J o h n H a s s a ll I n c

Specialists incustom formedand machinedparts since 1850

OURALL

Automotive Aerospace Commercial

, .

“John Hassall, Inc. is one of a select few family run manufacturing

businesses in the United States that has survived and prospered

over a century and a half of industry-wide consolidation. We are

of a size and temperament that is ideal for providing individualized

service. Moreover, I believe that the same organizational

approaches that have contributed to the company’s success

will serve us well as we go into the twenty-first century. By

investing in new technology and in our people, as well as through

continuous education, I am confident that we will not only meet,

but exceed the needs of customers.”

Theodore B. “Ted” Smith III

President

Since 1850, John Hassall, Inc. has successfully combined advances in

cold forming, hot forging, precision machining and other secondary

operations to create metal parts and fasteners in lengths up to 9” with

shank diameters ranging from 0.018” up to 0.625”. Materials utilized

are all the various grades of steel, stainless steel and non-ferrous

alloys, as well as high temperature/high strength aircraft alloys,

including Inconel 718, Waspaloy, L-605 Cobalt, MP159* and MP35N*.

1(* “MP159” & “MP35N” are registered trademarks of Standard Pressed Steel.)

GIVING EACH CUSTOMERMAXIMUMVALUEMEANSGIVING OUR ALL

Dependability

In its 100,000 square foot facility in Westbury, New York, John Hassall, Inc. manufactures specialty pins, rivets and threaded fasteners that are found virtually everywhere, including aerospace, automotive and commercial applications. From small runs to high volume production, we deliver a level of quality and service that most other suppliers cannot or will not offer.

John Hassall's team of professionals

give their all to ensure total customer

satisfaction. Our staff includes many

long-term employees who offer decades

of experience and know-how in the

making of custom formed parts.

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John Hassall has earned a world-class reputation for superior quality, achieved in part throughongoing investments in the latesttechnology available.That technology can be found throughout

our plant in nail presses, single die headers,

multiple station cold formers, trimmers, auto

fed Swiss and CNC chuckers, centerless

grinders, flat and tri-roll threaders,

atmospheric and

vacuum furnaces, as

well as a complete

met lab. That

equipment in the

hands of a world-

class group of

operators combines

to offer you special metal parts and

fasteners, made to your most exacting

specifications, all under the aegis of

ISO 9001:2000 and AS 9100 certification.

Manufacturing Excellence

Parts Formers, JHI Primary DepartmentTypical Workmanship Standards:Cold Headed Parts

Diameter tolerance: .0015” total

Length tolerance: +/- .0025”

Corner radii: +/- .003-.010”

Fillet radii: +/- .003-.010” for small parts+/- .005-.015” for large parts

Surface finish: 32-63 RMS

Continuous Improvement

HASSALL FORMED PART

ORDINARYMACHINED PART

• No scrap• Stronger part• Low cost

• 80% scrap• Interrupted grain flow• High cost

Raw material:Barstock

Raw material:Wire

Delivering value

“Our mission at John Hassall Inc. is to supply precision

fasteners to the global community while building long

lasting partnerships with unyielding attention to our

customers’ needs for today and tomorrow.”

Al Polidaro

Director of Continuous Improvement

Lean/Six Sigma Master Black Belt

21-year John Hassall employee

GIVINGOURALLTODELIVERTOP QUALITY PARTS AT COSTCOMPETITIVE PRICESWhile every customer and their requirements differ, every job shares one impor-tant similarity: the need to reduce costs wherever possible without sacrificingquality. Through product improvement suggestions and a teamwork approach tothe entire manufacturing and quality assurance process, John Hassall consistent-ly delivers outstanding value. With the choice of either cold heading, hot forgingand multiple secondary operations at our disposal, we create unique value byminimizing the use of raw materials while producing parts that are stronger, morereliable and less expensive than screw machine parts.

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Air Bag and SafetyRestraint Systems:lock-up actuators and pierce pins in aluminum, brass and

high carbon steel.

Wiper Blades:semi-tubular yoke rivets, solid

blade rivets and shoulder arm rivetsin low carbon and stainless steel.

Brakes: drum anti-rattle pins, ABS

locator pins and heavy-dutytruck brake vibration dampeners

in low carbon and alloy steel.

Sensors and EngineComponents:electronic ignition coil terminals, wheel speed

sensors, intake and exhaustvalve tips, metering stems for

timing chain tensioners in aluminum, alloy steel and

stainless steel.

AUTOMOTIVE

Equipped to meet ever-increasing

manufacturing challenges, John Hassall

has developed a fully integrated and

broad manufacturing capability. We

specialize in converting screw-machined

parts into cost effective cold-headed

specials, and we have the ability to

custom manufacture parts on either

a short run or mass production basis.

As a result of our fully integrated

manufacturing capabilities, our customers

benefit from reduced downtime, as well

as lower inventory carrying costs.

JOHN HASSALL OFFERS SECONDARY OPERATIONSTHATARESECONDTONONE

Vertical integration

When cold heading cannot, by that process alone, create a unique shape or hold a critical tolerance, John Hassall can provide a part to the most demanding of specifications by employing a variety of sophisticated secondary operations:

• Threading (flat die and tri-roll)

• Broaching

• Multi-axis CNC machining

• Auto-fed CNC centerless grinding

• Specialty surface grinding

• Auto-fed CNC chucking

• Bar-fed Swiss turning

• Trimming

• Vacuum solution heat treatment and aging, inductionannealing, as well as atmospherichardening and tempering

• Milling and Drilling

• Electrical discharge machining (EDM)

• Burnishing

• Assembly

• Destructive and non-destructivetesting, micro and macro evaluations of materials and parts

• Electronic Data Interchange

• Bar coding

Automated CNC Centerless Grinder

Window, and Lock Hardware Components: adjusting screw & hinge pins for window hardware, actuating rods & stop pins for

commercial locks, wood frame fasteners in low

carbon and alloy steel.

Paint Brush and HandTool Fasteners: hinge rivetsfor pliers and brush ferrule fasteners

in low carbon steel.

Computer Hardware, and Electrical Components:jackscrews for securing

peripheral connectors and heat

sinks, circuit breaker self-locking

terminals and calibration screws,

plastic insert molded terminals,

standoff and push pin fasteners

for circuit boards in low carbon

steel, stainless steel, brass and

phosphor bronze.

MaximumWorkmanshipTolerancesParts With Secondary Machining

Diameter tolerance: +/- .0001”

Length tolerance: +/- .001”

Perpendicularity: .001” total

Profile: .004” total

Concentricity: .001” total

True position: .002” total

Surface finish: 8-16 RMS

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Automated CNC Chucker

COMMERCIAL

“Thanks to the highly automated manufacturing

techniques adopted in recent years, John Hassall

can offer lead times well below the industry standard.

For example, when you consider the cost of an aircraft

on the ground (AOG), you realize the importance of

meeting your customer’s delivery requirements.”

Thomas Matura, VP, Sales27-year John Hassall employee

A PROVEN ABILITY TO WORK WITH OVER 90 EXOTIC METALS...

High temperature alloys

Not just brass and aluminum, but stainless steel, high temperature alloys and muchmore. JHI supplies pins, rivets and high strength bolts to the leading aircraft engineOEMs. The materials called for in these applications are extremely difficult to formand machine. Our unique manufacturing capability is complemented by an in-housestate-of-the-art heat treating facility (NADCAP approved) and a PWA LCS certifiedmetallurgical laboratory. Third party certifications include AS 9100, ISO 9001:2000,and we are SQAR source approved by various Pratt & Whitney UTC Groups, VolvoAero, MTU, Honeywell, Fiat, Rolls Royce and others.

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AEROSPACE

Bolts: high strength,close tolerance engine

bolts in Inconel 718,

Waspaloy and MP 159*.

Assemblies &Weldments: made from forgedand machined parts, stampings,

springs and castings, utilizing a

variety of high temperature/high

strength aircraft alloys.

Rivets: AN & MS standards, as well asblade retaining rivets in Monel 400, Inconel

600, 625 & X-750, Stainless 305 & 347.

Bushings:tight tolerance in

Stainless and

Cobalt with mill,

drill, coat or plate.

Pins: locking,rotational, alignment

and clamping in

A-286, Inconel 718,

Rene 41, Hatelloy X

and Cobalt L-605. (* “MP159 is a registered trademark of Standard Pressed Steel.)

WE OFFER STRICT QUALITYCONTROL WITH FULL PRODUCT TRACEABILITY

quality is everything

From the incoming inspection and verification of raw materials, through rigorous in-process testing during all phases of manufacturing, to final testing, John Hassallremains 100% focused on quality. Testing conducted in our own metallurgical laboratoryincludes: X-ray spectrometry, metallography, shear/tensile/yield/creep/stress ruptureand hardness testing. All test and inspection methods are conducted in accordance with zero defect acceptance plans.

John Hassall’s Quality

Management System is

certified to stringent ISO

9001:2000, AS 9100 and

NADCAP requirements.

“John Hassall uses the most sophisticated technology available to ensure the

highest conceivable quality for every part we manufacture… part, after part, after

part. As a result, we can offer quality, consistency and repeatability over time that

is critical to many of our customers in their automated assembly operations.”

Akm Chowdhury, Quality Manager

19-year John Hassall employee

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M

Contacts andConnector Pins:pins for peripheral

connectors, terminal pins

for electrical switches

and contact rivets for

electronic protection

devices in silver plated

brass, phosphor bronze

and glass-sealing alloys.

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MINIATURE

Small Screwsand Tubular

Rivets: hinge pins for cell

phones, stacking

screws for electrical

switches, tubular

rivets for thermostatic

controls and screws

for electrical meters

in low carbon steel,

stainless steel

and brass.

Multi-Axis CNC Lathes

EVERY JOHN HASSALLCUSTOMER IS SUPPORTEDWITH SUPERIOR SERVICE

teamwork

“It is my responsibility to make sure every shipment is right…

the right parts, the right count, the right packaing, the right

paperwork for full traceability.”

Ricardo Brown, Key technician, Shipping 14-year John Hassall employee

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Parts shown approximately 55% of actual size

Large Part Capabilities

Every customer is supported by a team of talented professionals, including an accountexecutive, design engineers, manufacturing and quality assurance specialists. Thismulti-disciplinary team understands and anticipates the inherent complexities of eachassignment, drawing upon extensive experience and know-how to determine the mostcost-effective solution. For products not ideally suited for domestic manufacturing, we offer the option of importing special cold formed metal parts, as well as precision-machined components from our quality sources in Japan and China. All such product is distributed under the purview of Hassall's general quality systems and procedures.

Quality PolicyWe are committed to servicing our customers

and to further develop partnerships and

opportunities. We strive to improve our

products and services to meet or exceed

customers expectations. Our Quality Systems

and operating environment emphasize

continuous improvement techniques and

defect prevention methods. In order to meet

our objectives, we promote the use of

statistical techniques, clear communication,

and emphasize continuing education and

training of personnel.

John Hassall offers a long tradition of

unsurpassed quality and price

competitiveness at its U.S. manufacturing

facility. We also offer convenient access

to Asian sourcing through strategic

partnerships with reliable manufacturing

partners in Japan and China.

ISO 9001:2000 • AS 9100 • NADCAP

John Hassall Inc.609-1 Cantiague Rock Road, PO Box 698, Westbury, NY 11590-0698

516-334-6200 • Fax: 516-222-1911www.hassall.com