HARTING Corporate Technology Services Service Catalogue · Service Catalogue. 2 HARTING Worldwide ... Surface and material analysis Scanning electron microscopy, ... Climatic and

HARTING Corporate Technology ServicesService Catalogue

2 HARTING Worldwide

HARTING Worldwide

Transforming customer wishes into concrete solutions

The HARTING Technology Group is skilled in the fields of electrical, electronic and optical connection, transmission and networking

technology, as well as in manufacturing, mechatronics and software creation. The Group uses these skills to develop customized

solutions and products such as connectors for energy and data-transmission/data-networking applications, including, for example,

mechanical engineering, rail technology, wind energy plants, factory automation and the telecommunications sector. In addition,

HARTING also produces electro-magnetic components for the automobile industry and offers solutions in the field of housing

technology and shop systems.

The HARTING Group currently comprises 51 sales companies and production plants worldwide employing a total of about 4,200 staff.

3

HARTING RepresentationHARTING Subsidiary

We aspire to top performance.Connectors ensure functionality. As core elements of electrical

and optical termination, connection and infrastructure

technologies, they are essential in enabling the modular

construction of devices, machines and systems across an

extremely wide range of industrial applications. Their reliability

is a crucial factor guaranteeing smooth functioning in the

manufacturing area, telecommunications, applications in medical

technology – in short, connectors are at work in virtually every

conceivable application area. Thanks to the ongoing development

of our technologies, our customers enjoy investment security and

benefit from durable, long-term functionality.

Wherever our customers are, we’re there.Increasing industrialization is creating growing markets

that are characterized by widely diverging demands and

requirements. What these markets all share in common is the

quest for perfection, increasingly efficient processes and reliable

technologies. HARTING is providing these technologies – in

Europe, the Americas and Asia. In order to implement customer

requirements in the best possible manner, the HARTING

professionals at our international subsidiaries engage in up-close,

partnership-based interaction with our customers, right from the

very early product development phase.

Our on-site staff form the interface to the centrally coordinated

development and production departments. In this way, our

customers can rely on consistently high, superior product quality

– worldwide.

Our claim: Pushing Performance.HARTING provides more than optimally attuned components.

In order to offer our customers the best possible solutions, on

request HARTING contributes a great deal more and is tightly

integrated into the value-creation process.

From ready-assembled cables through to control racks or ready-

to-go control desks. Our aim is to generate maximum benefit for

our customers – with no compromises!

Quality creates reliability – and warrants trust.The HARTING brand stands for superior quality and reliability –

worldwide. The standards we set are the result of consistent,

stringent quality management that is subject to regular

certifications and audits.

EN ISO 9001, the EU Eco-Audit and ISO 14001 are key elements

here. We take a proactive stance towards new requirements,

which is why HARTING is the first company worldwide to have

obtained the IRIS quality certificate for rail vehicles.

4 HARTING Worldwide

HARTING Worldwide

HARTING technology creates added value for customers.Technologies by HARTING are at work worldwide. HARTING’s

presence stands for smoothly functioning systems powered by

intelligent connectors, smart infrastructure solutions and sophis-

ticated network systems. Over the course of many years of close,

trust-based cooperation with its customers, the HARTING Technol-

ogy Group has become one of the leading specialists globally for

connector technology. We offer individual customers specific and

innovative solutions that go beyond the basic standard function-

alities. These tailored solutions deliver sustained results, ensure

investment security and enable customers to achieve significant

added value.

Opting for HARTING opens up an innovative, complex world of concepts and ideas. In order to develop and produce connectivity and network solu-

tions serving an exceptionally wide range of connector applica-

tions in a professional and cost-effective manner, HARTING not

only commands the full array of conventional tools and basic

technologies. Above and beyond these capabilities, HARTING is

constantly harnessing and refining its broad base of knowledge

and experience to create new solutions that also ensure continu-

ity. To secure its lead in know-how, HARTING draws on a wealth of

sources from its in-house research and applications.

Salient examples of these sources of innovative knowledge include

microstructure technologies, 3D design and connection technol-

ogy, high-temperature and ultrahigh-frequency applications that

are finding use in telecommunications and automation networks,

in the automotive industry, or in industrial sensor and actuator

applications, RFID and wireless technologies, in addition to pack-

aging and housing made of plastics, aluminum and stainless steel.

HARTING overcomes technological limitations.Drawing on the comprehensive resources of the group’s technol-

ogy pool, HARTING devises practical solutions for its customers.

Whether this involves industrial networks for manufacturing

automation, or hybrid interface solutions for wireless telecom-

munication infrastructures, 3D circuit carriers with microstruc-

tures, or cable assemblies for high-temperature applications in

the automotive industry – HARTING technologies offer not only

components, but comprehensive solutions attuned to individual

customer requirements and preferences. The range of cost-effec-

tive solutions covers ready-to-use cable configurations, completely

assembled backplanes and board system carriers, as well as fully

wired and tested control panels.

In order to ensure the future-proof design of RF and EMC-compat-

ible interface solutions, the central HARTING laboratory (accred-

ited according to DIN EN ISO/IEC 17 025) employs simulation tools,

as well as experimental, testing and diagnostics facilities all the

way to Industrial computed tomography. In addition to product and

process suitability considerations, lifecycle and environmental as-

pects play a key role in the selection of materials and processes.

5

HARTING’s knowledge is practical know-how that generates synergy effects.HARTING commands decades of experience with regard to the

applications conditions involved in connections in telecommuni-

cations, computer, network and medical technologies, as well as

industrial automation technologies, e.g. in the mechanical engi-

neering and plant engineering areas, in addition to the power gen-

eration industry and the transportation sector. HARTING is highly

conversant with the specific application areas in all of these tech-

nology fields. In every solution approach, the key focus is on the

application. In this context, uncompromising, superior quality

is our hallmark. Every new solution found invariably flows back

into the HARTING technology pool, thereby enriching our resourc-

es. And every new solution we go on to create will draw on this

wealth of resources in order to optimize each and every individual

solution. HARTING is synergy in action. Embedded Computing Systems Broadcast and Entertainment

Medical

Auto

matio

n

Mac

hine

ry &

Rob

otics

Tra

nsportation Solar Energy Wind Energy Power Generation and Distribution

Backplanes

Industrial Connectors Actuator Systems

Cable

Assem

blie

s

Tools

sof wareAs

sem

bly l

ines

3

D Micropackages Advanced Vending Systems Applications-

PCB Technologies

InformationTechnologies

ProductionTechnologies

Metal TreatmentTechnologies

Micro StructureTechnologies

NetworkTechnologies

Simulation

InterconnectTechnologies

Mechatronic

Competence in sofware development

Competence in system integration

6 HARTING Corporate Technology Services

HARTING – Systematic Quality 8

Corporate Technology Services Test spectrum and services

9

Surface and material analysis Scanning electron microscopy, Focused Ion Beam (FIB)1)

X-ray fluorescence analysis, measurement of layer thickness, RoHS Plastic analysis1), IR-spectroscopy1)

Hardness tests, microscopic examinations

11

Industrial computed tomography1)

Component analysis and measurement16

Dimensional measuring technology Optical and tactile dimensional measurement (2D, 3D) Surface examination

17

Climatic and environmental tests Industry atmosphere, corrosion tests Stone-chip resistance1)

Sun simulation, UV, ozone IP tests

19

Mechanical tests Load-extension-diagrams, torsion Vibration tests with climatical and electrical load

23

Electrical tests Current carrying capacity (derating) Electrical resistance measurements, contact interruption

25

Signal integrity Analysis in time and frequency domain Ethernet – components and systems

27

Content

7

Fibre-optics Fibre-optic cables, connecting elements OFDR error analysis, end-face tests

29

Micro system technology Dimensional, electrical investigations Tensile and shear strength

30

Electromagnetic compatibility EMC-interference emission (radiated, conducted) EMC-interference immunity (radiated, conducted)

31

Radio Frequency Identification Characterisation of transponders and readers (UHF-RFID) Reader – Tests at the communication report

33

Electronic systems Conformity assessment on active electronic components and systems Safety inspections Conformity assessment of Ethernet reports

34

Software and system integrity tests1)

Software acceptance tests36

National and international product approvals UL, GOST, CCC, DNV, GL, ATEX, …

37

Testing instruments, software Construction of test equipment for examinations close to the application

38

Certificate of accreditation 39

1) Not in the accredited range

Content


At HARTING quality is a key component of all stages of the offer, processing and supply phase.

We see quality as an integrated concept that applies to all our company’s internal and external activities.

Quality management equals competitiveness

The HARTING Group has always worked verifiable to the most stringent quality standards, and is audited by the DQS already since 1991 in accordance with ISO 9001 guidelines.

Additionally, the company has been process-oriented for several years. Our goal is maximum customer orientation, efficiency and zero faults.

All our foreign subsidiaries work consistently following the same system. As a result, the HARTING Group’s management helps to enhance your competitive strength.

HARTING – Systematic Quality

9

The HARTING Group takes on responsibility for the entire life span of its products. The high quality standard does not end with the sale, but encloses equally the application.

The important functions, which the products must fulfil in practice, require a maximum of security and reliability. Therefore each product is measured several times against strict quality standards, before it leaves the company.

Thus a quality requirement profile, which exceeds the usual standards, is defined already in the development phase of each product, which is manufactured by HARTING.

The department Corporate Technology Services (CTS) of HARTING KGaA accomplishes the conformity assessment of the products. It is an approved laboratory for the qualifying of electromechanical and electronic transmission systems.

The laboratory is accredited according to DIN EN ISO/IEC 17025 for the testing of electromechanical components, fibre-optic and electronic transmission systems, geometries and material properties together with EMC-tests for CE mark acceptance. It supports the product development as well as the product qualification, elaborates innovative fundamental technologies and gives counsel to technical solutions.

The independent department Corporate Technology Services puts itself the following aims:

Product release; efficient and effective qualification of processes and products by provisioning of the measuring and testing technology as well as our competence

Supporting the Global Business Units for a faster market introduction of products by an early imbedding in the developmental phase

Development and implementation of innovations by cooperation with universities and research institutes

Supporting the marketing by presentations and knowledge transfer at the customer

Corporate Technology Services


Product release, effective qualification of processes and products

Computed tomography for component analysis and measurements

Dimensional measuring technology (2D, 3D coordinate measurements)

Surface and material analysis: light microscopy, X-ray fluorescence analysis,plastic analysis, scanning electron microscopy with EDX, Focused Ion Beam (FIB)

Dimensional, electrical, mechanical and reliability investigations onmicro-electromechanical systems

Corrosion tests, IP tests, climatic tests

Electrical tests, mechanical tests

Vibration tests with climatic and electrical load

Tests of fibre-optic components and systems

Electromagnetic compatibility (EMC-interference emission, EMC-interference immunity)

Testing of RFID system components

Signal integrity (Analysis in time and frequency domain)

Conformity assessment of Ethernet reports

Software and system integrity tests

Development-supportive testing and counseling

Assistance for the definition of quality requirements and specifications

Research projects in collaboration with industrial partners, research institutes, colleges and universities

Fundamental technologies for new products and processes, development and implementation of innovations

Support for national and international product approvals

Underwriters Laboratories (UL), GOST-certificate (Export of products to the Russian Federation and CIS countries), China Compulsory Certification (CCC)

Det Norske Veritas (DNV), Germanischer Lloyd (GL)

ATEX product directive (ATmosphère Explosibles)

… and more

Corporate Technology ServicesTest spectrum and services

The HARTING Quality and Technology Center (HQT) offers 5,000 square meters of space for around 100 people as well as testing technology and equipment of the latest technology.

11

Modular CrossBeam® workstation Zeiss Auriga 40

Scanning electron microscope Zeiss Supra 40VP

Failure analysis Process control and optimisation Layer thickness determination 3D reconstructionn

Precise cross section preparation

Mapping Line Scan Phase mapping

Qualitative and quantitative elemental analysis

Surface and material analysisScanning electron microscope, CrossBeam® System

Technical specifications and test areas

SEM resolution 1 nm @ 15 kV ISO 15632

FIB resolution 7 nm @ 30 kV ISO 22309

SEM magnification 12 x – 1.000.000 x ISO 22493

FIB magnification 300.000 x – 500.000 x ISO 16700

Depth of focus ~1 mm at 30 x DIN EN ISO 9220

Vacuum 8x10-7 mbar – 1 mbar

Identification of chemical elements from atomic number 5 onwards


Determination of layer thicknesses by means of the energy-dispersive X-ray fluorescence analysis (XRF analysis)

Identification of substances which are banned under the RoHS directive (IEC 62321/6 IEC)

Layer and material analysisX-ray fluorescence analysis, measurement of layer thickness, RoHS


Material analysis from atomic number 13 by X-ray fluorescence

Resolution: ≤ 140 eV

Metallic layer thickness measurement Non-destructive measurement of 24 elements in 24 individual layers

EN ISO 3497

RoHS conformity assessment IEC 62321/6

3 dimensional circuit carrier

Material analysis with X-ray fluorescence

Measurement of layer thicknessFischerscope X-Ray XDV with silicon-drift detector

13

Layer and material analysisPlastic analysis


Differential Scanning Calorimeter (DSC):

Melting and glass transition temperatures Degree of crystallization Kinetic considerations of chemical reactions Specific heat capacity Phase transitions Decomposition Plastic determination

DIN EN ISO 11357-4

FTIR-spectroscopy (ATR) Determining the chemical composition of plastics

Incinerator Glass fiber content determination DIN EN ISO 3451-1 DIN EN ISO 1172

FTIR spectroscope with IR-absorption spectrum Detail of a FTIR spectroscope

DSC: Differential Scanning CalorimeterIncineration residue for glass fiber content determination


Layer and material analysisHardness tests, layer hardness tests


Shore hardness A 0 – 100 Shore A DIN 53505

Grid cut DIN EN ISO 2409

Hardness according to Vickers 0.5 N – 95 N DIN EN ISO 6507

Nano-indentation Max. force: 10 mN Max. displacement: 4 µm

ISO 14 577 -1/2

Hardness and E-module test on thin layers; nano-indentation method in combination with atomic force microscopy

Nano-indentation force versus displacement curve Vickers hardness measuring stationContact depth [µm]

Forc

e [m

N]

real measurement of hardnesssimulationcorrected simulationcorrected simulation+ friction

15

Layer and material analysisMicroscopic examinations

Microscopic examination of the cross section of a crimp contactCross section - IDC

3D measurements with laser scanning microscope

Surface structure of a contact after mating cycles

Microstructure analysis on Zeiss material microscope; determination of the ᵝ-phase (in % of area) of brass

Sample preparation


Industrial computed tomographyMeasuring technology and analytics


Industrial computed tomography (CT); Digitizing of products

Detailed resolution: 5 μmSize of test object: Ø 35 cm x Height 65 cmSize of detector: (40 x 40) cm with (2000 x 2000) pixels

Computer tomograph ; 3D image and analysis

Non-destructive 3D analysis Quality control by shrink hole analysis Quick measurement of components Easier tool adjustments Improved FEM simulations

Han-Eco® 24B

Han-Fast® Lock; Measurement of contours (cross section through terminaton area) and wrong color comparison

Variance [mm]

0.1299

0.0866

0.0433

-0.0341

-0.0683

-0.1024

17

Dimensional measuring technologyOptical and tactile dimensional measurement


Coordinate measuring technology ( 3D, 2D coordinate measuring machines, 1D, 2D hand-held test equipment)

Measuring accuracy according to VDI 2617 X-Y axis: U2 = (2.5+5L/1000) µm Z axis: U1 = (2.0+L/1000) µmResolution 1 µm500(X) mm x 610(Y) mm x 300(Z) mm

Initial sample submission report ISSR

Verification of the ability of machines/processes and testing instruments

3D coordinate measuring machine; geometric measurement of an industrial connector in anair-conditioned room

Target-actual comparison (2D contour scanning) of a C-housing spring to its ideal geometrical specification Dial indicator


Dimensional measuring technologySurface examination


Tests of surfaces(surface profile, roughness, ripples, bearing ratios)

Test range 0.56 mm up to 17.5 mm max. length 56 mm

DIN EN ISO 4288 / 4287DIN EN ISO 4776DIN 776, DIN 4762, DIN 4768

Topography measurements with 3D real color representation DIN EN ISO 3497

Roughness examination (line profile); od a 3D MID test object

3D volume model of a male contact point

Non-contact 3D topography; measurement by infinite microscopy

Real color illustration and height image of a metallized surface

19

Climatic and environmental testsIndustry atmosphere, corrosion tests


Flowing single gas corrosion test SO2 or H2S in a ppm range10 - 93 % rel. humidity; 15 - 60 °C

DIN EN 60512-11-14

Flowing mixed gas corrosion test H2S / NO2 / SO2 / Cl2 in a ppb range10 - 95 % rel. humidity; 10 – 90 °C

DIN EN 60512-11-7

Test gases: NO2 H2S SO2 Cl2

Multi components - industrial gas test with analytics

Corrosion example (SEM/EDX analysis) PVD coated contact Flowing mixed gas corrosion test, Method 4, 10 days

Weighing of galvanically coated testing plates before and after the flowing mixed gas corrosion test


Climatic and environmental testsCorrosion and climatic tests


Damp heat constant and cyclic -75 °C - 180 °C 10 - 98 % rel. humidity

IEC 60512-11-3 IEC 60512-11-12

Dry heat +300 °C Test volume up to 750 l

IEC 60512-11-9IEC 60068-2-2

Rapid change of temperature (two chamber process)

-80 °C up to +220 °C IEC 60512-11-4IEC 60068-2-14

Cold -70 °C IEC 60512-11-10IEC 60068-2-1

Corrosion Salt mist

+35 °C, 5% NaCl IEC 60512-11-6ISO 9227

Condensed water Constant climate

100% rel. humidity 20 °C - 60 °C

DIN EN ISO 6270-2

Examination with SO2 under general condensation of humidity

All concentrations DIN EN ISO 6988

Nitric acid vapour test Typical concentrations ASTM B 735

Stone-chip resistance of coatings DIN ISO 20567-1

Influence of salt mist on a test object (alloy of die-cast aluminum) without corrosion-resistant surface

Han® HPR housing with corrosion-resistant surface

Stone-chip resistance of coatings with following corrosion test

21

Climatic and environmental testsSolar radiation, UV, ozone


Simulated solar radiation at ground level

1090 W/m² ± 10%Irradiation phase 40 °CDark phase 25 °C

DIN EN 60068-2-5

Methods of exposure to laboratory light sources

102 min dry, 18 min spray,60 W/m² (Method A)BST 65 °C; 38 °C; rel. humidity 50%Wave length 300 nm – 400 nm (UV)

DIN EN ISO 4892-2

Elastomers: ozone resistance

Pre-treatment 3 h at (23 ± 5) °C(25 ± 2) °C, rel. humidity 60 %3 ppm O3, 24 h

DIN EN 60811-2-1

Elastomers: resistance to ozone cracking

(40 ± 2) °C; rel. humidity 60 %0.5 ppm O3, 24 h

DIN ISO 1431-1

Simulation of global solar radiation

Spectral normal distribution of the global radiation according to CIE 85

Ozone test chamber: application in the aging and testing of material

Wavelength (nm)

Irrad

ianc

e (W

/m²·

nm)

22

5 5

6 6

HARTING Corporate Technology Services

Code letters First Index Figure Second Index Figure (International Protection) (Foreign bodies protection) (Water protection)

IP 6 5 Index Degree of protection figure

Index Degree of protection figure

Full protection against contact. Protection against interior injurious dust deposits

Protection against injurious deposits of dust

Protection against water (out of a nozzle) from all directions

Hose-proof

Total protection against contact. Protection against penetration of dust

Protection against ingress of dust

Protection against strong water (out of a nozzle) from all directions

Strong hose-proof

Climatic and environmental testsIP tests


IP test IP 1X - IP 6X (dust-proof)IP X1 - IP X8 (water tight)

DIN EN 60529

Dust test chamber IP 6X with specimen

Hose-proof water examination IP X5

Assessment with water detection paste

Typical IP-tests

23

Mechanical testsLoad-extension-diagrams


Load-extension-diagrams a.o. Insertion and withdrawal force; Spring characteristics

0.01 kN – 20.00 kNForce transducer 0.01 kN;0.10 kN; 0.20 kN; 0.50 kN;1.00 kN; 2.50 kN; 20.00 kN

IEC 60512-13-2IEC 60512-9-3IEC 60512-16-4IEC 60999-1

Insertion and withdrawal force under load; Durability testing up to 500 mm/s

DIN EN 60512-99-001VDE 0687-512-99-001IEC 60512-9-3

Normal force ≥ 0.1 N

Mechanical life time (mating cycles) 600 mm/min IEC 60512-9-1

Torsion 2 Nm IEC 61300-2-5

Standard way [mm]Determination of withdrawal forces

Insertion and removal under electrical load

Precision load-extension measuring station, ZWICK

Forc

e [N

m]


Mechanical testsVibration and shock tests


Vibration, sinusoidalVibration, noise profile

5 Hz - 2000 Hz IEC 60068-2-6IEC 60068-2-64IEC 61373

Mechanical shock 100g / 6msWeight of specimen up to 400 kg

IEC 60068-2-27IEC 61373

Noise test on a sliding table with a front side industrial connector of a railway application

Vibration test with climatic overlay and current load

Noise profile Vibration and shock loading on an Ethernet SwitchFrequency [Hz]

Random vibration

Acce

lara

tion

spec

tral

den

sity

[m

/s²]²

/Hz

25

Electrical testsCurrent load capacity, derating


Current load, application-orientedcurrent profile up to 2000 A IEC 60512-5-1IEC 60512-5-2

Current pulses ≥ 100 ms

Current load test equipment, derating

Time-dependent temperature distribution for pulse current load; 5000 A pulse currents occur in the moment of turn on of a device or an electric drive.

t = 1.5 s t = 3.0 s

t = 4.5 s t = 6.0 s

Tem

pera

ture

[°C] Pin = 0.1 W

T = 20.0 °C

Curr

emt [

A]

Temperature [°C]

Rise of temperatureDeratingDerating curve atImax * 0.8 (DIN IEC 512)


Electrical testsAutomated measuring stations


Contact resistance ≥ 1 µΩ IEC 60512-2-1

Contact disturbances (contact interruptions) ti ≥ 1 µs and ti ≥ 10 ns IEC 60512-2-5

Insulation resistance ≥1010 Ω IEC 60512-3-1

Stand and withstand voltage Curve shape 1.2/50 µsup to 20 kV

DIN VDE 0110-1DIN EN 61984

Voltage proof up to 14 kV DC, 10 kV AC r.m.s.Leakage current max, 2 mA

IEC 60512-4-1

Current-carrying capacity (derating curve) up to 2000 A IEC 60512-5-2

Electrical load at high temperature up to 1500 A; 220 °C IEC 60512-9-2

Contact resistance mapping after flowing mixed gas corrosion test; comparison with optical picture

Automated measurements of contact resistance of DIN connectors

Force-resistance measuring station

W-DLC+Au (85 At-% W + Au-Flash)FMG: 10 days / method 4Force FK = 1000 ± 20 mN

Scan

-Len

gth:

3 m

mScan-Length: 3 mm

Resistance RK [mΩ]

measured with probe E 900 measuring points

27

Signal integrityAnalysis in time- and frequency domain


Measurement in time domain (single-ended, differential) Characteristic impedance Reflection Rise time degradation Propagation delay Crosstalk Eye diagrams

Rise time ≥ 35 psIEC 60512-23-4IEC 60512-25-3IEC 60512-25-4IEC 60512-25-1DIN EN 60512-25-6

Measurements in frequency domain (Single-ended, differential) Insertion loss Return loss, VSWR Crosstalk

300 kHz - 20GHzIEC 60512-25-2IEC 60512-25-5IEC 60512-25-1

Differential TDR with impedance profile

Characterisation of the signal integrity of differential transmission lines up to 20 GHz

Time [ns]

Char

acte

ristic

Impe

danc

e [Z

]

Impedance profile of a 1 slot setup with har.bus connector

Setup withdaughter card, Z0 = 50 ΩTermination: 50 Ω

Pin A32 Pin A21 Pin D25


Signal integrityEthernet – components and systems


Characterisation of Ethernet components and cable systems

Category 5, 6, 6A, 7, 7A

Class D, E, EA, F, FA

ISO/IEC 11801IEC 60512-26-100IEC 60512-27-100IEC 60512-28-100IEC 60512-29-100IEC 61935

Coupling resistance, transfer impedance (parallel wires, triaxial method)

Attenuation of shielding Coupling attenuation

From 300 kHz IEC 62153-4-3IEC 62153-4-5IEC 62153-4-6IEC 62153-4-7IEC 62153-4-11IEC 62153-4-12

Determination of the transfer impedance of shielded cables and connectors

Critical contact points of an EMC industrial connector Characterisation of Ethernet cable systems

Frequency f [Hz]

Tran

sfer

impe

danc

e z t

[mΩ

]

Limit for cable assemblies

Metallized housingSample 1Sample 2 Line-injection method acc. to IEC 62 153-4-6

29

Fibre-OpticsFibre-optic cables, connecting elements and passive components


For components with single- and multimode glass-fibres, HCS and polymer optical fibres

Attenuation measurements 660 nm, 850 nm, 1310 nm1490 nm, 1550 nm, 1625 nm

DIN EN 61 300-3-4DIN EN 61 300-3-34

Power measurements 1 pW up to 10 mW380 nm up to 1700 nm

DIN EN 61300-3-31

Time domain OTDR Spatial resolution / wave length 0.25 m / 850 nm, 1300 nm

DIN EN 61280-4-2 DIN EN 61300-3-3

Frequency range OFDR Spatial resolution / sensitivity 10 µm / up to -130 dB

End-face examination, optical 200- or 400-times magnification DIN EN 61 300 -3-16DIN EN 61300-3-23

Fibre positioning xyz – incrementation: 1 µm

Optical end-face geometry with Michelson interferometer

End-face examination of 50/125µm fibre-optic multi-mode connector

Optical frequency range reflectometry: Ultra high-resolution localisation of mating points, splicing, micro and macro bends, fibre breaks

4.08 mm


Micro system technologyDimensional, electrical investigations


Durability of surface soldered connections

Tensile strength IEC 62137-1-1

Shear strength IEC 62137-1-2

Wire bonding connections DVS-2810, DVS-2811

Measuring station for the examination of the mechanical strength by shear, tensile and peel tests

Shear test on SMD assembled MID testing plates

Tensile test on wire bonding connections

Measuring adapter for automated resistance measurements (contact, isulation resistance)

Thermal management on MIDs; Very highly soluble thermography at electrical load and derating

31

Electromagnetic compatibilityInterference emission / interference immunity, radiated


Interference emission, radiated 30 MHz - 1000 MHz DIN EN 55022DIN EN 55011DIN EN 61000-6-3DIN EN 61000-6-4

Interference immunity against electromagnetic fields

80 MHz – 1000 MHz (20 V/m)1000 MHz – 2700 MHz (10 V/m)

DIN EN 61000-4-3

Magnetic, electric fields 16 2/3 Hz, 50 Hz 26. BImschV

Interference immunity examination in the absorbing room Electrical field strength

EMC-test equipment for interference emission and immunity

Frequency in Hz

Leve

l in

dBµV

/m

EN 55022 EMI_QP 3 m_Class A Limit LineEN 55022 EMI_QP 3 m_Class B oder 10 m_Class A Limit LinePrescan detector 1


Electromagnetic compatibilityInterference emission / interference immunity, conducted

Spectrum of interference voltage

Examination of the interference immunity against high energetic, transient interference pulses (Surge)

Electrostatic discharge (ESD)


Examination of interference voltage 150 kHz - 30 MHz DIN EN 55011DIN EN 55022DIN EN 55014-1

Examination (flicker) of harmonics 1-phase, 16 A DIN EN 61000-3-2DIN EN 61000-3-3

Interference immunity against conducted RF-fields 150 kHz - 80 MHz10 V

DIN EN 61000-4-6 DIN EN 55014-2

Interference immunity against high frequent pulse trains (transient burst)

5.5 kV DIN EN 61000-4-4

Interference immunity against high energetic, transient interference pulses (Surge)

5 kV, 2 kA DIN EN 61000-4-5

Interference immunity against electrostatic discharge (ESD) Air: 16 kV Contact: 10 kV

DIN EN 61000-4-2

Interference immunity against interruptions of power supply DIN EN 61000-4-11DIN EN 61000-4-29

Frequency in Hz

Leve

l in

dBµV

EN 55015 Voltage on Mains Leuchte QPResult of prescan 1-PK+Result of final scan 1-QPK

EN 55015 Voltage on Mains Leuchte AVResult of prescan 2-AVG

33

Radio Frequency IdentificationTransponder and Reader (UHF-RFID)


Characterisation of a transponder Read / Backscatter range Frequency, orientation and interference tolerance Write range / write cycle Tag Proximity

ISO 18000-6 report conformity EN 302 208-1 EPC global UHF Class-1 Gen-2

Reader – Tests at the communication report Recording of command sequences from the reader to the emulated transponder of the measurement system

Decoding commands from the reader Analysis of the spectrum, signal shape and temporal parameters of the individual commands from the reader

ISO 18000-6

RFID measurement system

Characterisation of a RFID transponder in the absorbing room

Recording of the communication between reader and transponderRFID Reader & Transponder


Electronic systemsActive electronic components and systems


Function / Examination of the operational behaviourSignal integrity (Physical Layer) Ethernet 10/100/1000BASE-T Eye diagram / mask test Bit error rate Power over Ethernet (PoE)

Data integrity / Benchmarking Ethernet: Throughput / Latency / Frame Loss Rate Report emulation (IPv4, IPv6, UDP, TCP, ARP,RSTP…) Data load generator (optical and electrical): 10Mbit/s, 100Mbit/s, 1Gbit/s

Safety requirements Product safety EN 60950-1

directive EN 60335-2-75 Machine directive Low voltage directive Product safety law

Discharge current Dielectric strength Insulation co-ordination Resistance to over-current and short-circuiting Resistance and connection of grounding conductors Impact and drop test Temperature limit values for contact

Eye diagram of an fibre-optic receiver

Data integrity of an Ethernet Switch

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Electronic systemsConformity assessment of Ethernet reports


Virtual Bridged Local Area Networks (VLAN) IEEE 802.1Q

Rapid Spanning Tree Protocol (RSTP) IEEE 802.1D

Link Layer Discovery Protocol (LLDP) IEEE 802.1AB

Port-Based Network Access Control (PNAC) IEEE 802.1X

Link Aggregation Control Protocol (LACP) IEEE 802.3 Section 43

Media Redundancy Protocol (MRP) IEC 62439

Dynamic Host Configuration Protocol Relay Agent (DHCP) RFCs 2131, RFC 2132, RFC 3046

Internet Group Management Protocol (IGMP-) Snooping RFC 1112, RFC 2236, RFC 3376

Application of LACP report (Link Aggregation Control Protocol)

Conformity assessment of Ethernet reports HARTING Switches with management functions

LACP Bundle

LACP Bundle

LACP Bundle


Software acceptance testsQuality of the software system


Acceptance test SPiCE (ISO/IEC 15504); IEEE-829-2008

The software acceptance test estimates software regarding the permitted functionality and examines their quality from the viewpoint of an end-user. The software development is deduced and compatible to the AutomotiveSPiCE guidelines and uses the steps of the V-model.

smartPower Unit (SPU); the network management reports (SNMP) are implemented in the firmware. Application software (smartPowerNetwork-System-Software)

Examination of Ha-VIS Middleware;Process communication: The coupling of a Radio Frequency Identification (RFID)-Reader and of the applications requires a compiler: This software component is called “Middleware”.

Company network

Retroactivity in the process

Ethernet

Ethernet Ethernet

Server Data base

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National and international product approvalsUL, GOST, CCC, DNV, GL, ATEX, …

Support for national and international product approvals General information to the approvals General information to the approval process Project management for approval procedures

Individual customer consulting Assistance for the selection of the necessary quality management standards and instructions

Approvals GOST (Export of products to the Russian Federation and CIS countries)

FCC (Federal Communications Commission) UL (Underwriters Laboratories) CCC (China Compulsory Certification) DNV (Det Norske Veritas) GL (Germanischer Lloyd) ATEX product directive (ATmosphère EXplosible)

ECE permission …


Testing instruments, softwareConstruction of test equipment for examinations close to the application


Construction and setup of individual test equipment according to customer specifications

Development of software for the automation of tests and workflows

Calibration of the test equipment according to the requirements of ISO 17025

Voltage up to 40 kV Current up to 2000 A Resistance up to 10 MΩ Temperature up to 250 °C

Air humidity up to 85 % r. h. Torque up to 100 Nm Force up to 200 N Length up to 360 mm

Development of software Evaluation / visualisation Testing software Office Add In

Testing bench for simulation of movement cycles between railway wagons

Jumper cable

Testing equipment for examination of current load with software evaluation

Current [A]

Temperature [°C]

1 Rise of temperature2 Derating3 Derating curve

at Imax * 0.8 [IEC 60 512-5-2]

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Certificate of accreditation

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HARTING Technology [email protected]

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HARTING Corporate Technology Services Service Catalogue · Service Catalogue. 2 HARTING Worldwide ... Surface and material analysis Scanning electron microscopy, ... Climatic and