    553320164200355WS-BWFTR -100-315200-11

    608337164250355WS-BWFTR -100-315250-11

    53839317963400WS-BWFTR -100-31563-11

    53830917990400WS-BWFTR -100-31590-11

    538312179110400WS-BWFTR -100-315110-11

    538317179125400WS-BWFTR -100-315125-11

    538328179160400WS-BWFTR -100-315160-11

    538342179200400WS-BWFTR -100-315200-11

    638359179250400WS-BWFTR -100-315250-11

    59031819563450WS-BWFTR -100-31563-11

    59033419590450WS-BWFTR -100-31590-11

    590337195110450WS-BWFTR -100-315110-11

    590342195125450WS-BWFTR -100-315125-11

    590353195160450WS-BWFTR -100-315160-11

    615367195200450WS-BWFTR -100-315200-11

    670384195250450WS-BWFTR -100-315250-11

    62434321263500WS-BWFTR -100-31563-11

    62435921290500WS-BWFTR -100-31590-11

    624362212110500WS-BWFTR -100-315110-11

    624367212125500WS-BWFTR -100-315125-11

    624378212160500WS-BWFTR -100-315160-11

    624392212200500WS-BWFTR -100-315200-11

    624409212250500WS-BWFTR -100-315250-11

    67037323563560WS-BWFTR -100-31563-11

    67038923590560WS-BWFTR -100-31590-11

    670392235110560WS-BWFTR -100-315110-11

    670387235125560WS-BWFTR -100-315125-11

    670408235160560WS-BWFTR -100-315160-11

    670415235180560WS-BWFTR -100-315180-11

    670422235200560WS-BWFTR -100-315200-11

    73542425590630WS-BWFTR -100-31590-11

    735427255110630WS-BWFTR -100-315110-11

    735432255125630WS-BWFTR -100-315125-11

    735443255160630WS-BWFTR -100-315160-11

    760457255200630WS-BWFTR -100-315200-11

  • 7/26/2019 HDPE

    28/151

    Tee - Reducer (MKM)

    Butt welding - fabricated fittings Code : WS -BWFTR - 100 - ( Fitting Size)

    PE 100, PN16, SDR11, S5

    Item code

    d1

    mm

    d2

    mm

    I

    mm

    z

    mm

    L

    mm

    Item code

    d1

    mm

    d2

    mm

    I

    mm

    z

    mm

    L

    mm

    3211739863160WS-BWFTR -100-16063-11

    3211899890160WS-BWFTR -100-16090-11

    32119298110160WS-BWFTR -100-160110-11

    33619798125160WS-BWFTR -100-160125-11

    33518310563180WS-BWFTR -100-18063-11

    33519910590180WS-BWFTR -100-18090-11

    335202105110180WS-BWFTR -100-180110-11

    350207105125180WS-BWFTR -100-180125-11

    370218105160180WS-BWFTR -100-20063-11

    34919311263200WS-BWFTR -100-20090-11

    34920911290200WS-BWFTR -100-200110-11

    384212112110200WS-BWFTR -100-200125-11

    384217112125200WS-BWFTR -100-200160-11

    404228120160200WS-BWFTR -100-22590-11

    36522212090225WS-BWFTR -100-225110-11

    400225120110225WS-BWFTR -100-225125-11

    400230120125225WS-BWFTR -100-225125-11

    420241120160225WS-BWFTR -100-225125-11

    38321812963250WS-BWFTR -100-25063-11

    38323412990250WS-BWFTR -100-25090-11

    418237129110250WS-BWFTR -100-250110-11

    418242129125250WS-BWFTR -100-250125-11

    438253129160250WS-BWFTR -100-250160-11

    483267139200280WS-BWFTR -100-250200-11

    40323313963280WS-BWFTR -100-28063-11

    40324913990280WS-BWFTR -100-28090-11

    418252139110280WS-BWFTR -100-280110-11

    458257139125280WS-BWFTR -100-280125-11

    458268139160280WS-BWFTR -100-280160-11

    503282139200315WS-BWFTR -100-280200-11

    48025115063315WS-BWFTR -100-31563-11

    48026715090315WS-BWFTR -100-31590-11

    480270150110315WS-BWFTR -100-315110-11

    480275150125315WS-BWFTR -100-315125-11

    480286150160315WS-BWFTR -100-315160-11

    252300150200315WS-BWFTR -100-315200-11

    580317150250315WS-BWFTR -100-315250-11

    50827116463355WS-BWFTR -100-31563-11

    50828716490355WS-BWFTR -100-31590-11

    508290164110355WS-BWFTR -100-315110-11

    508295164125355WS-BWFTR -100-315125-11

    508306164160355WS-BWFTR -100-315160-11

    553320164200355WS-BWFTR -100-315200-11

    608337164250355WS-BWFTR -100-315250-11

    53839317963400WS-BWFTR -100-31563-11

    53830917990400WS-BWFTR -100-31590-11

    538312179110400WS-BWFTR -100-315110-11

    538317179125400WS-BWFTR -100-315125-11

    538328179160400WS-BWFTR -100-315160-11

    538342179200400WS-BWFTR -100-315200-11

    638359179250400WS-BWFTR -100-315250-11

    59031819563450WS-BWFTR -100-31563-11

    59033419590450WS-BWFTR -100-31590-11

    590337195110450WS-BWFTR -100-315110-11

    590342195125450WS-BWFTR -100-315125-11

    590353195160450WS-BWFTR -100-315160-11

    615367195200450WS-BWFTR -100-315200-11

    670384195250450WS-BWFTR -100-315250-11

    62434321263500WS-BWFTR -100-31563-11

    62435921290500WS-BWFTR -100-31590-11

    624362212110500WS-BWFTR -100-315110-11

    624367212125500WS-BWFTR -100-315125-11

    624378212160500WS-BWFTR -100-315160-11

    624392212200500WS-BWFTR -100-315200-11

    624409212250500WS-BWFTR -100-315250-11

    67037323563560WS-BWFTR -100-31563-11

    67038923590560WS-BWFTR -100-31590-11

    670392235110560WS-BWFTR -100-315110-11

    670387235125560WS-BWFTR -100-315125-11

    670408235160560WS-BWFTR -100-315160-11

    670415235180560WS-BWFTR -100-315180-11

    670422235200560WS-BWFTR -100-315200-11

    73542425590630WS-BWFTR -100-31590-11

    735427255110630WS-BWFTR -100-315110-11

    735432255125630WS-BWFTR -100-315125-11

    735443255160630WS-BWFTR -100-315160-11

    760457255200630WS-BWFTR -100-315200-11

  • 7/26/2019 HDPE

    29/151

    Tee - Reducer (MKM)

    Butt welding - fabricated fittings Code : WS -BWFTR - 100 - ( Fitting Size)

    PE 100, PN16, SDR11, S5

    Item code

    d1

    mm

    d2

    mm

    I

    mm

    z

    mm

    L

    mm

    3211739863160WS-BWFTR -100-16063-11

    3211899890160WS-BWFTR -100-16090-11

    32119298110160WS-BWFTR -100-160110-11

    33619798125160WS-BWFTR -100-160125-11

    33518310563180WS-BWFTR -100-18063-11

    33519910590180WS-BWFTR -100-18090-11

    335202105110180WS-BWFTR -100-180110-11

    350207105125180WS-BWFTR -100-180125-11

    370218105160180WS-BWFTR -100-20063-11

    34919311263200WS-BWFTR -100-20090-11

    34920911290200WS-BWFTR -100-200110-11

    384212112110200WS-BWFTR -100-200125-11

    384217112125200WS-BWFTR -100-200160-11

    404228120160200WS-BWFTR -100-22590-11

    36522212090225WS-BWFTR -100-225110-11

    400225120110225WS-BWFTR -100-225125-11

    400230120125225WS-BWFTR -100-225125-11

    420241120160225WS-BWFTR -100-225125-11

    38321812963250WS-BWFTR -100-25063-11

    38323412990250WS-BWFTR -100-25090-11

    418237129110250WS-BWFTR -100-250110-11

    418242129125250WS-BWFTR -100-250125-11

    438253129160250WS-BWFTR -100-250160-11

    483267139200280WS-BWFTR -100-250200-11

    40323313963280WS-BWFTR -100-28063-11

    40324913990280WS-BWFTR -100-28090-11

    418252139110280WS-BWFTR -100-280110-11

    458257139125280WS-BWFTR -100-280125-11

    458268139160280WS-BWFTR -100-280160-11

    503282139200315WS-BWFTR -100-280200-11

    48025115063315WS-BWFTR -100-31563-11

    48026715090315WS-BWFTR -100-31590-11

    480270150110315WS-BWFTR -100-315110-11

    480275150125315WS-BWFTR -100-315125-11

    480286150160315WS-BWFTR -100-315160-11

  • 7/26/2019 HDPE

    30/151

    Tee - Reducer (MKM)Butt welding - fabricated fittings Code : WS -BWFTR - 100 - ( Fitting Size)

    PE 100, PN16

    Item code

    d

    mm

    I

    mm

    z

    mmItem code

    d

    mm

    I

    mm

    z

    mm

    29482110WS-BWFCT -100-110-16

    31984125WS-BWFCT -100-125-16

    34492140WS-BWFCT -100-140-16

    37698160WS-BWFCT -100-160-16

    410105180WS-BWFCT -100-180-16

    444112200WS-BWFCT -100-200-16

    485120225WS-BWFCT -100-120-16

    528129250WS-BWFCT -100-129-16

    578139280WS-BWFCT -100-110-16

    635150315WS-BWFCT -100-125-16

    703164355WS-BWFCT -100-140-16

    778179400WS-BWFCT -100-160-16

    860195450WS-BWFCT -100-180-16

    944212500WS-BWFCT -100-200-16

    1050235560WS-BWFCT -100-120-16

    1160255630WS-BWFCT -100-129-16

  • 7/26/2019 HDPE

    31/151

    Technical Features Delta Dragon 250B Delta Dragon 315B

    315 + 90 MM250 + 75 MMWORKING RANGE

    230 V230 V110 VPOWER SUPPLY

    Single phase 60 / 50 hzSingle phase 60 / 50 hz

    4420 w3470 w3470 wTotal absorbed power

    280 + 180 c280 + 180 cWorking Temperature

    -40 ++5 c-40 ++5 cAmbient Temperature

    < 20 min< 20 minTime to reach welding temperature

    HDPE , PP, PB , PVDFHDPE, PP, PB , PVDFMaterais

    DIMENSIONS (W D H )

    1150 530 531 mm100 543 418 mmMachine body

    WEIGHT

    86.00 KgMachine body

    160.00 Kg118.00 kgTotal (Del ta Dragin 250 B only)

    Delta Dragon 315B

    HYDRAULIC BUTT FUSION WELDING MACHINE

    Delta Dragon 250B

  • 7/26/2019 HDPE

    32/151

    BUTT FUSION WELDING MACHINE

    Delta Dragon 355B

    Delta 500

    500 + 200 MM355 + 125 MMWORKING RANDE

    400 V

    Single phase

    60 / 50 hz

    7200 W

    230 V

    Single phase

    60 / 50 hz

    7950 W

    230 V

    POWER SUPPLY Single phase 60 / 50 hz

    180c + 280c

    500 W

    Total absorbed power

    280 + 180 c5800 wWorking Temperature

    -++5 40 c-40 ++5 cAmbient Temperature

    < 20 min< 20 minTime to reach welding temperature

    HDPE, PP, PB , PVDFHDPE, PP, PB , PVDFMaterais

    DIMENSIONS ( W x D x H )

    1330 840 845 mm1208 x 725 x 584 mmMachine body

    WEIGHT

    197.00 Kg157.0 KgMachine body

    364.00 Kg269.00 kgStandard composition

    Technical Features Delta Dragon 355B Delta Dragon 500

  • 7/26/2019 HDPE

    33/151

    Technical Features Delta 630

    280 + 630 MMWORKING RANDE

    230 - 400V 3F +N+PE 50/60HzPOWER SUPPLY

    12312 wMax. absorbed power

    180 + 280cWorking Temperature

    -5+ + 40cAmbient Temperature

    < 35 minTime to reach welding temperature

    HDPE, PP, PB , PVDFMaterais

    DIMENSIONS ( W x D x H )

    1435 1010 1000 mmMachine body

    WEIGHT

    415 KgMachine body

    708 KgStandard composition

    digital Dragon -temprature controller

    Fast removing system

    BUTT FUSION WELDING MACHINE

    Delta 630

  • 7/26/2019 HDPE

    34/151

    BASIC LINEProfessional DELTA DRAGONProfessional Hight Tech

    Rugged Plastic Case to Protect the hydraulicsystem against accidental drops,

    hits, dust and humidity.

    Timer Mounted on case panel

    Wider gripping areas on pipes and fitting

    Diffrences (Electro-Hydraulic Case)

  • 7/26/2019 HDPE

    35/151

    Adjustable welding position to fit narrow andunconforatble work fields

    Large side handles for easier transport

    Rollers available on machine body

    Diffrences (Machine Body)

    BASIC LINEProfessional DELTA DRAGONProfessional Hight Tech

  • 7/26/2019 HDPE

    36/151

    B A S I C

    E V O L U T I O N

    BASIC EASY LIFE 160

    BASIC EASY LIFE 200

    BASIC EASY LIFE 250

    BASIC EASY LIFE 315

    BASIC EASY LIFE 355

    BUTT FUSION WELDING MACHINE

    BASIC EASY LIFE

    Basic EASY LIFE is the new evolution of the BASIC range.

    Thanks to the special gearcase, the EASY LIFE system, can manage

    the welding process on a semi automatic way. The electronicsystem guarantees the continuous repeating of the welding cycles

    and automatically controls the preset parameters. The use of the

    EASY LIFE together with the INSPECTOR data logger guarantees

    certified welds comparable to those performed with a CNC

    automatic machine. Also the *Dual Pressure* welding method is

    made easy and reliable thanks to the Easy life gear case.

    The EASY LIFE system is available for the complete BASIC range.

    The EASY LIFE system is available of : an extractable box in plastic

    featuring, a control panel with push buttons for managing

    *Programming and process* welding pressure/time, an electricpanel with a safety circuit

    breaker and overload cutout power outlet, connection for the

    electronic data logger Inspector, hydraulic hoses with non drip

    fast couplings.

    37 Kg

    230 V single phase 60/50 HzPOWER SUPPLY

    1100 wTotal absorbed power

    Weight

    585 x 384 x 463 MMDIMENSIONS ( W x D x H )

    Technical Features

  • 7/26/2019 HDPE

    37/151

    BUTT FUSION WELDING MACHINE

    Basic 200/160 is able to weld fittings such as elbows, tees, Y-branches and flange necks without any additional

    equipment by simply fixing the damps drag bar.

    Basic 200/160 includes :

    - A machine body with 4 clamps and 2 hydraulic with fast non-drip couplings.

    - An extractable heating platewith DIGITAL DRAGON, high precision electronic thermo regulator.

    - An extractable milling cutter, with safely micro switch.

    - An electro hydraulic gearcase, with clamp opening and closing lever.

    - An hydraulic hoseswith non-drip quick couplings.

    BASIC 160 -200

    BASIC 160 BASIC 200

    Basic 160 adapters, from () 40 to 140 mm.

    Basic 200 adapters, from () 63 to 180 mm.

    STANDARD COMPOSITON

    Tool for necks (only BASIC 200) .

    EASY LIFE GEARBOX.

    ON REQUEST (ACCESSORIES)

    HDPE - PB PP - PVDFMATERIALS

    40 + 160 mmWORKING RANGE

    230 VACPOWER SUPPLY

    50/60 HzSingle phase

    1900 WTotal absorbed power

    180 + 2t80cWorking Temperature

    0 + 150 barPressure woring range

    30 kgWeight only body machines

    HDPE - PB PP - PVDFMATERIALS

    63 + 200 mmWORKING RANGE

    230 VACPOWER SUPPLY

    50/60 HzSingle phase3000 wTotal absorbed power

    180 + 280cWorking Temperature

    0 + 150 barPressure woring range

    35 kgWeight only body machines

  • 7/26/2019 HDPE

    38/151

    BUTT FUSION WELDING MACHINE

    BASIC 250

    BASIC 315

    BASIC 315/250 is able to weld fitting such as elbows, tees Y branches and flange necks without any additional

    equipment by simply fixing the clamps drag bar.

    BASIC 315/250 includes :

    - A machine bodywith 4 clamps and 2 hydraulic cylinders with fast non-drip couplings.

    - An extractable heating platewith DIGITAL DRAGON, high precision thermo regulator.

    - An electro hydraulic gearcase,with a clamp opening and closing lever.

    - A hydraulic hoseswith non-drip quick couplings.

    HDPE - PB PP - PVDFMATERIALS

    75 + 250 MMWORKING RANGE

    230 VACPOWER SUPPLY

    50/60 HzSingle phase

    3500 WTotal absorbed power

    180+280 cWorking Temperature

    0 + 150 barPressure woring range

    54 kgWeight only body machines

    HDPE - PB PP - PVDFMATERIALS

    90 + 315 MMWORKING RANGE

    230 VACPOWER SUPPLY

    50/60 HzSingle phase

    4500 wTotal absorbed power

    180+280 cWorking Temperature

    0 + 150 barPressure woring range

    86 kgWeight only body machines

    BASIC 250

    STANDARD COMPOSITION

    Adapters, from 75 to 255 mm

    ON REQUEST ( ACCESSORIES)

    Tool for flange necks.

    EASY LIFE greabox

    STANDARD COMPOSITION

    Adapters, from 90 to 280 mm

    Master adapter 250 mm

    ON REQUEST ( ACCESSORIES)

    Tool for flange necks.

    EASY LIFE greabox

    BASIC 315

  • 7/26/2019 HDPE

    39/151

  • 7/26/2019 HDPE

    40/151

    2. WELDING GENERAL CRITERIA

    .

    .

    .

    BEFORE WELDING

    Measuring Instruments:

    Timer Manometer Thermometer

    Verify their functionality.

    Facer

    Verify its functionality.

    Be sure the blades are sharp enough.

    Heating plate

    Verify the integrity of the coating.

    Use a digital thermometer to check if the temperature sethas indeed been reached.

  • 7/26/2019 HDPE

    41/151

    2. WELDING GENERAL CRITERIA

    Joint Make a test welding.

  • 7/26/2019 HDPE

    42/151

  • 7/26/2019 HDPE

    43/151

    2. WELDING GENERAL CRITERIA

    2.2.7.

    :

    .

    2.2.8P t

    /.

    P 1P 5.

    SET UP

    2.2.1. Pipes/fittings to be welded

    a) They must have

    same nominal outside diameter ( D )

    same nominal thickness ( s )

    D and s must respect the tolerance range established bythe National Legislation and regulations in force.

    b)They must have the same product sigma ( ).

    2.2.2. Oval-shaped pipes

    The oval-shaped percentage

    must respect the tolerance range established by theNational Legislation and regulations in force.

    2.2.3. Scratches and notches

    The percentage

    must respect the tolerance range established by theNational Legislation and regulations in force.(h = scratch/notch depth).

    2.2.4. Cleaning

    Accurately clean the internal and external surfaces of theends to be welded.

    Use only the cleaning products recommended by the

    pipe/fitting producer.

    2.2.5. RollersSustain the pipes with rollers in order to reduce fiction (andtherefore reduce the dragging pressure P t ).

    2.2.6. Wind plugsApply the wind plugs to the ends not being welded in orderto avoid a stack effect.

    2.2.7.

    While fastening check:

    Parallelism Axle alignment Light

    These three conditions must be met according to the rangeestablished by the National Legislation and regulations inforce.

    2 2 8Dragging pressure P t

    Must be measured with pipe/fitting fastened in the clamps.

    Must always be inferior to P and P

    x100Dmax-Dmin

    D

    h

    sx100

  • 7/26/2019 HDPE

    44/151

  • 7/26/2019 HDPE

    45/151

    2. WELDING GENERAL CRITERIA

    WELDING CYCLES

    Following are the welding parameters that the operator must set and control afterwards:

    Heating plate temperature, Pressures,

    Bead dimension, Length of each phase.

    The formulas required to calculate the welding parameters (according to the compound and the welding standards being used)are illustrated in Chapter , as well as the parameters for the most common diameters.

    SIMPLE PRESSURE WELDING CYCLE

    P 1: Approach and pre-heating pressure

    P 2: Maximum heating pressure

    P 5: Welding pressure

    P t: Dragging pressure (pressure required to overcome friction - must be read by the operator on the gearcase manometer)

    t1, t2, , t6: Length of Phases 1,2, , 6

    Phase 1 Approach and Pre-heating. Approach both ends to be welded to the heating plate at the (P 1+P t)pressure, and wait until the beads reach the required width (UNI ) or height (DVS ).

    Phase 2 Heating. Reduce pressure to P 2 maximum value, sufficient to keep the ends in touch with the heating

    plate for the entire t2 time.

    IMPORTANT! The ends to be welded MUST NOT detach from the heating plate while the pressure is being reduced. Ifthat happens, the welding must absolutely be repeated.

    Phase 3 Removal of heating plate. Remove the heating plate within the maximum t3 time, without damaging thebeads.

    Phase 4 Reach of welding pressure. Get both ends together while gradually increasing the pressure up to(P 5+P t) value, during t4time. Prevent an excessive leakage of melted material while performing thisphase.

    Phase 5 Welding. Keep both ends together at the (P 5+P t) pressure for the entire t5 time.

    Phase 6 Cooling. The joint must not be removed or suffer any sort of mechanical strain for the entire t6time.

    Do not use water or compressed air to rush cooling. Protect the joint from rain, wind or excessive sunlight.

  • 7/26/2019 HDPE

    46/151

  • 7/26/2019 HDPE

    47/151

    2. WELDING GENERAL CRITERIA

    :

    .

    Control the joint:

    Always follow the working procedures established by the National Legislation and regulations in force, as well as those learntduring the training courses.

  • 7/26/2019 HDPE

    48/151

  • 7/26/2019 HDPE

    49/151

    3. PARTS DESCRIPTION

    .

    .

    .

    .-)(

    .-)(

    .

    ...

    .

    FACER

    11. Power supply cable12. Handgrip13. Motor14. Start push button - green (motor)

    15. Stop push button - red (motor)16. Blocking lever17. Circuit breaker push button18. Fork for piston rod support19. Blade

    20. Facer disk

    2

    3

    4

    5

    6

    7

    89

    10

    1

    2

    3

    4

    5

    6

    7

    89

    10

    1

  • 7/26/2019 HDPE

    50/151

    3. PARTS DESCRIPTION

    .

    .

    .)(.DIGITAL DRAGON)4./(

    .

    .

    4

    1

    5

    6

    32

  • 7/26/2019 HDPE

    51/151

    3. PARTS DESCRIPTION

    HEATING PLATE

    7. Power plug

    8. Handgrip

    9. Welding temperature control thermometer (independent from thermoregulator)

    10. Thermoregulator DIGITAL DRAGON (see 4. /)

    11. Pin for piston rod support

    12. Plate

    /

    .

    .

    .

    .

    1

    2

    3

    4

    1

    5

    6

    32

  • 7/26/2019 HDPE

    52/151

    3. PARTS DESCRIPTION

    FACER/HEATING PLATE SUPPORT

    4. Handgrip5. Heating plate housing6. Facer housing

    .

    1

    2

    3

  • 7/26/2019 HDPE

    53/151

    3. PARTS DESCRIPTION

    .

    .

    .

    .

    .

    .

    .

    HYDRAULIC GEARCASE

    8. Oil tank plug9. Pressure discharge valve10. Maximum pressure valve

    11. Distributor lever12. Oil pressure manometer13. Hydraulic hoses14. Quick-coupling connectors

    4

    5

    3

    2

    1

    7

    6

    4

    5

    3

    2

    1

    7

    6

  • 7/26/2019 HDPE

    54/151

  • 7/26/2019 HDPE

    55/151

  • 7/26/2019 HDPE

    56/151

    5. MAINTENANCE

    Completely replace oil each weldings and atleast once a year. (Used oil is very pollutant: take itto the nearest hazardous waste collection site.)

    Use recommended oils only (see page forspecifications).

    Check the oil level once a month. It must reach thelevel mark at the dipstick.

    A : Tank cap with oildipstick.

    )(.

    HEATING PLATE

    Clean and place the heating plate in its housing (for coating protection) after operations.

    FACER

    .

    .

    Replace both blades periodically.

    Clean and place the facer in its housing after operations.

    A

  • 7/26/2019 HDPE

    57/151

    5. MAINTENANCE

    Completely replace oil each weldings and atleast once a year. (Used oil is very pollutant: take itto the nearest hazardous waste collection site.)

    Use recommended oils only (see page forspecifications).

    Check the oil level once a month. It must reach thelevel mark at the dipstick.

    A : Tank cap with oildipstick.

    )(.

    HEATING PLATE

    Clean and place the heating plate in its housing (for coating protection) after operations.

    FACER

    .

    .

    Replace both blades periodically.

    Clean and place the facer in its housing after operations.

    A

  • 7/26/2019 HDPE

    58/151

  • 7/26/2019 HDPE

    59/151

  • 7/26/2019 HDPE

    60/151

    7. SAFETY PRECAUTION

    Be sure that the panel board or the generator to which the machine is connected during operations has a highly sensitivedifferential switch (I= mA).

    The panel board plugs must belong to the IEC

    type with IP minimum protection degree.

    Do not let the machine be exposed to rain or any other liquids.

    Be sure that the isolating protection devices (such as the safety gloves) are perfectly dry when you use the machine.

    Dot not let the cables be exposed to chemical substances, mechanical strain, or general hazards such as tugs, sharp objects,or the passage of vehicles or passers-by, etc.

    Unplug the machine from the power source as soon as operations are over, or even momentarily suspended.

    Check the integrity of all components before using the machine. Pay particular attention to the isolating parts, cables, cablefairleads and cable glands.

    Test the proper intervention of the differential switch once a month.

    Thoroughly clean the machine and its components after use. Do not use substances that could damage the isolating parts,such as solvents, gasoline (combustibles in general), or abrasive liquids.

    Extensions must comply with the regulations in force and be suitable for thepower requested. Use only type IEC , IPplugs.

    SELV (Safety Extra Low Voltage) equipment is required when working in:- narrow spaces- extremely damp places- sites surrounded by metal structures or water (e.g., shipyards)

  • 7/26/2019 HDPE

    61/151

    BUTT FUSION WELDING MACHINE

    BASIC 355 is able to weld fittings such elbows, tees, Y branches and flange necks without any additional

    equipment by simply fixing the clamps drag bar.

    BASIC 355 includes :

    - A machine body- with 4 clamps and 2 hydraulic cylinders with fast non-drip couplings.

    - An extractable heating platewith with DIGITAL DRAGON, high precision thermo regulator.

    - An electro hydraulic gearcase, with a clamp opening and closing lever.

    - A hydraulic hoseswith non-drip quick couplings.

    BASIC 355

    STANDARD COMPOSITION

    Adapters, from 125 to 315 mm

    Master adapter 250 mm

    ON REQUEST ( ACCESSORIES)

    Tool for flange necks.

    EASY LIFE greabox

    HDPE - PB PP - PVDFMATERIALS

    125 + 355 MMWORKING RANGE

    230 VACPOWER SUPPLY

    50/60 HzSingle phase

    4500 WTotal absorbed power

    180 + 280cWorking Temperature

    0 + 150 barPressure working range

    150 kgWeight only body machines

  • 7/26/2019 HDPE

    62/151

  • 7/26/2019 HDPE

    63/151

    Electrofusion Fittings

    PRESSURE RAITINGS

    The maximum pressure raiting for each type of Electrofusion fitting is in accordance with the table below:

    GasWater (cold)Fitting type

    6 Bar /10 BarPN16Coupler

    6 Bar /10 BarPN16Elbow

    6 Bar /10 BarPN16Equal Tee

    6 Bar /10 BarPN16Reducer

    6 Bar /10 BarPN16 / PN12.5Tapping tee**

    6 BarPN16 / PN 12.5Branch Saddle **

    n/aPN12.5Hydrant Products

    6 BarPN12.5Transition Fittings

    Fitting sizes 63 mm aboveFitting sizes 63 mm above

    11 TO 17.6Coupler

    Pipe SDRFitting Type

    11 TO 17.6Elbow

    11 TO 17.6Equal Tee

    11 TO 17.6Reducer

    11 TO 17.6Tapping tee**

    11 TO 17.6Branch Saddle **

    11 TO 17.6Hydrant Products

    11 TO 17.6Transition Fittings

    Fitting sizes 63 mm and below

    11Coupler

    Pipe SDRFitting Type

    11Elbow

    11Equal Tee

    11Reducer

    11Tapping tee

    11Branch Saddle

    11Hydrant Products

    11Transition Fittings

    PRESSURE RAITINGS

    The maximum pressure raiting for each type of Electrofusion fitting is in accordance with the table below:

    ** PN16 when PE100 resin / PN12.5 when PE80 resin

    Testing can be carried out on SDR rated pipe out the stated

    ranges if required, contact nearest Fusion Provida outlet for details.

  • 7/26/2019 HDPE

    64/151

    ELECTROFUSION FITTING

  • 7/26/2019 HDPE

    65/151

    Electrofusion Fittings

    BOX

    QUANTITY

    WEIGHT (KG)COOLING TIME

    (MINS)

    FUSION TIME

    (SECS)

    D 1 (MM)D (MM)L 1 (MM)L 1 (MM)FITTING SIZE

    800.03333520293757720 MM

    800.0373302533.53757725 MM

    100/750.0573453243.757732 MM

    900.085404051.5447740 MM

    700.0965905061.5449050 MM

    20/250.1483356377499363 MM

    450.403550751006110275 MM

    27/300.3331090901106012590 MM

    10/180.521016011013370122110 MM

    120.741020012515175144125 MM

    61.451020014017689154140 MM

    41.4092030016019586181160 MM

    41.9062036018022091186180 MM

    42.3012044020024392222200 MM

    24.15230600225276109220225 MM

    24.2830600250301108220250 MM

    18.2230600280345127260280 MM (0 4V)

    110.130900315386128261315 MM (40 V)

    112.330900355437126260355 MM (40 V)

    114.5TBCTBC400475142290400 MM (0 4V)

    BOX

    QUANTITY

    WEIGHT (KG)COOLING TIME

    (MINS)

    FUSION TIME

    (SECS)

    D 1 (MM)D (MM)L 1 (MM)L 1 (MM)FITTING SIZE

    800.04133520293758220 MM

    800.0483302533.53758225 MM

    100/750.0733453243.758432 MM

    900.1025404051.5449740 MM

    700.155905061.54410150 MM

    20/250.22633563774911563 MM

    450.553550751006112575 MM

    27/300.5211090901106013890 MM

    10/180.971016011013370164110 MM

    121.241020012515175175125 MM

    62.251020014017689236140 MM

    42.212030016019586202160 MM

    42.322036018022091214180 MM

    44.22044020024392215200 MM

    27230600225276109222225 MM

    28.130600250301108220250 MM

    COUPLER

    PE100 Black - Gas 10 Bar / Water PN16

    END CAP

    PE100 Black - Gas 10 Bar / Water PN16

  • 7/26/2019 HDPE

    66/151

  • 7/26/2019 HDPE

    67/151

    Electrofusion Fittings

    45 ELBLOW

    PE100 Black - Gas 10 Bar / Water PN16

    EQUAL TEE

    PE100 Black - Gas 10 Bar / Water PN16

    BOX

    QUANTITY

    WEIGHT (KG)COOLING TIME

    (MINS)

    FUSION TIME

    (SECS)

    D 1 (MM)D (MM)L 1 (MM)L 1 (MM)FITTING SIZE

    1000.0834532443995

    700.1550405341.5108

    500.1345805063.844.5124

    300.255356378.550135.4

    350.4271070759762165

    180.765101109011782192

    100.8941014011013775213

    61.221014012515481240

    24.510240160217105320

    23.1320240180217105320

    45 deg32 MM

    45 deg40 MM

    45 deg50 MM

    45 deg63 MM

    45 deg75 MM

    45 deg90 MM

    45 deg110 MM

    45 deg125 MM

    45 deg160 MM

    45 deg180 MM

    BOX

    QUANTITY

    WEIGHT (KG)COOLING TIME

    (MINS)

    FUSION TIME

    (SECS)

    D 1 (MM)D (MM)L 1 (MM)L 1 (MM)FITTING SIZE

    750.1337820443598

    750.1237825443598

    500.137832443598

    180.163591405244131

    250.235104506443141

    200.4455114638250156

    120.59710126759760174

    70.9781439011555201

    61.671016711013973239

    42.31519612515679262

    24.062021116020089313

    25.31923118022489330

    20 mm2020

    25 mm2525

    32 mm3232

    40 mm4040

    50 mm5050

    63 mm3663

    75 mm7575

    90 mm9090

    110 mm110110

    125 mm125125

    160 mm160160

    180 mm180180

  • 7/26/2019 HDPE

    68/151

    Electrofusion Fittings

    MULTISEAL

    TAPPING TEE U/P

    PE100 Black - Gas 10 Bar / Water PN16

    BOX

    QUANTITY

    WEIGHT (KG)COOLING TIME

    (MINS)

    FUSION TIME

    (SECS)

    D 1 (MM)D (MM)L 1 (MM)L 1 (MM)FITTING SIZE

    100.2534012027110105

    100.2534012027110105

    100.2534012027110105

    100.2634012027110105

    100.2634012027110105

    100.2634012027110105

    100.6107012062119105

    100.6107012062119105

    100.6107012062119105

    100.6461010012077110105

    100.6461010012077110105

    100.6461010012077110105

    100.6461010012077110105

    100.6461010012077110105

    100.6461010012077110105

    100.682108012086117105

    100.682108012086117105

    100.682108012086117105

    100.682108012095117105

    100.67108012095117105

    100.67108012095122105

    100.6710100120112122105

    100.6910100120112122105

    100.6910100120112122105

    100.6910100120122122105

    100.6810100120122122105

    100.6810100120122122105

    100.6810100120132122105

    100.7310100120132122105

    100.7310100120132122105

    100.7310100120122122105

    100.7810100120122122105

    100.7810100120122122105

    40 X 20mm

    40 X 25mm

    40 X 32mm

    50 X 20mm

    50 X 25mm

    50 X 32mm

    63 X 20mm

    63 X 25mm

    63 X 32mm

    75 X 20mm

    75 X 25mm

    75 X32mm

    90 X 20mm

    90 X 25mm

    90 X 32mm

    110 X 20mm

    110 X 25mm

    110 X 32mm

    125 X 20mm

    125 X 25mm

    125 X 32mm

    160 X 20mm

    160 X 25mm

    160 X 32mm

    180 X 20mm

    180 X 25mm

    180 X 32mm

    200 X 20mm

    200 X 25mm

    200 X 32mm

    225 X 20mm

    225 X 25mm

    225 X 32mm

  • 7/26/2019 HDPE

    69/151

    Electrofusion Fittings

    MALE TARNSITION COUPER

    PE100 Black - Gas 10 Bar / Water PN16

    FEMALE TARNSITION COUPER

    PE100 Black - Gas 10 Bar / Water PN16

    BOX

    QUANTITY

    WEIGHT (KG)COOLING TIME

    (MINS)

    FUSION TIME

    (SECS)

    D 1 (MM)D (MM)L 1 (MM)L 1 (MM)FITTING SIZE

    600.4330173479114

    500.425345233479114

    500.425345233479114

    500.426345233479114

    500.431345233479114

    500.431345233479114

    500.468540293481126

    300.468540293483126

    300.468540293483126

    300.471540293488126

    200.418540383486134

    200.5485803836881436

    200.548580383688136

    150.569580384193141

    150.704335483697154

    150.704335483697154

    150.8943354841102159

    25 mm

    1

    1

    1

    2

    2

    2

    1

    1

    1

    1

    32 mm

    32 mm

    32 mm

    32 mm

    32 mm

    40 mm

    40 mm

    40 mm

    40 mm

    50 mm

    50 mm

    50 mm

    50 mm

    63 mm

    63 mm

    63 mm

    1

    1

    1

    1

    BOX

    QUANTITY

    WEIGHT (KG)COOLING TIME

    (MINS)

    FUSION TIME

    (SECS)

    D 1 (MM)D (MM)L 1 (MM)L 1 (MM)FITTING SIZE

    600.4330172668106

    500.426345232668106

    300.418540292673116

    300.418540292673116

    300.408540292673116

    200.588580382678126

    150.588580382678126

    150.924335483091148

    150.894335483091148

    1

    1

    2

    1

    25 mm

    32 mm

    40 mm

    40 mm

    40 mm

    50 mm

    50 mm

    63 mm

    63 mm

    1

    1

    1

    2

  • 7/26/2019 HDPE

    70/151

  • 7/26/2019 HDPE

    71/151

    Q BOX ELECTROFUSION CONTROL BOX

    Largest brightest it its class

    Improved user interface with helpful on-

    screen prompts

    Automatic contrast adjustment of the screen

    Remaining joint record memory capacity

    Time until next service

    Input supply voltage Time and date

    Well specified control system allowing for future

    upgrades and improvements

    Joint record data is stored in internal memory and

    is automatically backed up to removable

    SD card for complete security.

    Compatible with the dada transfer system software;

    joint record dada can easily be

    downloaded to a readily available USB mamory

    stick for the transfer of dada to PC. Joint records can be reviewed quickly on screen.

    Fusions unique *touch-key* technology is available

    on 110V UK control boxes.

    Count up timer at the end of jointing allows the

    cooling time to be monitored

    Robust construction employing high quality

    die-cast aluminum enclosure and integrated vheat sink.

    IP 54rated to EN 60529preventing ingress of

    water and drit

    Improved performance allows use with larger fittings Plus all the existing functions af a Fusion Control Box

    Quick and easy calibration using the keypad

    Intelligent design allowing fascia screen and keypad to be replaced quickly and

    independently, reducing potential maintenance costs

    As and when the operating software is improved it can be updated quickly and easily via a

    USB memory stick

    Improved lead and assemblies and sense pin designed for strength, durability and easeof maintenance

    Input and output cables are more flexible and user friendly

    Standard box can be upgraded with a barcode reader if required.

    Providing all needs in electrofusion pipe jointing for now and the future!

    FEATURES :

    IMPROVED MAINTENANCE AND SERVICING:

  • 7/26/2019 HDPE

    72/151

    WORKING RANGE : ELEKTRA 400 20 - 400 MM; ELEKTRA 800 20 - 800 MM

    ELEKTRA 400

    ELEKTRA 800

    Elektra is an universal electro fusion machine, suitable for welding HDPE an PP couplings ( from 8 to 48 V ). It is availablein tow version: ELEKTRA 400, ELEKTRA 800. The Elektra machine is made in compliance with Italian and internationalstandards, and is composed of :- A versatile machine body. Capable of adapting different cooperation needs, inside the French, The control panel canbe tumid upward or be positioned horizontally to the ground.- An optical scanner barcode reading system ( or optical pen, upon request) that automatic setting of the weldingparameters. There are nonetheless tow manual settings available: by setting the welding tension/time parameters, andby input the numerical code indicated under the bar code.- An in built memory with 4000 welding cycles, featuring the possibility of transferring data to a PC/Laptop, to anexternal USB storage device, or to a serial printer RS 232.- A large graphic display.

    STANDRD COMPOSITION

    - Universal adapter () 4,0 4,7 mm;- Optical scanner;- Manual scraper;- Transport case.

  • 7/26/2019 HDPE

    73/151

    USM Storage device

    RITMO Transfer

    TECHNICAL FEATURES

    ON REQUEST (ACCESSORIES)

    - RITMO Transfer (data transfer software);

    - Optical pen, for reading barcodes.

    ELEKTRA

    400

    ELEKTRA

    800

    Working range 400 + 20 mm 800 + 20 mmWorking output voltage 48 + 8 v (**)

    Single phase power supply110 V

    60/50 Hz

    230 V 60/50

    Hz

    230 V 60/50Hz

    Max. absorbed power 2500 W 2700 W 3500 W

    Max. output current 100 A 120 A

    60 % Duty Cycle output 65 A 70 A 90 A

    Operating mode Barcode / Manual (numerical code or tension/time)

    Connections USB for external memory and RS 232serial printer

    Memory capacity 4000 reports

    Protection degree IP 54

    External T* reading probe (+-) 1* C

    Outside T* range - 50 + *10* CDisplay 128 X 64 graphic back lighted LCD

    Welding hose length 3 mt

    Dimension 358 X 285 X 302 mm

    Weight 19.5 Kg 22.5 Kg

    Agru. Aquatechnik, Aquathem, Banninger, Cetral, Plastic, Coprax, Degaz, Durapipe, Gecosestym (**)

    Nupi (Elofit, Niron, Polysistem). Girpi,Eurostandard, Firat, Friatec, Fusion, Georg Fischer, Innoge, .

    (Hydroblok, Maribs, Plasson, Plastitalia,Simona, Strengwled, Technima, Tega, Uponor, Wavin (Monoline

  • 7/26/2019 HDPE

    74/151

    .

    .

    .

    .

    .

    .

    1

    2

    5

    3

    4

    6

    7

  • 7/26/2019 HDPE

    75/151

    .

    .

    .

    .

    .

    .

    .(

    .

    .

    A

    C D

    E

    F

    G

    H

    J I

    B

  • 7/26/2019 HDPE

    76/151

  • 7/26/2019 HDPE

    77/151

    ELEKTRA 400ELEKTRA 400ELEKTRA 800

    %%%

    ) %(

    ) %(

    ) %(

    + + +

    ELEKTRA 400 ELEKTRA 400 ELEKTRA 800

  • 7/26/2019 HDPE

    78/151

  • 7/26/2019 HDPE

    79/151

  • 7/26/2019 HDPE

    80/151

    )

    )

    -

    %

    )

  • 7/26/2019 HDPE

    81/151

  • 7/26/2019 HDPE

    82/151

  • 7/26/2019 HDPE

    83/151

  • 7/26/2019 HDPE

    84/151

  • 7/26/2019 HDPE

    85/151

  • 7/26/2019 HDPE

    86/151

  • 7/26/2019 HDPE

    87/151

  • 7/26/2019 HDPE

    88/151

  • 7/26/2019 HDPE

    89/151

  • 7/26/2019 HDPE

    90/151

    Sales Branches ( Saudi Arabia )

    Najran 1317 017-5440611 017-5441986 0506348947

    Riyadh Main Branch 21599 011-4508431-32 011-4508422 0506359145 0506354815 ()

    Tabuk 2008 014-4211389 014-4288374 0506358753 0550560184

    Location P.O BOX Telephone Number Fax Number Mobile 1 Mobile 2 Name

    Buraidah (Head Office) 124 016-3821785/0163821901 016-3811203 ()

    Buraidah (Main Branch) 124 016-3816658 016-3811306 0550305456 0500561985 1

    Buraidah (AlMuwattah) 124 016-3249419 016-3257076 0506390297 0506402491 2

    Dammam 8893 013-8171375 013-8176347 0500590147 0506401979

    Hail 2393 016-5435219 016-5322138 0506317256 0539000617

    Hafouf 013-5825534 013-5825634 0506314021

    Jeddah 1 6963 012-6654536 012-6657473 0503135068 0500809917 1

    Jeddah 2 6963 012-2275735 012-2274659 0506420914 0506423598 2

    Jouf 1083 014-6244076 014-6246840 0556523214 0506367925

    Kharj 1606 011-5501616 011-5510458 0506348974

    Meddina 250 014-8457277 014-8461493 0506415610 0500562497

    Onaizah 1509 016-3610128 016-3610128 0506418763 0555638188

    Riyadh Salam Street 21599 011-4114679 011-4111914 0504235324 ()

    Taif 7042 012-7402179 012-7402179 0506403967

    Wadi AlDawasir 525 011-7845051 011-7845051 0506419643

    Zulfi 725 016-4224927 016-4223421 0506351903

    Qaryah Alulaya 013-3861225 013-3861960 0555175623

    Khamis Musheet 017-2371622 017-2371260 0502964282

    112 017-3274880 017-3274883 0506346456 0506471179Jizan (Sabia)

  • 7/26/2019 HDPE

    91/151

    .--

    +966 / / /

    +966 / +966

    -

    -

    +966 +966 Al-Wasail Industrial Co.

    Saudi Arabia, Riyadh, P.O.Box 21599, Code 11485

    Tel. +966 11 4508431 / 32/ 33 / 34

    Fax +966 11 4508166 / +966 11 4508430

    General Department of Marketing and Sales

    Qassim - Buraidah - King Abdul Aziz Street

    Tel. +966 16 3833032 - Fax +966 16 3824997

  • 7/26/2019 HDPE

    92/151

  • 7/26/2019 HDPE

    93/151

  • 7/26/2019 HDPE

    94/151

  • 7/26/2019 HDPE

    95/151

  • 7/26/2019 HDPE

    96/151

  • 7/26/2019 HDPE

    97/151

  • 7/26/2019 HDPE

    98/151

  • 7/26/2019 HDPE

    99/151

  • 7/26/2019 HDPE

    100/151

  • 7/26/2019 HDPE

    101/151

  • 7/26/2019 HDPE

    102/151

  • 7/26/2019 HDPE

    103/151

  • 7/26/2019 HDPE

    104/151

  • 7/26/2019 HDPE

    105/151

    z

    t)

    FI]

    f-l

    F+

    P

    (+

    CD

    f-

    lr(

    ,J

    sD

    (+

    f l o

    c

    H

    l-)

    FD

    frl

    (A

    o

    ^

    v

    7

    F>

    H H

    z

    -l

    (A

    't

    @

    o

    o

    z

    a

    o

    I

    t -

    o

    fd

    @

    o

    F

    t

    ,r^. 3

    , t ,

    I r t ' l =

    ttr,'T

    I i

    r\*r'

    6

    in

    q9

    )D'

    ro'

    - . )

    o =

    t s