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Technical Data
Hazardous Location Push Button SpecificationsBulletin Numbers 800G, 800H, and 800R
Topic Page Topic Page
Summary of Changes 2 Bulletin 800G Hazardous Location Push Buttons
Bulletin 800H Hazardous Location Push Buttons Specifications — c-UL-us Models 43
Specifications 4 Specifications — “-Ex” Models (ATEX/IECEx) 48
Complete Assembled Stations 6 Assembled Stations 52
Momentary Contact Push Buttons Units 7 Push Button Units 55
Push Pull Units 10 Selector Switch Units 56
Selector Switch Units 13 Pilot Lights 57
Pilot Light Devices 16 Plastic Enclosures (c-UL-us Models Only) 57
Potentiometer Units 17 Back-of-panel Components 58
Ordering Information for Bulletin 800H Stations 17 Accessories 59
Modifications and Accessories 22 Legend Plates 60
Approximate Dimensions and Shipping Weights 30 Approximate Dimensions 64
Bulletin 800R Hazardous Location Push Buttons
Specifications 37
Complete Assembled Stations 39
Custom-built Stations 40
Approximate Dimensions & Shipping Weights 41
Hazardous Location Push Button Specifications
Summary of Changes
This publication contains new and updated information as indicated in the following table.
Topic Page
Updated wire gauge in Table 2. 4
Updated the catalog number explanation for Assembled Stations. 52
Updated the catalog number explanation for Plastic Enclosures (c-UL-us Models Only). 57
Updated the Accessories table. 59
2 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800H
Bulletin 800H Hazardous Location Push ButtonsOur Bulletin 800H Type 7 and 9 Hazardous Location Push Buttons offer unmatched selection, excellent corrosion resistance, and choice of conduit seal-off solutions. You can order them as complete factory-assembled stations or as separate components with standard or long barrels.
Application
When properly mounted in a Type 7 and 9 enclosure, Bulletin 800H Type 7 and 9 operators are designed to meet the requirements of the National Electrical Code for Class I, Divisions 1 & 2, Groups B, C, and D Hazardous Gas; Class II, Divisions 1 & 2, Groups E, F, and G Hazardous Dust; and, Class III Hazardous Fiber Locations. In addition, the single-gang shallow base, catalog number 800H-IHZX7, meets Class I, Group B requirements. This Type 7 and 9 equipment is listed by Underwriters Laboratories, Inc.
Per National Electrical Code:
Operator Construction
The Allen-Bradley® line of hazardous location devices features copper-free (less than 0.4 of 1% copper content) die-cast aluminum bushings and mounting rings, type #316 stainless steel operating shafts and an O-ring seal for added corrosion resistance. These components mount into a threaded hole (3/4 in.-14 NPSM) in a suitable enclosure.
Bulletin 800H Type 7 and 9 components are available in two basic formats: standard barrel (Bulletin 800H) and long barrel (Bulletin 800HL). Standard barrel devices are suitable for mounting in panel thickness up to 25.4 mm (1 in.) thick. Long barrel devices are suitable for mounting in panel thickness greater than 25.4 mm (1 in.) and no thicker than 63.5 mm (2.5 in.). Both style operators offer a unique locking bracket, which provides an anti-turn feature to help prevent the operator from coming loose.
The mounting rings in front of the panel are knurled to provide a second way to tighten each unit into the panel.
Outdoor Use
Bulletin 800H Type 7 and 9 stations and enclosures are not configured for outdoor use as standard. A Type 3 rating is available, while maintaining Type 7 and 9 integrity of the enclosure, by the addition of a Type 3 sealing flange and an approved drain. The sealing flange that is shown in Figure 1 can be purchased as an option or as an accessory. A Type 4 rating can be achieved by using sealing nuts to seal the push button operators along with the sealing flange. Sealing nuts are available as accessories (see https://ab.rockwellautomation.com/Push-Buttons/Hazardous-Location/800H-Push-Buttons#selection).
Elimination of Conduit Seal Off Requirement
Bulletin 800H Type 7 and 9 units can be installed with various sealing options. By using a flanged sealing well, these stations can be installed without a conduit seal off in most applications (subject to applicable codes and laws). The sealing wells that are shown in Figure 1 can be purchased as an option or as an accessory. Sealing wells have an integral Type 3 flange seal for outdoor applications.
Sealed switch contact blocks are another way to help eliminate the need for conduit seal fittings in most applications (subject to applicable codes and laws). Sealed switch contact blocks can be purchased as an option on assembled stations by changing the Bulletin No. from 800H to 800R. Sealed switch contact blocks can be ordered as an accessory (see https://ab.rockwellautomation.com/Push-Buttons/Hazardous-Location/800H-Push-Buttons#selection). A push button station with a sealed switch contact block is shown in Figure 1.
Figure 1 - Sealing Options
Zone Description
1In Class I, Zone 1 locations, all wiring methods that are permitted for Class I, Division 1 locations and Class I, Zone 0 or Zone 1 locations, including requirements for sealing, shall be permitted.
2In Class I, Zone 2 locations, all wiring methods that are permitted for Class I, Division 2, Class I, Division 1 or Division 2, and Class I, Zone 0 or Zone 1 locations, including requirements for sealing, shall be permitted.
Type 3 Flange Seal Sealing Wells Sealed SwitchContact Blocks
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 3
Hazardous Location Push Button Specifications — Bulletin 800H
Specifications
Table 1 - Electrical Ratings
Table 2 - Mechanical Ratings
Table 3 - Environmental
ATTENTION: Performance data that is given in this publication is provided only as a guide for you to determine suitability and does not constitute a performance warranty of any kind. Such data may represent the results of accelerated testing at elevated stress levels, and you are responsible for correlating the data to actual application requirements. ALL WARRANTIES AS TO ACTUAL PERFORMANCE, WHETHER EXPRESS OR IMPLIED, ARE EXPRESSLY DISCLAIMED.
Contact Ratings See the contact ratings on page 5.
Dielectric Strength 2200V for 1 minute, 1300V for 1 minute (Logic Reed)
Electrical Design Lifecycles 1,000,000 at max rated load, 200,000 at max rated load (Logic Reed)
Vibration 10…2000 Hz 1.52 mm displacement (peak-to-peak) max/10 G max (except Logic Reed)
Shock 1/2 cycle sine-wave for 11 ms ≥ 25 G (contact fragility) and no damage at 100 G
Degree of Protection Type 7 and 9 Explosion Proof (Type 3 and Type 4 ratings available with accessories)
Mechanical Design Lifecycles
Push Buttons 250,000 min
Potentiometers 100,000 min
All other devices 200,000 min
Contact Operation Shallow and mini contact blocks: slow double make and breakLogic Reed and sealed switch contact blocks: snap action
Wire Gauge/Terminal Screw Torque #18…14 AWG/6…8 lb•in
Typical Operating Forces
Operators without contact blocks:
Flush, extended, standard mushroom, jumbo mushroom 2.9 lb max
Jumbo and extended aluminum mushroom head 3.95 lb max
Maintained selector switch 4.0 in•lb max
Spring-return Selector Switches 5 in•lb to stop, 0.2 in•lb to return
Illuminated Push Buttons and Push-to-test Pilot Lights 5.6 lb max
2-position Push-Pull 9 lb max push or pull
3-position Push-Pull12 lb max push to in position or pull to center position(15 lb max pull to out position)
Contact Blocks
800T-XA 1 lb
Logic Reed 1 lb max
Sealed Switch 3 lb max at 0.205 in. plunger travel
Stackable Sealed Switch 1 lb max
Temperature Range (1)
(1) Operating temperatures below freezing are based on the absence of freezing moisture and liquids.
Operating -20…+55 °C (-4…+13 °F)
Storage -40…+85 °C (-40…+185 °F)
Humidity 50% at 40 °C (104 °F)
4 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800H
Standard Contact Ratings
Maximum thermal continuous current Ith 10 A AC/2.5 A DC. Table 4 shows the ratings for Bulletin 800H Type 7 & 9 units with catalog number 800T-XA contacts.
Table 4 - Standard Contact Ratings
Sealed Switch Contact Ratings
Maximum continuous current Ith 5 A.
Table 5 - Sealed Switch Contact Ratings
Stackable Sealed Switch Contact Ratings
Maximum continuous current Ith 3 A. Bulletin 800T units have control circuit ratings with sealed switch contact blocks as shown in Table 6.
Table 6 - Stackable Sealed Switch Contact Ratings
Logic Reed Contact Ratings
Maximum: 150V AC, 0.15 A, 8VA and 30V DC, 0.06 A, 1.8VA.
Use only with resistive loads.
PenTUFF (Low Voltage) Contact Ratings
Minimum DC: 5V, 1 mAMaximum thermal continuous current Ith 2.5 A AC/1.0 A DC.
Table 7 shows the ratings for Bulletin 800H units with catalog number 800T-XAV contacts.
Table 7 - PenTUFF™ (Low Voltage) Contact Ratings
Standards Compliance
Certifications
Enclosures:• UL Listed (File No. E71673 Guide No. NNNY)• CSA (File No. LR11924)
Devices:• UL Listed (File No. E10314 Guide No. NOIV)• CSA (File No. LR11924)
Max Operationa
lVolts Ue
Utilization Category Rated Operational Currents
IEC NEMA Volts Ue Make Break
AC 600 AC-15 A600
120…600 7200VA 720VA
72…120 60 A 720VA
24…28 (1)
(1) For applications below 24V and 24 mA, PenTUFF™, Logic Reed, or stackable sealed switch contacts are recommended.
60 A 10 A
DC 600 DC-13 Q60028…600 69VA
24…28 (1) 2.5 A
Max Operational
Volts Ue
Utilization Category Rated Operational Currents
IEC NEMA Volts Ue Make Break
AC 600 AC-15 B600120…600 3600VA 360VA
0…120 30 A 3 A
DC 300 DC-13 P30024…300 138VA
0…28 5.0 A
Max Operational
Volts Ue
Utilization Category Rated Operational Currents
IEC NEMA Volts Ue Make Break
AC 300 AC-15 C300120…300 1800VA 180VA
0…120 15 A 1.5 A
DC 150 DC-13 Q15024…150 69VA
0…24 2.5 A
Max Operational
Volts Ue
Utilization Category Rated Operational Currents
IEC NEMA Volts Ue Make Break
AC 300 AC-15 C300120…300 1800VA 180VA
0…120 15 A 1.5 A
DC 150 DC-13 R15024…150 28VA
0…24 1.0 A
• UL508• UL698• UL1203• UL1604
• CSA C22.2 No. 14• CSA C22.2 No. 25• CSA C22.2 No. 30
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 5
Hazardous Location Push Button Specifications — Bulletin 800H
Complete Assembled Stations
IMPORTANT Supplied with 19.05 mm (3/4 in.) dead end conduit entry (Cat. No. 800H-1HZX7)
Operator Contact Symbol Contact Action Legend Marking
Lever Type ActuatorComponent Type
Buttons
Cat. No. (1) (2)
(1) Operators have integral padlocking attachment.(2) Supplied with standard shallow contact blocks. For stations with sealed switch contacts, change Bulletin number from 800H to 800R. A deep enclosure is required.
Cat. No. (2) (3)
(3) STOP is extended red, START is flush green, all others are flush black.
Cat. No. 800H-1HA7
One Push Button
1 N.O.1 N.C. Momentary
STOP 800H-1HA7 800H-1HA7P
START 800H-1HB7 800H-1HB7P
JOG 800H-1HJ7 800H-1HJ7P
No Legends 800H-1HX7 800H-1HX7P
Cat. No. 800H-2HA7P
Two Push Buttons
1 N.O.1 N.C.
Each ButtonMomentary
STARTSTOP 800H-2HA7 800H-2HA7P
FORREV 800H-2HB7 800H-2HB7P
RAISELOWER 800H-2HD7 800H-2HD7P
OPENCLOSE 800H-2HF7 800H-2HF7P
No Legends 800H-2HX7 800H-2HX7P
Cat. No. 800H-2HAM7
2-position Selector Switch
1 N.O.1 N.C. Maintained
STARTSTOP 800H-2HAM7 —
ONOFF 800H-2HCM7 800H-R2HC7
OPENCLOSE 800H-2HGM7 800H-R2HG7
RUNSTOP 800H-2HJM7 —
HANDAUTO 800H-2HLM7 800H-R2HA7
No Legends 800H-2HXM7 800H-R2HX7
Cat. No. 800H-R3HA7
3-position Selector Switch
1 N.O.1 N.C. —
HAND OFF AUTO — 800H-R3HA7
No Legends — 800H-R3HX7
Cat. No. 800H-2HAD10R7
One Pilot Light, Dual
Push Buttons
120V AC/DCFull Volt./Red
—
STARTSTOP — 800H-2HAD10R7
1 N.O.1 N.C.
Marking other than listed - consult your local Allen-Bradley
distributor
— 800H-2HXD10R7
6 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800H
Momentary Contact Push Buttons Units
Non-illuminated Momentary Contact Push Button Units
800 H – AP 1 Aa b c d e
a b cBarrel Type Operator Type Color Cap
Code Description Code Description Code DescriptionH Standard barrel AP Flush head
Blank Used only when operator type Code DPX (Table b) is orderedHL Long barrel BP Extended head
DP Mushroom head 1 GreenDPX Mushroom head (less color cap) 2 Black
3 Orange4 Gray6 Red7 Blue9 Yellow
d e e, continuedSpecial Mushroom Head(1)
(1) Special mushroom head options only apply to mushroom head operator type code DP (Table b).
Contact Blocks (2)
(2) For sealed switch and Logic Reed contact blocks, consult your local Rockwell Automation sales office or Allen-Bradley distributor.
Contact Blocks (2)
Code Description Code Description Code DescriptionBlank No special head Standard PenTUFF™ (Low Voltage)
J Jumbo mushroom head — plastic Blank No contacts D1V 1 N.O.L Jumbo mushroom head — metal D1 1 N.O. D2V 1 N.C.
D2 1 N.C. AV 1 N.O. - 1 N.C.D5 1 N.O. (Mini) BV 2 N.O. - 2 N.C.D6 1 N.C. (Mini) HV 3 N.O. - 3 N.C.A2 2 N.O. CV 4 N.O. - 4 N.C.A4 2 N.C.A 1 N.O. - 1 N.C.B 2 N.O. - 2 N.C.H 3 N.O. - 3 N.C.C 4 N.O. - 4 N.C.
Flush Head UnitCat. No. 800H-AP1A
Extended Head UnitCat. No. 800H-BP6B
Mushroom Head UnitCat. No. 800H-DP6A
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 7
Hazardous Location Push Button Specifications — Bulletin 800H
Dual Momentary Contact Push Button Units
800 H – DP H 16 AAXX 64a b c d e f
a b c dBarrel Type Operator Type Mounting Button Color
Code Description Code Description Code Description Code DescriptionH Standard barrel DP Dual push button H Horizontal 1 Left green flush/right red extended
HL Long barrel B Vertical 2 Left black flush/right black flush
e fContact Blocks (1)
(1) For sealed switch and Logic Reed contact blocks, consult your local Rockwell Automation sales office or Allen-Bradley distributor.
Marking (1)
CodeContact Arrangement
CodeContact Arrangement
Left button (horizontal)Top button (vertical)
Right button (horizontal)Bottom button (vertical)
Left button (horizontal)Top button (vertical)
Right button (horizontal)Bottom button (vertical)
AAXX 1 N.O. - 1 N.C. 1 N.O. - 1 N.C. Blank No mark specified No mark specifiedAAAA 2 N.O. - 2 N.C. 2 N.O. - 2 N.C. 64 START STOP
50 ON OFF51 FORWARD REVERSE57 OPEN CLOSE66 UP DOWN
99 (2)
(2) To order with special marking, please specify; seven characters maximum per button, single line only.
Marking specified Marking specified
8 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800H
Illuminated Momentary Contact Push Button Units
800 H – PPB H 16 Ma b c d e f
a b cBarrel Type Power Module Type Illumination Options
Code Description Code Description Code DescriptionH Standard barrel PPB Transformer (or dual-input) Blank Incandescent
HL Long barrel QPB Full voltage/Universal B LED (light-emitting diode)Dual-input
D Diode type, incandescent (1)
(1) Diode type dual-input provides circuit isolation via opposing diodes. Not recommended for use with solid-state outputs and neon indicators.
T Transformer — relay type, incandescentTH Transformer —relay type, LED
d e fVoltage Lens Color Contact Blocks (2)
(2) For sealed switch and Logic Reed contact blocks, consult your local Rockwell Automation sales office or Allen-Bradley distributor.
Code Description Code Description Code DescriptionTransformer
Blank No lens, with standard contacts 1 N.O. - 1 N.C.
Standard16 120V AC, 50/60 Hz Blank 1 N.O. - 1 N.C.26 240V AC, 50/60 Hz
X
No lens is provided with any contacts ordered other
than standard 1 N.O. - 1 N.C.
X No contacts46 480V AC, 50/60 Hz D1 1 N.O.
56 600V AC, 50/60 Hz D2 1 N.C.
Full Voltage — Incandescent M Multi-color (3)
(3) Multi-color insert packet includes amber, blue, green, red, and white.
A2 2 N.O.24 24V AC/DC A4 2 N.C.10 120V AC/DC PenTUFF (Low Voltage)20 240V AC/DC D1V 1 N.O.
Universal — LED D2V 1 N.C.2 12…130V AC/DC AV 1 N.O. - 1 N.C.
Dual-input16 120V AC24 24V AC/DC (4)
(4) Dual-input diode only.
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 9
Hazardous Location Push Button Specifications — Bulletin 800H
Push Pull Units
2-position, Non-illuminated
800 H – FPX 1 A1a b c d e
a b c d eBarrel Type Operator Type Head Type Color Cap Contact Blocks
Code Description Code Description Code Description Code Description
Code
Operator Position
DescriptionH Standard barrel FPX Push-pull
unit Blank Mushroom head
Blank No cap
1 Green
HL Long barrelJ
Jumbo mushroom
head (1)
(1) Not valid with color cap option code Blank (Table d)
2 Black Out In4 Gray (silver) Standard6 Red Blank — — No contacts7 Blue
A1 OX
XO 1 N.O. - 1 N.C.L.B. (2)
(2) Normally closed late break contact. When button is pushed from the OUT to the IN position, the mechanical detent action of the operator occurs before electrical contacts change state. When the button is pulled from the IN to the OUT position, the electrical contacts change state before the mechanical detent occurs.
9 Yellow (gold)
A5 XX
OO 2 N.C.L.B. (2)
D1 O X 1 N.O.D4 X O 1 N.C.L.B. (2)
PenTUFF (Low Voltage)D1V O X 1 N.O.
AV OX
XO 1 N.O. - 1 N.C.
Note: X = Closed/O = Open
2-position Push-PullCat. No. 800H-FPX6A5
10 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800H
3-position, Non-illuminated
800 H – FPX M 1 A7a b c d e f
a b cBarrel Type Operator Type Head Type
Code Description Code Description Code DescriptionH Standard barrel FPX Push-pull unit Blank Mushroom head
HL Long barrel J Jumbo mushroom head (1)
(1) Not valid with color cap option code Blank (Table e)
d e fOperator Function Color Cap Contact Blocks
Code
Operator Position Code Description
Code
Operator Position (1)
(1) X = Closed/O = Open
DescriptionBlank No cap
1 Green2 Black
Out Center In 4 Gray (silver) Out Center InM Momentary Maintained Maintained 6 Red StandardN Momentary Maintained Momentary 7 Blue Blank — — No contacts
9 Yellow (gold)A O
XOO
XO 1 N.O. - 1 N.C.
A1 OX
OX
XO 1 N.O. - 1 N.C.L.B.
A7 XX
OX
OO 1 N.C. - 1 N.C.L.B.
B6 XX
OO
XO 2 N.C. - 2 N.C.L.B.
PenTUFF (Low Voltage)
AV OX
OO
XO 1 N.O. - 1 N.C.
3-Position Push-PullCat. No. 800H-FPXM6A7
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 11
Hazardous Location Push Button Specifications — Bulletin 800H
2- and 3-position, Illuminated
Table 8 - Target Selection
800 H – FPX PH 16 M A1a b c d e f g
a b c c, continuedBarrel Type Operator Type Operator Function Operator Function
Code Description Code Description Code Description Code Operator PositionH Standard barrel FPX Push-pull unit 2-position 3-position
HL Long barrel Blank Push-pull
Out Center InM Momentary Maintained MaintainedN Momentary Maintained Momentary
d e f g g, continuedIllumination Options Voltage Color Cap Contact Blocks Contact Blocks
Code Description Code Description Code Description Code Description Code DescriptionTransformer Transformer
Blank No lens with no contacts
Standard PenTUFF Low VoltageP Incandescent 16 120V AC, 50/60 Hz Blank No contacts D1V 1 N.O.
PH LED 26 240V AC, 50/60 HzX No lens with
contactsD1 1 N.O. D2V 1 N.C.
Full Voltage 46 480V AC, 50/60 Hz D4 1 N.C.L.B. (1)
(1) Normally closed late break contact. When button is pushed from the OUT to the IN position, the mechanical detent action of the operator occurs before electrical contacts change state. When the button is pulled from the IN to the OUT position, the electrical contacts change state before the mechanical detent occurs.
AV 1 N.O. - 1 N.C.Q Incandescent 56 600V AC, 50/60 Hz M Multi-color (2)
(2) Multi-color insert packet includes amber, blue, green, red, and white.
A 1 N.O. - 1 N.C. Logic ReedQH Universal LED Full Voltage — Incandescent A1 1 N.O. - 1 N.C.L.B. (1) D1R 1 N.O.
Dual-input 24 24V AC/DC A2 2 N.O. D2R 1 N.C.D Dual-input — diode (3)
(3) Diode type dual-input provides circuit isolation via opposing diodes. Not recommended for use with solid-state outputs and neon indicators.
10 120V AC/DC A5 2 N.C.L.B. AR 1 N.O. - 1 N.C.
DT Dual-input — transformer relay
20 240V AC/DC A7 1 N.C. - 1 N.C.L.B. (1) A2R 2 N.O.Universal — LED A4R 2 N.C.
DTHDual-input
transformer — relay LED
2 12…130V AC/DCDual-input
16 120V AC24 24V AC/DC (4)
(4) Dual-input diode only.
2-position (1)
(1) X = Closed/O = Open
Contact Description
3-position (1)
gCode
gCodeOut In Out Center In
A, AV, R OX
XO
N.O.N.C.
OX
OO
XO A, AV, AR
A1 OX
XO
N.O.N.C.L.B.
OX
OX
XO A1
A2 OX
OX
N.O.N.O.
——
——
—— —
A5 XO
XO
N.C.L.BN.C.L.B.
——
——
—— —
— ——
——
N.C.N.C.L.B.
XX
OX
OO A7
D1, D1V, D1R O X N.O. — — — —D4 X O N.C.L.B. — — — —
12 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800H
Selector Switch Units
2-position, Non-illuminated
800 H – HP A 2 KB6 AXXX (Knob/Wing Lever)a b c d e f
800 H – HP 31 KB6 AXXX (Cylinder Lock)a b c1 d1 e f
a b c c1 dBarrel Type Number of Positions Knob Insert Colors (1)
(1) Each standard and knob lever operator is factory-assembled with a white insert. Other colors are available, factory-assembled, if ordered in quantities of 10 or more.
Key Removal Position Operator Type and FunctionCode Description Code Description Code Description Code Description Code Description
H Standard barrel HP 2-position Blank White Maintained Standard KnobHL Long barrel X Packet of colored inserts (2)
(2) One insert of each color (blue, green, orange, red, and yellow).
31 Key removal — left 2 MaintainedMetal Wing Lever Colors 32 Key removal — right 4 Spring return from left (3)
A Red 33 Key removal — both 5 Spring return from rightBlank Gray Spring Return from Left Knob Lever
42 Key removal — right (3)
(3) Target tables are reversed.
17 MaintainedSpring Return from Right 18 Spring return from left (3)
48 Key removal — left 19 Spring return from rightMetal Wing Lever
11 Maintained15 Spring return from left (3)
16 Spring return from right
d1 e f f, continuedOptional Keys Cam Options Contact Blocks Contact Blocks
CodeD Series Key No.
CodeD Series Key No.
Code DescriptionCode
Contact Config.
2-position(1)
(1) X = Closed/O = Open
CodeContact Config.
2-position
Blank D018(std. key) 15 T112
KB6Cam for
maintained operators03 D020 16 T115 Standard PenTUFF™ (Low Voltage)
04 D025 17 T324KL8 Cam for spring
return operatorsBlank No contacts — — HXXX 1 N.O. O X
05 D335 18 T382 DXXX 1 N.O. O X UXXX 1 N.C. X O06 D429 19 T404 EXXX 1 N.C. X O
FXXX 1 N.O.- 1 N.C.
OX
XO07 D461 20 T171
MXXX 2 N.O. OO
XX08 D111 21 T484
FFXX 2 N.O. - 2 N.C.
OXOX
XOXO
09 D587 22 T547NXXX 2 N.C. X
XOO10 D682 23 T569
11 D713 24 T692AXXX 1 N.O. -
1 N.C.OX
XO12 D900 25 T752
13 D992 26 T178
AAXX 2 N.O. - 2 N.C.
OXOX
XOXO
14 D118
Standard Knob OperatorCat. No. 800H-HP2KB6AXXX
Knob Lever OperatorCat. No. 800H-HP17KB6AXXX
Metal Wing Lever OperatorCat. No. 800H-HP11KBAXXX
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 13
Hazardous Location Push Button Specifications — Bulletin 800H
3-position, Non-illuminated
800 H – JP 2 KB7 AAXX (Knob/Wing Lever)a b c d e f
800 H – JP 41 KB7 AAXX (Cylinder Lock)a b c1 d1 e f
Standard Knob OperatorCat. No. 800H-JP2KB7AXXX
Knob Lever OperatorCat. No. 800H-JP17KB7AXXX
Metal Wing Lever OperatorCat. No. 800H-JP11KB7AXXX
aBarrel Type
Code DescriptionH Standard barrel
HL Long barrel
bNumber of Positions
Code DescriptionJP 3-position
cKnob Insert Colors (1)
(1) Each standard and knob lever operator is factory-assembled with a white insert. Other colors are available, factory-assembled, if ordered in quantities of 10 or more.
Code Description
Blank White knob insert or cylinder lock operator
X Packet of colored inserts (2)
(2) One insert of each color (blue, green, orange, red, and yellow).
Metal Wing Lever ColorsA Red
Blank Gray
c1Cylinder Lock Operator
Locking PositionCode Description
Maintained Position
41 Left42 Center43 Right44 All45 Left and center46 Right and left47 Right and center
Spring Return from Left
50 Center52 Right51 Right and center
Spring Return from Right
69 Left38 Center73 Left and center
Spring Return from Both631 Center
dOperator Type and Function
Code DescriptionStandard Knob
2 Maintained4 Spring return from left5 Spring return from right
91 Spring return from bothKnob Lever
17 Maintained18 Spring return from left19 Spring return from right20 Spring return from both
Metal Wing Lever (1)
(1) Wing levers are not suitable with KE7 cam code (Table 9).
11 Maintained15 Spring return from left16 Spring return from right
141 Spring return from both
d1Operator Type and Function
Code Key Number (1)
(1) See page 13 for additional key codes.
Blank D018 (standard key)
eCam Options (1)
(1) For more cam descriptions, see Table 9.
Code DescriptionKB7 Standard cam KB7KA1 Cam KA1KA7 Cam KA7
fContact Blocks
Code DescriptionBlank No contacts
AXXX
Two contact targets for a given cam as shown in the W
(white side) column of Table 9.
AAXX
Two contact targets for a given cam as shown in the W
(white side) column of Table 9 and 2 contact targets for the same cam as shown in the B
(black side) column of Table 9. (One Cat. No. 800T-XA contact
block per side. Two contact blocks total.)Table 9 - Cam and Contact Block Functionality Table
Contact BlockSuffix Code
Contact Block Side Ci
rcui
ts Cam Codes (1)
KB7 (Std.)
KA1 KA7 KC1 KC7 KD7 KE7 KQ1 KQ7 KR1 KR7 KT1 KT7 KU7
WhiteA X O O X O O O O X O O X X O O O O X X O O X O X X O X X O X X O X O O X X O O X O O
B O O X O X O O X O O X O O X O O X O O X X O X O O X O O X O O X O X O O O O X O X O
BlackA X O O X O O O O X O O X X O O X O O O O X O O X X O O O O X X O O O O X X O O O O X
B O O X O X O O X O X O O O O X O X O X X O O X O O X O X X O O X X X X O O X X X X O
WhiteA X O O X O O O O X O O X X O O O O X X O O X O X X O X X O X X O X O O X X O O X O O
B O O X O X O O X O O X O O X O O X O O X X O X O O X O O X O O X O X O O O O X O X O
BlackA X O O X O O O O X O O X X O O X O O O O X O O X X O O O O X X O O O O X X O O O O X
B O O X O X O O X O X O O O O X O X O X X O O X O O X O X X O O X X X X O O X X X X O
(1) X = Closed, O = Open
14 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800H
4-position, Non-illuminated
800 H – NP 2 KF4 AAXX (Knob/Wing Lever)a b c d e f
800 H – NP 31 KF4 AXXX (Cylinder Lock)a b c1 d1 e f
aBarrel Type
Code DescriptionH Standard barrel
HL Long barrel
bNumber of Positions
Code DescriptionNP 4-position
cKnob Insert Colors (1)
(1) Each standard and knob lever operator is factory-assembled with a white insert. Other colors are available, factory-assembled, if ordered in quantities of 10 or more.
Code DescriptionBlank White
X Packet of colored inserts (2)
(2) One insert of each color (blue, green, orange, red, and yellow).
Metal Wing Lever Colors
A RedBlank Gray
c1Key Removal Position and
Operator FunctionCode Description
Maintained31 Key removal position 132 Key removal position 233 Key removal position 334 Key removal position 461 Key removal all positions
Spring Return from Position 1 to 2132 Key removal position 2133 Key removal position 3134 Key removal position 4
154 Key removal positions 2, 3, and 4
Spring Return from Position 4 to 3231 Key removal position 1232 Key removal position 2233 Key removal position 3
251 Key removal positions 1, 2, and 3
dOperator Type and Function
Code DescriptionStandard Knob
2 Maintained3 Spring return position 1 to 2
9 Spring return from position 4 to 3
Knob Lever17 Maintained
29 Spring return from position 1 to 2
30 Spring return from position 4 to 3
Metal Wing Lever11 Maintained
13 Spring return from position 1 to 2
14 Spring return from position 4 to 3
d1Optional D-Series Keys (1)
(1) Devices are supplied with two keys. Replacement part number for standard D018 key is X-181170.
Code DescriptionBlank D018 (standard key)
eCam Options
Code DescriptionKF4 F cam (standard)KG4 G camKK4 K camKM4 M camKP4 P camKH4 Overlapping cam
fContact Blocks
Code DescriptionBlank No contacts
AAXX
Two contact targets for a given cam as shown in the W
(white side) column of Table 10 and two contact
targets for the same cam as shown in the B (black side)
column of Table 10. (One Cat. No. 800T-XA contact block per side. Two contact blocks total)
AAAA
Four contact targets for a given cam as shown in the W
(white side) column of Table 10 and four contact
targets for the same cam as shown in the B (black side)
column of Table 10. (Two Cat. No. 800T-XA contact blocks
per side. Four contact blocks total.)
Table 10 - Selector Switch Cam Targets
Contact BlockSuffix Code
Contact Block Side Ci
rcui
ts
Cam Codes (1)
(1) X = Closed, O = Open For additional targets and overlapping cams, see Publication 800T-2.8.
KF4 KG4 KK4 (2)
(2) Not available with wing lever operator.
KM4 (2) KP4 KN4 (3)
(3) Overlapping cam.
↑AAAAFFFF
↓
↑AAAAFFFF
↓
WhiteA X O O O X X O O O O X X X O O O O O O X O X O OB O X O O O O X O X X O O O X X O O X O O O O O X
BlackA O O O X X O O O X O O X O O O X O O X X O O X O
B O O X O O O O X O X X O O X O O X O O O X O O O
WhiteA X O O O X X O O O O X X X O O O O O O X O X O OB O X O O O O X O X X O O O X X O O X O O O O O X
BlackA O O O X X O O O X O O X O O O X O O X X O O X OB O O X O O O O X O X X O O X O O X O O O X O O O
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 15
Hazardous Location Push Button Specifications — Bulletin 800H
Pilot Light Devices
Typical Pilot Light Wiring Diagrams
800 H – PP T 16 Ma b c d e f
a b cBarrel Type Power Module Type Lamp Test Options
Code Description Code Description Code DescriptionH Standard barrel PP Transformer (or dual-input) Blank No test option
HL Long barrel QP Full voltage/Universal T Push-to-testLP Pigtail — full voltage (1)
(1) Lamp test option is not available with pigtail.
D Dual-input — diode (2)
(2) Only available with power module type code PP (Table b).
LPK Pigtail — full voltage (1) (for dual push buttons)
DT Dual-input — transformer relay (2)
d e e, continued fIllumination Option Voltage Voltage Lens Color
Code Description Code Description Code Description Code DescriptionBlank Incandescent Transformer Universal — LED Blank No lens with no contacts
H LED (3)
(3) LED illumination option is not available with diode-type dual-input lamp test options.
16 120V AC, 50/60 Hz 2 12…130V AC/DC M Multi-color (4)
(4) Multi-color insert packet includes amber, blue, green, red, and white.
26 240V AC, 50/60 Hz Dual-input46 480V AC, 50/60 Hz 16 120V AC56 600V AC, 50/60 Hz 24 24V AC/DC (5)
(5) Dual-input diode only.
Full Voltage — Incandescent Pigtail24 24V AC/DC 24 24V AC/DC10 120V AC/DC 10 120V AC/DC20 240V AC/DC 20 240V AC/DC
Transformer Type Pilot LightCat. No. 800H-PP16M
Push-to-test Pilot LightCat. No. 800H-PPT16M
Pigtail Pilot LightCat. No. 800H-LP24M
TEST
Push-to-test Pilot Light Device
NORMAL
TEST COM
Dual-input Pilot Light Device
NORMAL
TEST
Dual-input Diode Pilot Device
NORMAL
TEST
IMPORTANT See applicable codes and laws.
Dual-input Pilot Light Transformer Type Device
16 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800H
Potentiometer Units• Single-turn operation with 312° rotation.• Rated for 300V AC/DC, 2 W max.
Ordering Information for Bulletin 800H Stations
Bulletin 800H Type 7 and 9 stations are available as factory assembled or as components for field assembly.
Factory-assembled Stations
Bulletin 800H Type 7 and 9 control stations are designed to meet the requirements of the National Electrical Code. These stations are listed by Underwriters Laboratories, Inc. for Class I, Divisions 1 & 2, Groups C & D Hazardous Gases or Vapors, Class II, Divisions 1 & 2, Groups E, F & G Hazardous Dust and Class III Hazardous Fiber Locations. In addition, the single gang shallow base, Cat. No. 800H-IHZX7, meets Class I, Group B requirements as defined in the National Electrical Code.
Factory-assembled stations can be ordered in following ways:
• Standard, factory-assembled stations listed on page 6.
• Custom, factory-assembled stations can be ordered by following the instructions that are listed on this page.
Components for Field Assembled Stations
Eight-gang maximum. These 2- and 3-gang modules can be assembled into the multi-gang stations by installing a coupler kit between the enclosures. These separate bases, covers, or bases with covers are Underwriters Laboratories, Inc. listed when properly assembled. These
enclosures meet the requirements of Class I, Division 1 & 2, Groups C & D, Class II, Divisions 1 & 2, Groups E, F & G, and Class III hazardous locations as defined in the National Electrical Code. Bulletin 800H Type 7 and 9 components are designed for these modular enclosures and are UL Listed for this purpose.
Instructions for Ordering Custom-built Stations
To select components for field assembly, follow these instructions:
1. Select operators required from page 6. (If lever type, select covers from page 19 and go to step 3).
2. Select covers based on mounting requirements on page 19.
3. Select an assembled base from page 20 in accordance with the number of covers selected in step 2.
4. Select legend plates from page 28 (and accessories, if required, from page 22.
5. If a particular sequence of operators or mounting orientation (vertical versus horizontal) is required, include a rough sketch.
800 H – UP 13a b c
a bBarrel Type Resistance (1)
(1) For operator only (no resistive element), order catalog number 800H-NP37 which is for use with Type J potentiometers having a shaft length of 7/8 in. (22.2 mm) and a shaft diameter of 1/4 in. (6.3 mm).
Code Description Code DescriptionH Standard barrel 13 1 Ω
HL Long barrel 19 2.5 Ω24 5 Ω29 10 Ω
Potentiometer UnitsCat. No. 800H-UP24
IMPORTANT Components may be assembled as multi-gang units up to an eight-gang maximum. (1)
(1) Flange width is designed to comply with Underwriters Laboratories standards to enclosures with an internal free volume of up to 300 cubic inches (a maximum 8-gang assembly).
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 17
Hazardous Location Push Button Specifications — Bulletin 800H
Station Design Guidelines
1. Push-to-test pilot lights, illuminated push buttons, push-to-pull units, 4-position selector switches, and all operators with two contact blocks that are fastened along side one another or with a power module and contact block along side one another must be installed in a single-hole cover. Illuminated operators that use the Universal LED module must be installed in a single-hole cover as well.
2. Dual push button units can only be installed in a single-hole cover or the specially designed two-hole cover (catalog number 800H-NP33), which can accommodate the dual push button and the special pigtail pilot light (catalog number 800H-LPK10R).
3. When two components are installed in one cover, contact blocks are restricted to one side of the operator. Contact blocks of each operator must face each other.
4. One level of contact blocks is the maximum in a shallow base or deep base when used with a sealing well. Contact blocks, except sealed switch type, can be mounted two deep in other bases.
5. If sealed switch contact blocks or a sealing well are used, a deep enclosure is required.6. Push buttons/pilot lights:
a. START push buttons must be green or black flush, installed to the left or above STOP push buttons.b. EMERGENCY STOP push buttons must be a red mushroom.c. STOP push buttons must be red extended, installed to the right or below START push button.d. STOP push buttons must be installed in the last position (bottom or right) of each unit when required.e. Pilot lights must be installed in the first position (top or left side) of each unit when required.
Design Guideline #1
Push-to-test pilot lights, illuminated push buttons, push-pull units, 4-position selector switches, all operators with two contact blocks that are fastened along side one another or with a power module and contact block along side one another must be installed in a single-hole cover. Illuminated operators that use the Universal LED module must be installed in a single-hole cover as well.
Design Guideline #2
Dual push button units can only be installed in a single-hole cover or the specially designed two-hole cover (catalog number 800H-NP33), which can accommodate the dual push button and the special pigtail pilot light (catalog number 800H-LPK10R).
Design Guideline #3
When two components are installed in one cover, contact blocks are restricted to one side of the operator. Contact blocks of each operator must face each other.
Design Guideline #4
One level of contact blocks is the maximum in a shallow base or deep base when used with a sealing well. Contact blocks, except sealed switch type, can be mounted two deep in other bases.
IMPORTANT See applicable codes and standards.
18 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800H
Covers and Bases
The following covers and bases are available for your Bulletin 800H station.
Covers, Lever Type Actuator Covers, Component Type Button
IMPORTANT Lever type covers are furnished without contact blocks. Legend plate for half lever is STOP; full lever momentary and maintained is a START-STOP. To order without legend plate, add suffix X to the cat. no.
Description Cat. No.
Half lever 800H-NP14
Double lever, momentary 800H-NP15
Double lever, maintained 800H-NP16
Double lever, momentary/maintained (1)
(1) A normally open circuit configuration is recommended for use behind this momentary lever and a late break normally closed circuit configuration is required for use behind the maintained lever to achieve proper functioning of the device.
800H-NP34
Description Cat. No.
Blank 800H-NP32
One-hole (1)
(1) One-hole covers use a jumbo legend plate only.
800H-NP30
Two-hole (2)
(2) Two-hole covers use a standard legend plate only.
800H-NP31
Two-hole special (3)
(3) This special two-hole cover can accommodate the pigtail pilot light (Bulletin 800H-LPK10 series), the dual push button or any non-illuminated unit. Legend plates (Cat. No. 800H-Y140J green and red split-field) and (Cat. No. 800H-Y141J gray full field), are the only legend plates suitable for use with this cover.
800H-NP33
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 19
Hazardous Location Push Button Specifications — Bulletin 800H
Assembled Bases (for Field Assembly and Custom Stations)• Enclosure Covers — See enclosure cover tables for a complete listing of covers for these bases.• Special Conduit Entries — For conduit entries not listed, consult your local Rockwell Automation sales office or
Allen-Bradley distributor.
Description Conduit Entry Cat. No.
1-gang shallow (1)
(1) Shallow base cannot accommodate sealing well, sealed switched contact blocks, or stacked contact blocks. Shallow base rated for Group B.
3/4 in. dead end 800H-1HZX7
1-gang deep (2)
(2) Deep base can accommodate sealing well, sealed switch contact blocks, or up to 2 deep standard contact blocks.
3/4 in. dead end 800H-1HVX7
3/4 in. feed through 800H-1HVX7M1
1 in. dead end 800H-1HVX7M2
1 in. feed through 800H-1HVX7M3
2-gang horizontal (2) 1 in. dead end 800H-2HHX7
Description Conduit Entry Cat. No.
2-gang vertical (1)
(1) Deep base can accommodate sealing well, sealed switch contact blocks, or up to 2 deep standard contact blocks.
1 in. feed through
800H-2HYX7
3-gang vertical (1) 800H-3HYX7
4-gang (1) 800H-4HVX7
Description Conduit Entry Cat. No.
6-gang(1)
(1) Deep base can accommodate sealing well, sealed switch contact blocks, or up to 2 deep standard contact blocks.
1 in. feed through
800H-6HVX7
8-gang (1) 800H-8HVX7
20 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800H
Bases for Multi-gang Stations
Example
7-gang base with 1-in. through-feed conduit consists of the following:
Plus up to four 1-in. plugs (catalog number 800H-NP11) to close unused conduit openings.
(1) 1-in. conduit through-feed (all gangs).
Conduit Size Cat. No.
3/4 in. feed through 800H-NP40C
1 in. feed through 800H-NP40D
3/4 in. feed through 800H-NP41C
1 in. feed through 800H-NP41D
3/4 in. dead end 800H-NP42A
1 in. dead end 800H-NP42B
3/4 in. dead end 800H-NP43A
1 in. dead end 800H-NP43B
3/4 in. dead end 800H-NP44A
1 in. dead end 800H-NP44B
3/4 in. dead end 800H-NP46A
1 in. dead end 800H-NP46B
None 800H-NP45
Cat No. Quantity800H-NP42B 3800H-NP43B 1800H-NP44B 1800H-NP45 1
800H-NP46B 1800H-NP7 6
WARNING: Do not assemble more than eight enclosure gangs together, to avoid exceeding the internal volume for which the flame path of these enclosures is designed.
‡ ‡ ‡
‡‡
‡(1)
(1) (1)
(1) (1) (1)
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 21
Hazardous Location Push Button Specifications — Bulletin 800H
Modifications and Accessories
Contact Blocks
Packaged in kit form for field installation. All necessary mounting hardware is provided with each contact block kit. Contact ratings are listed on page 5.
IMPORTANT It is not recommended to mount more than four contact blocks on any one unit (maximum two blocks deep). Sealed switch contact blocks are limited to two blocks per unit maximum.
Contact Type
Shallow Block Mini Block PenTUFF (Low Voltage) Block
Cat. No. (1) (2) (3)
(1) To determine if a conduit seal-off is necessary, see Table 18 on page 26 for sealing well information.(2) Specify Bulletin 800TC for finger-safe contact blocks. Example: Cat. No. 800TC-XA.(3) Contact blocks with normally closed contacts meet direct drive positive opening standard requirements.
Cat. No. (1) (3) Cat. No. (1) (2) (3)
1 N.O. 800T-XD1 800T-XD5 800T-XD1V
1 N.C. 800T-XD2 800T-XD6 800T-XD2V
1 N.O.E.M. 800T-XD3 — 800T-XD3V
1 N.C.L.B. 800T-XD4 — 800T-XD4V
1 N.O. - N.C. 800T-XA — 800T-XAV
2 N.O. 800T-XA2 — —
2 N.C. 800T-XA4 — —
1 N.C.L.B. - 1 N.O. 800T-XA1 — —
1 N.C.L.B. - 1 N.C. 800T-XA7 — —
Contact Type
Logic Reed Block Sealed Switch Block Stackable Sealed Switch Block
Cat. No. (1)
(1) To determine if a conduit seal-off is necessary, see Table 18 on page 26 for sealing well information.
Cat. No. (1) Cat. No. (1)
1 N.O. 800T-XD1R 800T-XD1P 800T-XD1Y
1 N.C. 800T-XD2R 800T-XD2P 800T-XD2Y
1 N.O. - 1 N.C. 800T-XAR 800T-XAP 800T-XAY
2 N.O. 800T-XA2R — 800T-XA2Y
2 N.C. 800T-XA4R — 800T-XA4Y
22 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800H
Replacement Color Caps
Replacement Knobs and Dual Push Button Assembly
Table 11 - Illuminated
Color
Pilot Light Push-to-test Pilot Light Illuminated Push Button Illuminated Push-Pull
Cat. No. Cat. No. Cat. No. Cat. No.
Multi-color kit 800H-N104M 800H-N105M 800H-N106M 800H-NP50M
Table 12 - Non-illuminated
Color
Momentary Mushroom — Standard (Plastic)
Momentary Mushroom — Jumbo (Metal) Push-pull Standard (Metal) Push-pull Jumbo (Metal)
Cat. No. Cat. No. (1)
(1) To order plastic jumbo mushroom caps, replace 248 with 247. Plastic not available in natural color. Example: Cat. No. 800T-N248R becomes Cat. No. 800T-N247R.
Cat. No. Cat. No.
Red 800T-N246R 800T-N248R 800H-NP51A 800H-NP52A
Green 800T-N246G 800T-N248G 800H-NP51B 800H-NP52B
Blue 800T-N246BL 800T-N248BL 800H-NP51C 800H-NP52C
Yellow 800T-N246Y 800T-N248Y 800H-NP51E 800H-NP52E
Black 800T-N246B 800T-N248B 800H-NP51H 800H-NP52H
Gray 800T-N246GR 800T-N248GR 800H-NP51G —
Natural — 800T-N248 — —
Color
Standard Knob Knob Lever Wing Lever Dual Push Button
Cat. No. Cat. No. Cat. No. (2)
(2) Standard finish is gray.
Cat. No.
White 800H-N130F 800H-N131F — —
Kit (Complete) (1)
(1) Kit includes knob and packet of inserts (Cat. No. 800T-N123). See Table 18 on page 26 for color insert kits.
800H-N130 800H-N131 — —
Gray — — 800H-N138 —
Red — — 800H-N138A —
Green Red — — — 800H-NP39
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 23
Hazardous Location Push Button Specifications — Bulletin 800H
Boots—Non-illuminated Momentary Contact Push Buttons Units
Boots supplied with control stations and components are made of a chlorosulfonated polyethylene material with stainless steel insert ring. To order boots with silicone, urethane, or ethylene propylene material, see the following table. Material application information is shown.
Table 15 - Adapters
IMPORTANT For Bulletin 800H/HL Type 7 and 9 operators, order one adapter and one boot per operator.
IMPORTANT Can be added to flush or extended head push button units to help protect against foreign materials reaching the opening between the push button and the locking ring.
Table 13 - Boots
Insert Material Boot Color
Material
Chlorosulfonated Polyethylene (2)
(2) Dots printed on the inside of the boot identify the boot material.
Silicone • (2) Urethane •• (2)Ethylene •
Propylene •• (2)
Cat. No. Cat. No. Cat. No. Cat. No.
Stainless steel (1)
(1) Series B boots incorporate a stainless steel insert as standard.
Red 800H-N5A 800H-N101R 800H-N100R 800H-N103R
Green 800H-N5B 800H-N101G 800H-N100G 800H-N103G
Black 800H-N5H 800H-N101B 800H-N100B 800H-N103B
Yellow 800H-N5E 800H-N101Y 800H-N100Y —
Blue 800H-N5C 800H-N101BL 800H-N100BL —
Table 14 - Booted Knobs
Switch Type
Material
Chlorosulfonated Polyethylene (2)
(2) Dots printed on the inside of the boot identify the boot material.
Silicone • (2) Urethane •• (2)Ethylene •
Propylene •• (2)
Cat. No. Cat. No. Cat. No. Cat. No.
Standard knob selector switch (1)
(1) Includes color insert kit.
800H-NP5 800H-NP101 800H-NP100 800H-NP103
Knob lever selector switch (1) 800H-NPE5 800H-NPE101 800H-NPE100 800H-NPE103
Push Button Type Cat. No.
Flush head 800H-NPAF
Extended head 800H-NPAE
24 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800H
Push Button Guards and Mushroom Push Button Guards Protective Rings for Push-pull Operators
Protective ring for Bulletin 800H 2-position non-illuminated push-pull operators. Often used to avoid unintentional tripping of E-stop operators. Available for standard (40 mm) or jumbo (60 mm) push buttons.
General Accessories
Description Cat. No.
Push buttons, pilot lights, and push-to-test 800H-NP19
Extra long guard (1 in.) for push button 800H-NP13
Mushroom 800H-NP9
Jumbo mushroom 800H-NP12
Description Cat. No.
For standard-size button 800H-NP40
For jumbo size button 800H-NP40J
Table 16 - Plugs
Description Cat. No.
CouplerUsed for both horizontal and vertical assembly.
800H-NP7
Description Type Cat. No.
Closing PlugWhenever an enclosure with more than the required number of openings is used, this plug can be used to close the unused openings. Includes synthetic O-ring washer.
For cover hole 800H-NP1
For base coupler Hole 800H-NP3
Description Size Cat. No.
Conduit Entry PlugThis plug can be used to plug unused conduit openings in Type 7 and 9 bases.
3/4 in. 800H-NP10
1 in. 800H-NP11
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 25
Hazardous Location Push Button Specifications — Bulletin 800H
Table 17 - Locking Attachments
Description Cat. No. (2)
(2) Padlock not included.
Push Button Padlocking AttachmentsThis device permits locking in the depressed position on extended head push button units only.
800H-NP2
Dual Push Button Extended Head Padlocking AttachmentsThis device permits locking for dual push button — extended head units only.
800H-NP17
Padlocking Cover (1)
Padlocking cover is used for Type 7 and 9 selector switches, non-illuminated push buttons (except mushrooms), and non-illuminated 2-position push-pull units, but not for potentiometer units.
(1) Push-pull units only lock in the depressed position. Padlocking cover includes blank legend plate for customer marking. A premarked legend plate entitled OPEN COVER TO OPERATE (front view) and PULL-TO-START-PUSH-TO-STOP (rear view) is available. To order legend plate only, specify Cat. No. 800H-W174L.
800H-NP4
Table 18 - Miscellaneous
Description StyleNo. of Wires Cat. No.
Cat. No. 800H-NPRD91
Sealing Well with Integral Type 3 Flange SealThese sealing wells can only be used with bases having 1 in. conduit entries. They reduce costs necessary with other conduit seal fittings for most installations (subject to applicable codes and laws) while maintaining Type 7 and 9 integrity. When using a sealing well with integral flange seal for Type 3 outdoor applications, an approved drain fitting must be provided. (Refer to National Electrical Code.)
With Integral Flange Seal, Type 3, 7, and 9
2 800H-NPRD90
4 800H-NPRD91
6 800H-NPRD92
8 800H-NPRD93
Description Style Cat. No.
Cat. No. 800H-NP20
Type 3 Flange SealThis seal provides a Type 3 rating while maintaining Type 7 and 9 integrity. An approved drain (see listing) is required for condensation when using this option (refer to National Electrical Code). For a Type 4 rating, use sealing nuts and flange seal to seal the push button operators. Sealing kit includes flange seal and sealing nut. They are used with the Allen-Bradley enclosures listed on Complete Assembled Stations (Supplied with 3/4 in. Dead End Conduit Entry — Cat. No. 800H-1HZX7) for outdoor applications.
Flange Seal 800H-NP20
Drain for 3/4 in. Conduit Opening 800H-NP21
Drain for 1 in. Conduit Opening 800H-NP22
Cat. No. 800H-NP21
Type 4 Sealing Nut 800H-N479
Type 4 Sealing Kit 800H-N479F
Description Color Cat. No.
Cat. No. 800H-NP20
Color Insert KitThese color insert kits are used with illuminated push buttons, pilot lights, push-pull, and push-to-test push buttons (order quantity of 1 to receive kit of 5 inserts).
Red 800H-NP23R
Green 800H-NP23G
Amber 800H-NP23A
Blue 800H-NP23B
White 800H-NP23W
26 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800H
Replacement Lamps
Table 19 - Pilot Lights, Illuminated Push Buttons, Illuminated Push-pull, Illuminated Push-pull/Twist to Release, and Illuminated Selector Switches
Lamp Type Current, Typical Lamp Voltage ANSI No. Catalog Voltage Code Cat. No.
Incandescent
Full Voltage Transformer 150 mA/250 mA 6.3V AC 755/1866 6, 16, 26, 36, 46, 56, 76 800T-N65 (3)
(3) Item is sold in multiples of five. Order quantity of five to receive package of five pieces.
Full Voltage
80 mA 14V AC/DC 756 12 800T-N141 (3)
70 mA 24V AC/DC 757 24 800T-N157 (3)
50 mA 48V AC/DC 1835 48 800T-N365 (3)
Full Voltage Resistor 22 mA 120V AC/DC 949 10, 11 800T-N169 (3)
Flashing 150 mA 6V AC/DC 267 6 800T-N212 (3)
Dual-input Diode57 mA 24V AC/DC 24 MB 24 800T-N180 (3)
21 mA 120V AC 90 MB 16 800T-N261 (3)
Neon— 2 mA 120V AC/DC B2A 10, 20 609-N9
Lamp Type Current, Typical Lamp VoltageLeakage Current
Code Cat. No. (4)
(4) To complete the cat. no. replace the x with the first letter of the desired color: Green, Red, or White.
LED Universal 13 mA @ 24V DC8.5 mA @ 120V AC (1)
(1) Typical current consumption values indicated are relative to the input of the power module.
3V (2)
(2) Lamp is intended for use with power module Cat. No. 800TC-N374 which has an input voltage rating of 12 …130V AC/DC.
3 mA 2 800T-N376x
Transformer 60 6V 14 mA 16, 26, 46, 56 800T-N377x
Table 20 - Legacy LED Lamps (1)
(1) In full voltage applications, these lamps are intended to be used with power module Cat. No. 800T-N330.
Lamp Type Current, Typical (3)
(3) Typical current draw varies with LED color. The first mA value is for a green or blue LED and the second mA value is for a red or amber LED.
Lamp VoltageLeakage Current Catalog Voltage Code Cat. No. (4)
(4) To complete the cat. no. replace the x with the first letter of the desired color: Amber, Green, Red, Blue, or White. White LEDs only available in 6V, 24V, 120V, and 130V.
LED (2)
(2) All LEDs except 120V have an internal shunt resistor for use with solid-state outputs. LEDs do not illuminate below listed leakage current.
Full Voltage
13 mA/22 mA 12V AC/DC 3 mA 12 800T-N362x
20 mA/21 mA 24V AC/DC 3 mA 24 800T-N319x
12 mA/17 mA 32V AC/DC 3 mA 32 800T-N363x
9 mA/14 mA 48V AC/DC 3 mA 48 800T-N364x
3.3 mA/6 mA 120V AC — 10 800T-N320x
4.5 mA/6.2 mA 130V AC/DC 3 mA 13 800T-N321x
Full voltage 50 mA 6V AC 14 mA 6, 16, 26, 36, 46, 56, 76 800T-N318x
Flashing 18 mA 24V AC/DC — — 800T-N319Fx (5)
(5) Flashing rate is 2 Hz.
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 27
Hazardous Location Push Button Specifications — Bulletin 800H
Legend Plates
Table 21 - Blank Legend Plates
Legend Plate Color
Lever Style Standard Size Jumbo Size Special Jumbo Size
Use 1 lever style legend with each lever type cover (Cat. Nos. 800H-NP14, -NP15, -NP16 or
-NP34)
Use 2 standard size legends with each standard 2 hole cover
(Cat. No. 800H-NP31)
Use 1 jumbo size legend with each standard 1 hole cover
(Cat. No. 800H-NP30)
Use 1 special jumbo legend with each special 2 hole cover (Cat. No.
800H-NP33) Ex: Dual Push Button/Pigtail Pilot Light
Cat. No. Cat. No. Cat. No. Cat. No.
Gray — 800H-Y59 800H-Y59J 800H-Y141J
Red — 800H-Y121 800H-Y121J —
Green — 800H-Y136 800H-Y136J —
Yellow — 800H-Y700 800H-Y700J —
Top Gray — Bottom Gray 800H-Y222 — — —
Top Gray — Bottom Red 800H-Y223 — — —
Left Green — Right Red — — — 800H-Y140J
Gray with Potentiometer Graduations — 800H-Y109 800H-Y109J —
Table 22 - Custom Legend Plates
Legend Plate Color
Lever Style Standard Size Jumbo Size Special Jumbo Size
Use 1 lever style legend with each lever type cover (Cat. Nos. 800H-NP14, -NP15, -NP16 or
-NP34)
Use 2 standard size legends with each standard 2 hole cover
(Cat. No. 800H-NP31)
Use 1 jumbo size legend with each standard 1 hole cover
(Cat. No. 800H-NP30)
Use 1 special jumbo legend with each special 2 hole cover (Cat. No.
800H-NP33) Ex: Dual Push Button/Pigtail Pilot Light
Cat. No. Cat. No. Cat. No. Cat. No.
Gray — 800H-Y59E (1) 800H-Y59JE (1) 800H-Y141JE (1)
Red — 800H-Y121E (1) 800H-Y121JE (1) —
Green — 800H-Y136E (1) 800H-Y136JE (1) —
Yellow — 800H-Y700E 800H-Y700JE —
Top Gray — Bottom Gray 800H-Y222E (1)
(1) Horizontally mounted engraved legend plates (with standard or custom marking) are available. Add the letter H after the Y in the cat. no. Example: Cat. No. 800H-Y222E becomes 800H-YH222E.
— — —
Top Gray — Bottom Red 800H-Y223E (1) — — —
Left Green — Right Red — — — 800H-Y140JE (1)
Gray with Potentiometer Graduations — 800H-Y109E (1) 800H-Y109JE (1) —
28 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800H
Table 23 - Lever Style Legend Plates with Standard Markings
Legend MarkingCat. No.
Legend MarkingCat. No.
Upper/Lower Upper/Lower
HAND/AUTO 800H-Y228 OPEN/CLOSE 800H-Y205
JOG/RUN 800H-Y227 RUN/STOP (Red) 800H-Y226
JOG/STOP (Red) 800H-Y206 START/STOP (Red) 800H-Y200
ON/OFF 800H-Y225
Table 24 - Legend Plates with Standard Markings
Legend Marking
Standard Size Jumbo Size
Legend Marking
Standard Size Jumbo Size
Cat. No. Cat. No. Cat. No. Cat. No.
AUTO-OFF-HAND 800H-Y1 800H-Y1J ON 800H-Y30 800H-Y30J
AUTO-MAN-HAND 800H-Y125 800H-Y125J OPEN 800H-Y31 800H-Y31J
CLOSE 800H-Y2 800H-Y2J OPEN-CLOSE 800H-Y32 800H-Y32J
CYCLE START 800H-Y62 800H-Y62J OPEN-OFF-CLOSE 800H-Y33 800H-Y33J
DOWN 800H-Y3 800H-Y3J OUT 800H-Y34 —
EMERG. STOP (Red) 800H-Y4 800H-Y4J PUSH TO STOP-PULL TO START 800H-Y118 800H-Y118J
FAST 800H-Y5 800H-Y5J POWER ON 800H-Y139 800H-Y139J
FEED START 800H-Y66 800H-Y66J RAISE 800H-Y35 800H-Y35J
FEED STOP 800H-Y67 800H-Y67J RAISE-LOWER 800H-Y36 800H-Y36J
FOR.-REV. 800H-Y6 800H-Y6J RAISE-OFF-LOWER 800H-Y37 800H-Y37J
FOR.-OFF-REV. 800H-Y7 800H-Y7J RESET 800H-Y38 800H-Y38J
FORWARD 800H-Y8 800H-Y8J REVERSE 800H-Y39 800H-Y39J
FOURTH SPEED 800H-Y124 800H-Y124J RUN 800H-Y40 800H-Y40J
FULL SPEED 800H-Y9 800H-Y9J RUN-INCH 800H-Y134 800H-Y134J
HAND-AUTO 800H-Y10 800H-Y10J RUN-JOG 800H-Y41 800H-Y41J
HAND-OFF-AUTO 800H-Y11 800H-Y11J SAFE-RUN 800H-Y42 800H-Y42J
HIGH 800H-Y12 800H-Y12J SECOND SPEED 800H-Y43 800H-Y43J
HIGH-LOW 800H-Y13 800H-Y13J SLOW 800H-Y44 800H-Y44J
HIGH-OFF-LOW 800H-Y14 800H-Y14J SLOW-FAST 800H-Y45 800H-Y45J
IN 800H-Y15 800H-Y15J SLOW-OFF-FAST 800H-Y46 800H-Y46J
INCH 800H-Y16 800H-Y16J SPEED (1)
(1) Graduated potentiometer type.
800H-Y108 800H-Y108J
JOG 800H-Y17 800H-Y17J START (Green) 800H-Y47 800H-Y47J
JOG FORWARD 800H-Y18 800H-Y18J START-JOG 800H-Y48 800H-Y48J
JOG REVERSE 800H-Y19 800H-Y19J START-STOP 800H-Y49 800H-Y49J
JOG-RUN 800H-Y20 800H-Y20J STOP (Red) 800H-Y50 800H-Y50J
JOG-SAFE-RUN 800H-Y22 800H-Y22J STOP-START 800H-Y51 800H-Y51J
JOG-STOP-RUN 800H-Y21 800H-Y21J SUMMER-OFF-WINTER 800H-Y53 800H-Y53J
LEFT-RIGHT 800H-Y23 800H-Y23J SUMMER-WINTER 800H-Y52 800H-Y52J
LOW 800H-Y24 800H-Y24J TEST 800H-Y54 800H-Y54J
LOW SPEED 800H-Y25 — THIRD SPEED 800H-Y55 —
LOWER 800H-Y26 800H-Y26J UP 800H-Y56 800H-Y56J
OFF 800H-Y27 800H-Y27J UP-DOWN 800H-Y57 800H-Y57J
OFF-COOLANT-ON 800H-Y28 800H-Y28J UP-OFF-DOWN 800H-Y58 800H-Y58J
OFF-ON 800H-Y29 800H-Y29J
Standard Jumbo
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 29
Hazardous Location Push Button Specifications — Bulletin 800H
Approximate Dimensions and Shipping Weights
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
(1) Sketch illustrates the minimum distance between center lines when mounting Bulletin 800H units with legend plates either side by side or one above the other in third-party enclosures. Minimum spacing without legend plate: When units are mounted so that the contact block terminals face each other, the 57.2 mm (2.25 in.) dimension must be used to get proper electrical clearance. When control units are mounted so that the contact block terminals do not face each other, the 46.8 mm (1.84 in.) dimension can be used.
(2) External thread major diameter: 1.034 in. max, 1.024 in. min.Internal thread minor diameter: 0.958 in. min, 0.970 in. max.
Panel Thickness Requirements
(1) This dimension for push buttons only.(2) When mounting in a panel thicker than 54 mm (2.13 in.) a locking bracket is not required.
IMPORTANT Mounting hole requirements for components — 3/4 in. - 14 NPSM. (2)
52.4(2.06)
57.1(2.25)
Ø27.4(1.08)
57.1(2.25)
52.4(2.06)
52.4(2.06)
52.4(2.06)
Ø27.4(1.08)
114(4.49)
114.3(4.50)
Standard Legend Plate(used with two-hole cover)
Jumbo Legend Plate(used with one-hole cover)
(1) (1)
81(3.19)
25.4(1)
Max 127 (5)
63.5(2.5)Max
Standard Barrel(devices fit panels up to 25.4 mm [1 in.])
Long Barrel(devices fit panels up to 63.5 mm [2.5 in.])
(2)(1)(1)
30 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800H
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
Push Buttons
50(1.97)
46(1.81) A
BC
34(1.34)
33.3(1.31)
27(1.06)
33.3(1.31)
50(1.97)
Dual Head
Dim. A B CShip. Wt.[kg (oz)]
Standard Barrel 84.1(3.31)
106.4(4.19)
112.7(4.44)
0.29(10.38)
Long Barrel 116.7(4.59)
138.9(5.47)
145.2(5.72)
0.37(13)
Ø35(1.38)
23(0.91)
30(1.18)
Ø35(1.38)
Ø35(1.38)
24.5(0.96)
50(1.97)
46(1.81) A
BC
34(1.34) 61.9
(2.44)
Ø57(2.25)
Ø41(1.63)
Mushroom Head Push Button with Extra Long Guard
Flush Head Extended Head
Type
Standard Barrel Long Barrel
A (1) B CShip. Wt.[kg (oz)] A (2) B C
Ship. Wt.[kg (oz)]
Mushroom, Flush, and Extended Head 81 (3.19) 105 (4.13) 111 (4.37) 0.28 (9.88) 127 (5) 149.2 (5.87) 155.6 (6.13) 0.38 (13.40)
Extra Long Guard 81 (3.19) 105 (4.13) 111 (4.37) 0.31 (10.93) 127 (5) 149.2 (5.87) 155.6 (6.13) 0.40 (14.11)
(1) When using sealed switch contact block, this dimension is 103 mm (4.06 in.).(2) When using sealed switch contact block, this dimension is 149.2 mm (5.87 in.).
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 31
Hazardous Location Push Button Specifications — Bulletin 800H
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
Selector Switches
Type
Standard Barrel Long Barrel
A (1)
(1) When using sealed switch contact block, this dimension is 103 mm (4.06 in.).
B CShip. Wt.[kg (oz)] A (2)
(2) When using sealed switch contact block, this dimension is 149.2 mm (5.87 in.).
B CShip. Wt.[kg (oz)]
Standard and Knob Lever 81 (3.19) 105 (4.13) 111 (4.37) 0.27 (9.52) 127 (5) 149.2 (5.87) 155.6 (6.13) 0.41 (14.46)
Wing Lever 81 (3.19) 105 (4.13) 111 (4.37) 0.30 (10.58) 127 (5) 149.2 (5.87) 155.6 (6.13) 0.43 (15)
Cylinder Lock 81 (3.19) 105 (4.13) 111 (4.37) 0.32 (11.29) 127 (5) 149.2 (5.87) 155.6 (6.13) 0.45 (16)
Ø35(1.38)
57 (2.25)29.5
(1.16)
30(1.18)
51(2)
71.5(2.81)
Ø35(1.38)
28 (1.10)
32(1.25)
50(1.97)
46(1.81)
34(1.34)
28 (1.10)
Ø35(1.38)
AB
C
Standard Operator Knob Lever Operator
Wing Lever Operator Cylinder Lock Operator
32 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800H
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
Illuminated Push Buttons or Push-to-test Pilot Lights
Push-pull Units
Description Style A (1)
(1) When using sealed switch contact block, add 22.2 mm (0.88 in.) to the listed dimension.
B CShipping Weight
[kg (oz)]
Transformer TypeStandard Barrel 80.2 (3.16) 99 (3.90) 105 (4.13) 0.40 (14)
Long Barrel 128.6 (5.06) 147.6 (5.81) 154 (6.06) 0.45 (16.19)
Full Voltage, Dual-input, or Neon TypeStandard Barrel 77 (3.03) 99 (3.90) 105 (4.13) 0.33 (11.63)
Long Barrel 125.4 (4.94) 147.6 (5.81) 154 (6.06) 0.38 (13.44)
Description Style A (1)
(1) When using sealed switch contact block, add 22.2 mm (0.88 in.) to the listed dimension.
B C DShipping Weight
[kg (oz)]
Illuminated Transformer TypeStandard Barrel 90.5 (3.56) 115.9 (4.56) 117.5 (4.63) 54 (2.13) 0.44 (15.5)
Long Barrel 118.3 (4.66) 137 (5.39) 143.7 (5.66) 54 (2.13) 0.49 (17.44)
Illuminated Full Voltage TypeStandard Barrel 87.3 (3.44) 115.9 (4.56) 117.5 (4.63) 50 (1.97) 0.36 (12.81)
Long Barrel 115.1 (4.53) 137 (5.39) 143.7 (5.66) 50 (1.97) 0.41 (14.75)
Non-illuminated Push-pull UnitsStandard Barrel 88.9 (3.50) 111.1 (4.37) 117.5 (4.63) — 0.32 (11.13)
Long Barrel 115.1 (4.53) 137 (5.39) 143.7 (5.66) — 0.34 (12.31)
54(2.13)
46(1.81)
34(1.34)
AB
C
58(2.28)
Ø51(2)
54(2.13)
46(1.81)
34(1.34)
AB
C
58(2.28)
Ø51(2)
Transformer Type Full Voltage, Dual-input, or Neon Type
Ø54(2.13)
46(1.81)
34(1.34)
AB
C
58(2.28)
D50
(1.97)
46(1.81)
34(1.34)
AB
C
36.5(1.44)
Ø38.1(1.5)
Jumbo Head51 (2)
Non-illuminated Illuminated
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 33
Hazardous Location Push Button Specifications — Bulletin 800H
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
Pilot Lights
Potentiometer Units
Description Style A Shipping Weight [kg (oz)]
Transformer type and dual-input transformer-type pilot lightsStandard Barrel 80 (3.16) 0.24 (8.56)
Long Barrel 115.9 (4.56) 0.85 (30.25)
Full voltage, neon, or dual-input diode and resistor-type pilot lightsStandard Barrel 77 (3.03) 0.17 (5.81)
Long Barrel 112.7 (4.44) 0.77 (27.5)
Full-voltage pigtail-type pilot lightsStandard Barrel 55.5 (2.19) 0.16 (5.63)
Long Barrel 94 (3.70) 0.24 (8.31)
Style A Shipping Weight [kg (oz)]
Standard Barrel 79.5 (3.13) 0.16 (5.38)
Long Barrel 114.3 (4.5) 0.23 (8)
Ø45(1.77)
Ø41(1.61)
34(1.34)
A
43(1.69)
47.5(1.87)
Ø35(1.38) Ø41
(1.61)A
43(1.69)
Leads178 (7)Ø45
(1.77)Ø41
(1.61)
34(1.34)
A
43(1.69)
51(2)
Transformer Type Full Voltage, Pigtail Type
Full Voltage, Dual-input or Neon Type
Ø35(1.38)
Ø46(1.81)
34(1.34)
A
34(1.34)
34 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800H
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
Shallow Base Stations
Deep Base Stations
(1) When using a flange seal, an approved drain fitting must be provided (refer to National Electrical Code).(2) When used, add the following to the max depth: flange seal adds 4.8 mm (0.19 in.); sealing well with integral flange seal adds 12.7 mm (0.5 in.).
171.5(6.75)
7.9(0.31)
19.1 (0.75) 14 NPT
155.6(6.13)
15.1(0.59)
15.1(0.59)
33.3(1.31)
Ø8.7(0.34)
4 Mtg. Holes
33.3(1.31)
95.2(3.75)
55.6(2.19)
19(0.75)
100.4 (3.95)
44.8(1.76)
1.6(0.06)
0.4(0.02)
171.5(6.75)
7.9(0.31)
19.1 (0.75) 14 NPT
155.6(6.13)
15.1(0.59)
15.1(0.59)
33.3(1.31) Ø8.7
(0.34)4 Mtg. Holes
33.3(1.31)
95.2(3.75)
55.6(2.19)
19(0.75)
92.9 (3.66)
37.3(1.47)
1.6(0.06)
Shallow Base Station Lever Type Shallow Base Station Component Type1-Gang (one or two devices)
Shipping Weight 1.36 kg (3 lb)Shipping Weight 1.58 kg (3.5 lb)
171.5(6.75)
7.9(0.31)
19.1 (0.75) - 14 NPTOptional25.4 (1) -11.5 NPT
155.6(6.13)
8.7(0.34)
33.3(1.31)
Ø8.7 (0.34)2 Mtg. Holes
33.3(1.31)
95.2 (3.75)
84.9(3.34)
22.2(0.88)
129.8 (5.11)
44.8(1.76)
1.6(0.06)
8.7 (0.34)Optional Conduit Entry
19.1 (0.75) -14 NPT or
25.4 (1) - 11.5 NPT
0.4(0.02)
171.5(6.75)
7.9(0.31)
19.1 (0.75) - 14 NPTOptional
25.4 (1) - 11.5 NPT
155.6(6.13)
8.7(0.34)
33.3(1.31)
Ø8.7(0.34)
2 Mtg. Holes
33.3(1.31)
95.2(3.75)
84.9(3.34)
22.2(0.88)
122.2 (4.81)
37.3(1.47)
1.6(0.06)
8.7(0.34)
Optional Conduit Entry19.1 (0.75) - 14 NPT
or25.4 (1) - 11.5 NPT
Deep Base Station Lever Type1-Gang
Deep Base Component Lever Type1-Gang (one or two devices)
Shipping Weight 1.81 kg (4 lb) Shipping Weight 2.04 kg (4.5 lb)
(1)(1)
(2)
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 35
Hazardous Location Push Button Specifications — Bulletin 800H
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
Factory-assembled Stations
For depth dimensions, see Deep Base Stations on page 35.
414.3 (16.31)
Conduit Entry25.4 (1) - 11.5 NPT
Optional 50.8 (2) - 11.5 NPT
66.7 (2.63)
Pipe Plug 25.4 (1)
14.3 (0.56)
300(11.81)
317.5(12.5)
Pipe Plug 25.4 (1)
Pipe Plug 25.4 (1)
Conduit Entry 25.4 (1) - 11.5 NPTOptional 50.8 (2) - 11.5 NPT323.9
(12.75)
323.9(12.75)
7.9(0.31)
304.8 (12)
215.9(8.5)
Conduit Entry 25.4 (1) - 11.5 NPTOptional 50.8 (2) - 11.5 NPT
66.7 (2.63)
Pipe Plug25.4 (1)
14.3 (0.56)
Pipe Plug25.4 (1)
300(11.81)
317.5(12.5)
Pipe Plug 25.4 (1)
Pipe Plug 25.4 (1)
Conduit Entry 25.4 (1) - 11.5 NPTOptional 50.8 (2) - 11.5 NPT
215.9(8.5)
7.9(0.31)
Conduit Entry25.4 (1) - 11.5 NPT
66.7(2.63)
Conduit Entry25.4 (1) - 11.5 NPT
Pipe Plug 25.4 (1)
Pipe Plug 25.4 (1)
108 (4.25)
108 (4.25)
14.3 (0.56)
201.6(7.94)
300(11.81)
317.5(12.5)
95.2 (3.75)
300(11.81)
317.5(12.5)
7.9 (0.31) Conduit Entry25.4 (1) - 11.5 NPT
14.3 (0.56)
66.7(2.63)
Conduit Entry25.4 (1) - 11.5 NPT
95.2 (3.75)
448.5(17.66)
464.3(18.28)
7.9(0.31) Conduit Entry
25.4 (1) - 11.5 NPT
14.3 (0.56)
66.7(2.63)
Conduit Entry25.4 (1) - 11.5 NPT
108(4.25)14.3
(0.56)
155.6(6.13)
201.6(7.94) 7.9
(0.31)
171.4(6.75)
Conduit Entry25.4 (1) - 11.5 NPT
Pipe Plug 25.4 (1)
108(4.25)
66.7(2.63)
Control Station, 2-Gang (up to four devices) Control Station, 3-Gang (up to six devices)
Shipping Weight 4.54 kg (10 lb)
Shipping Weight 7.26 kg (16 lb)
Control Station, 2-Gang (up to four devices) Control Station, 4-Gang (up to eight devices)
Shipping Weight 4.54 kg (10 lb)
Shipping Weight 9.07 kg (20 lb)
Control Station, 6-Gang (up to 12 devices) Control Station, 8-Gang (up to 16 devices)
Shipping Weight 14.5 kg (32 lb)Shipping Weight 18.1 kg (40 lb)
36 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800R
Bulletin 800R Hazardous Location Push Buttons
Our Bulletin 800R Hazardous Location Push Buttons are designed for Division 2/Zone 2 hazardous locations. They consist of Bulletin 800H (Type 4/4X/13) or Bulletin 800T (Type 4/13) operators with sealed contact blocks. These units are available as factory assembled stations or as components for field assembly.
Specifications
Table 25 - Electrical Ratings
Table 26 - Mechanical Ratings
Table 27 - Environmental Ratings
ATTENTION: Performance data that is given in this publication is provided only as a guide for you to determine suitability and does not constitute a performance warranty of any kind. Such data may represent the results of accelerated testing at elevated stress levels, and you are responsible for correlating the data to actual application requirements. ALL WARRANTIES AS TO ACTUAL PERFORMANCE, WHETHER EXPRESS OR IMPLIED, ARE EXPRESSLY DISCLAIMED.
Contact Ratings See the contact ratings on page 38Dielectric Strength 2200V for 1 minute, 1300V for 1 minute (Logic Reed)Electrical Design Lifecycles 1,000,000 at max rated load, 200,000 at max rated load (Logic Reed)
Vibration 10…2000 Hz 1.52 mm displacement (peak-to-peak) max/10 G max (except Logic Reed)Shock 1/2 cycle sine-wave for 11 ms ≥25 G (contact fragility) and no damage at 100 GDegree of Protection Type 4/4X/13, 4/13; Watertight/Corrosion-resistant IEC 529 IP66/65Mechanical Design Lifecycles
Push Buttons(Momentary, Non-illuminated) 1,000,0000 min.
(Momentary, Illuminated) 250,000 min.(Push-pull/Twist-to-release) 250,000 min.
Selector Switches(Non-illuminated) 1,000,000 min.
(Illuminated) 200,000 min.All other devices 200,000 min.
Contact Operation Logic Reed and sealed switch contact blocks: single break magneticTypical Operating Forces
Operators without contact blocks: Flush, extended, standard mushroom, jumbo plastic mushroom: 2 lb maxMaintained selector switch: 3.6 in•lb max
Spring-return Selector Switches 3.6 in•lb to stop0.2 in•lb to return
Illuminated Push Buttons andPush-to-test Pilot Lights 5 lb max
3-position Push-pull 8 lb max push to in position or pull to center position(15 lb max pull to out position)
Push-pull and Push-pull/Twist 9 lb max push or pull30 in•oz max twist, 6 in•oz min return
Contact BlocksLogic Reed 1 lb max
Sealed Switch 3 lb max at 0.205 in. plunger travelStackable Sealed Switch 1 lb max
Temperature Range (1)
(1) Operating temperatures below freezing are based on the absence of freezing moisture and liquids. Consult your local Rockwell Automation sales office or Allen-Bradley distributor for use in lower temperature applications.
Operating -40…+55 °C (-40…+131 °F)Storage -40…+85 °C (-40…+185 °F)
Humidity 50% at 40 °C (104 °F)
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 37
Hazardous Location Push Button Specifications — Bulletin 800R
Control Stations
Bulletin 800R control stations are designed for Division 2 hazardous locations. They consist of Bulletin 800H (Type 4/4X/13) or Bulletin 800T (Type 4/13) operators with sealed contact blocks. Bulletin 800R units are available as factory assembled stations or as components for field assembly.
Hazardous Locations
Since the contacts are enclosed in a hermetically sealed chamber, the contact block is suitable for use in Class I, Division 2 Groups A, B, C, and D hazardous locations and is listed by Underwriters Laboratories for this class of service. Complete stations as shown on https://ab.rockwellautomation.com/Push-Buttons/Hazardous-Location/800R-Push-Buttons#selection can be used for Class I, Division 2 applications. The individual components that are shown in the Bulletin 800T and 800H sections are also suitable for Class I, Division 2 locations providing they are suitably mounted by the customer in an enclosure as required for the application and by applicable codes and laws.
Sealed Switch Contact Ratings
Maximum continuous current Ith 5 A. Bulletin 800T and 800H units have control circuit ratings with sealed switch contact blocks as follows:
Table 28 - Sealed Switch Contact Ratings
Stackable Sealed Switch Contact Ratings
Maximum continuous current Ith 2.5 A. Bulletin 800T and 800H units have control circuit ratings with sealed switch contact blocks as follows:
Table 29 - Sealed Switch Contact Ratings
Logic Reed Contact Ratings
Maximum DC: 30V, 0.06 A Maximum AC: 150V, 0.15 A
Should only be used with resistive loads.
Standards Compliance• ISA 12.12.01• CSA C22.2, No. 213
Certifications• UL Listed (File No. E10314, Guide No. NOIV)• CSA Certified (File No. LR11924)
IMPORTANT Allen-Bradley Logic Reed contact blocks are also listed by Underwriters Laboratories for the Division 2 hazardous locations that are listed above.
WARNING: The complete stations and individual components that are listed on https://ab.rockwellautomation.com/Push-Buttons/Hazardous-Location/800R-Push-Buttons#selection are not suitable for use in Class I Division 1 hazardous locations. For Class I and II Division 1 hazardous locations, order Bulletin 800H Type 7 and 9 stations and units.
Max Operational
Volts Ue
Utilization Category Rated Operational Currents
IEC NEMA Volts Ue Make Break
AC 600 AC-15 B600120…600 3600VA 360VA
0…120 30 A 3VA
DC 300 DC-13 P30024…300 138VA
0…24 5 A
Max Operational
Volts Ue
Utilization Category Rated Operational Currents
IEC NEMA Volts Ue Make Break
AC 300 AC-15 C300120…300 1800VA 180VA
0…120 15 A 1.5A
DC 150 DC-13 Q15024…150 69VA
0…24 2.5 A
38 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800R
Complete Assembled Stations
IMPORTANT For Class I, Division 2 push button operators, see https://ab.rockwellautomation.com/Push-Buttons/30-mm/800T-800H or contact your local Rockwell Automation sales office or Allen-Bradley distributor.
Table 30 - Class I, Division 2
Operator Contact SymbolContact Action
Button Type
Button Color
Legend Marking
Cast Aluminum Enclosures (1)
(1) Type 4/13
Stainless Steel Enclosures (2)
(2) Type 4/4X/13
Rosite Glass Polyester
Enclosures (2)
Surface Mount Bootless Operator Station (3)
(3) To order a control station with booted push button operators, remove the L from the end of the catalog number. Example: Cat. No. 800R-1HA4TL becomes Cat. No. 800R-1HA4T. This does not apply to 3-position selector switch stations.
Cat. No. Cat. No. Cat. No.
One Push Button 1 N.O. - 1 N.C. Momentary
Flush Green START 800R-1TB 800R-1HB4TL 800R-1HB4RL
Extended Red STOP 800R-1TA 800R-1HA4TL 800R-1HA4RL
Flush Black No Legend 800R-1TX 800R-1HX4TL 800R-1HX4RL
Two Push Buttons
1 N.O. - 1 N.C.Each Button Momentary
FlushExtended
GreenRed
STARTSTOP 800R-2TA 800R-2HA4TL 800R-2HA4RL
FlushFlush
BlackBlack
No LegendNo Legend 800R-2TX 800R-2HX4TL 800R-2HX4RL
One Pilot Light, Two
Push Buttons
1 N.O. - 1 N.C.Each Button Momentary
120V ACFlush
Extended
RedGreen
Red
No LegendSTARTSTOP
800R-2TAR 800R-2HAR4TL 800R-2HAR4RL
120V ACFlushFlush
RedBlackBlack
No LegendNo LegendNo Legend
800R-2TXR 800R-2HXR4TL 800R-2HXR4RL
3-position Selector Switch
1 N.O. - 1 N.C. MaintainedKnob Lever Black with
white insertHAND OFF
AUTO 800R-R3TA 800R-R3HA4TL 800R-R3HA4RL
Knob Lever Black with white insert No Legend 800R-R3TX 800R-R3HX4TL 800R-R3HX4RL
One Push Button 1 N.O. - 1 N.C. Maintained Push-pull/
Twist Red EMRG.STOP 800R-1TAM 800R-1HAM4TL 800R-1HAM4RL
Two Push Buttons
1 N.O. - 1 N.C.Each Button Maintained
FlushExtended
GreenRed
STARTSTOP 800R-2TAM 800R-2HAM4TL 800R-2HAM4RL
FlushFlush
BlackBlack
No LegendNo Legend 800R-2TXM 800R-2HXM4TL 800R-2HXM4RL
Surface MountCat. No. 800R-1TA
Stainless SteelBooted Operator Station
Cat. No. 800R-1HA4T
Stainless SteelBootless Operator Station
Cat. No. 800R-1HA4TL
RositeBooted Operator Station
Cat. No. 800R-1HA4R
RositeBootless Operator Station
Cat. No. 800R-1HA4RL
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 39
Hazardous Location Push Button Specifications — Bulletin 800R
Custom-built Stations
Table 30 on page 39 lists the most commonly used push button stations. Stations not listed in the table may be ordered as custom-built stations.
The catalog number used to identify custom-built Bulletin 800R push button stations, which are built at the factory, are catalog numbers listed for the enclosure only, except letter W is substituted for the letter Z and with a station serial number.
Request for Quote
Please submit your request for quote of a custom-built station to [email protected], including the following information:
1. Catalog number of the enclosure.2. Catalog number of the control units.3. Catalog number of legend plates. Indicate text if
custom marking is required.4. Catalog number of accessories (such as, guards or
locking attachments)5. Specify vertical/horizontal mounting.6. Specify desired operator mounting sequence.
Inclusion of a sketch is recommended. If no information is given, standard configurations are used.
Table 31 - Enclosures Only
Units (1)
(1) Number of units that can be mounted in enclosure.
Die Cast (Type 4/13) Stainless Steel (Type 4/4X/13) Rosite Glass Polyester (Type 4/4X/13)
Cat. No. Cat. No. Cat. No.
1 800R-1TZ 800R-1HZ4 800R-1HZ4R
2 800R-2TZ 800R-2HZ4 800R-2HZ4R
3 800R-3TZ 800R-3HZ4 800R-3HZ4R
4 800R-4TZ 800R-4HZ4 800R-4HZ4R
5 — 800R-5HZ4 —
6 800R-6TZ 800R-6HZ4 800R-6HZ4R
IMPORTANT Enclosure and conduit dimensions are detailed on page 41, except for the fiberglass enclosures, which are found in publication 800-TD009.
40 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800R
Approximate Dimensions & Shipping Weights
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
(1) Selector switch is 29.4 (1.16) max; pilot light is 31 (1.22).(2) Selector switch is 27.8 (1.09) max; pilot light is 29.4 (1.16) max.(3) Selector switch is 30.9 (1.22) max; pilot light is 32.5 (1.28).
DimensionNumber of Units
1 2 3 4 5 6Stainless Steel Type 4/4X/13
A 135 (5.31) 178 (7) 225 (8.86) 271 (10.67) 318 (12.52) 360 (14.17)B 163 (6.42) 210 (8.25) 257 (10.12) 304 (11.97) 359 (14.13) 403 (15.87)
Pipe Tap Size 19.05 (0.75) 25.4 (1)Glass Polyester Type 4/4X/13
A 114 (4.5) 114 (4.5) 159 (6.25) 203 (8) 308 (12.13) 308 (12.13)B 181 (7.13) 181 (7.13) 221 (8.7) 271 (10.67) 378 (14.88) 378 (14.88)C 149 (5.87) 149 (5.87) 192 (7.56) 241 (9.5) 343 (13.5) 343 (13.5)
Pipe Tap Size 19.05 (0.75) 25.4 (1)Cast Aluminum Type 4/13
A 69.8 (2.75) 114 (4.5) 159 (6.25) 203 (8) — 308 (12.13)B 106 (4.17) 149 (5.87) 192 (7.56) 241 (9.5) — 343 (13.5)
Conduit Opening
19.05 (0.75)14 NPT — 25.4 (1)
11.5 NPT
76.2(3)
AB
16.7 (0.66)Max
96.9 (3.81)81.8
(3.22)
46.8(1.84)
96.9(3.81)
A B
76.2 (3)
C16.7
(0.66)Max
100.8(3.97)
88.1(3.47)57.2
(2.25) 92(3.62)
28.6(1.13)Max
A B
Type 4/4X/13Stainless Steel
Watertight/Oiltight/Corrosion-resistant Enclosure
(1)
Type 4/4X/13Rosite Glass PolyesterWatertight/Oiltight/
Corrosion-resistant Enclosure
Type 4/13Cast Aluminum Enclosure
Watertight/Oiltight
(2)(3)
Panel Mounting Instructions
(1) Minimum vertical spacing dimension for jumbo legend plate is 62.7 (2.47).
57.2(2.25)
46.8(1.84)
6.4(0.25)
Dia. Drill
MinimumSpacing14.3
(0.56) 30.5 (1.2) Dia.
(1)
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 41
Hazardous Location Push Button Specifications — Bulletin 800R
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
Operator Extension in Front of Panel
Ø37.3(1.47)
30.9(1.22)
Ø37.7(1.48)
32.5(1.28)
Ø37.3(1.47)
Extended Head Only4.76 (0.19)11.9 (0.47)
Ø40.5(1.59)
31(1.22)
Ø34.9(1.37)
18.2(0.72)
Type 4/4X/13Booted Flush and Extended
Head Push Button
Type 4/4X/13Pilot Light
Type 4/13 and Type 4/4X/13Bootless Flush and Extended
Head Push Button
Type 4/13Pilot Light
Type 4/13 and Type 4/4X/13Standard Knob Selector
Switches
42 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800G
Bulletin 800G Hazardous Location Push Buttons
Our Bulletin 800G Hazardous Location Push Buttons are designed for industrial applications where flammable gases, vapors, or dusts may be present. These solutions are available as complete factory-assembled stations or individual components. Individual components can be used in panel mount or base mount installations.
This family of products consists of two product subsets to meet the requirements of your application:• c-UL-us Models
c-UL-us certified products for Class I Division 2 and Class I Zone 1 hazardous location applications. These products also comply with outdated EN 60079 series standards for ATEX applications.
• “-EX” Models
ATEX, IECEx, INMETRO, and NEPSI certified products for Zone 1 and Zone 21 hazardous location applications. These products comply with EN60079 and IEC 60079 series standards per the Declaration of Conformity found at:rok.auto/certifications.
Specifications — c-UL-us Models
Standard Assembled Stations
Table 32 - Mechanical Ratings
ATTENTION: Performance data that is given in this publication is provided only as a guide for you to determine suitability and does not constitute a performance warranty of any kind. Such data may represent the results of accelerated testing at elevated stress levels, and you are responsible for correlating the data to actual application requirements. ALL WARRANTIES AS TO ACTUAL PERFORMANCE, WHETHER EXPRESS OR IMPLIED, ARE EXPRESSLY DISCLAIMED.
Protection TypeII 2G Ex edm IIC T6AEx edm IIC T6Ex edm IIC T6
Certification PTB 01 ATEX 1036 UL E10314 CE0044
Rated Insulation Voltage, Max 690V AC
Rated Current Dependent on components used
Degree of Protection IP66, Type 4X: -20…+60 °C (-4…+140 °F)IP54: -55…+60 °C (-67…+140 °F)
Enclosure Material
Enclosure Thermoplastic
Seals EPDM
Cable Glands
Standard 12.7 mm (1/2 in.) NPT conduit hub
Custom
• Metal M20 for cable– Outer sheath: Ø 15.5…21.1 mm (Ø 0.61…0.83 in.)
• Metal M25 for cable– Outer sheath: Ø 20.3…27.4 mm (Ø 0.80…1.08 in.)
• 19.05 mm (3/4 in.) NPT conduit hub
Wire/Cable Size 2.5 mm2 (12 AWG) stranded max.
PE Conductor Terminals 4 x 2.5 mm2 (12 AWG) stranded max.
Storage Temperature -55…+70 °C (-67…+158 °F)
Operational Temperature Range -55…+60 °C (-67…+140 °F)
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 43
Hazardous Location Push Button Specifications — Bulletin 800G
Assembled Stations
Bulletin 800G control stations are designed for Class I, Zone 1 and 2 and Class 1/Division 2 hazardous location applications. They consist of Bulletin 800G front-of-panel components with back-of-panel components: contact blocks or power modules. Bulletin 800G units are available as factory assembled stations or as components for component replacement. A third party must inspect and certify field assembled stations that are used in a Class I, Zone 1 or Zone 2 application.
Components
Because the back-of-panel components are enclosed in a flame-proof enclosure, they are suitable for use in Class I, Zone 1 and Zone 2 Groups IIA, IIB, and IIC and Class I/Division 2, Groups A, B, C, and D hazardous locations and are listed by Underwriters Laboratories and certified by PTB for this class of service. The components have “d” and “e” protection methods except for the cable termination. Cable termination has only “d” protection method, which the cable, not the contacts, restricts.
B10D / MTTFD /LambdaD Specifications
Table 33 - Non-illuminated Components
WARNING: The c-UL-us assembled stations and individual components that are listed on https://ab.rockwellautomation.com/Push-Buttons/Hazardous-Location/800G#selection are not suitable for the use in Zone 0/20, Class I/Division 1, and Class II/Division 1 and 2 applications. For Class I and II/Division 1 hazardous locations, order Bulletin 800H Type 7 and 9 stations and units.These products are not intended for ATEX applications as they do not comply with current EN60079 series standards. For ATEX applications, see Specifications — “-Ex” Models (ATEX/IECEx) on page 48.
Description Cat. No. B10D Value [cycles] (1)
(1) The B10D value [cycles] states the number of switching cycles up to which 10% of the elements failed dangerously. The determination was done via a statistical evaluation of field data.
Front of Panel
Push Button (Non-illuminated – Flush) 800G-Fx
5,800,000Momentary Mushroom Push Button 800G-M2
Double Push Button (Non-illuminated – Flush)800G-U2FX
800G-V2FX
Key Release Mushroom Push Button 800G-MKE
12,000
Key Release Push Button 800G-Kx
Two-position Selector Switch (Knob) 800G-Sx2x
Three-position Selector Switch (Knob) 800G-Sx3x
Two-position Key Selector Switch (Key Operated) 800G-KSx2x
Three-position Key Selector Switch (Key Operated) 800G-KSx3x
Push-pull Mushroom Push Button 800G-MPE 140,000
Back of Panel
Base Mount Contact Block (Screw Termination) 800G-XBx
1,200,000Latch Mount Contact Block (Screw Termination) 800G-XLSx
Latch Mount Contact Block (Cable Termination) 800G-XLC3x
44 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800G
Table 34 - Illuminated Components
Contact Blocks
Table 35 - Electrical Ratings
Description Cat. No. MTTFD (Years) (1)
(1) The operating hours of all delivered products or comparable product clusters are determined and divided by the number of reports of failures for that product. The result is the MTTFD or LambdaD rating we can offer for the products our customers received.
LambdaD (Dangerous Failures/Year) (1)
Illuminated Push Button
Push Button (Illuminated – Flush) 800G-LFx
3.92E+02 Years 2.91E-07
Used with one of the following:
Base Mount Power Module with Contact Block (Screw Termination) 800G-DBxXx
Latch Mount Power Module with Contact Block (Screw Termination) 800G-DLSxXx
Latch Mount Power Module with Contact Block (Cable Termination) 800G-DLC3xXx
Pilot Light
Pilot Light 800G-Px
9.34E+03 Years 1.22E-08
Used with one of the following:
Base Mount Power Module (Screw Termination) 800G-DBx
Latch Mount Power Module (Screw Termination) 800G-DLSx
Latch Mount Power Module (Cable Termination) 800G-DLC3x
Screw Termination Cable Termination
Rated Insulation Voltage 690V 400V (limited by the cable, not the contacts)
Rated Voltage 250V (per ATEX certificates) 24V 250V (per ATEX certificates) 24V
Rated Operating Currents 16 A 10 A 1 A 16 A 10 A 1 A
Utilization Category AC-12 AC-15 DC-13 AC-12 AC-15 DC-13
Thermal Continuous Current 16 A at 40 °C (104 °F), 11 A at 60 °C (140 °F) 16 A at 40 °C (104 °F), 11 A at 60 °C (140 °F)
Contact Rating per UL 508 A600 P600 A600 P600
Rated Voltage per UL Contact Rating, Max 600V 600V 600V 600V
Make Current at Rated Voltage per UL Contact Rating, Max 12 A 0.2 A 12 A 0.2 A
Break Current at Rated Voltage per UL Contact Rating, Max 1.2 A 0.2 A 1.2 A 0.2 A
Thermal Continuous Test Current per UL Contact Rating 10 A 5 A 10 A 5 A
Short Circuit Protection 10 A Slow Blow, Type DT, gl 10 A Slow Blow, Type DT, gl
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 45
Hazardous Location Push Button Specifications — Bulletin 800G
Table 36 - Mechanical Ratings
Power Module
Table 37 - Electrical Ratings
Table 38 - Mechanical Ratings
Screw Termination Cable Termination
Protection TypeII 2G Ex de IIC
Class I, Zone 1 AEx de IICClass I, Zone 1 Ex de IIC
II 2G Ex d IIC T6Class I, Zone 1 AEx d IIC T6Class I, Zone 1 Ex d IIC T6
Certification PTB 01 ATEX 1040U UL E10314 PTB 01 ATEX 1039X UL E10314
Contact Options1 N.O. - 1 N.C.
2 N.O.2 N.C.
1 N.O. - 1 N.C.2 N.O.2 N.C.
Contact Material AgSnO2 AgSnO2
Housing Material Thermoplastic Thermoplastic
Physical Shock Resistance DIN IEC 68 part 2-27, 30 g, 18 ms DIN IEC 68 part 2-27, 30 g, 18 ms
Design Life 1,000,000 cycle mechanical life 1,000,000 cycle mechanical life
Operating Force, Max22.2 N (5 lb) to open N.C.
15.6 N (3.5 lb) to close N.O.28.9 N (6.5 lb) full travel
22.2 N (5 lb) to open N.C.15.6 N (3.5 lb) to close N.O.
28.9 N (6.5 lb) full travel
Temperature (Storage/Transport) -55…+70 °C (-67…+158 °F) -55…+70 °C (-67…+158 °F)
Operational Temperature Range -55…+60 °C (-67…+140 °F) -55…+60 °C (-67…+140 °F)
Wire/Cable Size 2.5 mm2 (12 AWG) stranded max3 m (9.8 ft) long cable
4 x 1.5 mm2
(9.1 mm/0.36 in. OD)
Degree of Protection IP20, with operators and enclosure IP66 With operators IP67
MountingBase Mount Secures to rail integral to enclosure base —
Panel Mount Secures to operator with integral latch Secures to operator with integral latch
Screw Termination Cable TerminationRated Insulation Voltage 300V 300VPower Consumption ≤1 W ≤1 WLamp Multi-LED (Red, Yellow, Green, White, Blue) Multi-LED (Red, Yellow, Green, White, Blue)
Rated Voltage12…60V DC
12…250V AC24…60V DC
24…60V AC and 110…250V AC
Screw Termination Cable Termination
Protection TypeII 2G Ex de IIC
Class I, Zone 1 AEx de IICClass I, Zone 1 Ex de IIC
II 2G Ex d IIC T6Class I, Zone 1 AEx d IIC T6Class I, Zone 1 Ex d IIC T6
Certification PTB 01 ATEX 1037U UL E10314 PTB 01 ATEX 1038X UL E10314Housing Material Thermoplastic ThermoplasticPhysical Shock Resistance DIN IEC 68 part 2-27, 30 g, 18 ms DIN IEC 68 part 2-27, 30 g, 18 msDesign Life 100,000 hours 100,000 hoursTemperature (Storage/Transport) -55…+70 °C (-67…+158 °F) -55…+70 °C (-67…+158 °F)Operational Temperature Range -55…+60 °C (-67…+140 °F) -55…+60 °C (-67…+140 °F)
Wire/Cable Size 2.5 mm2 (12 AWG) stranded max3 m (9.8 ft) long cable
4 x 1.5 mm2
(9.1 mm/0.36 in. OD)Degree of Protection IP20, with operators and enclosure IP66 With operators IP67
MountingBase Mount Secures to rail integral to enclosure base —Panel Mount Secures to operator with integral latch Secures to operator with integral latch
46 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800G
Power Module/Contact Block Combination
Table 39 - Electrical Ratings
Table 40 - Mechanical Ratings
Front-of-panel Operators
Table 41 - Mechanical Ratings
Screw Termination Cable TerminationRated Insulation Voltage 300V 300VPower Consumption ≤1 W ≤1 WLamp Multi-LED (red, yellow, green, white, blue) Multi-LED (red, yellow, green, white, blue)
Rated Voltage 24…48V DC24…250V AC
24…48V DC24…250V AC
Contact Rating Per UL 508 A600 P600 A600 P600Thermal Continuous Current 1 A 0.25 A 1 A 0.25 ARated Voltage, Max 600V 600V 600V 600V
Screw Termination Cable Termination
Protection TypeII 2G EEx de IIC
Class I, Zone 1 AEx de IICClass I, Zone 1 Ex de IIC
II 2G EEx d IIC T6Class I, Zone 1 AEx d IIC T6Class I, Zone 1 Ex d IIC T6
Certification PTB 01 ATEX 1037U UL E10314 PTB 01 ATEX 1038X UL E10314Housing Material Thermoplastic ThermoplasticPhysical Shock Resistance DIN IEC 68 part 2-27, 30 g, 18 ms DIN IEC 68 part 2-27, 30 g, 18 msDesign Life 100,000 hours 100,000 hoursTemperature (Storage/Transport) -55…+70 °C (-67…+158 °F) -30…+70 °C (-22…+158 °F)Operational Temperature Range -55…+60 °C (-67…+140 °F) -30…+60 °C (-22…+140 °F)
Wire/Cable Size 2.5 mm2 (12 AWG) stranded max3 m (9.8 ft) long cable
4 x 1.5 mm2
(9.1 mm/0.36 in. OD)Degree of Protection IP20, with operators and enclosure IP66 With operators IP67
MountingBase Mount Secures to rail integral to enclosure base —Panel Mount Secures to operator with integral latch Secures to operator with integral latch
DeviceOperational
Temperature Operating Force (1)
(1) Excludes contact block.
Mechanical Design Life
Impact Resistance Materials
Ingress Protection Ex Protection Type
Push Button -55…+70 °C(-67…+158 °F) 6.7 N (1.5 lb)
1,000,000 cycles7 N•m
• Housing: Thermoplastic
• Seals: EPDM
IP66:-20…+70 °C
(-4…+158 °F)
IP54:-55…-20 °C(-67…-4 °F)
Type 4X:-20…+70 °C
(-4…+158 °F)
II 2G EEx e IIPTB 01 ATEX 1035U
UL E10314
Selector Switch -55…+70 °C(-67…+158 °F) —
Key Release Push Button
-55…+70 °C(-67…+158 °F) 15.6 N (3.5 lb)
Key Release Mushroom
-55…+70 °C(-67…+158 °F) 15.6 N (3.5 lb)
Mushroom -55…+70 °C(-67…+158 °F) 6.7 N (1.5 lb)
E-stop -55…+70 °C(-67…+158 °F)
44.5 N push/89 N pull(10 lb push/20 lb pull) 6000 cycles
Pilot Light (Red, Yellow, White, Green, Blue)
-55…+70 °C(-67…+158 °F) — — 4 N•m
Hole Plug -55…+70 °C(-67…+158 °F) — — 7 N•m
Illuminated Push Button
-55…+70 °C(-67…+158 °F) 6.7 N (1.5 lb) 1 x 106 7 N•m
Key Selector Switch
-55…+70 °C(-67…+158 °F) — 1,000,000 cycles 7 N•m
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 47
Hazardous Location Push Button Specifications — Bulletin 800G
Specifications — “-Ex” Models (ATEX/IECEx)
Standard Assembled Stations
Table 42 - Mechanical Ratings
Assembled Stations
Bulletin 800G “-Ex” control stations are designed for Zone 1 and 2, Zone 21 and 22 hazardous location applications. They consist of Bulletin 800G “-Ex” front-of-panel components with “-Ex” back-of-panel components: contact blocks or power modules. Bulletin 800G units are available as factory assembled stations or as components for component replacement. A third party must inspect and certify field assembled stations that are used in Zone 1 and 2, Zone 21 and 22 applications.
Components
Because the back-of-panel components are enclosed in a flame-proof enclosure, they are suitable for use in Zone 1 and Zone 2 Groups IIA, IIB, and IIC hazardous locations as listed within ATEX and IECEx certification. The addition of the panel-mount cover accessory (catalog number 800G-APMC) provides additional dust protection for Zone 21 and 22 Groups IIIA, IIIB, and IIIC hazardous locations as listed within ATEX and IECEx certification.
ATTENTION: Performance data that is given in this publication is provided only as a guide for you to determine suitability and does not constitute a performance warranty of any kind. Such data may represent the results of accelerated testing at elevated stress levels, and you are responsible for correlating the data to actual application requirements. ALL WARRANTIES AS TO ACTUAL PERFORMANCE, WHETHER EXPRESS OR IMPLIED, ARE EXPRESSLY DISCLAIMED.
Certification
• ATEX(CML 15ATEX3024)
• IECEx (IECEx CML 15.0014)
• INMETRO(UL-BR 17.0366)
• NEPSI (GYJ17.1200X)
Approvals RoHS and China RoHS
Protection Type II 2 G Ex db eb IIC T6 Gb
II 2 D Ex tb IIIC T80°C Db
Zone Ratings Zone 1, Zone 2 Zone 21, Zone 22Operational Temperature Range -55 °C≤Ta≤+60 °C (-67 °F≤Ta≤+140 °F)
Ingress Protection (IP) IP64: Hazardous location installationIP66: Non-hazardous location installation
Physical Shock Resistance DIN IEC 68 part 2-27; 30g, 18 msRated Insulation Voltage, Max 690V (contact block); 300V (power module)Rated Maximum Operating Voltage
400V AC or 110V DC (contact block); 250V AC or 60V DC (power module)
Rated Current Depends on components that are used and ambient temperature
Wire/Cable Size 0.75…2.5 mm2 (18…14 AWG)Enclosure Material
Base and cover Polypropylene (PP) with glass fiberSeals Foam silicone
Cable Gland MaterialPlastic Cable Gland Polyamide (PA) with silicone sealingMetal Cable Gland Brass nickel-plated with silicone sealing
Cable Gland Sizing
Plastic Cable Gland M20 x 1.5
Ø 7…13 mm(Ø 0.28…0.51 in.)
M25 x 1.5Ø 12…17 mm
(Ø 0.47…0.67 in.)
Metal Cable Gland
M20Ø 12…20 mm
(Ø 0.47…0.79 in.)M25
Ø 16…26 mm (Ø 0.63…1.02 in.)
M25Ø 16…26 mm
(Ø 0.63…1.02 in.)
WARNING: The “-Ex” assembled stations and individual components that are listed on https://ab.rockwellautomation.com/Push-Buttons/Hazardous-Location/800G#selection are not suitable for the use in Zone 0/20, Class I/Division 1 and 2, and Class II/Division 1 and 2 applications. For Class I and II/Division 1 hazardous locations, order Bulletin 800H Type 7 and 9 stations and units.
48 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800G
B10D / MTTFD /LambdaD Specifications
See B10D / MTTFD /LambdaD Specifications on page 44.
Contact Blocks
Table 43 - Electrical Ratings
Table 44 - Mechanical Ratings
Rated Insulation Voltage (Ui) 690V max.
Utilization Category AC-15: 400V AC, 10 A; AC-12: 400V AC, 16 ADC-13: 110V DC, 0.5 A; DC-13: 24V DC, 1 A
Minimum Voltage/Current 12V; 4…20 mA
Short Circuit Protection 10 A slow blow, Type DT, gl
Certifications • ATEX (CML 17ATEX1107U)• IECEx (IECEx CML 17.0047U)
• INMETRO (UL-BR 14.0567U)• NEPSI (GYJ17.1398U)
Approvals RoHS; China RoHS
Protection Type II 2 G Ex db eb IIC Gb
Zone Ratings Zone 1, Zone 2
Operational Temperature Range -55 °C≤Ta≤+40 °C (-67 °F≤Ta≤+104 °F) @ 16 A-55 °C≤Ta≤+60 °C (-67 °F≤Ta≤+140 °F) @ 11 A
Service Temperature Range (1)
(1) Service temperature range is applicable when used as an individual component within a hazardous location assembly/panel.
-55 °C≤Ta≤+85 °C (-67 °F≤Ta≤+185 °F)
Ingress Protection (IP)IP20 (module only), IP64 (module + operator in a hazardous location) (2)
IP66 (module + operator in a non-hazardous location) (2)
(2) Panel mount only.
Wire/Cable Size 0.75…2.5 mm2 (18…14 AWG)
Material
Housing Polyamide (PA)
Contact AgSnO2
O-ring NBR
Physical Shock Resistance DIN IEC 68 part 2-27; 30 g, 18 ms
Humidity (Noncondensing) 95% at 20 °C (68 °F)
Mechanical Design Life ≥1,000,000 cycles
Typical Operating Force10 N (2.25 lb·ft) to open N.C. contact; 11 N (2.47 lb·ft) to close N.O. contact
10 N (2.25 lb·ft) full travel 6 mm (0.24 in.) for N.C. contact; 11 N (2.47 lb·ft) full travel 6 mm (0.24 in.) for N.O. contact
Contact Configurations 1 N.O. - 1 N.C.; 2 N.O.; 2 N.C.
MountingBase Mount Secures to NS 35/7.5 DIN Rail
Panel Mount Secures to 800G operator with integral bayonet latch
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 49
Hazardous Location Push Button Specifications — Bulletin 800G
Power Module
Table 45 - Electrical Ratings
Table 46 - Mechanical Ratings
Power Module/Contact Block Combination
Table 47 - Electrical Ratings
Table 48 - Mechanical Ratings
Table 49 - Contact Block Ratings
Table 50 - Power Module Ratings
Rated Insulation Voltage (Ui)
300V max
Rated Operating Voltage 12V … 250V AC; 12V … 60V DC
Power Consumption ≤1 W
Current Draw 10.5 mA @12V DC, 13.5 mA @ 60V DC
Electrical Design Life 100,000 hours min.
Multi-LED Illumination Colors Blue, green, red, white, yellow
Certifications
• ATEX (CML 17ATEX1108U)
• IECEx (IECEx CML 17.0048U)
• INMETRO (UL-BR 14.0566U)
• NEPSI (GYJ17.1399U)
Approvals RoHS; China RoHSProtection Type II 2 G Ex db eb IIC T6 GbZone Ratings Zone 1, Zone 2
Operational Temperature Range
-55 °C≤Ta≤+50 °C (-67 °F≤Ta≤+122 °F)-55 °C≤Ta≤+60 °C (-67 °F≤Ta≤+140 °F) if
voltage ≤26.4VService Temperature Range (1)
(1) Service temperature range is applicable when used as an individual component within a hazardous location assembly/panel.
-55 °C≤Ta≤+85 °C (-67 °F≤Ta≤+185 °F)
Ingress Protection (IP)
IP20 (module only), IP64 (module + operator in a hazardous location) (2)
IP66 (module + operator in a non-hazardous location) (2)
(2) Panel mount only.
Wire/Cable Size 0.75…2.5 mm2 (18…14 AWG)
MaterialHousing and Lamp Tube Polyamide (PA)
O-ring NBRPhysical Shock Resistance DIN IEC 68 part 2…27; 30 g, 18 msHumidity (Noncondensing) 95% @ 20 °C (68 °F)
MountingBase Mount Secures to NS 35/7.5 DIN RailPanel Mount Secures to 800G operator with integral bayonet latch
Rated Insulation Voltage (Ui) 300V max
Certifications
• ATEX (CML 17ATEX1108U)
• IECEx (IECEx CML 17.0048U)
• INMETRO (UL-BR 14.0566U)
• NEPSI (GYJ17.1399U)
Approvals RoHS; China RoHSProtection Type II 2 G Ex db eb IIC T6 GbZone Ratings Zone 1, Zone 2
Operational Temperature Range
-55 °C≤Ta≤+50 °C (-67 °F≤Ta≤+122 °F)-55 °C≤Ta≤+60 °C (-67 °F≤Ta≤+140 °F), if
voltage ≤26.4VService Temperature Range (1)
(1) Service temperature range is applicable when used as an individual component within a hazardous location assembly/panel.
-55 °C≤Ta≤+85 °C (-67 °F≤Ta≤+185 °F)
Ingress Protection (IP)
IP20 (module only), IP64 (module + operator in a hazardous location) (2)
IP66 (module + operator in a non-hazardous location) (2)
(2) Panel mount only.
Wire/Cable Size 0.75…2.5 mm2 (18…14 AWG)
Material
Housing and Lamp Tube Polyamide (PA)
Contact AgSnO2O-ring NBR
Physical Shock Resistance DIN IEC 68 part 2-27; 30 g, 18 msHumidity (Noncondensing) 95% @ 20 °C (68 °F)
Utilization Category AC-15: 230V AC, 1 A; DC-13: 24V DC, 0.25 AMinimum Current/Voltage 100 mA @ 24VShort Circuit Protection 10 A Slow Blow, Type DT, glMechanical Design Life ≥100,000 cyclesElectrical Design Life ≥100,000 cycles
Typical Operating Force
10 N (2.25 lb·ft) to open N.C. contact; 11 N (2.47 lb·ft) to close N.O. contact; 10 N (2.25 lb·ft) full
travel 6 mm (0.24 in.) for N.C. contact; 11 N (2.47 lb·ft) full travel 6 mm (0.24 in.) for N.O.
contactContact Configurations 1 N.O.; 1 N.C.
Rated Operating Voltage 12V … 250V AC; 12V … 60V DCPower Consumption ≤1 W
Current Draw 10.5 mA @ 12V DC; 13.5 mA @ 60V DC,9.6 mA @12V AC, 36.0 mA @ 250V AC
Electrical Design Life, Min 100,000 hoursMulti-LED Illumination Colors Blue, green, red, white, yellow
MountingBase Mount Secures to NS 35/7.5 DIN RailPanel Mount Secures to 800G operator with integral bayonet latch
50 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800G
Front-of-panel Operators
Table 51 - Mechanical Ratings
DeviceOperational
Temperature Operating Force (1)
(1) Excludes contact block.
Mechanical Design Life
[cycles]Impact
Resistance MaterialsIngress
ProtectionCertification and Protection
Method
Push Button -55…+70 °C(-67…+158 °F) 6.7 N (1.5 lb) 200,000
7 N•m
• Housing: Polyamide
• Seals: Silicone
IP64(2):-55…+60 °C
(-67…+140 °F)
IP66(3):-55…+60 °C
(-67…+140 °F)
(2) For hazardous area applications.(3) For non-hazardous area applications.
ATEX: CML14 ATEX 3033UIECEx: IECEx CML 14.0014UINMETRO: UL-BR 14.0834U
NEPSI: GYJ17.1400U
Zone 1 and 2: II 2 G Ex eb IIC GbZone 21 and 22:
II 2 D Ex tb IIIC Db
Momentary Dual Push Button
-55…+70 °C(-67…+158 °F) 5 N (1.1 lb) 200,000
Selector Switch -55…+70 °C(-67…+158 °F) — 100,000
Key Release Push Button
-55…+70 °C(-67…+158 °F) 15.6 N (3.5 lb) 100,000
Key Release Mushroom
-55…+70 °C(-67…+158 °F) 15.6 N (3.5 lb) 100,000
Momentary Mushroom
-55…+70 °C(-67…+158 °F) 6.7 N (1.5 lb) 200,000
E-stop -55…+70 °C(-67…+158 °F)
60 N push/80 N pull(13.5 lb push/18 lb pull) 6000
Pilot Light (Red, Yellow, White, Green,
Blue)
-55…+70 °C(-67…+158 °F) — — 4 N•m
Hole Plug -55…+70 °C(-67…+158 °F) — —
7 N•mIlluminated Push Button
-55…+70 °C(-67…+158 °F) 7 N (1.6 lb) 100,000
Key Selector Switch -55…+70 °C(-67…+158 °F) — 100,000
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 51
Hazardous Location Push Button Specifications — Bulletin 800G
Assembled Stations
Configurable Ganged Assembled Stations
Complete Assembled Stations
800G – 2 F 3 M F 4 N 3
a b c d b c d b c d e f
Position 1 Position 2 Position 3
800G(1)
(1) Up to 31 characters after 800G-.
– 2 2 3 F A M F B NStation
1a1 a2 a3 b c d b c d b c d
Enclosure Size (2)
(2) a1 is the enclosure size for station 1, a2 for station 2, and a3 for station 3. If there are two enclosures that are ganged together, leave a3 blank. If there are three enclosures that are ganged together, complete a3 with the appropriate value.
Position 1 Position 2 Position 3
P 5 D E 4 NStation
2b c d b c d b c d
Position 1 Position 2 Position 3
K 3 A L 6 K J M A 4Station
3b c d b c d b c d e f
Position 1 Position 2 Position 3
a b b, continued
Enclosure Size Operator Operator
Code Description
Code Description
Ratings/Cert. Code(Table f):
Code Description
Ratings/Cert. Code(Table f):1 One-hole
2 Two-hole Blank -EX Blank -EX
3 Three-hole B Key release mushroom push button(1)
(1) Only available in red.
P Pilot light (3)
D Momentary mushroom push button (2)
(2) Only available in black.
R Two-position key-operated selector switch —
E Push-pull mushroom push button (1) S Three-position key-operated selector switch —
F Non-illuminated flush push button (4) U Non-illuminated flush dual push button —
H Two-position selector switch 4 Push-pull mushroom push button with locking guard (1) —
J Three-position selector switch 5 Non-illuminated flush push button with locking cover (4)
(4) Not available in blue (6 from Table c on page 53)
—
K Key release push button 6 Illuminated flush push button with locking cover (3) —
L Illuminated push button — flush (3)
(3) Only available in white, green, red, yellow, and blue.
8 Two-position selector switch with locking cover —
N Hole plug (2) 9 Three-position selector switch with locking cover —
Pos. 1
Pos. 2
Pos. 3
Pos. 1
Pos. 2
Pos. 3
Pos. 1
Pos. 2
Pos. 3
Pos. 1
Pos. 2
Pos. 3
Station 1
Station 2
Station 3
52 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800G
c c, continued c, continued
Push Button Color/Text Push Button Color/Text Push Button Color/Text
Code Description
Ratings/Cert. Code(Table f):
Code Description
Ratings/Cert. Code(Table f):
Code Description
Ratings/Cert. Code(Table f):
Blank -EX Blank -EX Blank -EX
1 White Key Release Three-position Key Release Selector Switch
2 Black 1 Lockable in initial position,
key removal in initial position 1 Maintained, key removal left —
3 Green 2 Maintained, key removal right —
4 Red 2 Lockable in both positions,
key removal in both positions 3 Maintained, key removal all —
5 Yellow 4 Maintained, key removal center —
6 Blue 3
Lockable in depressed position,
key removal in depressed position
5 Maintained, key removal left/center —
ASTART (green
background/white text)
6 Maintained, key removal left/right —
Selector Switch 7 Maintained, key removal right/center —
BSTOP (red
background/white text)
M Maintained in all positions 8 Spring return right, key removal
left —
B Spring return from both positions (2)
(2) Only available for three-position selector switch.
9 Spring return right, key removal center —
C I (white background/black text) 0 Spring return right, key removal
left/center — L Spring return from left (2)
DII (white
background/black text)
R Spring return from right (2)
A Spring return left and right, key removal center —
Two-position Key Release Selector Switch
E 0 (black background/white text)
1 Maintained, key removal left — B Spring return left, key removal right —
2 Maintained, key removal right — C Spring return left, key removal
center —
G I (green background/white text) 3 Maintained, key removal all — D Spring return left, key removal
right/center —
8 Spring return right, key removal left —
H O (red background/white text)
JON (green
background/white text)
KOFF (red
background/white text)
X Includes multi-color insert packet (1)
(1) For ATEX/IECEx dual push button only.
—
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 53
Hazardous Location Push Button Specifications — Bulletin 800G
d e e, continued
Contact Block/Lamp Module Conduit Entry Conduit Entry
Code Description
Code Description
Ratings/Cert. Code(Table f): Code Description
Ratings/Cert. Code(Table f):A 1 N.O. - 1 N.C. base mount (1)
M 2 N.O. base mount (1) Blank -EX Blank -EX
N 2 N.C. base mount (1) Bottom Entry Through Feed (4)
D
Lamp module base mount(same color as requested
lens color in Table c on page 53) (2)
Blank M20X1.5 threaded hole — M M20X1.5 threaded hole —
1 1/2 in. NPT conduit hub — N 1/2 in. NPT conduit hub —
2 3/4 in. NPT conduit hub — P 3/4 in. NPT conduit hub —
X — (hole plug) 3 1 M20 plastic cable gland — Q 1 M20 plastic cable gland —
K 1 N.O. with lamp module (3) 4 1 M25 plastic cable gland — R 1 M25 plastic cable gland —
L 1 N.C. with lamp module (3) 5 M20 blind plug T M20 blind plug
6 M25 blind plug U M25 blind plug
7 2 M20 plastic cable gland — V 2 M20 plastic cable gland —
8 1 M20 metal cable gland W 1 M20 metal cable gland
9 1 M25 metal cable gland X 1 M25 metal cable gland
Top Entry
A M20X1.5 threaded hole —
B 1/2 in. NPT conduit hub —
C 3/4 in. NPT conduit hub — f
D 1 M20 plastic cable gland — Ratings/Certifications
E 1 M25 plastic cable gland — Code Description
F M20 blind plug Blank c-UL-us, Class I Div 2
G M25 blind plug -EX ATEX, IECEx Zone 1
H 2 M20 plastic cable gland —
J 1 M20 metal cable gland
K 1 M25 metal cable gland
(1) For use with non-illuminated operator styles.(2) For use with pilot light operator style (Code P).(3) For use with illuminated push button only.(4) For through-feed enclosure, selected conduit entry is supplied for both bottom and top entry.
54 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800G
Push Button Units
Non-illuminated — Flush
Double Push Button, Non-illuminated — Flush
Illuminated — Flush
Mushroom — Non-illuminated and Key Release
Key Release
800G – F 3a b c
a b cOperator
ConstructionColor
Ratings/Certifications
Code Description Code Description Code DescriptionF Flush operator c-UL-us Models
Blank c-UL-us, Class I Div 21 White
2 Black-EX ATEX, IECEx
Zone 13 Green4 Red5 Yellow
“-Ex” Models
BlankMulti-color
insert packet(1)
(1) Includes white, black, green, red, and yellow inserts.
800G – U 2FXa b
a bBase (1)
(1) Includes black, green, red, yellow, and white color inserts.
Ratings/CertificationsCode Description Code Description
U Curved base for use with Bul. 800G enclosures
Blank c-UL-us, Class I Div 2-EX ATEX, IECEx Zone 1
VFlat base for use with
customer provided enclosures
800G – LF 3a b c
a b cOperator
ConstructionColor
Ratings/Certifications
Code Description Code Description Code Description
LF Illuminated flush operator
1 WhiteBlank c-UL-us, Class I
Div 23 Green4 Red
-EX ATEX, IECEx Zone 15 Yellow
6 Blue
Cat. No. 800G-F-EX
Cat. No.800G-U2FX-EX
Cat. No.800G-V2FX-EX
Cat. No. 800G-LF4-EX
800G – M 2a b c
a bOperator Style Color/Feature
Code Description Code DescriptionM Momentary 2 Black with black bezel
MP Push-pull (1)
(1) Only available in E-stop, code E from Table b.
E Red E-stop with yellow bezel and printing on headMK Key release (1)
E99 (2)
(2) Only valid with MP operator style.
Red E-stop with yellow bezel and no printing on head
cRatings/Certifications
Code DescriptionBlank c-UL-us, Class I Div 2
-EX ATEX, IECEx Zone 1
800G – K 14a b c
a bOperator Style Locking Position
Code Description Code DescriptionK Key release push button
14 Lockable in initial position; key removal in initial position
16 Lockable in both positions; key removal in both positions
24 Lockable in depressed position; key removal in depressed position
cRatings/Certifications
Code DescriptionBlank c-UL-us, Class I Div 2
-EX ATEX, IECEx Zone 1
Cat. No. 800G-M2-EX
Cat. No.800G-MKE-EX
Cat. No.800G-MPE-EX
Cat. No.800G-MPE99-EX
Cat. No. 800G-K16-EX
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 55
Hazardous Location Push Button Specifications — Bulletin 800G
Selector Switch Units
Knob and Key Operated
Table 52 - Two-position Target Table Table 53 - Three-position Target Table
Figure 2 - Enclosure Orientation
Key Operated Switch (3-pos.)Cat. No. 800G-KSM33H-EX
Knob Selector Switch (3-pos. )Cat. No. 800G-SM3-EX
Knob Selector Switch (2- pos.)Cat. No. 800G-SM2-EX
Key Operated Switch (2-pos.)Cat. No. 800G-KSM23H-EX
Contact Type
N.O. O X
N.C. X O
Contact Type
Pos. on Latch or
Base
N.O.Top O O X
Bottom X O O
N.C.Top X X O
Bottom O X X
800G – S M3a b c d e
a b c d eOperator Style No. of Positions/Functions Key Removal Knob Position (1) Ratings/Certifications
Code Description Code Description Code Description Code Description Code DescriptionS Knob M2 Two-position maintained
Blank For knob selector switches Blank
For latch mount or base mount in horizontal
Bulletin 800G enclosure (2)
Blank c-UL-us, Class I Div 2KS Key operated
B3Three-position spring return left and right to
center
-EX ATEX, IECEx Zone 1
1 Left (3)
L3 Three-position spring return left to center
2 Right (3)
HFor base mount in
vertical Bulletin 800G enclosure
3 All (3)
M3 Three-position maintained
4 Center (3)
5 Left/center (3)
R2 Two-position spring return right to left (3)
6 Left/right (3)
7 Right/center (3)
R3 Three-position spring return right to center
(1) See Figure 2.(2) Only available with knob selector (code S from Table a).(3) Only available with key selector (code KS from Table a).
Vertical Enclosure Orientation
Horizontal Enclosure Orientation
56 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800G
Pilot Lights Plastic Enclosures (c-UL-us Models Only)
800G – P 3a b c
a b cOperator Style Lens Color Ratings/Certifications
Code Description Code Description Code DescriptionP Pilot light 1 White Blank c-UL-us, Class I Div 2
3 Green -EX ATEX, IECEx Zone 14 Red5 Yellow6 Blue
Cat. No. 800G-P1-EX
IMPORTANT Assembled stations can be field assembled for c-UL-us Class 1/Div 2 and Class 1/Zone 1 applications. They cannot be field assembled for ATEX Zone 1 applications due to restrictions listed within EN60079 series standards.
800G – 3 P T 1a b c d
a bEnclosure Size Enclosure Style
Code Description Code Description1 One-hole P Plastic2 Two-hole3 Three-hole
c dConduit Entry Conduit Style
Code Description Code DescriptionBlank Bottom feed Blank M20 x 1.5 threaded hole
T Top feed 1 1/2 in. NPT conduit hubF Through feed 2 3/4 in. NPT conduit hubX No holes 5 M20 blind plug
6 M25 blind plug8 M20 metal cable gland9 M25 metal cable gland
Base Mount OnlyCat. No. 800G-1P
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 57
Hazardous Location Push Button Specifications — Bulletin 800G
Back-of-panel Components
Latch and Base Mount Contact Block
Latch and Base Mount Power Module
Power Module with Contact Block
800G – XLS Aa b c
a b cContact Block/Latch Type Contact Configuration Ratings/Certifications
Code Description Code Description Code DescriptionXB Base mount A 1 N.O. - 1 N.C. Blank c-UL-us, Class I Div 2XLS Latch mount with screw termination M 2 N.O. -EX ATEX, IECEx Zone 1
XLC3 (1)
(1) c-UL-us models only.
Latch mount with 3 m (9.84 ft) cable termination N 2 N.C.
800G – DB Ga b c
a b cPower Module/Latch Type (1)
(1) Bulletin 800G LED modules can only be powered from dry contact circuits (with no leakage current in the OFF state).
Color Ratings/CertificationsCode Description Code Description Code Description
DB Base mount W White Blank c-UL-us, Class I Div 2DLS Latch mount with screw termination G Green -EX ATEX, IECEx Zone 1
DLC3 (2)
(2) c-UL-us models only.
Latch mount with 3 m (9.84 ft) cable termination R RedY YellowB Blue
800G – DB G XKa b c d
IMPORTANT For use with illuminated push button.
a b c dPower Module/Latch Type (1)
(1) Bulletin 800G LED modules can only be powered from dry contact circuits (with no leakage current in the OFF state).
Color Contact Configuration Ratings/CertificationsCode Description Code Description Code Description Code Description
DB DB Base W White XK 1 N.O. Blank c-UL-us, Class I Div 2DLS Latch mount with screw termination G Green XL 1 N.C. -EX ATEX, IECEx Zone 1
DLC3 (2)
(2) c-UL-us models only.
Latch mount with 3 m (9.84 ft) cable termination R RedY YellowB Blue
Latch Mount Screw TerminationCat. No. 800G-XLSA-EX
Base MountCat. No. 800G-XBM-EX
Latch Mount Screw TerminationCat. No. 800G-DLSG-EX
Base MountCat. No. 800G-DBR-EX
Base MountCat. No. 800G-DBGXK-EX
Latch MountCat. No. 800G-DLSGXK-EX
58 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800G
Accessories
DescriptionPkg Qty Cat. No.
1/2 in. NPT conduit hub 1 800G-ACH1
3/4 in. NPT conduit hub 1 800G-ACH2
M20 plastic cable gland kit (6…12 mm [0.24…0.47 in.]) with earth bracket (1)
(1) Plastic cable gland kits are compatible with 800G “-EX” solutions only; they cannot be used with c-UL-us solutions for Class I Division 2 hazardous areas since they do not have c-UL-us certification.
1 800G-ACGK1
M25 plastic cable gland kit (13…18 mm [0.51…0.71 in.]) with earth bracket (1)
1 800G-ACGK3
M20 metal cable gland kit with earth plate 1 800G-ACGK5
M25 metal cable gland kit with earth plate 1 800G-ACGK6
Earth bracketCompatible with plastic cable glands
10 800G-AEB
Earth plate (1 M20 x 1.5)Compatible with metal cable glands
10 800G-AEP1
Earth plate (2 M20 x 1.5)Compatible with metal cable glands
10 800G-AEP2
Earth plate (M25 x 1.5)Compatible with metal cable glands
10 800G-AEP3
Panel mount cover (2)
(2) Secure to Bulletin 800G “-EX” panel mount back-of-panel components to attain IP67 rating.
1 800G-APMC
M20 stopping plug (3)
(3) When stopping plug is removed from enclosure, you must use a cable gland or conduit hub that maintains all hazardous ratings, temperature ratings, product certifications, and installation requirements for the industrial environment.
10 800G-AM20P
M25 stopping plug (3) 10 800G-AM25P
Mounting nut 10 800G-AMN1
Cat. No. 800G-ACH2
DescriptionPkg Qty Cat. No.
10-printed push button inserts:
Green “START” 10 800G-APC1
Green “ON” 10 800G-APC2
Green “I” 10 800G-APC3
Red “STOP” 10 800G-APC4
Red “OFF” 10 800G-APC5
Red “O” 10 800G-APC6
White “I” 10 800G-APC7
White “II” 10 800G-APC8
Black “0” 10 800G-APC9
Mounting ring wrench 10 800G-AW1
90 mm (3.54 in.) yellow legend plate for E-stop 10 800G-AEL90
Yellow E-stop adhesive legend plate 100 800G-AELE
White color cap insert 10 800G-ACC1
Black color cap insert 10 800G-ACC2
Green color cap insert 10 800G-ACC3
Red color cap insert 10 800G-ACC4
Yellow color cap insert 10 800G-ACC6
Contact block and power module ID blank label 10 800G-ACC7
Flange set for connecting two enclosures (1)
(1) Replacement part for existing Bulletin 800G c-UL-us stations.
800G-AFS
Locking cover with 30 mm (1.18 in.) hole for securement by bezel
Compatible with illuminated and nonilluminated push buttons and selector switches.
800G-ALCB
Locking guard with 30 mm (1.18 in.) hole for securement by bezel
Compatible with E-stop push/ pull operators.
800G-ALGB
Black hole plug 800G-N2
Cat. No. 800G-ALGB
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 59
Hazardous Location Push Button Specifications — Bulletin 800G
Legend Plates
Special Engraving
Besides the standard text and symbols that are listed on https://ab.rockwellautomation.com/Push-Buttons/Hazardous-Location/800G#selection, special legend plates are readily available.To order:
• Select font code from the following table.• Specify desired text (see the following table for restrictions on characters and number of lines).
800G – 11 S E 166 Ka b c d e
a b cType Insert Color Language
Code Description Code Description Code Description11 Legend plate and frame (1)
(1) Legend frame is not compatible with 800G-Mx mushroom operators.
S Silver background with black legend text
E English17 Legend plate only F French
G GermanT ItalianS SpanishU Universal symbol
d eLegend Identification Type
Code Description Code DescriptionSee https://ab.rockwellautomation.com/
Push-Buttons/Hazardous-Location/800G#selection
K 0.080 size font
Type of Legend Size Font Size Font CodeApproximate
SizeCharacters/
Line, MaxNumber of Lines, Max
ExampleExample (Legend Plate
with Frame)
Legend Plate 30 x 4 mm (1.18 x 0.16 in.) Small K SAMPLE 19 1 800G-17SE100K
STARTER 800G-11SE100K STARTER
Legend FrameCat. No. 800G-110 Adhesive Back Legend Plate
Cat. No. 800G-17SE100
60 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800G
Special Engraving
To order:• Select font code from the following table.• Specify desired text (see the following table for restriction on characters and number of lines).
800G – AEL S LINE 1 , LINE 2 , LINE 3a b c d e
a b c, d, eInsert Color Font Size Customized Text
Code Description Code Description Code Description
AEL Enclosure identification label with silver background and black text S 0.10 size font Example of customer specified
text that is based on max characters per line and max
number of lines. When separated by a comma, the following text is
engraved on the next line.
L 0.14 size font
Type of Legend Size Font Size Font CodeApproximate
SizeCharacters/Line,
MaxNumber of Lines,
Max Example
Enclosure ID Label50 x 15 mm
(1.97 x 0.59 in.)Standard S SAMPLE 25 3 800G-AELS MACHINE 1, L-R27
Large L SAMPLE 19 2 800G-AELL MACH 1
Adhesive Back Legend PlateCat. No. 800G-17SE100
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 61
Hazardous Location Push Button Specifications — Bulletin 800G
Markings
Table 54 - Universal
Marking Suffix Number Marking Suffix Number
U226 I-O-II U234
U227 I-II-III U240
O U228 U241
I U229 U242
II U230 III U249
I-O U232 U244
I-II U233 U245
0-1-2 U285 I-O-I U282
Table 55 - English
Marking Suffix Number Marking Suffix Number
One-word Marking
AUTO E101 OFF E163
CLOSE E107 ON E166
DOWN E110 OPEN E170
EMERGENCY STOP E112 OUT E173
FAULT E113 POWER ON E178
FAST E114 PUSH-TO-TEST E181
FORWARD E120 RAISE E182
HAND E126 RESET E186
HIGH E129 REVERSE E188
IN E132 RIGHT E191
INCH E134 RUN E193
JOG E138 SLOW E201
LEFT E145 START E208
LOW E148 STOP E212
LOWER E152 UP E223
Two-word Marking
FOR-REV E253 LEFT-RIGHT E146
HAND-AUTO E127 OFF-ON E165
HIGH-LOW E130 OPEN-CLOSE E171
INCH-REVERSE E135 RAISE-LOWER E183
JOG-FOR E255 SLOW-FAST E204
JOG-REV E256 START-STOP E211
JOG-RUN E142 UP-DOWN E224
Three-word Marking
FOR-STOP-REV E254 LOW-OFF-HIGH E150
FOR-OFF-REV E261 RAISE-OFF-LOWER E184
HAND-OFF-AUTO E128 SLOW-OFF-FAST E205
JOG-STOP-RUN E144 SLOW-OFF-START E207
HAND-O-AUTO E283
Table 56 - French
Marking Suffix Number Marking Suffix Number
Auto F101 Monter F182
Fermer F107 Arrière F188
Descendre F110 Droit F191
Panne F113 Régler F198
Rapide F114 Lent F201
Avant F120 Marche-Arrêt F211
Avant-Arrêt-Arrière F122 Hors Circuit F244
Avant-Arrière F124 En Circuit F245
Manuel F126 Hors F246
Manuel-Auto F127 En F247
Manuel-Arrêt-Auto F128 Hors-En F248
Haut F129 Hors Manuel F249
Gauche F145 En Manuel F250
Bas F148 Arrêt-Manuel F251
Bas-Arrêt-Haut F150 Demar. Man. F252
Arrêt F163 Av-Hors-Arr F253
Arrêt-Marche F165 Surcharge F254
Marche F166 M Forcee F284
Ouvrir F170
Table 57 - German
Marking Suffix Number Marking Suffix Number
Zu G107 Niedrig G148
Ab G110 Niedrig-Aus-Hoch G150
Störung G113 Senken G152
Schnell G114 Aus G163
Vor G120 Aus-Ein G165
Vor-Aus-Zurück G122 Ein G166
Vor-Zurück G124 Heben G182
Hand G126 Zurück G188
Hand-Auto G127 Rechts G191
Hand-Aus-Auto G128 Langsam G201
Hoch G129 Auf G223
Links G145 Betrieb G243
62 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800G
Markings, Continued
Table 58 - Italian
Marking Suffix Number Marking Suffix Number
Automatico T101 Disinserito T163
Chiudere T107 Disins-Ins T165
Discesa T110 Inserito T166
Disturbo T113 Salita T182
Rapido T114 Indietro T188
Avanti T120 Destra T191
Avanti-Disins-Indietro
T122 Preparare T198
Avanti-Indietro T124 Lento T201
Manuale T126 Marcia T208
Manuale-Auto T127 Marcia-Arresto T211
Manuale-Disins-Auto
T128 Arresto T212
Alto T129 Aprire T223
Sinistra T145 In Servizio T243
Basso T148 Rotazione CW T246
Basso-Disins-Alto T150 Rotazione CCW T247
Abbassare T152 Emergenza T248
Table 59 - Spanish
Marking Suffix Number Marking Suffix Number
Cerrar S107 Abrir S170
Adelante S120 Subida S182
Adelante-Parada-Atrás
S123 Atrás S188
Adelante-Atrás S124 Derecha S191
Manual S126 Marcha S208
Manual-Auto S127 Marcha-Parada S211
Izquierda S145 Parada S212
Bajada S152 En Servicio S243
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 63
Hazardous Location Push Button Specifications — Bulletin 800G
Approximate Dimensions
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
IMPORTANT Drawings apply to both models (c-UL-us and -Ex) unless otherwise noted.
Ø38(1.49)
26 (1.02)
20 (0.78)
M30x1.5
6(0.23)1…6
(0.03…0.23)
13(0.51)
13(0.51)
20(0.78)
M30x1.5
6(0.23)1…6
(0.03…0.23)
Ø38(1.49)
13(0.51)
20 (0.78)
M30x1.5
6(0.23)1…6
(0.03…0.23)
Ø38(1.49)
23 (0.90)22 (0.86) 20 (0.78)
M30x1.5
1…6(0.03…0.23)
Ø38(1.49)
Ø40(1.57)
Ø38(1.49)
38 (1.49)20 (0.78)
M30x1.5
6(0.23)1…6
(0.03…0.23)
Ø40(1.57)
Ø38(1.49)
38 (1.49)20 (0.78)
M30x1.5
6(0.23)1…6
(0.03…0.23)Push Buttons
Momentary Mushroom
Pilot Light
Knob Selector Switch
E-stop/Push-pull Mushroom
Key Release Push Button
Key Release Mushroom
13(0.51)
20 (0.78)
M30x1.5
6(0.23)1…6
(0.03…0.23)
Ø38(1.49)
28 (1.10)
90°60°60°
Two-position Three-position
64 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800G
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
Contact Block
IMPORTANT Drawings apply to both models (c-UL-us and -Ex) unless otherwise noted.
M30 X 1.5
1…6(0.03…0.23)
38(1.49)
26 (1.02)13
(0.51)13
(0.51)
Key Operated Selector Switch
M30 X 1.5
1…6(0.03…0.23)
38(1.49)
20(0.78)
17(0.66)
Hole Plug
M30 X 1.5
1…6(0.03…0.23)
38(1.49)
15(0.59)
25(0.98)
Double Push Button —Curved Base
M30 X 1.5
1…6(0.03…0.23)
38(1.49)
20(0.78)
20(0.78)
Double Push Button —Flat Base
52 (2.05)
46(1.81)
0.5(0.02)
57.5(2.25)
33.5 (1.32)
37 (1.46)
33.5 (1.32) 65 (2.56)
46(1.81)
57(2.24)
37 (1.46)
35.5 (1.40) 88 (3.46)
104.5 (4.11)
46(1.81)
Cable Termination(c-UL-us models only)
Screw Termination(c-UL-us models only)
Base Mount
68 (2.7)
72(2.8)
38 (1.5)
Screw Termination(-Ex models only)
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 65
Hazardous Location Push Button Specifications — Bulletin 800G
Power Module
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
Power Module with Contact Block
IMPORTANT Drawings apply to both models (c-UL-us and -Ex) unless otherwise noted.
52 (2.05)
91 (3.58)
Ø19 (0.75)46(1.81)
57.5(2.25)
33.5 (1.32)
37 (1.46)
33.5 (1.32)
Ø19(0.75)
46(1.81)
57(2.24)
65 (2.56)
97 (3.82)
37 (1.46)35.5 (1.40)
Ø19 (0.75)
88 (3.46)
46(1.81)
120 (4.72)
136.5 (5.37)
Cable Termination(c-UL-us models only)
Screw Termination(c-UL-us models only)
Base Mount
68 (2.7)
Ø 19(0.75)
72(2.8)
38 (1.5)
Screw Termination(-Ex models only)
33.5 (1.32)
57.5(2.25)
52 (2.05)
84 (3.31)
46(1.81)
Ø19(0.75)
Base Mount Screw Termination(-Ex models only)
68 (2.7)
Ø 19(0.75)
72(2.8)
38 (1.5)
Cable Termination(c-UL-us models only)
88 (3.47)
46 (1.81)
113 (4.46)
131 (5.14)
37 (1.44)35 (1.38)
19 (0.75)
12 (0.47)
37(1.44)
33.4(1.32)
Ø19(0.75)
65 (2.56)
46(1.81)
57(2.24)
90 (3.55)
Latch Mount(c-UL-us models only)
66 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800G
Panel Mount Cover
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
IMPORTANT Drawings apply to both models (c-UL-us and -Ex) unless otherwise noted.
Panel Mount Cover(-Ex models only)
Panel Mount Cover and Panel Mount Contact Block
(-Ex models only)
57 (2.24)
76.5(3)
72(2.8)
38 (1.5) 104 (4.1) 136 (5.35)
Panel Mount Cover and Panel Mount Power Module
(-Ex models only)
130 (5.1)
Panel Mount Cover and Panel Mount Power Module with Contact Block
(-Ex models only)
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 67
Hazardous Location Push Button Specifications — Bulletin 800G
Enclosures
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
IMPORTANT Drawings apply to both models (c-UL-us and -Ex) unless otherwise noted.
88.5 (3.48)
Ø5.5(0.22)
3(0.12)
Ø5.5(0.22)
73 (2.87)
8(0.31)
81 (3.19)
176(6.93) 136
(5.35)
88.5 (3.48)
Ø5.5(0.22)
3(0.12)
Ø5.5(0.22)
73 (2.87)
8(0.31)
81 (3.19)
130(5.12)
93(3.66)
88.5 (3.48)
Ø5.5(0.22)
88.5(3.46)
3(0.12)
Ø5.5(0.22)
73 (2.87)
50(1.97)
8(0.31)
81 (3.19)
Single Unit(c-UL-us models only)
Triple Unit(c-UL-us models only)
Double Unit(c-UL-us models only)
88.5(3.48)
179.0(7.05)
3.0(0.12)
81.0(3.19)
88.5(3.48)
133.0(5.24)
3.0(0.12)
81.0(3.19)
88.5(3.48)
81.0(3.19)
91.0(3.58)
3.0(0.12)
Single Unit(-Ex models only)
Double Unit(-Ex models only)
Triple Unit(-Ex models only)
68 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications — Bulletin 800G
Enclosure Spacing and Mounting
Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
IMPORTANT Drawings apply to both models (c-UL-us and -Ex) unless otherwise noted.
Y
XY
X
YX
Single Unit
Double Unit
Triple Unit
UnitsHole Diameter
[mm (in.)]X (Width)[mm (in.)]
Y (Height)[mm (in.)]
Single
5.5 (7/32) 73 (2-7/8)
50 (1-31/32)
Double 93 (3-21/32)
Triple 136 (5-23/64)
70(2.75)
16.5(0.65)
3 (0.118)
40 (1.578)
Ø30 (1.181)
40(1.57)
16.5 (0.65)
30.3(1.19)
70(2.76)
3 (0.12)
Vertical and Horizontal Spacing Mounting Dimension
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 69
Hazardous Location Push Button Specifications — Bulletin 800G
Notes:
70 Rockwell Automation Publication 800-TD011F-EN-P - August 2019
Hazardous Location Push Button Specifications
Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.
You can view or download publications athttp://www.rockwellautomation.com/global/literature-library/overview.page.
Resource Description
30 mm Push Button Specifications Technical Data, publication 800-TD009 Provides specification information for Bulletin 800T/H push button products.
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.
Product Certifications website, rok.auto/certifications Provides declarations of conformity, certificates, and other certification details.
Rockwell Automation Publication 800-TD011F-EN-P - August 2019 71
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Supersedes Publication 800-TD011E-EN-P - May 2019 Copyright © 2019 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.