Upload
others
View
3
Download
0
Embed Size (px)
Citation preview
Assembly instruction
1. General remarks – Usage and design of the tool• TheHARTINGixIndustrial®assemblytoolisintendedtobeusedforthe
assemblyoftheHARTINGixIndustrial®plugswithsolderorisolationdisplacement connection (IDC). Using this hand-tool for any otherpurpose,orforcrimpingofanyotherobject,canresultindamagingthetoolandtheobjectsbeingcrimpedandpreventionofitsnormalfurtherfunctioning,forwhatmanufacturercannotbeheldresponsible.
• TheHARTINGixIndustrialassemblytool09458000181isdeliveredreadytouseandnoadjustmentisneededforthefirstuse.
• The assembly tool is equipped with full cycle ratchet mechanismwhichwithoptimized leveragesystemwithinthetoolsmakeworkingwiththesetoolseasyandsimple. Incaseof impropercrimp,ratchetreleasemechanismallowsyoutoeasilyopenthehand-toolandremoveobstructionbeforeworkiscontinued.Checkunblockingprocedure.
• Forremovalofdust,moistureandothercontaminantsusageofcleanbrushorsoft, lint-freecloth isrecommended.Donotuseaggressiveagents(thinner,alcohol,…)orhardobjectsthatcoulddamagethetool.
• Make sure that, during the work, bearing surfaces, shafts and pivotpointsareprotectedwiththincoatofqualitymachineormotoroil.Donotoilexcessively.
• Whenthetoolisnotinuse,storeitinaclosedposition–withhandlesclosed. That will keep other objects from becoming stuck betweencrimping dies and damaging them. Keep the tool in a dry and cleanarea.
• Toolitselfalsoincorporatespossibilityofperiodicaladjustmentofthecrimping force and tool recalibration via eccentric axle to maintaincorrectcrimpperformance.Checkitemrecalibrationprocedure.
2. Terminating procedure• Wire lead ends organized and trimmed according to plug assembly
instructionfortheHARTINGixIndustrial®plugswithsolderorisolationdisplacement(IDC)connection.
Theassemblytooldieconsistsoftwoassemblysections.
• SectionontherightsideisusedforIDCcontactscrimping(1).
• Sectionontheleftsideisusedforcableshieldingcrimping(2).
2 1
2.a IDC Contact terminating
• Insert the plug assembly in the right assembly tool opening. Thepluginsertmustbefullyinserted.FormoredetailsseetheassemblyinstructionoftheIDCplug.
• SlowlyclosetoolhandlescompletelytoperformfullcycletopressinthewiremanagerwiththesinglewiretotheIDC‘s.
In case the tool becomes block for any reason, please follow the unblocking procedure.
• Afterthefull IDCassemblycycleisdone,openthetoolfullyinordertoremoveassembledpluginsert.Thetoolisreadyfornextassemblycycle.
HARTING Electronics GmbHP.O.Box1473|[email protected]
English
HARTING ix Industrial ® assembly tool
Part number: 09 45 800 0181
www.HARTING.com
2.b Shielding crimping
• Inserttheplugassemblyintheleftareaofthecrimpingtool.Thepluginsertmustbefullyinsertedaccordingtotheplugassemblyinstruction.
• Slowlyclosetoolhandlescompletelytoperformfullcyclecrimping.
In case the tool becomes block for any reason, please follow the unblocking procedure.
• After the full crimping cycle is done, open the tool fully in order toremovecrimpedplug.Thetoolisreadyfornextcrimpingcycle.
3. Unblocking the tool• IMPORTANT: Apply working force on the tool handles while
unblocking. It will prevent hurting yourself and possible damages on the tool.
• Incaseofimpropercrimp,pushtheratchetrelief(A)indirectionshowntounblockthetoolandremoveobstructionbeforecontinuingwiththework.
Withthistoolonlyplugsofappropriatetypehavetobeused.Crimpingplugsofunsuitabletypemayresultwithunsatisfactorycharacteristicsofcrimpedconnectionsandeventuallywithdamagingofthetoolsandistobestrictlyavoided.
A
4. Tool regulation procedure• Afterprolongedworkperiod, tool crimpingperformancecanchange
slightly due to final self-adjustment of the tools’ components. Thishand-tool is equipped with eccentric axle which allows periodicaladjustmentofcrimpingforceandtoolrecalibrationtomaintaincorrectcrimpperformance.
1.Loosen and remove allen head screw (A) using a 2.5 mm allenwrench.
2.Usingascrewdriverturneccentricaxle(B)andtoothedadjustmentwheel(C)intonewposition.direction+forenlargingcrimpingforceand reducing gap between crimping dies direction – for reducingcrimpingforceandenlarginggapbetweencrimpingdies
3.Reinstallallenheadscrew(A)andtightenit.
B
C
A
5. Maintenance and repair• Forremovalofdust,moistureandothercontaminantsusageofclean
brushorsoft, lint-freecloth isrecommended.Donotuseaggressiveagents(thinner,alcohol,…)orhardobjectsthatcoulddamagethetool.
• Make sure that, during the work, bearing surfaces, shafts and pivotpointsareprotectedwiththincoatofqualitymachineormotoroil.Donotoilexcessively.
• Whenthetoolisnotinuse,storeitinaclosedposition–withhandlesclosed. That will keep other objects from becoming stuck betweencrimping dies and damaging them. Keep the tool in a dry and cleanarea.
• Toolitselfalsoincorporatespossibilityofperiodicaladjustmentofthecrimping force and tool recalibration via eccentric axle to maintaincorrectassemblyperformance.Checkitemrecalibrationprocedure.
6. Change of the shielding crimping insert• The tool comes with two sets of exchangeable shielding crimping
inserts.
• SetAforcrimpingcablediameters5-6,5mm
• SetBforcrimpingcablediameters6,5-7,5mm
In order to exchange crimping insert unscrew fixing screws (A) andremove shielding inserts from the crimping die. Insert other pair ofshieldinginsertsandtightenfixingscrews(A)
A
InstructionNumber09458000181/99.00Errorsandtechnicalchangesexcepted.