Upload
others
View
7
Download
0
Embed Size (px)
Citation preview
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINTRANSMITTAL SHEET
HC-ASB-61-332Propeller - Spinner Assembly
December 13, 2011
This page transmits a revision to Alert Service Bulletin HC-ASB-61-332.
• OriginalIssue,datedAug17/11 • Revision1,datedDec13/11
PropellerassembliesthathavecompliedwiththeterminatingactionsrequiredintheoriginalissueofthisAlertServiceBulletinarenotaffected.
PropellerassembliesthathavepreviouslycompliedwithHartzellServiceBulletin HC-SB-61-311areaffected.
FAAapprovalhasbeenobtainedontechnicaldatainthispublicationthataffectstypedesign.
Changesareshownbyachangebarintheleftmarginoftherevisedpages.
ThisrevisionisissuedtochangethefollowinginthisAlertServiceBulletin:
- Introducethe(F2)SterlingSilverMetallicpaintoptionforthe103877()kit,103585()spinnerassembly,andcompositecomponents.
- CorrectthePaint&FinishProceduresforAcryGloseries571paintsoncompositecomponents.
- ProvideadditionalinstructionsforuseofAcryGloseries571metallic(Hcode)paint options.
- UpdatetheAppendixtoincludethe103877F2kitasanoptionontheOrderFormandclarifyreturnshippingrequirements.
ThisAlertServiceBulletinisreissuedinitsentirety.
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINTRANSMITTAL SHEET
HC-ASB-61-332Propeller - Spinner Assembly
(Thispageisintentionallyblank.)
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page1of32
1. PlanningInformation
A. Effectivity
(1) TheHartzell835-54(P)spinnerassemblyand835-58(P)spinnerassemblyareaffectedbythisAlertServiceBulletinwheninstalledontheMooneyM20()aircraftwithaHartzellHC-C2YR-1BFP/F7497propellerinaccordancewithHartzellSTCSA02414CH-D.
(a) InstallationsthathavepreviouslycompliedwiththeTerminatingActionofthisAlertServiceBulletinarenotaffectedbythisAlertServiceBulletin.
(2) InstallationsthathavepreviouslycompliedwithHartzellServiceBulletin HC-SB-61-311areaffectedbythisAlertServiceBulletin.
(3) TheHartzell835-54(P)spinnerassemblyand835-58(P)spinnerassemblymaybeinstalledonotherapplicationsthatarenotaffectedbythisAlertServiceBulletin,butmaybeaffectedbyHartzellServiceBulletinHC-SB-61-311.Theseapplicationsinclude,butarenotlimitedto:
(a) PiperPA-24ComanchewithHartzellHC-C2YR-1BF/F7666A-4propellerinstalledinaccordancewithHartzellSTCSA00631CH.
(b) PiperPA-28R-180andPA-28R-200aircraftwithHartzellHC-C2YR-1BFP/F7497propellerinstalledinaccordancewithProfessionalPilotSTCSA02555CH.
(4) InstallationsthatuseanotherapprovedspinnerassemblyinaccordancewiththeirapplicableSupplementalTypeCertificatearenotaffectedbythisAlertService Bulletin.
(a) MooneyM20JaircraftandsomecowlingmodificationsusingtheHartzell HC-C2YR-1BFP/F7497propellerinaccordancewithHartzellSTCSA02414CH-DareapprovedwiththeA-2295-5(P)spinnerassemblyinstalled.TheA-2295-5(P)spinnerassembly,withtheC-3532-22(P)spinnerdome,isnotaffectedbythisAlertServiceBulletin.
CAUTION: DONOTUSEOBSOLETEOROUTDATEDINFORMATION.PERFORMALLINSPECTIONSORWORKINACCORDANCEWITHTHEMOSTRECENTREVISIONOFTHISALERTSERVICEBULLETIN.INFORMATIONCONTAINEDINTHISALERTSERVICEBULLETINMAYBESIGNIFICANTLYCHANGEDFROMEARLIERREVISIONS.FAILURETOCOMPLYWITHTHISALERTSERVICEBULLETINORTHEUSEOFOBSOLETEINFORMATIONMAYCREATEANUNSAFECONDITIONTHATMAYRESULTINDEATH,SERIOUSBODILYINJURY,AND/ORSUBSTANTIALPROPERTYDAMAGE.REFERTOTHESERVICEBULLETININDEXFORTHEMOSTRECENTREVISIONLEVELOFTHISALERTSERVICEBULLETIN.
©2011-HartzellPropellerInc.-Allrightsreserved
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page2of32
B. ConcurrentRequirements
(1) Additionalservicedocumentsmayapplytothecomponents/propellersaffectedbythisAlertServiceBulletin.CompliancewithadditionalservicedocumentsmaybenecessaryinconjunctionwiththecompletionoftheAccomplishmentInstructionsinthisAlertServiceBulletin.RefertotheHartzellPropellerwebsiteatwww.hartzellprop.comforacross-referenceofservicedocuments.
C. Reason
(1) Issueswiththe835-54(P)spinnerassemblyontheMooneyM20()applicationswerepreviouslyaddressedinHartzellServiceBulletinHC-SB-61-311.
(a) TheD-5769-1(P)metalspinnerdome(withnoforwardbulkhead)inthe 835-54(P)spinnerassemblyhadin-servicecrackingandseparationevents, causing a high replacement rate.
(b) Ametalspinnerdome,P/N102965(P),withabondedfrontsupport,wasdesignedtosupersedetheD-5769-1(P)inthe835-54(P)spinnerassembly.
(c) TheD-5769-1(P)metalspinnerdomecannotbeconvertedtothe102965(P)metalspinnerdome.The102963installableforwardbulkheadandthe102987spacersweredesignedtoachievebetterstabilityfortheD-5769-1(P)metalspinnerdome.
(d) The102965(P)metalspinnerdomewithbondedfrontsupporthadin-servicecrackingeventsaspartofthe835-54(P)spinnerassembly.
(e) The103585spinnerassemblywasreleasedasadesignimprovementandasasupersedureinapprovedapplicationstoallvariationsofthe835-54(P)spinnerassembly.RefertoFigure4.
1 The103585spinnerassemblyisavailableinprimed,partnumber103585,andfinishpainted,partnumber103585F(),versions.
NOTE: The103585spinnerassemblyisapprovedinaccordancewithHartzellPropellerSupplementalTypeCertificateSA02414CH-D.The103585partnumberidentifiedontheSupplementalTypeCertificatedocumentationrepresentsall103585spinnerassemblyconfigurations,regardlessoffinishsuffix,suchas(F1).
(f) The835-58(P)spinnerassemblywasreleasedasadesignimprovementandasasupersedureinapprovedapplicationstoallvariationsofthe835-54(P)spinnerassembly.RefertoFigure2.
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page3of32
Com
pone
nt
Part
Num
ber
Com
pone
nt D
escr
iptio
nD
-576
9-1(
P)
Met
al S
pinn
er D
ome
(S
/N <
090
1981
C)
1029
65(P
) M
etal
Spi
nner
D
ome
D-5
769-
1(P)
M
etal
Spi
nner
D
ome
(S/N
≥ 0
9019
81C
)D-5769-1(P)
MetalSpinnerDom
e hasfillerplateholes
10
0
102965(P)
MetalSpinnerDom
e
hasbondedfrontsupport
nofillerplateholes
01
0
D-5769-1(P)
MetalSpinnerDom
e nofillerplateholes
00
1
102963
ForwardBulkhead
10
1102987
Spa
cer
A/R
0A/R
100547(P)
Fille
r Pla
tes
Rem
ovalRequired
00
B-3845-8
10-32Screw
8 (optional)
00
A-1
020
FiberW
asher
16
(requiredwithB-3845-8)
00
B-3808-3
H10-3Nut
8 (requiredwithB-3845-8)
00
C-4549-1(P)
AdapterRingUnit
11
1A
-102
0FiberW
asher
1414
14B-3845-8
10-32Screw
1414
14
Com
pone
nts
for t
he 8
35-5
4(P)
Spi
nner
Ass
embl
y (F
or Id
entifi
catio
n O
nly)
Tabl
e 1
Regardlessofthecomponentsand/orconfiguration,allvariationsofthe835-54(P)spinnerassem
bly
mustberemovedandreplacedontheaffectedapplicationsinaccordancewiththisAlertServiceBulletin.
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page4of32
(2) Sincethereleaseofthe835-58(P)spinnerassembly,therehavebeen in-servicecrackingandseparationeventsforthe835-58(P)spinnerassemblywheninstalledontheMooneyM20()applications.
(3) Regulatoryactionisnotexpected.
D. Description
(1) ThisAlertServiceBulletinrequiresapreflightinspectionoftheaffectedspinnerassemblies.
(2) HartzellServiceBulletinHC-SB-61-311providedinformationforvariousspinnerassembliesandcomponentsasintroducedrelatingtothein-servicecrackingofthe835-54(P)spinnerassembly.
(a) Theoriginaldocumentintroducedthe102965(P)metalspinnerdomewithabondedfrontsupport.RefertoFigure1foridentificationonly.
(b) Revision1toHartzellServiceBulletinHC-SB-61-311introducedthe102963installableforwardbulkheadandthe102987spacerforusewiththeD-5769-1(P)metalspinnerdomes.RefertoFigure3foridentificationonly.
(c) Revision1toHartzellServiceBulletinHC-SB-61-311requiredremovalofthe100547(P)fillerplates,whereapplicable.RefertoTable1.
(d) Revision2toHartzellServiceBulletinHC-SB-61-311requiredthatall 835-54(P)spinnerassembliesberemovedfromservice.
(e) Revision2toHartzellServiceBulletinHC-SB-61-311introducedthe103585()spinnerassemblytosupersedethe835-54(P)spinnerassembly.RefertoFigure4.
1 The103585()spinnerassemblyincludesthe103582()compositespinnerdome,the104001()compositefillerplates,andthe103584Pmetaladapterringwithassemblyhardware.
2 TheC-4549-1(P)metaladapterring,originallysuppliedwiththe835-54(P)spinnerassemblycanbeusedinaccordancewiththisAlertServiceBulletinasanalternatetothe103584Pmetaladapterringasacomponentofthe103585()spinnerassembly.
a WhentheC-4549-1(P)metaladapterringisusedinthe103585()spinnerassembly,installationofthe103583()or104001()compositefillerplatesisoptional,butrequiresmodificationinaccordancewiththeAccomplishmentInstructionsinthisAlertServiceBulletin.
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page5of32
TI-102965
102965(P) MetalSpinnerDome
BondedFrontSupport
Cutaway View of the 102965(P) Metal Spinner Dome (For Identification Only)Figure 1
Cut-away View of the 835-58(P) Spinner Assembly (For Identification Only) Figure 2
C-4549-1(P) MetalAdapterRing
103937(P) MetalSpinnerDome
TI-835-58
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page6of32
Cutaway View of the D-5769-1(P) Metal Spinner Dome, with 102963 Front Bulkhead, and 102987 Spacer (For Identification Only)
Figure 3
D-5769-1(P) Metal Spinner Dome102963
ForwardBulkhead
102987 Spacer(s), asneeded
TI-D5769-1 TI-102963
Filler Plate InstallationHoles (ifapplicable, refertoTable1)
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page7of32
Cut-away View of the 103585( ) Spinner Assembly Figure 4
103582()CompositeSpinnerDome (includesbondedcompositefrontsupport)
103583(F1)or104001()Composite Filler Plate
103584(P) or C-4549-1(P)Metal Adapter Ring
BondedComposite Front Support
TI-103585
Cut-away View of the 835-33(P) Spinner Assembly Figure 5
C-885-4 Metal Adapter Ring
B-2480(-P) MetalFillerPlate
C-1904-3(P)MetalSpinnerDome
TI-835-33
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page8of32
3 Ifthe103583()or104001()compositefillerplateswillbeinstalledwiththeC-4549-1(P)metaladapterring,modificationoftheadapterringisrequiredinaccordancewiththeAccomplishmentInstructionsofthisAlertServiceBulletin.RefertoFigure7andFigure8.
NOTE: AC-4549-1(P)metaladapterringcanbemodifiedintothe103584(P)metaladapterringinaccordancewiththisAlertServiceBulletin.Thisconfigurationisapprovedforthe103585()spinnerassemblyinaccordancewiththisAlertServiceBulletin.The103585()spinnerassemblyisonlyavailableforpurchasefromHartzellwiththe103584P(polished)metaladapterring.
(f) Revision2toHartzellServiceBulletinHC-SB-61-311introducedthe835-58(P)spinnerassemblytosupersedethe835-54(P)spinnerassembly.RefertoFigure2foridentificationonly.
1 The835-58(P)spinnerassemblyincludedthe103937(P)metalspinnerdomeandtheC-4549-1(P)metaladapterringwithassemblyhardware.
(g) Revision2toHartzellServiceBulletinHC-SB-61-311clarifiedthattheexisting835-33(P)spinnerassemblyisanapprovedspinneroptionfortheapprovedapplications.RefertoFigure5.
(h) Revision3toHartzellServiceBulletinHC-SB-61-311identifiedthe103583()compositefillerplatesasaninterimpartnumberthathadalreadybeensupersededbythe104001()compositefillerplatesintroducedinRevision2toHartzellServiceBulletinHC-SB-61-311.
(3) ThisAlertServiceBulletinsupersedesHartzellServiceBulletinHC-SB-61-311fortheMooneyM20()applicationsonly.
(4) ThisAlertServiceBulletinrequiresremovalandreplacementofall835-54(P)spinnerassembliesinstalledontheMooneyM20()affectedapplications,regardlessoftheconfigurationofthecomponents.
(a) ThisrequirementwaspreviouslyidentifiedinHartzellServiceBulletin HC-SB-61-311.
(5) ThisAlertServiceBulletinrequiresremovalandreplacementofall835-58(P)spinnerassembliesinstalledontheMooneyM20()affectedapplications.
(6) ThisAlertServiceBulletindetailstheapprovedoptionsforreplacementofthe 835-54(P)spinnerassembliesand835-58(P)spinnerassembliesinstalledontheMooneyM20()affectedapplications.
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page9of32
(7) Revision1ofthisAlertServiceBulletinintroducesthe(F2)SterlingSilverMetallicpaintoptionforthe103877()kit,103585()spinnerassembly,andcompositecomponents.ItalsoprovidesinstructionsforuseofanyAcryGloseries571metallic(Hcode)paint.
E. Compliance
(1) Forallinstallations,performpropellerpre-flightinspectionsinaccordancewithHartzellOwner'sManual115N(61-00-15).
WARNING: DONOTOPERATETHEAIRCRAFTWITHACRACKEDSPINNERDOMEORSPINNERASSEMBLY.FAILURETOCOMPLYMAYRESULTINDEATH,SERIOUSBODILYINJURY,AND/ORSUBSTANTIALPROPERTYDAMAGE.
(a) Ifacrackisfoundduringinspection,replacementofthedamaged spinnercomponent(s),inaccordancewiththisAlertServiceBulletin,isrequiredbeforefurtherflight.
1 ContactHartzellPropellerProductSupportforreplacementinformation.
(b) Ifacrackisnotfoundduringinspection:
1 Within50flighthoursornotlaterthanFebruary29,2012,whicheveroccursfirst,completeoneoftheoptionsgivenintheTerminatingAction for this Alert Service Bulletin.
2 Atthediscretionoftheowner/operator,anyspinnerassemblyapprovedinaccordancewiththeapplicableSupplementalTypeCertificateandtheTerminatingActionforthisAlertServiceBulletinmaybeinstalledinplaceofthe835-54(P)spinnerassemblyorthe835-58(P)spinnerassemblyatanytime.
(2) TerminatingAction:
(a) Installationofa103585()spinnerassemblyisterminatingactionforthisAlert Service Bulletin.
NOTE: The103585spinnerassemblyisapprovedinaccordancewithHartzellPropellerSupplementalTypeCertificateSA02414CH-D.The103585partnumberidentifiedontheSupplementalTypeCertificatedocumentationrepresentsall103585spinnerassemblyconfigurations,regardlessoffinishsuffix,suchas(F1).
(b) Installationofan835-33(P)spinnerassemblyisterminatingactionforthisAlert Service Bulletin.
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page10of32
(c) Installationofanyspinnerassembly,otherthanaversionofthe835-54(P)spinnerassemblyor835-58(P)spinnerassembly,thatisapprovedinaccordancewiththeapplicableSupplementalTypeCertificateisterminatingaction for this Alert Service Bulletin.
(3) ReportanyoccurrencesofspinnerdomecrackingtoHartzellProductSupportfor further instructions.
F. Approval
(1) FAAapprovalhasbeenobtainedontechnicaldatainthispublicationthataffectstypedesign.
G.Manpower
(1) Approximatelyoneminuteisrequiredforspinnerinspection.
(2) Replacementusingthe103585()spinnerassembly:
(a) Approximately0.5manhoursarerequiredforspinnerdomereplacement.
(b) Approximately2.0manhoursarerequiredforpropellerremovalandinstallation.
(c) Approximately1.5manhoursarerequiredforinstallationoftheoptionalfillerplatesincludingmodificationoftheadapterring.
(3) Replacementusingthe835-33(P)spinnerassembly:
(a) Approximately2.0manhoursarerequiredforpropellerremovalandinstallation.
(b) Approximately0.5manhoursarerequiredforspinnerdomereplacement.
(4) Finishingofthe103582()compositespinnerdomeand103583()or104001()compositefillerplates:
(a) Approximately1.0manhourisrequiredtopaintaprimedcompositespinnerdomeandprimedcompositefillerplates(excludingcuretime).
(b) Approximately4.0manhoursarerequiredtostripandfinishapaintedcompositespinnerdomeandfillerplates(excludingcuretime).
H. WeightandBalance
(1) Weightandbalancemaybeaffectedbythechangeofspinnerassembly.Theweightchangecanbecalculatedbasedontheweightofeachvariationbelow:
(a) The835-54(P)spinnerassembly
1 WithD-5769-1(P)metalspinnerdomeandnoforwardbulkhead,theassemblyweighs2.9pounds(1.32kg).
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page11of32
2 WithD-5769-1(P)metalspinnerdomeand102963installableforwardbulkhead,theassemblyweighs3.5pounds(1.59kg).
3 With102965(P)metalspinnerdome,theassemblyweighs3.5pounds(1.59kg).
(b) The835-58(P)spinnerassemblyweighs2.5pounds(1.13kg).
(c) The103585()spinnerassemblyweighs2.3pounds(1.04kg).
(d) The835-33(P)spinnerassemblyweighs3.3pounds(1.50kg).
I. ElectricalLoadData
(1) NotChanged
CAUTION: DONOTUSEOBSOLETEOROUTDATEDINFORMATION.PERFORMALLINSPECTIONSORWORKINACCORDANCEWITHTHEMOSTRECENTREVISIONOFALLDOCUMENTS.
J. References
(1) HartzellPropellerOwner’sManual115N(61-00-15)
(2) HartzellCompositeSpinnerMaintenanceManual148(61-16-48)
(3) HartzellStandardPracticesManual202A(61-01-02)
(4) HartzellServiceBulletinHC-SB-61-311
(5) FederalAviationAdministrationAdvisoryCircular43.13-1B
Temperature ReducerComponentPartNumber
CMNumber
ComponentBlend(humidity65%orless)
ComponentBlend (humiditygreaterthan65%)
60-70°F(16-21°C) A-6741-285 CM285 100% 75%A-6741-288 CM288 0% 25%
70-80°F(21-27°C) A-6741-284 CM284 100% 75%A-6741-288 CM288 0% 25%
80-90°F(27-32°C) A-6741-284 CM284 90-95% 67.5-71.25%A-6741-286 CM286 5-10% 3.75-7.5%A-6741-288 CM288 0% 25%
90°F+(32°C+) A-6741-284 CM284 75-90% 56.25-67.5%A-6741-286 CM286 10-25% 7.5-18.75%A-6741-288 CM288 0% 25%
Acry Glo® Series 571 Reducer Components and Blend RequirementsTable 2
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page12of32
K. OtherPublicationsAffected
(1) HartzellMetalSpinnerMaintenanceManual127(61-16-27)
(2) HartzellCompositeSpinnerMaintenanceManual148(61-16-48)
(3) HartzellStandardPracticesManual202A(61-01-02)
2. MaterialInformation
A. Materials:103585()SpinnerAssembly
ComponentPartNumber Component Description QuantityRequired*103582() Composite Spinner Dome
hasnofillerplateholes1
103583(F1),superseded CompositeFillerPlates,supersededby104001()*104001() Composite Filler Plates 2*B-3860-10L Washer,Dimpled 18*B-3867-272 10-32Screw 18*B-6654-100-1 2302-5UHMWtape A/RC-3317-228 O-ring,MountingFlange 1103584P AdapterRing 1Orusethefollowinginplaceofthe103584PAdapterRing,inaccordancewiththe
ModificationInstructionsinthisAlertServiceBulletin.C-4549-1(P) AdapterRingUnit 1*B-3849-3 Nutplate,Floating 4*B-3847-5 Rivet 8
(1) TosimplifytheorderingprocessforthepurposesofcompliancewiththisAlertServiceBulletin,theitemsabovethatareindicatedwithanasterisk'*'areincludedinkitpartnumber103877().Thekitcontainsten(10)oftheB-3847-5rivet,allowingforspares.ThekitdoesNOTincludetheadapterring.
(a) Someearly103877F1kitsshippedwiththe103583F1compositefillerplates.Theseareserviceableandapprovedintheassembly.
(2) Consumablesarerequiredtopainttheprimedcompositecomponentsortorefinishthepaintedcompositecomponentsofthe103585()spinnerassemblyandthe103877()kit.
(a) SherwinWilliams®AcryGlo®series571(includingmetallic,Hcode,colors)PaintorSherwinWilliamsPolane®TseriesPaintmustbeused.TheapprovedpaintmaybeprocuredinanySherwinWilliams® color of the owner/operator'spreference.
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page13of32
1 HartzellPropellerofferstheAcryGlo®series571paintin(F1)MatterhornWhiteand(F2)SterlingSilverMetallicatthistime.PaintedcomponentsinthisfinishareidentifiedwiththeF1orF2suffix.Themixofpaint,catalyst,reducer,accelerator,andstabilizer(formetallicHcodecolorsonly)listedherewillapplytoallcolors(includingmetallic,Hcode,colors)ofAcryGlo® series571paint.RefertoTable2andTable3forthelistofapplicableconsumables.
a ContactanySherwinWilliams®locationtoidenitfyalocaldistributorforaircraftpaint(fromtheSherwinWilliams®website,selectAerospaceFinishes)forassistanceprocuringthecorrectpaint.
2 HartzellPropelleroffersthePolane® T series paint in a variety of colors. RefertoTable3andHartzellStandardPracticesManual202A(61-01-02)foralistofavailableHartzellcolors/mixesorcontactanySherwinWilliams® ChemicalCoatingslocationforassistancewithadditionalcolors/mixes.
a ContactanySherwinWilliams® Chemical Coatings location (fromtheSherwinWilliams®website,selectProductFinishes)for assistance procuring the correct paint.
(3) Alabelisrequiredforidentification,iftheC-4549-1(P)metaladapterringismodifiedforuseinthe103585()spinnerassembly,iftheoptionalfillerplateswillbeinstalled.
(a) Thelabelmustbepressuresensitivewithanadhesivebacking.
(b) Thelabelmustbeabletoacceptprinting,typing,orwriting.
(4) ConsumablesarerequiredformodificationoftheC-4549-1(P)metaladapterring,iftheoptionalfillerplateswillbeinstalled.
(a) Solventisrequired.Thefollowingsolventsmaybeused:
1 MethylEthylKetone(MEK),CM106
2 MethylPropylKetone(MPK),CM219
(b) Useofaclear,protectivesprayCM129isoptional.Thefollowingmaybeused:
1 Krylon1301CrystalClear(preferred)
2 AcePolyurethane1037795
3 Semi-glossKrylon8118
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page14of32
Applicability
PartNumber CMNumber
Description Quantity Paint Primed
Components
RefinishPainted
ComponentsN/A N/A Sandpaper,60gritorfiner(removal) A/R xN/A N/A Sandpaper,400grit(betweenlayers) A/R x xN/A CM159 Cheesecloth,orequivalent A/R x xAlternatesListed Solvent - use one of these alternates A/R x xN/A CM173 Solvent - Acetone A/RN/A CM106 Solvent-MethylEthylKetone(MEK) A/RN/A CM219 Solvent-MethylPropylKetone(MPK) A/R
Mix#1 PrimerFiller,Polane2.8Plus A/R xA-6741-84(-1) CM84 Spray Fill 6 partsA-6741-85(-1) CM85 Catalyst 1 partA-6741-32(-1) CM32 PolaneReducer(25%maximum) A/R
Mix#2 PrimerSealer,Grey A/R xA-6741-29(-1) CM29 Primer Sealer 13 partsA-6741-30(-1) CM30 Catalyst 1 partA-6741-32(-1) CM32 PolaneReducer(3.25partsmaximum) A/RA-6741-31(-1) CM31 Accelerator A/R
Mix#13 P-Static,ConductiveCoating A/R xA-2328-13 CM164 Kit,quart(containsbase&activator) -A-6741-164-5 CM164 ConductiveCoatingBase,Black 1 partA-6741-164-6 CM164 ConductiveCoatingActivator 1 part
Finish Paint Polane®Tseriespaint-RefertoHartzellStandardPracticesManual202A(61-01-02) ORAcryGlo®series571Paint-seebelow
x x
A-6741-282 OR A-6741-291 OR ------------------
CM282 CM291 ---------
AcryGlo®series571MatterhornWhite(Mix15) AcryGlo®series571SterlingSilverMetallic(Hcode)(Mix25) -oruseanyAcryGlo®series571color
3 parts
A-6741-283 CM283 Catalyst-withNON-metallicpaint 1 partA-6741-283 CM283 Catalyst-withmetallicpaint 1/2part
Consumables and Applicability to the 103585( ) Spinner and 103877( ) Kit Table 3
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page15of32
(5) ThefollowingtoolingisrequiredformodificationoftheC-4549-1(P)metaladapterringiftheoptionalfillerplateswillbeinstalled:
(a) Drill
(b) Appropriatedrillbittomakeaholewith0.250+0.006/-0.002inch (6.35+0.152/-0.050mm)indiameter.
(c) AppropriatedrillbitfortheB-3847-5rivet,refertoFederalAviationAdministrationAdvisoryCircular43.13-1B.
Applicability
PartNumber CMNumber
Description Quantity Paint Primed
Components
RefinishPainted
ComponentsFinishPaint,continued Polane®Tseriespaint-RefertoHartzell
StandardPracticesManual202A(61-01-02) ORAcryGlo®series571Paint-seebelow
x x
A-6741-292 CM292 AcryGlo® Stabilizer-withmetallic(Hcode)paintsonly
1/2part
A-6741-() Table 3 Reducer(Blended,refertoTable3) A/RA-6741-288 Table 3 Reducer(UrethaneGradeMEK) A/RA-6741-287 CM287 Accelerator A/RA-6741-290 CM290 AcryGlo® ConventionalClear-with
metallic(Hcode)paintsonly(Mix26)A/R
Consumables and Applicability to the 103585( ) Spinner and 103877( ) Kit Table 3, continued
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page16of32
B. Materials:835-33(P)SpinnerAssembly
ComponentPartNumber Component Description QuantityRequired835-33(P) Spinner Assembly 1
assemblyincludes:C-1904-3(P) MetalSpinnerDomeC-885-4 MetalAdapterRingB-2480(-P) MetalFillerPlates
C-3317-228 O-ring,MountingFlange 1
NOTE1: AnypartlistedintheMaterialInformationanddesignatedwiththecharacter'P'followingthepartnumberisapolished,aluminumcomponent.Absenceoftheletter'P'forthesamepartnumberindicatesitisabuff,aluminumcomponent.
NOTE2: AnycompositecomponentlistedintheMaterialInformationofthisAlertServiceBulletinanddesignatedwith()followingthepartnumberindicatesthepartmaybefinishedwith(F1)MatterhornWhitepaint,(F2)SterlingSilverMetallicpaint,orprimedfinishreadyforpaintifthesecharactersareabsent.Thesecomponentsmaybepaintedattheowner'sdiscretion.
NOTE3: AllCMnumbersormaterialsinthisAlertServiceBulletinrefertotheConsumableMaterialschapterofHartzellStandardPracticesManual202A (61-01-02).
3. AccomplishmentInstructions
A. SpinnerPre-flightInspection
(1) Performpropellerpre-flightinspectionsinaccordancewithHartzellOwner'sManual115N(61-00-15).
WARNING: DONOTOPERATETHEAIRCRAFTWITHACRACKEDSPINNERDOMEORASSEMBLY.FAILURETOCOMPLYMAYRESULTINDEATH,SERIOUSBODILYINJURY,AND/ORSUBSTANTIALPROPERTYDAMAGE.
(a) Ifacrackisfound,thecrackedspinnercomponent(s)mustbereplacedbeforefurtherflight.
1 Removethespinnercomponent(s),andpropellerasneeded,inaccordancewithHartzellOwner'sManual115N(61-00-15).
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page17of32
a Retirethecrackedmetalspinnercomponent(s)fromserviceinaccordancewiththePartRetirementProcedureschapterofHartzellStandardPracticesManual202A(61-01-02),except:
NOTE: ThePartsRetirementFormisavailableatwww.hartzellprop.com.
1) Donotmarkthepartthroughtheserialnumbertoidentifyitasunairworthy.
2) Theseretiredcomponentsmustnotbemodifiedorreturnedtoserviceforuseinanyapplicationincludingexperimentalapplications.
3) Theseretiredcomponentsmusthaveaportionofthecomponentcutouttoincludethepartnumberandserialnumber.RefertoFigure6.ThisportionmustbereturnedtoHartzellProductSupport.
a) HartzellPropellerwillcoverstandardshippingforaffectedspinnerpieces.ContactHartzellProductSupport for shipping account information.
b) ReturnMaterialAuthorizationisnotrequired.
c) DONOTSENDTHEWHOLECOMPONENT(S).
Example Portion of the Retired Spinner Dome Figure 6
EtchedSerialNumber(mayappearaboveor
belowthelabel)
Label (showingpartnumberandserialnumber)
TI-portion311
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page18of32
2 Installoneofthefollowing:
a AserviceableC-4549-1(P)metaladapterring,inaccordancewithHartzellOwner'sManual115N(61-00-15),forusewithoneoftheoptionslistedinsection3.B.Proceedtosection3.B.
b AcompletespinnerassemblythatisapprovedinaccordancewiththeapplicableSupplementalTypeCertificateandtheTerminatingActionforthisAlertServiceBulletin.Followapplicableinstallationinstructions.
(b) Ifnospinnercrackingisfound:
1 WithintheflighttimeandcalendarlimitsstatedintheCompliancetothisAlertServiceBulletin:
a RemovethespinnerdomeinaccordancewithHartzellOwner'sManual115N(61-00-15).
1) RetirethespinnerdomefromserviceinaccordancewiththePartRetirementProcedureschapterofHartzellStandardPracticesManual202A(61-01-02),except:
NOTE: ThePartsRetirementFormisavailableatwww.hartzellprop.com.
a) Donotmarkthepartthroughtheserialnumbertoidentifyitasunairworthy.
b) Theseretiredcomponentsmustnotbemodifiedorreturnedtoserviceforuseinanyapplicationincludingexperimentalapplications.
c) Theseretiredcomponentsmusthaveaportionofthecomponentcutouttoincludethepartnumberandserialnumber.RefertoFigure6.ThisportionmustbereturnedtoHartzellProductSupport.
i) HartzellPropellerwillcoverstandardshippingforaffectedspinnerpieces.ContactHartzellProductSupport for shipping account information.
ii) ReturnMaterialAuthorizationisnotrequired.
iii) DONOTSENDTHEWHOLECOMPONENT(S).
b RemovethepropellerinaccordancewithHartzellPropellerOwner’sManual115N(61-00-15).
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page19of32
c VisuallyinspecttheC-4549-1(P)adapterringforcracks.
1) Ifacrackisfound,returntosection3.A.(1)(a)1b.
2) Ifnocrackingisfound,theserviceableC-4549-1(P)adapterringmayberetainedforusewithoneoftheoptionslistedinsection3.B.Proceedtosection3.B.
B. MetalSpinnerDome/AssemblyReplacement-TerminatingAction
(1) IftheC-4549-1(P)metaladapterringisnotcracked,buttheowner/operatorchoosestopurchaseacompletespinnerassemblyornewadapterring,theserviceableC-4549-1(P)metaladapterringmayberemovedinaccordancewithHartzellOwner'sManual115N(61-00-15)andretainedforlateruse.
(2) The103585()spinnerassemblyisapprovedforusewithaserviceableC-4549-1(P)metaladapterring.
(a) The103877()kitisrequiredforusewithanexisting,serviceableC-4549-1(P)metaladapterring.
(b) Thecompletespinnerassembly(includingthe103584Pmetaladapterring)canbepurchasedifpreferred.
(c) Proceedtosection3.C.forfinishandinstallationinstructions.
(3) Attheowner/operator'sdiscretion,anotherspinnerassemblyapprovedinaccordancewiththeapplicableSupplementalTypeCertificateandtheTerminatingActionforthisAlertServiceBulletinmaybeinstalledinplaceofthe835-54(P)spinnerassemblyorthe835-58(P)spinnerassemblyatanytime.
(a) The835-33(P)spinnerassemblymaybeinstalledinaccordancewithHartzellOwner'sManual115N(61-00-15)
(b) ForreplacementusinganyotherapprovedspinnerassemblyinaccordancewiththeapplicableSupplementalTypeCertificate,contacttheSupplementalTypeCertificateholder.
(c) Followremovalandinstallationproceduresasrequired,inaccordancewithHartzellOwner'sManual115N(61-00-15),thisAlertServiceBulletin,and/orotherapplicableprocedures.
(d) MakeanentryinthepropellerlogbookindicatingcompliancewiththeTerminating Action for this Alert Service Bulletin.
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page20of32
Finish Sequence
Finish Procedure
Spinner Assembly 103585
Dome 103582
AdapterRing 103584
Filler Plate 103583or104001
1 Masking --- --- ---
2 Primer Filler (whitelayer)
X --- X
3MinorBlemish
Correction SeeNOTE1
X --- X
4 Primer Sealer (graylayer) X --- X
5Conductive
Coating (blacklayer)
X --- X
6 MaskingInstruction2 X X X
7 WashPrimer --- X ---
8 Primer Sealer (graylayer) X X
9 Finish Paint SeeNOTE2 X X X
10 PaintInspection X X X
11Dome
ResistanceCheck
X --- X
12BulkheadResistanceCheck
--- X ---
13 ErosionMaskInstallation --- --- ---
14 Identification X X X
Finish Procedures Table 4
NOTE1: Thestepsinthesection"MinorBlemishCorrection"intheFinishProcedureschapterofHartzellCompositeSpinnerMaintenanceManual148(61-16-48)maybeperformedatanytimeduringthePrimerFillerorPrimerSealerprocedures.
NOTE2: AnyHartzellapprovedPolane®TorAcryGlo®series571(includingmetallic,Hcode)paintcolorsmaybeusedasfinishpaintforthesecomponents.
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page21of32
C. FinishProceduresforthe103585()SpinnerAssemblyandRelatedComponents
(1) The103582(F1,F2)compositespinnerdomeand103583F1or104001(F1,F2)compositefillerplatesarepainted.F1indicatesMatterhornWhite.F2indicatesSterlingSilverMetallic.RefertoTable3.
(a) Paintedcomponentsmayberefinishedtotheowner/operator'sspecificationsusinganapprovedpaint.RefertotheMaterialssectionofthisAlertServiceBulletinforapprovedpaintinformation.
1 Ifthemanufacturer'spaintedfinishispreferred,proceedtosection3.D.
CAUTION: REFINISHINGOFTHECOMPOSITESPINNERDOMEANDFILLERPLATESCANALTERTHEP-STATICDISSIPATIONCAPABILITIESOFTHESECOMPONENTS.IMPROPERP-STATICDISSIPATIONCOULDLEADTODISTORTIONORDAMAGEOFTHEELECTRONICCOMPONENTSINTHEAIRCRAFT,INCLUDINGNAVIGATIONALEQUIPMENT.
(b) Additionalpaintmustnotbeappliedovertheexistingmanufacturer'sfinish.AdditionallayersofpaintwillinhibitthefunctionoftheP-Staticcoatingtodissipatestaticelectricity.
(c) RefertotheOverhaulandFinishProcedureschaptersofHartzellCompositeSpinnerMaintenanceManual148(61-16-48)fordetailedrefinishingprocedures,except:
CAUTION: KEEPTHESANDERMOVINGATALLTIMESTOPREVENTOVERHEATINGANDRESULTINGPARTDAMAGE.DOMEANDBULKHEADMATERIALSAREVERYTHININCERTAINAREAS.REMOVALOFMATERIALMAYAFFECTTHESTRENGTHOFTHEPART.
1 PaintRemoval(Overhaulchapter):using60gritorfinersandpaper,sandsmooththeentiresurfaceoftheparttothelastlayerbeforethecompositematerial(thewhitelayerbelowtheblackconductivecoating).
a RefertoTable4inthisAlertServiceBulletinfortheapplicableFinishlayers.Step4andStep8PrimerSealermaynotbepresentinfactoryfinishedcomponents.
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page22of32
2 PaintApplication(FinishProcedureschapter):
a RefertoTable4inthisServiceBulletinfortheapplicableFinishProcedures.
b ForAcryGlo®series571paints(includingmetalliccolors,Hcode)refertotheproceduresforPolane® Paint in the Finish Procedureschapterexcept:
1) RefertothemixtureproportionsintheMaterialssectionofthis Service Bulletin.
2) Themaximumallowablefilmthicknessofthepaint(color)is2milswhendry.
a) Theequivalentof5milswetcoat=2milsdrycoat.
b) WetcoatthicknesscanbemeasuredusingaSherwinWilliams®wetfilm/milgaugestandard.
3) Permitthepaintedsurfacetodrytothetouchforamaximumoffour(4)hoursataroomtemperatureequaltoorgreaterthan60degreesF(15degreesC).
CAUTION: DONOTEXCEEDFOUR(4)HOURSBETWEENLAYERSWHENUSINGACRYGLO®SERIES571METALLIC(HCODE)PAINT.THEMETALLICPAINTCANNOTBESANDED.
a) Foradequatelayer-to-layerpaintadhesion,themaximumtimepermittedbetweenlayersofpaintisfour(4)hours.
CAUTION: DONOTSANDMETALLICPAINT.
b) Ifithasbeenlongerthanthemaximumtimepermittedbetweenlayers,followtheproceduresgivenintheOverhaulandFinishProcedureschaptersofHartzellCompositeSpinnerMaintenanceManual148(61-16-48).
CAUTION: ACRYGLO®SERIES571METALLIC(HCODE)PAINTSREQUIRETHEUSEOFACLEARCOAT.
4) ForAcryGlo®series571metallic(Hcode)paintonly,aclearcoatmustbeapplied.
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page23of32
CAUTION: DONOTEXCEEDFOUR(4)HOURSBETWEENTHELASTLAYEROFPAINTANDTHELAYEROFCM292CONVENTIONALCLEAR.
a) Usingthesameapplicationprocedureasusedforthecolor,applyCM292ConventionalClearoverthemetallic paint.
b) Themaximumallowablefilmthicknessoftheclearcoatis2milswhendry.
i) Theequivalentof5milswetcoat=2milsdrycoat.
ii) WetcoatthicknesscanbemeasuredusingaSherwinWilliams®wetfilm/milgaugestandard.
c For Polane®Tpaints,followtheproceduresgivenintheOverhaulandFinishProcedureschaptersofHartzellCompositeSpinnerMaintenanceManual148(61-16-48).
3 DomeResistanceCheck:
a Followtheproceduresgiven.
b Maximumpermittedresistanceis0.1Megohm.
(2) The103582compositespinnerdomeandthe104001compositefillerplatesareprimedforpaint.
CAUTION: PRIMEDCOMPOSITESPINNERCOMPONENTSMUSTBEFINISHEDINACCORDANCEWITHHARTZELLPROPELLERPROCEDURESINORDERTOMEETTHEP-STATICDISSIPATIONREQUIREMENTSFORTHESECOMPONENTS.IMPROPERP-STATICDISSIPATIONCOULDLEADTODISTORTIONORDAMAGEOFTHEELECTRONICCOMPONENTSINTHEAIRCRAFT,INCLUDINGNAVIGATIONALEQUIPMENT.
(a) Thesecomponentsmustbefinishedtotheowner/operator'sspecificationsusinganapprovedpaintbeforeflight.RefertotheMaterialssectionofthisAlertServiceBulletinforapprovedpaintinformation.
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page24of32
(b) RefertotheFinishProcedureschapterofHartzellCompositeSpinnerMaintenanceManual148(61-16-48)fordetailedfinishingprocedures,except:
1 PaintApplication(FinishProcedureschapter):
a RefertoTable4inthisAlertServiceBulletinfortheapplicableFinishProcedures.
b Forprimedcomponents:
1) UsingcheeseclothCM159andsolvent(refertoTable3forapprovedsolvents),wipetheentiresurfaceofthepart.Allowthesolventtodry.
2) StartwithFinishSequencestep9,FinishPaintprocedures.
c ForAcryGlo®series571paints(includingmetalliccolors,Hcode)refertotheproceduresforPolane® Paint in the Finish Procedureschapterexcept:
1) RefertothemixtureproportionsintheMaterialssectionofthis Service Bulletin.
2) Themaximumallowablefilmthicknessofthepaint(color)is2milswhendry.
a) Theequivalentof5milswetcoat=2milsdrycoat.
b) WetcoatthicknesscanbemeasuredusingaSherwinWilliams®wetfilm/milgaugestandard.
3) Permitthepaintedsurfacetodrytothetouchforamaximumoffour(4)hoursataroomtemperatureequaltoorgreaterthan60degreesF(15degreesC).
CAUTION: DONOTEXCEEDFOUR(4)HOURSBETWEENLAYERSWHENUSINGACRYGLO®SERIES571METALLIC(HCODE)PAINT.THEMETALLICPAINTCANNOTBESANDED.
a) Foradequatelayer-to-layerpaintadhesion,themaximumtimebetweenlayersofpaintisfour(4)hours.
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page25of32
CAUTION: DONOTSANDMETALLICPAINT.
b) Ifithasbeenlongerthanthemaximumpermittedtimebetweenlayers,followtheproceduresgivenintheOverhaulandFinishProcedureschaptersofHartzellCompositeSpinnerMaintenanceManual148(61-16-48).
CAUTION: ACRYGLO®SERIES571METALLIC(HCODE)PAINTSREQUIRETHEUSEOFACLEARCOAT.
4) ForAcryGlo®series571metallic(Hcode)paintonly,aclearcoatmustbeapplied.
CAUTION: DONOTEXCEED4HOURSBETWEENTHELASTLAYEROFPAINTANDTHELAYEROFCM292CONVENTIONALCLEAR.
a) Usingthesameapplicationprocedureasusedforthecolor,applyCM292ConventionalClearoverthemetallic paint.
b) Themaximumallowablefilmthicknessoftheclearcoatis2milswhendry.
i) Theequivalentof5milswetcoat=2milsdrycoat.
ii) WetcoatthicknesscanbemeasuredusingaSherwinWilliams®wetfilm/milgaugestandard.
d For Polane®Tpaints,followtheproceduresgivenintheOverhaulandFinishProcedureschaptersofHartzellCompositeSpinnerMaintenanceManual148(61-16-48).
2 DomeResistanceCheck:
a Followtheproceduresgiven.
b Maximumpermittedresistanceis0.1Megohm.
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page26of32
103584(P) or Modified C-4549-1(P) Metal Adapter Ring Figure 8
C-4549-1(P) Metal Adapter Ring Figure 7
BladeCenterline
BladeCenterline
Area to be Modified
Area Modified, IfApplicable
TI-C-4549-1
TI-103584
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug 17/11 HC-ASB-61-332 Revision 1, dated Dec 13/11 Page 27 of 32
B-3867-272 10-32 Screw
B-3860-10L Dimpled Washer
103583(F1) or 104001( ) Composite Filler Plate
103584P or Modified C-4549-1(P) Metal Adapter Ring
Installation of the 103583(F1) or 104001( ) Composite Filler Plates on the 103585( ) Spinner Assembly
Figure 9
New Label
Metal Adapter Ring Identification Labels Figure 10
modified to 103584P
Identify Part Number Change
Identify Service Bulletin Revision Level
Modified Area for Applicable C-4549-1(P)
Metal Adapter Rings
Existing Label
TI-103583install
TI-IDlabel
SB311 Rev 2
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page28of32
D. Installationofthe103585()SpinnerAssemblyandModificationoftheC-4549-1(P)MetalAdapterRing
NOTE: The103585spinnerassemblyisapprovedinaccordancewithHartzellPropellerSupplementalTypeCertificateSA02414CH-D.The103585partnumberidentifiedontheSupplementalTypeCertificatedocumentationrepresentsall103585spinnerassemblyconfigurationsregardlessoffinishsuffix,suchas(F1).
(1) Ifacomplete103585()spinnerassemblywasprocuredforinstallation:
(a) Installthe103584PmetaladapterringinaccordancewithHartzellPropellerOwner’sManual115N(61-00-15).
(b) Proceedtosection3.D.(4).
(2) IftheC-4549-1(P)metaladapterringisnotcrackedandwillbeusedaspartofthe103585()spinnerassembly:
(a) Usethe103877()kitidentifiedinthisAlertServiceBulletinwithaserviceableC-4549-1(P)adapterringaspartofthe103585()spinnerassembly.
(b) ModificationoftheC-4549-1(P)adapterringisnotrequiredifthe103583()or104001()compositefillerplateswillnotbeinstalled.Proceedtosection3.D.(5).
(c) The103583()or104001()compositefillerplatesmaybeinstalledattheowner/operator'soption.Ifthefillerplateswillbeinstalled,theC-4549-1(P)metaladapterringmustbemodifiedtothe103584(P)metaladapterring.
(3) Ifthe103583()or104001()compositefillerplateswillbeinstalled,modifytheserviceableC-4549-1(P)metaladapterringforuseasa103584(P)metaladapterringwiththe103585()spinnerassembly.
(a) Modificationmaybeperformedbyacertifiedairframe&powerplantmechanicorinternationalequivalent.
(b) Modificationmaybeperformedon-wingortheadapterringandgearmayberemovedinaccordancewithHartzellPropellerOwner’sManual115N(61-00-15)beforemodification,ifpreferred.
(c) UsinganequalnumberoftheB-3867-27210-32screwsandtheB-3860-10Ldimpledwashersasneeded,temporarilyinstallthe103582(F1)compositespinnerdomeontotheC-4549-1(P)metaladapterringforplacementpurposes.
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page29of32
(d) Holdoneofthe103583()or104001()compositefillerplatesinplace,centeredinoneofthebladecut-outholes,flushwiththebottomedgeoftheadapterring,aligningthefillerplateattachmentholeswiththerowofassemblyscrewsaroundthedome.RefertoFigure7andFigure9.
(e) Usingafelttipmarkerornon-graphitepencil,markthelocationofthefillerplate attachment holes.
(f) Repeatsections3.D.(3)(d)and3.D.(3)(e)forthesecondfillerplateandbladecut-out.
(g) Removethe103582()compositespinnerdome.
(h) Usinganappropriatedrillbit,drillahole0.250+0.006/-0.002inches (6.35+0.152/-0.050mm)indiameterateachmarkedlocation.
(i) OntheinsidediameteroftheC-4549-1(P)metaladapterring,holdone(1) B-3849-3floatingnutplatesothatthenutplateisorientedinthesamedirectionastheothernutplatesontheinnerdiameteroftheadapterringandthefillerplateattachmentholeisalignedwiththeotherassemblyholesandwiththenewlydrilledhole.RefertoFigure7,Figure8,andFigure9.
(j) Usingafelttipmarkerornon-graphitepencil,markthelocationoftherivetattachment holes.
(k) UsinganappropriatedrillbitfortheB-3847-5rivet,drillaholeateachmarkedlocation.
(l) Repeatsections3.D.(3)(i)through3.D.(3)(k)fortheremainingthree(3)floatingnutplates.
(m) UsingtheB-3847-5rivets,installtheB-3849-3floatingnutplatesinaccordancewithFederalAviationAdministrationAdvisoryCircular43.13-1B.
(n) IdentifytheC-4549-1(P)metaladapterringasthe103584(P)metaladapterring.
1 Locallyprocureapressuresensitivelabelwithadhesivebackingthatwillacceptwriting,printing,ortyping.
2 Type,print,orwriteonthelabeltoprovidethenew,modifiedpartnumberandtheoriginalserialnumber.IncludetheinformationasshowninFigure10.
3 Carefullyremovetheexistinglabelfromthepropellersideofthemodifiedmetaladapterring.
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page30of32
4 UsesolventMEKCM106orMPKCM219tocompletelyremoveanyremainingmaterial,adhesive,anddirt.
5 Permitthesolventtodry.
6 Removethebackingpaperfromthenewlabel.
7 Applythenewlabel(withthenewidentificationinformation)ontotheadapterringinthecleanedlocationthewherethepreviouslabelwasremoved.Makesurethattheedgesaresealedtothemetaladapterring.
8 Optionally,sprayalayerofclearprotectivesprayCM129overthelabeltoprotectthelabelandinformation.
(o) Ifapplicable,installtheadapterringandgearinaccordancewithHartzellPropellerOwner’sManual115N(61-00-15).
(4) Ifapplicable,installtheremovedpropellerinaccordancewithHartzellPropellerOwner’sManual115N(61-00-15).
CAUTION: TOAVOIDDAMAGINGTHEAIRCRAFTCOWLING,SPINNERDOMEATTACHINGSCREWSMUSTNOTEXTENDMORETHANTHREETHREADSPASTTHEADAPTERRINGNUTPLATES.
(5) Installthe103582()compositespinnerdomeoverthepropellercylinderandgentlypushthespinnerdomeafttoalignthemountingholesonthemetaladapterring.Donotinstalltheattachinghardwareatthispoint.
CAUTION: THEBONDEDFRONTSUPPORTMUSTHAVEASNUGFITONTHECYLINDER,ORTHECYLINDERMAYBEDAMAGEDBYCHAFING.
(a) Checkforasnugfitofthebondedfrontsupportwhereitcontactsthecylinder.
1 Withahandplacedoneachoppositesideofthespinnerdome,carefullytrytoshiftthedomefromsidetoside.
a Ifthespinnerdomeshiftseasily,thespinnerdomedoesnothaveasnugfitonthecylinder.
1) Removethespinnerdome.
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page31of32
2) The103582()compositespinnerdomeismanufacturedwithpiecesofUHMWtapeattachedtotheinsidediameterofthebondedfrontsupport.ApplyoneormoreadditionallayersofB-6654-100-1UHMWtapetotheinsidediameterofthebondedfrontsupportandreturntosection3.D.(5)tocheckthefit.
b Ifthespinnerdomedoesnotshift,thespinnerdomehasasnugfitonthecylinder.
(6) Using14eachoftheB-3860-10LdimpledwashersandoftheB-3867-27210-32screws,installthe103582()compositespinnerdomeinaccordancewithHartzellPropellerOwner’sManual115N(61-00-15).Makesurethatthescrewsdonotextendmorethanthreethreadspasttheadapterringnutplates.RefertoFigure7.
(7) Using4eachoftheB-3860-10LdimpledwashersandtheB-3867-27210-32screws,installthe103583()or104001()compositefillerplatesfromtheouterdiameteroftheadapterringintothenewlydrilledholesateachbladecutoutofthedome.Makesurethatthescrewsdonotextendmorethanthreethreadspasttheadapterringnutplates.RefertoFigure7.
(8) Whenthe103585()spinnerassemblyisinstalled,makeanentryinthepropellerlogbookindicatingmodificationoftheadapterring(whereapplicable)andinstallationofthespinnerassemblyinaccordancewithandasterminating action for this Alert Service Bulletin.
E. ContactInformationandShippingAddressforretiredcomponentportions.
HartzellPropeller,Inc. Attn:HartzellProductSupport-ASB332 OnePropellerPlace Piqua,Ohio45356-2634USA Phone:(001)937.778.4379/Fax:(001)937.778.4391 Email:[email protected]
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETINHC-ASB-61-332
Propeller - Spinner Assembly
Aug17/11 HC-ASB-61-332 Revision1,datedDec13/11 Page32of32
(Thispageisintentionallyblank.)
Aug17/11 HC-ASBA-61-332 Revision1,datedDec13/11 Page1of4
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETIN APPENDIXHC-ASBA-61-332
Propeller - Spinner Assembly
DocumentNo.HC-ASB-61-332 DateofIssue:Aug17/11 Revision:1 Rev.Date:Dec13/11
1. Eligibility
A. TheHartzell835-54(P)spinnerassemblywiththeD-5769-1(P)or102965(P)spinnerdomeiseligibleforthiswarrantyprogramwheninstalledontheMooneyM20()aircraftwithHartzellHC-C2YR-1BFP/F7497propellerinaccordancewithHartzellSTCSA02414CH-D.
B. TheHartzell835-58(P)spinnerassemblywiththe103937(P)spinnerdomeiseligibleforthiswarrantyprogramwheninstalledontheMooneyM20()aircraftwithHartzellHC-C2YR-1BFP/F7497propellerinaccordancewithHartzellSTCSA02414CH-D.
C. ThiswarrantyprogramwillexpireonFebruary29,2012.
2. Warranty ProgramA. Hartzellwillprovidethefollowingforapplicableinstallationsatnochargewhen
requestedinaccordancewiththisAppendix:
(1) 103877()kitforusewithaserviceableC-4549-1(P)metaladapterringtomakethe103585()spinnerassembly.
(a) The103585()spinnerassembly,includingthe103584(P)metaladapterring,maybeprovidediftheC-4549-1(P)metaladapterringisnotserviceable.Additionaldocumentationmayberequired.
B. OrderAdministration(1) TheOrderForminthisAppendixmustbecompletedandsenttoHartzell
ProductSupportasarequestforthecomponents.(a) ThecompletedOrderFormmaybesentbyfaxore-mailtoHartzell
ProductSupport.(2) HartzellProductSupportwillreviewtheOrderFormtoverifyapplicabilityforthe
requestedcomponentsandwarrantyprogrameligibility.(a) Uponverification,anorderwillbeprocessedfortherequested
components.Itemswillbeshippedassoonaspossible.(b) Iftherequestcannotbeverified,HartzellProductSupportwillcontactthe
facilityand/orownertodiscussfurtheroptions.
Aug17/11 HC-ASBA-61-332 Revision1,datedDec13/11 Page2of4
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETIN APPENDIXHC-ASBA-61-332
Propeller - Spinner Assembly
DocumentNo.HC-ASB-61-332 DateofIssue:Aug17/11 Revision:1 Rev.Date:Dec13/11
(3) Therequiredportionoftheretired102965(P),D-5769-1(P),or103937(P)spinnerdomemustbereturnedtoHartzellProductSupportinaccordancewiththis Alert Service Bulletin.
(a) Whenreturningtherequiredspinnerportion,includethewarrantyreferencenumberprovidedbyHartzellPropellerProductSupportand/orthe aircraft registration number.
(b) Iftherequiredportionisnotreceivedwithin6monthsfromreceiptofthereplacementitem(s),thereceiverwillbechargedforthefulllistpriceoftheordereditems.Creditcardinformationorpurchaseordernumbermustbeprovided.
(c) Ifthecompletespinnerisreceivedinsteadofonlytherequiredportion,withoutspecificrequestfromHartzellPropellerProductSupport,HartzellPropellerwillchargethecostofshippingtothecreditcardorpurchaseorderprovided.
C. ContactInformationandShippingAddressforretiredcomponentportions.
HartzellPropeller,Inc. Attn:HartzellProductSupport-SB332 OnePropellerPlace Piqua,Ohio45356-2634USA Phone:(001)937.778.4379 Fax:(001)937.778.4391 Email:[email protected]@hartzellprop.com
Aug 17/11 HC-ASBA-61-332 Revision 1, dated Dec 13/11 Page 3 of 4
HARTZELL PROPELLER INC.
ALERT SERVICE BULLETIN APPENDIXHC-ASBA-61-332
Propeller - Spinner Assembly Order Form
Owner Information: If shipping to the owner, credit card information must be provided, refer to 2.B.(3)(a). Name: Phone: Address: Fax: E-Mail: City: Zip/Postal Code: State: Country: Credit Card Number: Expiration: Code:
Shipping Location: (Complete below or check box if same as Owner Information )Company: Phone: Contact Name: Fax: Address: E-Mail: PO # (refer to 2.B.(3)(a)): City: Zip/Postal Code: State: Country:
Propeller Model: Aircraft Model: Blade Model: Aircraft Registration #: STC #: Propeller TSN: Propeller Serial #: Spinner Dome Part #: Spinner Dome Serial #: Spinner Dome TSN: Are any current spinner components cracked? (Y/N) dome: adapter ring:
Select Requested Components/Kits: Select one component package. Refer to section 2. of HC-ASB-61-332 for a detailed parts list of each item.
The corresponding spinner assembly may be provided if the existing adapter ring is not serviceable. Additional documentation may be required.
103877 kit, primed 103877F1 kit, painted Matterhorn White103877F2 kit, painted Sterling Silver Metallic
Send this Order Form to: Hartzell Propeller, Inc. Product Support Fax: (001) 937.778.4391 E-Mail: [email protected] OR [email protected] use only - do not write below this line
Warranty #: Authorized by: