Harness Protection Systems · 2015. 12. 11. · 1200069 6 7 9.20 6.00 100 1200070 7.5 8 10.00 6.70 50 1200089 8.5 10 11.70 8.40 50 1200100 10 12 13.00 9.90 50 1200135 13 16 15.80

Reference Manual

HPS 2010

Harness Protection Systems

Mission StatementTo become the preferred supplier of electrical, lighting and safety solutions for mobile plant and equipment in the mining and services industry.We will strive to improve and expand our range of products that meet and exceed OEM standards, maintaining the latest technology and innovation available backed by technical support and supply.

Contents

Conduit Polyflex® PA6 (Nylon) 5Polyflex® PPmod Lockable 6Polypropylene (PP) Split 8

Sealed FittingsSEM-FAST Adaptor Kits 10Threadconnect Adaptor Kits 12Threadconnect Fittings 14Threadconnect Reducers 16Military Plug Adaptors 17

Hinged FittingsHinged 'T' & 'Y' Fittings 18Reducers for Hinged Fittings 22

Fitting AccessoriesEnd Caps & Sleeves 24Cable Glands 25Conduit Mounts 26

EnclosuresEnclosures 28Pendant Control Enclosure 32

PVC Tubing 34

Flexible Braiding 35

HeatshrinkStandard Wall Heatshrink 36Adhesive-lined Heatshrink 38

Terminal Insulators 40

Connector InsulatorsBackshells for DT Series 42Connector Insulators 44

Chemical Compatibility 46

Index 47

State of the Art Design & Technology

The Schlemmer Group are world leaders in the field of harness protection and are the preferred manufacturer for virtually all major car and commercial vehicle producers worldwide.

Schlemmer products are also used by a large number of off highway, construction equipment and specialist vehicle manufacturers to help ensure electrical reliability in extreme environmental conditions.

With an extensive history spanning more than 55 years Schlemmer has a proven reputation for uncompromising quality and innovative design.

schlemmer - quality harness protection systems

Schlemmer offer a wide range of sealed and unsealed harness protection adaptors and fittings to suit almost any application.

The Sealed Fittings range including Quickconnect, Threadconnect Adaptor Kits, and Threadconnect ‘T’ Piece Fittings offer an international protection rating IP67 allowing for a completely sealed harness setup.

The SEM-FAST Adaptor Kit range offers an even higher rating of IP68.

When a completely sealed harness is not required Hinged ‘T’ & ‘Y’ Fittings are a handy snap-lock solution for harness division.

A selection of fitting accessories designed to satisfy all harness mounting, terminating and support requirements are available completing Schlemmer’s comprehensive range of harness protection.

Deutsch Backshells are designed and manufactured by Deutsch specifically for protecting wiring between conduit and DT connector.

Each Backshell accepts multiple sizes and types of conduit including Schlemmer PA6, PP Split, and PPmod Lockable.

Utilising a twin clamp design each Backshell securely fastens to 3 sizes of Schlemmer corrugated conduit without the need for additional tooling.

The rear housing of each Backshell features a ridged ring providing a steadfast gripping area for heatshrink application.

The comprehensive range of Backshells includes both straight and 90° versions suiting the entire range of Deutsch DT Series connectors.

schlemmer Fittings Deutsch Backshells

PA6 (Nylon) is ideal for applications that require a conduit with high impact and abrasion protection with outstanding chemical resistance.

PA6 (Nylon) conforms to FMVSS302, is flame retardant, halogen free and maintains excellent flexibility in temperature extremes of -40°C to +120°C.

PA6 (Nylon) conduit is supplied non-split making it ideal for mining and fuel haul applications when used with the extensive range of Schlemmer sealed fittings.

PPmod (High Temperature Polypropylene) makes for a flexible conduit with good impact and abrasion resistance and can withstand a broad range of chemicals.

PPmod has a working temperature range of -40°C to +135°C, is self extinguishing and conforms to FMVSS302.

PPmod (High Temperature Polypropylene) conduit is supplied in a 'Lockable' format making it ideal for use in engine bays, open environment applications or for application after a harness has been installed.

PP (Standard Polypropylene) is used in the manufacture of basic automotive conduit.

FMVSS302 compliant, a temperature range of -40°C to +105°C with basic impact, abrasion and chemical resistance. PP (Standard Polypropylene) is ideal for vehicle interior, chassis and body sections.

PP (Standard Polypropylene) conduit is only available in split configuration and is compatible with a wide range of Schlemmer Hinged Fittings and Quickconnect / SEM-FAST adaptors.

pa6 (nylon) pp (stanDarD) ppmod (high temp)

4

NW Size Cross Reference

Identification

Due to varying sizing methods and manufacturer interpretations there are different sizing formats used for PA6,PP Split and PPmod Lockable conduit.

The table below provides a cross-reference for all conduit ranges within this catalogue to Schlemmer NW sizing, and to UK NC sizing.

Marked on all rolls of PA6 & PPmod Lockable conduit, as well as all Hinged Fittings, SEM-FAST Fittings & most Quickconnect Fittings is an 'NW' number.

Conduit Sealed Fittings Hinged Fittings

NWSchlemmer

IdentificationPA6 Conduit PPmod Lockable Conduit PP Split Conduit NCUK

IdentificationSize Part Number Part Number NW V Part Number Size

NW4.5 1200068 NC06

NW6 1200069 NC07

NW7.5 1200070 LT7 NC08

NW8.5 1200089 NC10

NW10 1200100 1940008 NW8.5 V LT10 NC12

NW13 1200135 1940011 NW11 V LT13 NC16

NW14 1940013 NW13 V

NW17 1200178 1940015 NW15 V LT16 NC20

NW22 1200224 1940019 NW19 V LT20 NC25

NW26 1940026 NW26 V NC30

NW29 1200291 LT30 NC32

NW37 1200372 LT36 NC40

NW50 1200500 NC50

Please note that due to many different qualities of split conduit available on the market only Total Source supplied PP Split Conduit is confirmed to match the above NW sizing.

5

Polyflex® PA6 Corrugated Conduit (Nylon)Part No. NW ( A ) NC ( A ) Outside Diameter - mm ( X ) Inside Diameter - mm ( Y ) Roll Length - m

1200068 4.5 6 7.10 5.00 100

1200069 6 7 9.20 6.00 100

1200070 7.5 8 10.00 6.70 50

1200089 8.5 10 11.70 8.40 50

1200100 10 12 13.00 9.90 50

1200135 13 16 15.80 12.70 50

1200178 17 20 21.20 16.60 50

1200224 22 25 25.40 21.30 50

1200291 29 32 34.50 29.00 25

1200372 37 40 42.40 36.00 25

1200500 50 50 54.00 47.70 25

Highly durable

& flexible

Flame retardant &

halogen free Polyamide 6

AtAtFF BrBr

ClCl

Conduit

Polyflex® PA6 SpecificationsMaterial : Polyamide 6 (PA6) (Nylon)Operating Temp : Continuous -40 °C to +120°C

Short term +150°CApprovals : TUV, NFR, L.C.I.E., UL, ADR & GGVSBurning Behaviour : According to FMVSS 302,

< 100 mm/min., HB according to UL94

UV Resistance : According to DIN EN ISO 8580

X

A

Y

Operational temperature

-40°C to +120°C -40°C-40°C

+120°C+120°C

Used for sealed harnesses requiring

protection of up to IP68

IP68IP68IP68

Outstanding chemical,

oil & solvent resistance

For use in applications that demand excellent flexibility, high levels of physical resistance and the ability to withstand the extremes of high and low temperatures. Schlemmer Polyflex PA6 (Nylon) is self extinguishing, halogen free and has an outstanding resistance to a wide variety of chemicals, oils and solvents. Polyflex PA6 conduit can be used in both high and low voltage fields and when used with the appropriate fittings allows for sealed harnesses with a rating of up to IP68.For chemical compatibility go to page 46.

Polyflex® PA6 (Nylon)

6

Polyflex PPmod Lockable conduit has been specifically developed to incorporate the convenience of a split conduit combined with the benefits and security of an non-split conduit. The locking mechanism provides a secure seal which can be simply reopened after locking to allow access to the harness without damaging the conduit in the process. Constructed from modified polypropylene, this high heat resistant conduit is suitable for a variety of applications including extreme temperature applications.

Polyflex® PPmod Lockable

Locking mechanism for

security and usability


-40°C to +135°C

Polyflex PPmod self-

extinguishing. Burn rate of 0 according to

DIN7500

Can be reopened after

being locked closed

Can be closed by hand

or for high volumes,

closing tool available

Polyflex PPmod UV resistant

& acid proof

-40°C-40°C

+135°C+135°C

UV

Polyflex® PPmod Lockable Corrugated ConduitPart No. NW V ( A ) NW ( A ) Outside Diameter - mm ( X ) Inside Diameter - mm ( Y ) Roll Length - m

1940008 8.5 V 10 12.8 8.6 50

1940011 11 V 13 15.7 11.2 50

1940013 13 V 14 18.3 12.2 50

1940015 15 V 17 21.3 14.9 50

1940019 19 V 22 25.6 19 50

1940026 26 V 26 31.5 24.6 25

NW V size is marked on PPmod Lockable Conduit.

PPmod Lockable SpecificationsMaterial : High Temperature Polypropylene (PPmod)Operating Temp : Continuous -40 °C to +135°C

Short term 500 hours @ +150°CBurning Behaviour : According to FMVSS 302,

self-extinguishing Type B & burning rate 0 according to DIN7500

UV Resistance : According to DIN EN ISO 8580

X

A

Y

Unlocked Locked

7

PPmod Lockable Conduit ToolsPart No. Description Suitable Conduit Size - NW Fig

9001511 Single cable insertion tool 6 - 13 1

9001520 Universal cable insertion tool with offset flange 10 - 26 2

9001543 Universal cable insertion tool - small 8.5 - 12 3

9001550 Universal cable insertion tool - large 13 - 26 3

9001558 Closing tool for PPmod Lockable conduit - black 8.5 V 4

9001561 Closing tool for PPmod Lockable conduit - grey 11 V 4

9001552 Closing tool for PPmod Lockable conduit - blue 13 V 4

9001567 Closing tool for PPmod Lockable conduit - yellow 15 V 4

9001555 Closing tool for PPmod Lockable conduit - green 19 V 4

9001564 Closing tool for PPmod Lockable conduit - red 26 V 4

Conduit

Fig.1 Fig.2 Fig.3 Fig.4

Using Conduit Tools

Insert the point of the single cable insertion tool into end of conduit with cable as shown.

Single Cable Insertion Tool

Universal Cable Insertion Tool

Closing Tool

While holding end of conduit with cable, pull the insertion tool down the length of conduit.

Pinch one end of PPmod Lockable conduit closed and squeeze on closing tool.

While holding one end pull the locking tool down the length of conduit.

Insert tool wedge containing wires into conduit split.

Drag insertion tool down the length of conduit whilst holding cables.

Hold

8

Polypropylene (PP) Split Corrugated ConduitPart No. NW ( A ) Outside Diameter - mm ( X ) Inside Diameter - mm ( Y ) Roll Length - m

LT7/50 7.5 10.4 7 50

LT7/400 7.5 10.4 7 400

LT10/30 10 12.8 9.7 30

LT10/250 10 12.8 9.7 250

LT13/30 13 15.7 12.6 30

LT13/150 13 15.7 12.6 150

LT16/30 17 20.9 16.3 30

LT16/100 17 20.9 16.3 100

LT20/30 22 25.2 21.1 30

LT20/100 22 25.2 21.1 100

LT25/10 23 30 25 10

LT25/30 23 30 25 30

LT30/10 29 35 31.2 10

LT30/50 29 35 31.2 50

LT36/25 37 42 36 25

Please note that due to many different qualities of split conduit available on the market only Total Source supplied PP Split Conduit is confirmed to match NW sizing.

-20°C-20°C

+90°C+90°C

PP Split Conduit SpecificationsMaterial : PolypropyleneOperating Temp : Continuous -20 °C to +90°C

Short term +120°C

Wide range of sizes & multiple lengths

available


-20°C to +90°C

Quick & easy cable insertion

Polypropylene (PP) Split conduit is a basic harness protection conduit for use in a wide variety of applications. Manufactured from polypropylene it has moderate temperature and abrasion resistance. Compatible with a wide selection of the Schlemmer Hinged and Quickconnect / SEM-FAST fittings.

Polypropylene (PP) Split

X

A

Y

9

Conduit

PP Split Conduit ToolsPart No. Description Suitable Conduit Size - NW Fig

9001511 Single cable insertion tool 6 - 13 1

9001520 Universal cable insertion tool with offset flange 10 - 26 2

9001543 Universal cable insertion tool - small 8.5 - 12 3

9001550 Universal cable insertion tool - large 13 - 26 3

Fig.1 Fig.2 Fig.3

Using Conduit Tools

Insert the point of the single cable insertion tool into end of conduit with cable as shown.

While holding end of conduit with cable, pull the insertion tool down the length of conduit.

Single Cable Insertion Tool

Universal Cable Insertion Tool Insert tool wedge containing wires

into conduit split.Drag insertion tool down the length of conduit whilst holding cables.

Hold

10

SEM FAST is the latest adaptor range from Schlemmer. The new design utilises special locking clamps which automatically insert themselves between the corrugations of the conduit. A harness with an International Protection rating of IP68 can be achieved by using the supplied 'O' Ring in conjunction with Polyflex PA6 (Nylon) conduit.

Special lock-in design.

High tensile strength

Seals to IP68 using supplied

'O' Ring *only with

PA6 conduit

IP68IP68IP68

SEM-FAST Adaptor Kits

Using SEM-FAST Adaptor Kits

Insert conduit into already 'closed' SEM-FAST adaptor and firmly push in until locking clamps catch.

To remove fitting use a small flat blade screwdriver to disengage clamps from conduit.

To create a seal of up to IP68 use the supplied 'O' Ring in the first groove of the conduit.

Kit supplied with adaptor body, 'O' Ring, flat washer and nut.

'O' Ring

Adaptor Body

Flat Washer

'O' Ring

Nut

SEM-FAST SpecificationsMaterial : Adaptor Body Polyamide 6 (PA6)

‘O’ Ring PerbunaneBurning Behaviour : According to FMVSS 302

< 100mm/min

AtAtFF BrBr

ClCl

Part No. SEM16M1690Part No. SEM16M16

Part No. SEM20M2590Part No. SEM25M25

Flame retardant &

halogen free Polyamide 6

Compatible with PA6,

PPmod Lockable or

PP Split conduit

PA6PA6

11

Sealed Fittings

SEM-FAST Adaptor Kit - StraightPart No. NW ( A ) NC ( A ) Thread Size V - mm W - mm X - mm Y - mm Z - mm Pack Qty

SEM8PG7 7.5 8 PG7 19 18 34 11 7.5 5

SEM10M12 8.5 10 M12 X 1.5 20.6 20 35 11 7.5 5

SEM12M12 10 12 M12 X 1.5 21.6 22 36 12 7.5 5

SEM12M16 10 12 M16 X 1.5 21.6 22 36 12 11 5

SEM16M16 13 16 M16 X 1.5 25.5 25 38 12 11 5

SEM16M20 13 16 M20 X 1.5 25.5 25 38 12 15.2 5

SEM20M20 17 20 M20 X 1.5 34.5 31 43 13 15.4 5

SEM20M25 17 20 M25 X 1.5 34.5 31 43 13 19.1 5

SEM25M25 22 25 M25 X 1.5 40.5 36 48 13 25 5

SEM32M32 29 32 M32 X 1.5 49.5 46 52 15 25.5 5

SEM40M40 37 40 M40 X 1.5 59 55 62 17 34 1

SEM50M63 50 50 M63 X 1.5 72 72 68 19 43.5 1

One unit comprised of :

1 x Adaptor Body 1 x Flat Washer 1 x Nut 1 x 'O' Ring

SEM-FAST Adaptor Kit - 90°Part No. NW ( A ) NC ( A ) Thread Size V - mm W - mm X - mm Y - mm Z - mm Pack Qty

SEM12M1690 10 12 M16 X 1.5 21.6 20 49.3 12 9.5 5

SEM16M1690 13 16 M16 X 1.5 25.5 20 51.8 12 9.5 5

SEM16M2090 13 16 M20 X 1.5 25.5 25 59.3 12 13.5 5

SEM20M2090 17 20 M20 X 1.5 34.5 25 58.3 12 13.5 5

SEM20M2590 17 20 M25 X 1.5 34.5 31 64.5 13 17 5

SEM32M3290 29 32 M32 X 1.5 49.5 38 74.6 13 23 5

SEM40M4090 37 40 M40 X 1.5 59 48 92.5 15 31 1

SEM50M6390 50 50 M63 X 1.5 72 72 125.1 19 51.5 1


1 x Adaptor Body 1 x Flat Washer 1 x Nut 1 x 'O' Ring

V

A

Z

YX

W

V

A

W

Z

X

Y

12

Threadconnect SpecificationsMaterial : Adaptor Body Polyamide 66 (PA66)

Conical Seal NeopreneFlat Washer Perbunane

For maximum effectiveness the conical seal must be placed at least two corrugations back from the end of the conduit, as shown above.

Tighten firmly by hand to ensure an IP67* rated connection.

*IP67 seal can only be achieved when used with PA6 conduit.

Straight Threadconnect Adaptor Kits are supplied with an adaptor body, cap nut, conical seal, flat washer and nut.

Adaptor Body

Flat Washer

Conical Seal

Cap nut

Nut

For maximum effectiveness the conical seal must be placed at least two corrugations back from the end of the conduit, as shown above.

90° Threadconnect Adaptor Kits are supplied with a 90° elbow adaptor body, cap nut, conical seal, locking washer, flat washer and nut.

Adaptor Body

Lock Washer

Flat Washer

Conical Seal

Cap nut

Nut

When tightening 90° Kits, the locking washer will click into the groves in the cap nut ensuring a secure, slip-free IP67* rated connection.

Part No. SD10M1690Part No. SD10M16

Part No. SD32M3290Part No. SD32M32

Using Threadconnect Adaptor Kits

Compatible with PA6

or PPmod Lockable conduit

PA6PA6

90° versions feature a

locking washer ensuring

a slip-free connection


conical seal *only with

PA6 conduit

IP67IP67IP67

Based upon the traditional compression fitting design Threadconnect Adaptor Kits are available in a large variety of thread sizes allowing attachment to pre-threaded housings and for through panel applications. A protection rating of IP67 can be achieved by using the supplied conical seal and flat washer with Schlemmer PA6 conduit.

Threadconnect Adaptor Kits

AtAt

FF BrBrll

ClCl

Halogen free Polyamide 66

13

Sealed Fittings

Threadconnect Adaptor Kits - StraightPart No. NW ( A ) NC ( A ) Thread Size W - mm X - mm Y - mm Z - mm Pack Qty

SD10M16 8.5 10 M16 X 1.5 25 25 38 16 5

SD12M16 10 12 M16 X 1.5 25 29 40 16 5

SD12M20 10 12 M20 X 1.5 29 29 40 20 5

SD12PG11 10 12 PG11 26 29 40 19 5

SD16M16 13 16 M16 X 1.5 27 26 38 16 5

SD16M20 13 16 M20 X 1.5 27 26 38 20 5

SD16PG13 13 16 PG13 29 26 34 20 5

SD20M20 17 20 M20 X 1.5 32 28 42 20 5

SD20PG16 17 20 PG16 34 28 40 23 5

SD25M25 22 25 M25 X 1.5 46 35 49 25 5

SD25M32 22 25 M32 X 1.5 50 33 48 32 5

SD32M32 29 32 M32 X 1.5 52 35 49 32 1

SD32PG29 29 32 PG29 52 35 49 37 1

SD40M40* 37 40 M40 X 1.5 63 37 49 40 1

SD50M50* 50 50 M50 X 1.5 76 37 49 50 1


1 x Adaptor Body 1 x Flat Washer 1 x Nut 1 x Conical Seal 1 x Cap Nut

* Supplied with 'O' Ring & Acetal Clamping Ring instead of Flat Washer & Conical Seal. Seals to IP54.

Z

W

A

Y

X

Threadconnect Adaptor Kit - 90°Part No. NW ( A ) NC ( A ) Thread Size V - mm W - mm X - mm Y - mm Z - mm Pack Qty Fig

SD10M1690 8.5 10 M16 x 1.5 25 46 35 16 59 5 1

SD12M1690 10 12 M16 x 1.5 25 46 35 16 59 5 1

SD16M1690 13 16 M16 x 1.5 26 47 35 16 59 5 1

SD16M2090 13 16 M20 x 1.5 29 49 36 20 60 5 1

SD20M2090 17 20 M20 x 1.5 31 52 44 20 62 5 1

SD25M2590 22 25 M25 x 1.5 39 62 47 25 74 5 1

SD32M3290 29 32 M32 x 1.5 47 70 54 32 81 5 2


1 x Adaptor Body 1 x Flat Washer 1 x Nut 1 x Conical Seal 1 x Cap Nut

Y

V

A

Z

X

W

Fig.1

Fig.2

Y

V

A

Z

X

W

14

Threadconnect Fittings utilise a traditional compression design and are supplied complete with the necessary cap nuts and sealing rings to enable an IP67 sealed T junction used in a conduit run. A locking ‘T’ Piece version is offered providing additional security through the use of a lock washer preventing the cap nut from coming loose. The versatility of this range is extended whilst retaining the waterproof seal of IP67 by utilising Threadconnect Reducers - page 16.

Threadconnect Fittings

'T' Piece manifolds available in locking

version

Extended versatility using

Adaptors & Reducers - page 16

Suitable for hazardous

applications when used with

PA6 conduit

Threadconnect SpecificationsMaterial : Adaptor Body Polycarbonate

Conical Seal NeopreneCap Nut Polyamide 6

Operating Temp : -25 °C to +80°C

Cap Nut

Adaptor Body

Cap Nut

Cap Nut

Conical Seal

Conical Seal

Threadconnect 'T' Piece

Adaptor Body

Adaptor Body Access Cap

Cap NutCap Nut

Cap Nut

Conical Seal

Conical SealLock Washer

Lock Washer

Threadconnect 'T' Piece - Locking

Threadconnect Manifold

Conical Seal

Cap Nut

Cap Nut

Conical Seal

Cap Nut

Adaptor Body

Cap Nut



PA6 conduit

IP67IP67IP67 Compatible with PA6 or PPmod Lockable conduit

PA6PA6

15

Sealed Fittings

Threadconnect ‘T’ Piece - LockingPart No. NW ( A - B - C ) NC ( A - B - C ) X - mm Y - mm Z - mm Pack Qty

CTP12 10 - 10 - 10 12 - 12 - 12 73 52 28 1

CTP16 13 - 13 - 13 16 - 16 - 16 75 53 31 1

CTPB20 17 - 17 - 17 20 - 20 - 20 82 60 36 1

CTPB28 22 - 22 - 22 25 - 25 - 25 98 71 43 1


1 x Adaptor Body 3 x Lock Washer 3 x Conical Seal 3 x Cap Nut 1 x Adaptor Body Access Cap

Not compatible with Threadconnect Reducers.

Threadconnect ManifoldPart No. NW ( A - B - C - D ) NC ( A - B - C - D ) X - mm Y - mm Z - mm Pack Qty

SE25X12 22 - 22 - 10 - 10 25 - 25 - 12 - 12 121 73 42 1


1 x Adaptor Body 4 x Conical Seal 4 x Cap Nut

Threadconnect ‘T’ PiecePart No. NW ( A - B - C ) NC ( A - B - C ) Mount Flange X - mm Y - mm Z - mm Pack Qty

SE10 8.5 - 8.5 - 8.5 10 - 10 - 10 No 74 50 24 1

SE12 10 - 10 - 10 12 - 12 - 12 No 80 53 24 1

SE20 17 - 17 - 17 20 - 20 - 20 Yes 76 54 32 1

SE25* 22 - 22 - 22 25 - 25 - 25 Yes 96 83 42 1

SE2520 22 - 22 - 17 25 - 25 - 20 Yes 96 53 42 1



* Supplied with adaptor to achieve outlet size.X

A

Y

B

C

Z

X

A

Y

B

C

Z

X

A

Y

B

C D

Z

16

Threadconnect Reducers can be used to adapt the outlet of a sealed 'T' Piece to accept a smaller diameter conduit.Tightening the cap nut compresses the Neoprene conical seal around the inserted conduit and maintains an international protection rating of IP67.

Threadconnect Reducers

Part No. SF1208 Part No. SF2520

Threadconnect Reducer Kits

Reducer Seal

Cap Nut

Threadconnect Reducer KitsPart No. NW Size Reduction ( A ) NC Size Reduction ( A ) X - mm Y - mm Pack Qty

SF1208 10 to 7.5 12 to 08 20 24 5

SF1612 13 to 10 16 to 12 22 26 5

SF2012 17 to 10 20 to 12 23 32 5

SF2016 17 to 13 20 to 16 23 32 5

SF2512 22 to 10 25 to 12 23 42 5

SF2516 22 to 13 25 to 16 23 42 5

SF2520 22 to 17 25 to 20 23 42 5


1 x Reducer Seal 1 x Cap Nut

Not compatible with Threadconnect 'T' Piece - Locking.

Y X

A

Reducer SpecificationsMaterial : Adaptor Body Polycarbonate




PA6 conduit

IP67IP67IP67



PA6 conduit

Compatible with PA6


PA6PA6

17

Sealed Fittings

Cap Nut

Conical Seal

Adaptor Body

Military Plug Adaptors Kits

Part No. SF02 Part No. SF14

Military Plug Adaptor KitsPart No. NW ( A ) NC ( A ) Thread Size ( B ) X - mm Y - mm Pack Qty

SF02 10 12 7/8”-20 UNEF 36 31 5

SF06 10 12 1” -20 UNEF 39 35 5

SF03 17 20 1” -20 UNEF 36 35 5

SF04 17 20 13/16” -18 UNEF 36 38 5

SF05 22 25 17/16” -18 UNEF 38 44 5

SF12 22 25 15/8” -18 UNEF 44 48 5

SF14 22 25 M34 x 1.25 45 41 5

SF13 29 32 15/8” -18 UNEF 45 48 5



Y X

A B

Mil. Plug Adaptor SpecificationsMaterial : Adaptor Body Polycarbonate




PA6 conduit

IP67IP67IP67

Military Plug Adaptors are primarily used for attaching military specification plugs to a sealed conduit system.

Military Plug Adaptors



PA6 conduit

Compatible with PA6


PA6PA6

18

The Schlemmer range of one piece hinged snap-lock fittings make junction creation an easy task when required in applications where a completely sealed harness is not required or for use with PP Split conduit.The various combinations of outlet diameters allow for the secure attachment of different sized conduit to a main harness and can be used with PA6, PPmod Lockable or PP Split conduit.Hinged Fittings are also designed to couple together using a ‘Hook Up’ outlet allowing the user to create custom manifold combinations quickly and easily. Hinged fittings offer protection to a rating of IP54.

Hinged 'T' & 'Y' Fittings

Snap-lock clips for quick

and easy assembly

Secure grip to

conduit

Both inside & outside conduit

gripping models

available

Connect multiple fittings together using hookup outlet

to create manifolds

Numerous sizes available. Reducers also available for

even more size options - page 22

T-Piece Fittings - Outside Gripping

Part No 9806090 Part No 9806121Part No 9806131

Y-Piece Fittings - Outside Gripping

Part No 9817083 Part No 9817311

Y-Piece Fittings - Inside Gripping

Part No 9805540

Hinged Fittings SpecificationsMaterial : Polyamide 66 (PA66)Operating Temp : -40 °C to +135°C

Selected models feature mounting slot

compatible with Mounting Clips

- page 26 - 27


Lockable or Split conduit *excluding

inside gripping

PA6PA6

Quick & easy hand assembly

- no tools required

19

Hinged Fittings

T-Piece - Outside GrippingPart No. NW ( A - B - C ) NC ( A - B - C ) Hook Up Mounting Slot Pack Qty

9806082 7.5 - 7.5 - 7.5 8 - 8 - 8 - Yes 1

9806088 8.5 - 8.5 - 10 10 - 10 - 12 - Yes 1

9806097 10 - 10 - 7.5 12 - 12 - 8 - Yes 1

9806086 10 - 8.5 - 10 12 - 10 - 12 - Yes 1

9806089 10 - 10 - 10 12 - 12 - 12 - Yes 1

9806090 13 - 8.5 - 10 16 - 10 - 12 - Yes 1

9806091 13 - 10 - 10 16 - 12 - 12 - Yes 1

9806092 13 - 7.5 - 13 16 - 8 - 16 - Yes 1

9806096 17 - 13 - 13 20 - 16 - 16 - Yes 1

9806095 17 - 7.5 - 17 20 - 8 - 20 - Yes 1

A C

B


9806130 10 - 7.5 - 7.5 12 - 8 - 8 A No 1

9806131 13 - 10 - 10 16 - 12 - 12 A Yes 1

A C

B

Create manifold using Hook Up outlet

Most outside gripping Hinged Fittings feature a single outlet with a protruding ridged ring used to “hook up” with other Hinged Fittings creating manifolds.

This ridged ring simulates a piece of corrugated conduit allowing other Hinged Fittings, the next size up, to securely clamp down around it.

A C

B

20


9806133 8.5 - 8.5 - 8.5 10 - 10 - 10 C Yes 1

9806111 10 - 7.5 - 10 12 - 8 - 12 C Yes 1

9806160 10 - 10 - 7.5 12 - 12 - 8 C Yes 1

9806138 10 - 10 - 10 12 - 12 - 12 C Yes 1

9806127 13 - 4.5 - 10 16 - 6 - 12 C Yes 1

9806158 13 - 7.5 - 13 16 - 8 - 16 C Yes 1

9806118 13 - 8.5 - 13 16 - 10 - 16 C Yes 1

9806172 13 - 10 - 7.5 16 - 12 - 8 C Yes 1

9806104 13 - 13 - 10 16 - 16 - 12 C Yes 1

9806159 13 - 13 - 7.5 16 - 16 - 8 C Yes 1

9806101 13 - 10 - 13 16 - 12 - 16 C Yes 1

9806115 13 - 13 - 13 16 - 16 - 16 C Yes 1

9806137 17 - 7.5 - 17 20 - 8 - 20 C Yes 1

9806120 17 - 8.5 - 17 20 - 10 - 20 C Yes 1

9806136 17 - 10 - 17 20 - 12 - 20 C Yes 1

9806107 17 - 10 - 13 20 - 12 - 16 C Yes 1

9806100 17 - 7.5 - 13 20 - 8 - 16 C Yes 1

9806166 17 - 13 - 13 20 - 16 - 16 C Yes 1

9806167 17 - 17 - 7.5 20 - 20 - 8 C Yes 1

9806141 17 - 13 - 17 20 - 16 - 20 C Yes 1

9806135 17 - 22 - 17 20 - 25 - 20 C Yes 1

9806103 22 - 17 - 13 25 - 20 - 16 C Yes 1

9806126 22 - 22 - 17 25 - 25 - 20 C No 1

9806114 22 - 13 - 17 25 - 16 - 20 C No 1

9806113 22 - 7.5 - 22 25 - 8 - 25 C No 1

9806121 22 - 10 - 22 25 - 12 - 25 C No 1

9806108 22 - 13 - 22 25 - 16 - 25 C No 1

9806102 22 - 22 - 22 25 - 25 - 25 C No 1

9806124 26 - 17 - 13 30 - 20 - 16 C No 1

9806112 26 - 22 - 22 30 - 25 - 25 C No 1

9806110 26 - 26 - 22 30 - 30 - 25 C No 1

9806129 26 - 10 - 26 30 - 12 - 30 C No 1

9806146 26 - 17 - 26 30 - 20 - 30 C No 1

A C

B

21

Hinged Fittings

Y-Piece - Outside GrippingPart No. NW ( A - B - C ) NC ( A - B - C ) Hook Up Mounting Slot Pack Qty Fig

9817079 7.5 - 7.5 - 7.5 8 - 8 - 8 - No 1 1

9817303 10 - 10 - 10 12 - 12 - 12 A No 1 4

9817304 13 - 7.5 - 10 16 - 8 - 12 C Yes 1 3

9817306 13 - 10 - 10 16 - 12 - 12 C No 1 3

9817305 13 - 10 - 13 16 - 12 - 16 C No 1 3

9817308 13 - 13 - 13 16 - 16 - 16 C No 1 3

SM200812 17 - 7.5* - 10 20 - 8* - 12 C No 1 3

SM201212 17 - 10* - 10 20 - 12* - 12 C No 1 3

9817310 17 - 13 - 10 20 - 16 - 12 C No 1 3

9817309 17 - 17 - 10 20 - 20 - 12 C No 1 3

9817201 17 - 13 - 17 20 - 16 - 20 A No 1 2

9817200 22 - 10 - 17 25 - 12 - 20 A No 1 2

9817203 22 - 13 - 17 25 - 16 - 20 A No 1 2

9817202 22 - 17 - 17 25 - 20 - 20 A No 1 2

SM251225 22 - 10* - 22 25 - 12* - 25 C No 1 3

9817311 22 - 13 - 22 25 - 16 - 25 C No 1 3

9817302 22 - 22 - 22 25 - 25 - 25 C No 1 3

* Reducer supplied to achieve outlet size.

B

A C

B

A C

B

A C

B

A C

Fig.2

Fig.4

Fig.1

Fig.3

22

Hinged Fittings

Reducers for use with Hinged FittingsPart No. NW Size Reduction NC Size Reduction Pack Qty Fig

7807270 8.5 to 4.5 10 to 6 10 1

7807272 10 to 4.5 12 to 6 10 1

7807276 10 to 7.5 12 to 8 10 1

7807288 10 to 8.5 12 to 10 10 2

7807278 13 to 7.5 16 to 8 10 1

7807280 13 to 10 16 to 12 10 1

7807282 22 to 17 25 to 20 10 1

Reducers SpecificationsMaterial : Polyamide 66 (PA66)Operating Temp : -40 °C to +135°C

Easily reduce manifold outlet

size to suit application

Compatible with both T and Y piece manifolds

Fig. 1

Fig. 2

1616

88

66

1010

1010

2525

1212

Multiple size conversions

available

Used in conjunction with either ‘T’ or ‘Y’ piece fittings these reducers can either enable a conduit outlet to accept smaller size conduit or allow multiple smaller conduits to exit a single outlet.

Reducers for Hinged Fittings

Fig.1 Fig.2

CA

TALO

GU

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24

End Caps & Sleeves offer the ability to pass single or multiple cables from a harness while maintaining an excellent degree of protection against dust and water ingress.

End Caps & Sleeves

Suitable for single or multiple

cables

End Caps with 3, 5 or 6

outlets available

Quick & easy means of conduit

termination using End Caps

End CapsPart No. NW ( A ) NC ( A ) B - mm C - mm No. of Outlets Pack Qty

SJ03 8.5 - 10 10 - 12 20 15 3 5

SJ05 10 12 21 17 5 5

SJ06 13 16 24 19 6 5

Single cable outlets can be achieved by trimming the end from an individual gland.

End SleevesPart No. NW ( A ) NC ( A ) Outlet Diameter - mm ( B ) C - mm D - mm Pack Qty

SJ12 10 12 4 - 8 29 18 5

SJ16 13 16 6 - 10 33 22 5

SJ20 17 20 9 - 15 33 27 5

SJ25 22 25 10 - 17 47 29 5

SJ32 29 32 12 - 20 48 35 1

SJ40 37 40 19 - 30 47 44 1

End Cap & Sleeve SpecificationsMaterial : End Caps Black PVC

End Sleeves Black TPEOperating Temp : End Caps -20 °C to +60°C

End Sleeves -25 °C to +80°C

End Sleeves

Part No. SJ12 Part No. SJ25 Part No. SJ40

End Caps

Part No. SJ06Part No. SJ05Part No. SJ03

A

B

C

A B

D

C

25

Fitting Accessories

Cable GlandsPart No. Clamping Range - mm ( A ) Thread Size ( B & C ) D - mm E - mm Pack Qty

SR12 2.5 - 6.5 M12 X 15mm 30 19 10

SR16 3.5 - 10 M16 X 15mm 45 25 10

SR20 7 - 14 M20 X 15mm 48 29 10

SR25 9 - 18 M25 X 15mm 51 36 10

SR32 14 - 25 M32 X 15mm 55 46 5

SR40 18 - 32 M40 X 16mm 65 59 5

SR50 24 - 38 M50 X 16mm 72 67 1

SR63 35 - 48 M60 X 16mm 67 80 1


1 x Adaptor Body 1 x Conical Seal 1 x Conical Clamp 1 x Cap Nut 1 x Flat Washer 1 x Nut

Cable Gland SpecificationsMaterial : Polyamide 6 (PA6) (Nylon)

Conical Seal NeopreneOperating Temp : -25 °C to +100°CApprovals : UL, CSA, VDE

Cap Nut

Conical Clamp

Conical Seal

Adaptor Body

Flat washer

Nut

Conical seal & clamp

design ensures maximum strain relief

to cable

IP68 gas & water

tight seal

IP68IP68IP68

Cable glands are rated to IP68 and due to their high quality construction offer maximum grip and strain relief on a variety of harness applications even in the most rugged of conditions.

Cable Glands

48mmØ48mmØ

2.5mmØ2.5mmØ

Suitable for use with cable

diameters 2.5 to 48mm

Part No. SR32Part No. SR63

A

B

E

D

C

26

Conduit End Pieces - Primarily used to stop split conduit from opening apart at the end of a run, Conduit End Pieces are an effective way to secure split conduit and keep it tightly closed around a harness to prevent it from opening under normal conditions.

Conduit Mounting Clips - A secure ‘push in’ style mounting clip solution to mounting conduit. Requiring a 6.5mm hole and a plate thickness of 0.5mm to 5.1mm these mounting clips make mounting conduit quick and simple.

‘P’ Clamps - Made from rigid polyacetal resin and feature an offset mounting hole, making it easy to mount after the conduit is inserted.

Hinged Fitting Mounting Clip - Enables Schlemmer Hinged 'T' & 'Y' Piece Fittings (pages 18 - 21), featuring a mounting slot, to become mounting points.

Conduit Mounts

Conduit Mount SpecificationsMaterial : Conduit End Pieces Polyamide 66 (PA66)

Conduit Mounting Clips Polyamide 66 (PA66)'P' Clamps Polyacetal Resin

Hinged Fitting Mounting Clip Polyamide 66 (PA66)Operating Temp :

Conduit End Pieces -40 °C to +135°CConduit Mounting Clips -40 °C to +135°C

'P' Clamps -60 °C to +110°CHinged Fitting Mounting Clip -40 °C to +135°C

Conduit Mounting Clips Hinged Fitting Mounting Clip

Securely fasten PP

Split & PPmod Lockable

conduit using End Pieces

'P' Clamps for offset

mounting

Quick & secure 'pop-in' style

Christmas Tree mounting clips

Make Hinged Fittings

(pages 18 - 21)into mounting

points


PPmod Lockable or

PP Split conduit

PA6PA6

Conduit End Pieces

Part No. 9805945Part No. 9805939

Part No. 9805917 Part No. 9805914

Part No. 8211027Part No. 8211060

'P' Clamps

27

Fitting Accessories

Conduit End PiecesPart No. NW ( A ) NC ( A ) B - mm C - mm D - mm Pack Qty Fig

9805940 4.5 6 10 12 10 10 1

9805941 7.5 8 13 15 13 10 1

9805939 8.5 10 16 18 13 10 2

9805942 10 12 16 18 13 10 1

9805943 13 16 19 21 13 10 1

9805944 17 20 24 26 15 10 1

9805945 22 25 29 30 16 10 1

Clamps use corrugations to hold conduits in place to stop any lateral movement.

Conduit Mounting ClipsPart No. NW ( A ) NC ( A ) B - mm C - mm D - mm Pack Qty

9805917 4.5 6 21 13 13 10

9805911 7.5 8 24 16 13 10

9805912 8.5 10 25 17 13 10

9805913 10 12 27 18 13 10

9805914 13 16 30 21 13 10

9805925 17 20 35 26 13 10

9805916 22 25 40 31 13 10

Clamps use corrugations to hold conduits in place to stop any lateral movement.

‘P’ ClampsPart No. A - mm B - mm C - mm D - mm E - mm Pack Qty

8211060 5.7 - 6.3 28 10 16 6.7 10

8211094 8.6 - 9.3 30 14 16 6.3 10

8211108 9.5 - 10.3 32 15 16 6.7 10

8211124 11.5 - 12.3 34 17 16 6.3 10

8211000 12.3 - 13.3 36 18 16 6.3 10

8211035 15.5 - 16.3 38 121 16 6.7 10

8211019 21.4 - 22.3 47 27 19 6.7 10

8211027 24.4 - 25.3 58 32 23 8.6 10

Hinged Fittings Mounting ClipPart No. Description Pack Qty

ST-CLIP ‘Christmas Tree’ Clip 10

Designed specifically for use with Hinged 'T' & 'Y' Piece Fittings, mounting slot required - page 18 - 21.

10mm

8mm

16mm

22mm

27mm

B

A

E

CD

10mm

8mm A

DC

B

D

B

CA

D

B

CA

Fig.2Fig.1

28

Diecast Enclosures - Industrial grade heavy duty die cast boxes with a flanged base for easy mounting. These units provide a high degree of RFI & EMI shielding and can be sealed to IP66 using the supplied gasket, making them ideal for mining, industrial, agricultural and marine use.ABS Enclosures - These sturdy enclosures have a wall thickness of 3mm+ and are UL 94V-0 rated. Mounting points are molded into the enclosure base and a rating of IP65 can be achieved by using the supplied neoprene seal.PVC Enclosures – Solid and lightweight the PVC range is ideal for applications requiring a basic enclosure. An international protection rating of IP56 is achieved using the supplied seal.Polycarbonate Enclosures - Constructed from sturdy thermoplastic polycarbonate with stainless steel cover screws for excellent resistance in harsh conditions. The larger models (170mm+) feature nylon twist-lock screws making enclosure access quicker and easier. Sealable to IP55 and incorporating mounting points on the inside base.Fuel Junction Box - This enclosure utilises the mounting screws from the fuel sender to attach itself allowing all of the connections to reside in a protected environment. A protection rating of IP67 can be achieved by using the supplied seal.

Enclosures

Wide range of sizes &

material types available

Models available

sealing up to IP66

Select ranges feature

mounting points inside

box for securing components

IP66IP66IP66 Halogen free & self-extinguishing

models available

AtAtFF BrBr

ClCl

Fuel Junction Box

Diecast Enclosures - IP66

Polycarbonate Enclosures

ABS Enclosures - IP65 PVC Enclosures

29

Enclosures

ABS Enclosures - IP65Part No. A - mm B - mm C - mm Wall Thickness - mm

H0300 65 60 40 3

H0301 105 75 40 3.2

H0302 85 80 55 3.3

H0304 125 85 55 3.3

H0306 165 85 55 3.3

H0308 165 125 75 3.3

H0310 186 146 75 3.8

Material: ABS

Operating Temp: -40°C to +75°C

IP Rating: IP65

Approvals: UL 94V-0

Incorporates mounting points on inside base.

Diecast Enclosures - IP66Part No. A - mm B - mm C - mm D - mm E - mm Wall Thickness - mm Fig

H0420 89 35 30 100 - 1.4 1

H0421 114 64 30 127 30 1.4 2

H0422 114 64 55 127 30 1.4 2

H0423 114 90 55 127 50 1.8 2

H0424 120 100 35 137 60 1.8 2

H0427 171 121 55 189 80 1.8 2

H0429 222 146 55 238 98 2.2 2

Material: Diecast Aluminium


IP Rating: IP66

Approvals: -

Fig.2

Fig.1

C

A

D

B

C

A

D

BE

PVC EnclosuresPart No. A - mm B - mm C - mm Wall Thickness - mm

265/1 77 77 55 2.8

265/3 108 108 77 4.1

265/4 162 108 84 4.1

265/5 211 108 84 4.1

265/7 300 200 152 4.7

Material: PVC


IP Rating: IP56

Approvals: -

CB

A

A

BC

30

Polycarbonate EnclosuresPart No. A - mm B - mm C - mm Wall Thickness - mm Fig

50856 113 113 57 2.3 1

50860 113 79 57 2.3 1

50861 113 113 87 2.6 1

50862 119 161 73 2.6 1

50864 170 145 86 2.6 2

50866 230 180 91 3.2 2

50868 322 250 120 3.2 2

50870 170 145 158 2.6 3

50872 230 180 160 3 3

50874 322 251 170 3 3

Material: Self-extinguishing thermoplastic polycarbonate


IP Rating: IP55

Approvals: UL94V-0, 960°C glow wire test, IEC695-2-1, IMQ approved to standard CEI C431.


Fig 2 & Fig 3 models come with nylon twist-lock screws. Stainless steel metal screws included with Fig 1 models.

Part No. A - mm B - mm C - mm Wall Thickness - mm

PJ110706 110 75 65 2.4

PJ111106 110 110 65 2.4

PJ151107 150 110 75 2.8

PJ151507 150 150 75 2.8

Material: Noryl (halogen free thermoplastic, UV stabilised)


IP Rating: IP55

Approvals: CE marked, UL94, V1 rating, IEC695-2-1, 960oC glow wire test


Fig.1

Fig.2

Fig.3

A

BC

A

BC

A

BC

A

BC

31

Enclosures

Fuel Junction EnclosurePart No. NW ( A ) NC ( A )

ST01 10 12

Material: Polyoxymethylene (housing & lid) Perbunane (lid seal)


IP Rating: IP67 (using supplied lid seal)

Approvals: -

One unit comprised of : 1 x Housing 1 x Lid Seal 1 x Lid 1 x Cap Nut 1 x Conical Seal

120mm

97mm

93mm

109mm

Ø6mm

42m

m

80m

m

A

Ø5mm

32

Robust and adaptable, the Pendant Control Enclosure can be configured to suit a multitude of applications.Made from polyurethane this enclosure features an easy grip handle, moulded hang point and switch protection cowl. A cable strain relief along with a range of face plates, switches and suzi coils are also available.

Pendant Control Enclosure

Configurable to personal

requirements

3 switch face plates available.

Carling Toggle or Mil-Spec

switches available

Enclosures - Pendant ControlPart No. Description

HC1 Hand controller body

CG16SR IP68 strain relief adaptor - 5mm to 10mm

FP Face plate - blank

FP2 Face plate - 2 hole

FP3 Face plate - 3 hole

Requires 7 x 8mm screws for face plate.

Part No. CG16SR

Part No. HC1

Part No. TS301E

Part No. MTS101

88mm

70m

m

70mm

12mm

25m

m16m

m

145mm

205m

m

Ø6mm

Part No. RC022

Face Plates

33

Enclosures

Compatible Suzi CoilsPart No. No. of Cores Cores - Qty x mm2 Tails Working Length - m Fig

RC013 7 7 x 0.5 2x Tangent 3 1

RC014 7 7 x 0.5 2x Tangent 2 1

RC031 7 7 x 1.5 2x Tangent 8 2

RC032 7 1 x 2, 6 x 1 2x Tangent 3 3

RC022 7 7 x 0.75 Tangent & Axial (N12) 7.2 4

Suggested SwitchesPart No. Action Terminal Type Maximum Load @ 12V Fig

TS403A- OFF - - ON -

Screw 15 1

TS403E Blade 15 1

MTS403 Screw 15 1

TS508A - OFF - - Mom. ON -

Screw 15 2

MTS508 Screw 10 2

TS401A- ON - - ON -

Screw 15 3

TS401E Blade 15 3

MTS401 Screw 15 3

TS101A - ON - - OFF - - ON -

Screw 15 4

TS101E Blade 15 4

MTS101 Screw 15 4

TS301A - Mom. ON - - OFF -

- Mom. ON -

Screw 15 5

TS301E Blade 15 5

MTS301 Screw 10 5

Switch AccessoriesDescription Fig

P23 On/off plate 6

TS001 Full toggle switch boot 7

TS002 Half toggle switch boot 8

Voltage: 12V-24V

Pole: Single

MTS series switches are compliant to Military Spec MIL-S-3950.

Fig.1

Fig.2

Fig.3

Fig.4

Fig.5

Tangent

Tangent

Axial

7 Pin N12 Plug

Tangent

Fig.1

0.5

0.5

0.5

0.5

0.5

0.5

0.5

Fig.2

1.5

1.5

1.5

1.5

1.5

1.5

1.5

Fig.3

2

1

1

1

1

1

1

Fig.4

0.75

0.75

0.75

0.75

0.75

0.75

0.75

N12 Plug

Fig.6 Fig.7 Fig.8

34

PVC TubingPart No. Outside Diameter - mm ( A ) Inside Diameter - mm ( B ) Wall Thickness - mm Roll Length - m

PVC4 4.5 4 0.5 25

PVC6 6.5 6 0.5 25

PVC8 8.65 8 0.65 25

PVC10 10.65 10 0.65 25

PVC12 12.85 12 0.85 25

PVC16 16.85 16 0.85 25

PVC20 20.85 20 0.85 50

PVC25 25.85 25 0.85 50

PVC35 36 35 1.0 50

Flexible and hard wearing, PVC tubing is available in a wide variety of sizes and is a proven choice for general all round harness protection.

PVC Tubing

Available in a wide variety of

sizes

Self-extinguishing fire retardant

Operating temperature up to +75°C

+75°C+75°C4.5mmØ4.5mmØ12mmØ12mmØ35mmØ35mmØ

PVC Tubing

PVC Tubing SpecificationsMaterial : Flexible V75 Cable Grade PVCOperating Temp : Continuous Up to +75°CFlammability : Self-extinguishingHardness : Shore A 92

A

B

35

Flexible Braiding

Flexible BraidingPart No. Normal Size - mm Expanded size - mm Roll Length - mm

SZ0310/25 3 10 25

SZ0310/250 3 10 250

SZ0620/15 6 20 15

SZ0620/100 6 20 100

SZ0620/300 6 20 300

SZ1230/10 12 30 10

SZ1230/100 12 30 100

SZ2040/5 20 40 5

SZ2040/50 20 40 50

SZ2560/50 25 60 50

Flexible Braiding is an easy to install, flexible solution for use with wiring harnesses. Available in a number of different sizes and lengths, Flexible Braiding is resistant to abrasion, ozone, grease, oils and many chemicals and has an operating temperature of -70°C to 120°C.

Flexible Braiding

Salt, oil, most fuels

and solvent resistant

Extremely flexible - easy to apply over

irregular shapes

UL recognized

SS

Open weave construction

allows for complete drainage

Highly resistant to

abrasion

-70°C-70°C

+120°C+120°CExtreme operating

temperature -70°C to +120°C

Flexible Braiding SpecificationsMaterial : Braided Polyethelene TerephthalateOperating Temp : -70 °C to +120°CFlammability : UL225, method VW-1

36

Standard Wall Heatshrink

Light weight and flexible

Highly resistant to decay,

chemicals, copper

corrosion and ultra violet rays

Standard Wall available in handy

dispenser box

UV


available

Standard Wall SpecificationsOperating Temp : -55 °C to +125°CShrink Temp : +95 °CShrink Ratio : 2:1 (50%)Dielectric Strength : >20kV / mm

2:1 shrink ratio2:12:12:1

Reliable and cost-effective for use in standard duty electrical applications.Features include a low recovery temperature, flexibility, 2:1 shrink ratio, flame retardant and a high insulation capacity. Standard Wall Heatshrink is also available in a convenient dispenser box providing tube protection and less wastage.

Apply heat thoroughly to the entire strip using hot air gun or similar tool.

Depending on the type of heatshrink used, the shrink ratio will be at least 2:1.

Cut length of heatshrink allowing for approximately 10mm of overlap.

Using Heatshrink

10mm10mm

Standard Wall Heatshrink - Dispenser

Standard Wall Heatshrink - Roll

37

Heatshrink

2:1 Standard Wall Heatshrink - 1.2mRed Black Diameter - mm Recovered Diameter - mm Recovered Wall Thickness - mm Length - m

HS1.5RED HS1.5BLK 1.5 0.75 0.36 1.2

HS2.5RED HS2.5BLK 2.5 1.2 0.44 1.2

HS3.5RED HS3.5BLK 3.5 1.7 0.44 1.2

HS5RED HS5BLK 5 2.5 0.56 1.2

HS7RED HS7BLK 7 3.5 0.56 1.2

HS10RED HS10BLK 10 5 0.56 1.2

HS13RED HS13BLK 13 6.5 0.69 1.2

HS20RED HS20BLK 20 10 0.78 1.2

HS25RED HS25BLK 25 12.5 0.86 1.2

HS30RED HS30BLK 30 15 0.86 1.2

HS40RED HS40BLK 40 20 0.96 1.2

HS50RED HS50BLK 50 25 0.96 1.2

HS76RED HS76BLK 76 38 1.27 1.2

HS100RED HS100BLK 100 50 1.4 1.2

2:1 Standard Wall Heatshrink Rolls - 25m to 200mRed Black Diameter - mm Recovered Diameter - mm Recovered Wall Thickness - mm Roll Length - m

HSR1.5RED HSR1.5BLK 1.5 0.75 0.36 200

HSR2.5RED HSR2.5BLK 2.5 1.2 0.44 200

HSR3.5RED HSR3.5BLK 3.5 1.7 0.44 200

HSR5RED HSR5BLK 5 2.5 0.56 100

HSR7RED HSR7BLK 7 3.5 0.56 50

HSR10RED HSR10BLK 10 5 0.56 50

HSR13RED HSR13BLK 13 6.5 0.69 50

HSR20RED HSR20BLK 20 10 0.78 50

HSR25RED HSR25BLK 25 12.5 0.86 50

HSR30RED HSR30BLK 30 15 0.86 50

HSR40RED HSR40BLK 40 20 0.96 25

HSR50RED HSR50BLK 50 25 0.96 25

HSR76RED HSR76BLK 76 38 1.27 25

HSR100RED HSR100BLK 100 50 1.4 25

2:1 Standard Wall Heatshrink - DispenserRed Black Diameter - mm Recovered Diameter - mm Recovered Wall Thickness - mm Roll Length - m

DHS2.5RED DHS2.5BLK 2.5 1.2 0.44 20

DHS3.5RED DHS3.5BLK 3.5 1.7 0.44 20

DHS5RED DHS5BLK 5 2.5 0.56 10

DHS7RED DHS7BLK 7 3.5 0.56 10

DHS10RED DHS10BLK 10 5 0.56 10

DHS13RED DHS13BLK 13 6.5 0.69 5

DHS20RED DHS20BLK 20 10 0.78 5

DHS25RED DHS25BLK 25 12.5 0.86 5

38

Adhesive-lined Heatshrink

Dual Wall Heatshrink is light weight and flexible

Adhesive lined ranges provide

permanent waterproof protection

Strain relief sleeves for

ultra secure connection

from cable to connector

Highly resistant to decay,

chemicals, copper

corrosion and ultra violet rays

UV


available

3:1 3.5:1

& 4.5:1 shrink ratios

available

3.5:13.5:13.5:14.5:14.5:14.5:1

3:13:13:1

Adhesive-lined SpecificationsOperating Temp : Dual Wall -55 °C to +85°C

Medium Wall -55 °C to +110°CThick Wall -55 °C to +110°C

Shrink Temp : Dual Wall +95 °CMedium Wall +95 °C

Thick Wall +105 °CShrink Ratio : Dual Wall 3:1

Medium Wall 3.5:1Thick Wall 4.5:1

Dielectric Strength : Dual Wall >15kV / mmMedium Wall >25kV / mm

Thick Wall >15kV / mm

Dual Wall - Flexible tubing with a dual wall construction and a hot melt adhesive lining which forms a permanent reliable waterproof insulation.Medium Wall - Features hot melt adhesive and a thicker wall making it ideal for installations that require an extremely tough yet lightweight insulation, providing a higher degree of physical protection.Thick Wall - Strain Relief Sleeves - Heavy duty heatshrink used to form an extremely secure connection between a cable and connector with the highest level of physical protection. Hot melt adhesive lines the interior of the sleeve excluding a 15mm area at one end. This adhesive free area provides a slip free surface ensuring the sleeve holds fast to the connector.

Thick Wall Heatshrink - Strain Relief Sleeves

Dual Wall Heatshrink

Medium Wall Heatshrink

39

Heatshrink

Apply heat starting at the connector end. The 15mm adhesive free area will grip to connector providing a reliable connection for the remaining shrink.

Strain Relief Sleeves shrink down to approximately 1/4 of original size.

Place Strain Relief Sleeve over cable as shown with the 15mm slip-free area covering part of connector.

Using Cable Strain Relief Sleeve

15mm adhesive free

3.5:1 Medium Wall Heatshrink - 1.2mBlack Diameter - mm Recovered Diameter - mm Recovered Wall Thickness - mm Length - m

MW12 12 3 1.5 1.2

MW22 22 6 2.5 1.2

MW27 27 8 2.5 1.2

MW35 35 9 2.5 1.2

MW40 40 12 2.5 1.2

MW50 50 17 2.5 1.2

MW60 60 20 2.5 1.2

MW72 72 22 2.5 1.2

Recovered Wall Thickness excludes adhesive.

3:1 Dual Wall Heatshrink - 1.2mRed Black Diameter - mm Recovered Diameter - mm Recovered Wall Thickness - mm Length - m

DW3RED DW3BLK 3 1 0.95 1.2

NA DW4.8BLK 4.8 1.6 1.1 1.2

DW6RED DW6BLK 6 2 1.15 1.2

DW9RED DW9BLK 9 3 1.3 1.2

DW12RED DW12BLK 12 4 1.4 1.2

DW18RED DW18BLK 18 6 1.6 1.2

DW24RED DW24BLK 24 8 1.9 1.2

NA DW39BLK 39 13 2.5 1.2

Recovered Wall Thickness includes adhesive.

4.5:1 Thick Wall Heatshrink - Strain Relief Sleeve (SRS)Black Diameter - mm Recovered Diameter - mm Recovered Wall Thickness - mm Length - mm

SRS27/6 27 6 3 100

SRS43/10 43 10 3.5 140

Recovered Wall Thickness excludes adhesive.

40

Increase product safety by preventing electrical shorts and shocks.An extensive range of insulators suitable for use in a multitude of applications from small alternator terminal caps to large battery terminals.

Terminal Insulators

Wide range available

Protect terminals from

accidental shorts

Finger tab for easy

removal on all 200 Series

Straight Lead

90o Lead

200 Series

Alternator CapTerminal Insulator SpecificationsMaterial : Flexible PVCFlammability : UL94V2

Battery Terminal Insulators - 90° LeadRed Black Type Wire Size - mm ( A ) Fig

SY2912-RED SY2912-BLK Right hand. Heavy duty 18 1

SY2914-RED SY2914-BLK Left hand. Heavy duty 18 2

A

67mm

27m

m

25m

m

72m

m46m

m

62mm

A

67mm

27m

m

25m

m

72m

m46m

m

62mm

Fig.1 Fig.2

41

Terminal Insulators

Terminal Insulators - Alternator CapRed Black Type Wire Size - mm Fig

NA SY2900-BLK Standard duty 4 1

SY2980-RED SY2980-BLK Standard duty 8 2

SY7034-1811 NA Standard duty 9 3

Fig.3

21m

m

23mm

23m

m

19mm

40mm

Fig.2

45mm

25m

m

21mm

19mm

27m

m

Fig.1

35mm 14mm

13mm

16m

m

17m

m

Battery Terminal Insulators - Straight LeadRed Black Type Wire Size - mm ( A ) Fig

SY2917-RED SY2917-BLK Medium duty 13 1

SY2919-RED* SY2919-BLK* Heavy duty 17 2

* To be updated to Fig.1 style when current stock has been depleted.

82mm

A

40mm22

mm

20m

m35m

m58mm

23mm

Fig.1

22m

m41m

m

73mm

23mm

94mm 46mm

24m

m

A

Fig.2

Terminal Insulators - 200 SeriesRed Black Type Wire Size - mm ( A ) B - mm C - mm D - mm E - mm F - mm

SY2960-RED SY2960-BLK Standard duty 3 - 6 13 19 54 18 22

NA SY2965-BLK* Medium duty 4 - 6 18 22 63 21 24

SY2965-RED NA Medium duty 8 - 14 18 22 63 21 24

SY2968-RED SY2968-BLK Heavy duty 14 - 18 21 26 78 26 28



* To be updated to 8 - 14 mm wire size when current stock has been depleted.

AC

B

D E

F

42

Designed to provide an interface connection between Schlemmer conduit and DT Series Deutsch connectors.The innovative design of the Backshell allows each unit to accommodate several different sizes of conduit. The Backshells provide secure attachment to PA6, PPmod Lockable or PP Split conduit, and are designed to facilitate the attachment of heat shrink to rear of housing.The Backshell range is available for the entire standard Deutsch DT range.

Backshells for DT Series

Each Backshell accepts 3

conduit sizes

Quick & easy hand assembly

- no tools required

Protect from dirt, paint over spray & pressure washing

DT Series Backshell SpecificationsMaterial : Polyamide 66 (PA66) BlackOperating Temp : -40 °C to +125°C


PPmod Lockable or

PP Split conduit

PA6PA6

Part No. 1011-257-0205

Part No. 1011-255-0205

Part No. 1011-247-1205

Part No. 1011-256-0205

Part No. 1011-248-1205

Part No. 1011-249-1205

Part No. 1011-258-0205

Part No. 1011-250-1205

Backshells suiting DT SocketsBackshells suiting DT Plugs

43

Connector Insulators

Backshells to suit Deutsch DT Series Plugs - 90°Part No. Suits NW ( A ) NC ( A ) B - mm C - mm D - mm

1011-256-0205 DT06-2S 7.5, 8.5, 10 8, 10, 12 32 37 19

1011-260-0305 DT06-3S 7.5, 8.5, 10 8, 10, 12 37 48 23

1011-264-0405 DT06-4S 7.5, 8.5, 10 8, 10, 12 35 44 22

1011-268-0605 DT06-6S 7.5, 8.5, 10 8, 10, 12 39 50 21

1011-244-0805 DT06-8S 8.5, 10, 13 10, 12, 16 41 50 29

1011-248-1205 DT06-12S 12, 13, 17 14, 16, 20 45 51 36B

A

D

C

Backshells to suit Deutsch DT Series Plugs - StraightPart No. Suits NW ( A ) NC ( A ) B - mm C - mm D - mm

1011-255-0205 DT06-2S 7.5, 8.5, 10 8, 10, 12 42 37 19

1011-259-0305 DT06-3S 7.5, 8.5, 10 8, 10, 12 46 48 23

1011-263-0405 DT06-4S 7.5, 8.5, 10 8, 10, 12 44 45 22

1011-267-0605 DT06-6S 7.5, 8.5, 10 8, 10, 12 45 50 23

1011-243-0805 DT06-8S 8.5, 10, 13 10, 12, 16 49 51 28

1011-247-1205 DT06-12S 12, 13, 17 14, 16, 20 55 51 36

C

D

B

A

Backshells to suit Deutsch DT Series Sockets - 90°Part No. Suits NW ( A ) NC ( A ) B - mm C - mm D - mm

1011-258-0205 DT04-2P 7.5, 8.5, 10 8, 10, 12 45 18 18

1011-262-0305 DT04-3P 7.5, 8.5, 10 8, 10, 12 56 25 23

1011-266-0405 DT04-4P 7.5, 8.5, 10 8, 10, 12 53 22 22

1011-270-0605 DT04-6P 8.5, 10, 13 10, 12, 16 55 26 21

1011-246-0805 DT04-8P 8.5, 10, 13 10, 12, 16 57 27 28

1011-250-1205 DT04-12P 12, 13, 17 14, 16, 20 59 29 36

A

BD

C

Backshells to suit Deutsch DT Series Sockets - StraightPart No. Suits NW ( A ) NC ( A ) B - mm C - mm D - mm

1011-257-0205 DT04-2P 7.5, 8.5, 10 8, 10, 12 55 20 19

1011-261-0305 DT04-3P 7.5, 8.5, 10 8, 10, 12 65 27 23

1011-265-0405 DT04-4P 7.5, 8.5, 10 8, 10, 12 59 24 22

1011-269-0605 DT04-6P 8.5, 10, 13 10, 12, 16 65 28 22

1011-245-0805 DT04-8P 8.5, 10, 13 10, 12, 16 62 30 28

1011-249-1205 DT04-12P 12, 13, 17 14, 16, 20 64 29 36

D

B

A

C

44

Connector Insulators are designed specifically to insulate the unprotected cables between Deutsch connectors and the joining harness or conduit. Suitable for the DT, HD10, HD30 and DRC ranges, Connector Insulators are a quick and easy method of cable protection.


Light weight

& flexible

Connector Insulator SpecificationsMaterial : PVCOperating Temp : -20 °C to +70°CWall Thickness : 1.5mm

DRC Series

DT Series

HD10 & HD30 Series

Quick & easy protection

of area between conduit

& connector-20°C-20°C

+70°C+70°COperating

temperature -20°C to +70°C

Highly resistant to

abrasion

45


250612

Connector Insulators - Deutsch DRC SeriesPart No. Suits A - mm

DRCB24 Plugs & sockets with shell size 24 22



Connector Insulators - Deutsch HD10 & HD30 SeriesPart No. Suits A - mm

HDB30-18 Complete HD10 series. HD30 series with shell size 18 18

HDB30-24 HD30 series with shell size 24 22

Connector Insulators - Deutsch DT SeriesPart No. Suits A - mm

DTB2P 2 circuit plugs 10

DTB2S 2 circuit sockets 10











A

110mm

110mm

AA

110mm

46

Chemical Compatibility

Chemical Compatibility R = Resistant C = Conditional N - Non ResistantReagent Concentration % @ Temp. + °C PA6/PA66 PPmod Reagent Concentration % @ Temp. + °C PA6/PA66 PPmod

Acetaldehyde 40 20 C R Kerosine 100 80 R 20°C R

Acetone 100 20 R R Lactic acid, hydrous to 90 20 10% R R

Acrylic acid 100 >30 N Lubricating grease - base :

Ammonia solution, hydrous saturated 20 20% R R diester oil 110 C

Benzine 100 20 R C polyphenyle ester 110 R

Benzoic acid, hydrous any 40 20% C R silicone oil 110 R

Benzole 100 20 R C Magnesium chloride, hydrous saturated 20 10% R R

Boric acid, hydrous dilute 40 C R Mercury pure 20 R R

Butanediol, hydrous to 10 20 pure R R Methyl alcohol 100 20 R 40°C R

Butylacetate 100 20 R C Methylene chloride 100 20 C C

Calcium chloride, hydrous saturated 40 R R Mineral oil R 20°C R

Carbon bisulphide 100 20 R R Nickel chloride, hydrous saturated 20 10% C R

Carbon dioxide 100 60 R Nickel sulphate, hydrous saturated 20 10% C R

Carbon tetrachloride 100 20 R N Nitric acid, hydrous 50 20 N C

Caustic potash solution, hydrous 50 20 R R Oil and grease 20 R C

Caustic soda lye, hydrous 10 20 R R Oleic acid 20 R R

Chlorine any 20 N N Oxalic acid any 20 10% C R

Citric acid to 10 40 20% R R Ozone pure N C

Cooling liquids DIN 53521 120 C Phosphoric acid, hydrous dilute 20 10% N R

Cyclohexanol 20 R R Potassium bromide, hydrous any 20 10% R R

Diesel fuel 85 R 20oC R Potassium chloride, hydrous 10 20 R R

Drilling oil R Potassium dichromate, hydrous 40 20 5% C R

Ethyl alcohol, hydrous 10 20 40 Vol% R R Potassium nitrate, hydrous any 20 10% R R

Ferrous chloride, hydrous 10 20 R R Seawater 40 R R

Fluorine 50 40 pure N N Sodium chlorate, hydrous saturated 20 10% C R

Formaldehyde, hydrous dilute 40 pure R 40% R Sulphuric acid, hydrous 10 20 N 50% R

Hydraulic fluid 80 R Toluene 100 20 R

Hydraulic oil DIN 51524 100 R Trichloroethylene 100 20 C C

Hydrochloric acid 30 20 20% N R Urea, hydrous to 10 40 20% R R

Hydrogen 100 60 20°C R R Xylene 100 20 R N

Hydrosilicoflouric acid, hydrous to 30 20 N R Zinc chloride, hydrous dilute 60 10% C R

IP Rating ChartFirst Characteristic Description Second Characteristic Description

0 Not protected 0 Not protected

1 Protected against solid objects greater than 50mm 1 Protected against dripping water

2 Protected against solid objects greater than 12.5mm 2 Protected against dripping water when tilted to 15o

3 Protected against solid objects greater than 2.5mm 3 Protected against spraying water

4 Protected against solid objects greater than 1mm 4 Protected against splashing water

5 Dust protected 5 Protected against water jets

6 Dust tight 6 Protected against heavy seas

7 Protected against the effects of immersion

8 Protected against submersion

Cable Size Conversion to mm2Australian Wire Size Description Actual Size - mm2 American Wire Gauge Actual Size - mm2

3 mm 16 / 0.3 1.13 24 AWG 0.22

4 mm 26 / 0.3 1.84 22 AWG 0.35

5 mm 46 / 0.3 2.90 20 AWG 0.50

6 mm 65 / 0.3 4.59 18 AWG 0.80

16 AWG 1.00

14 AWG 2.00

12 AWG 3.00

10 AWG 5.00

dn

d2 x π (3.14)4

x n (number

of strands)

= Cable size in mm2

46

47

Index

Part No. Page

1

1200068 5

1200069 5

1200070 5

1200089 5

1200100 5

1200135 5

1200178 5

1200224 5

1200291 5

1200372 5

1200500 5

1940008 6

1940011 6

1940013 6

1940015 6

1940019 6

1940026 6

2

265/1 31

265/3 31

265/4 31

265/5 31

265/7 31

5

50856 32

50860 32

50861 32

50862 32

50864 32

50866 32

50868 32

50870 32

50872 32

50874 32

7

7807270 24

7807272 24

7807276 24

7807278 24

7807280 24

7807282 24

7807288 24

7807290 24

7807291 24

7807292 24

7807294 24

7807295 24

7807296 24

8

8211000 29

8211019 29

Part No. Page

8211027 29

8211035 29

8211060 29

8211094 29

8211108 29

8211124 29

9

9001511 7

9001511 9

9001520 7

9001520 9

9001543 7

9001543 9

9001550 7

9001550 9

9001552 7

9001555 7

9001558 7

9001561 7

9001564 7

9001567 7

9805911 29

9805912 29

9805913 29

9805914 29

9805916 29

9805917 29

9805925 29

9805939 29

9805940 29

9805941 29

9805942 29

9805943 29

9805944 29

9805945 29

9806082 21

9806086 21

9806088 21

9806089 21

9806090 21

9806091 21

9806092 21

9806095 21

9806096 21

9806097 21

9806100 22

9806101 22

9806102 22

9806103 22

9806104 22

9806107 22

9806108 22

9806110 22

9806111 22

9806112 22

9806113 22

9806114 22

9806115 22

9806118 22

9806120 22

Part No. Page

9806121 22

9806124 22

9806126 22

9806127 22

9806129 22

9806130 21

9806131 21

9806133 22

9806135 22

9806136 22

9806137 22

9806138 22

9806141 22

9806146 22

9806158 22

9806159 22

9806160 22

9806166 22

9806167 22

9806172 22

9817079 23

9817200 23

9817201 23

9817202 23

9817203 23

9817302 23

9817303 23

9817304 23

9817305 23

9817306 23

9817308 23

9817309 23

9817310 23

9817311 23

C

CG16SR 34

CTP12 17

CTP16 17

CTPB20 17

CTPB28 17

D

DHS10BLK 39

DHS10RED 39

DHS13BLK 39

DHS13RED 39

DHS2.5BLK 39

DHS2.5RED 39

DHS20BLK 39

DHS20RED 39

DHS25BLK 39

DHS25RED 39

DHS3.5BLK 39

DHS3.5RED 39

DHS5BLK 39

DHS5RED 39

DHS7BLK 39

DHS7RED 39

DRC24-BT 47

Part No. Page

DRC40-BT 47

DRC70-BT 47

DT12PBS-ST 45

DT12P-BT120 47

DT12SBS-RA 45

DT12SBS-ST 45

DT12S-BT120 47

DT2PBS-ST 45

DT2P-BT120 47

DT2SBS-RA 45

DT2SBS-ST 45

DT2S-BT120 47

DT3PBS-ST 45

DT3P-BT120 47

DT3SBS-RA 45

DT3SBS-ST 45

DT3S-BT120 47

DT4PBS-ST 45

DT4P-BT120 47

DT4SBS-RA 45

DT4SBS-ST 45

DT4S-BT120 47

DT6PBS-ST 45

DT6P-BT120 47

DT6SBS-RA 45

DT6SBS-ST 45

DT6S-BT120 47

DT8PBS-ST 45

DT8P-BT120 47

DT8SBS-RA 45

DT8SBS-ST 45

DT8S-BT120 47

DW12BLK 41

DW12RED 41

DW18BLK 41

DW18RED 41

DW24BLK 41

DW24RED 41

DW39BLK 41

DW3BLK 41

DW3RED 41

DW4.8BLK 41

DW6BLK 41

DW6RED 41

DW9BLK 41

DW9RED 41

F

FP 34

FP2 34

FP3 34

H

H0300 31

H0301 31

H0302 31

H0304 31

H0306 31

H0308 31

H0310 31

Part No. Page

H0420 31

H0421 31

H0422 31

H0423 31

H0424 31

H0427 31

H0429 31

HC1 34

HD10-3BT 47

HD10-6BT 47

HD30-24BT 47

HS1.5BLK 39

HS1.5RED 39

HS100BLK 39

HS100RED 39

HS10BLK 39

HS10RED 39

HS13BLK 39

HS13RED 39

HS2.5BLK 39

HS2.5RED 39

HS20BLK 39

HS20RED 39

HS25BLK 39

HS25RED 39

HS3.5BLK 39

HS3.5RED 39

HS30BLK 39

HS30RED 39

HS40BLK 39

HS40RED 39

HS50BLK 39

HS50RED 39

HS5BLK 39

HS5RED 39

HS76BLK 39

HS76RED 39

HS7BLK 39

HS7RED 39

HSR1.5BLK 39

HSR1.5RED 39

HSR100BLK 39

HSR100RED 39

HSR10BLK 39

HSR10RED 39

HSR13BLK 39

HSR13RED 39

HSR2.5BLK 39

HSR2.5RED 39

HSR20BLK 39

HSR20RED 39

HSR25BLK 39

HSR25RED 39

HSR3.5BLK 39

HSR3.5RED 39

HSR30BLK 39

HSR30RED 39

HSR40BLK 39

HSR40RED 39

HSR50BLK 39

HSR50RED 39

HSR5BLK 39

48

Index

Part No. Page

HSR5RED 39

HSR76BLK 39

HSR76RED 39

HSR7BLK 39

HSR7RED 39

L

LT10/250 8

LT10/30 8

LT13/150 8

LT13/30 8

LT16/100 8

LT16/30 8

LT20/100 8

LT20/30 8

LT25/10 8

LT25/30 8

LT30/10 8

LT30/50 8

LT36/25 8

LT7/400 8

LT7/50 8

M

MTS101 35

MTS301 35

MTS401 35

MTS403 35

MTS508 35

MW12 41

MW22 41

MW27 41

MW35 41

MW40 41

MW50 41

MW60 41

MW72 41

P

P23 35

PJ110706 32

PJ111106 32

PJ151107 32

PJ151507 32

PVC10 36

PVC12 36

PVC16 36

PVC20 36

PVC25 36

PVC35 36

PVC4 36

PVC6 36

PVC8 36

R

RC013 35

RC014 35

RC022 35

Part No. Page

RC031 35

RC032 35

S

SD10M16 15

SD10M1690 15

SD12M16 15

SD12M1690 15

SD12M20 15

SD12PG11 15

SD16M16 15

SD16M1690 15

SD16M20 15

SD16M2090 15

SD16PG13 15

SD20M20 15

SD20M2090 15

SD20PG16 15

SD25M25 15

SD25M2590 15

SD25M32 15

SD32M32 15

SD32M3290 15

SD32PG29 15

SD40M40 15

SD50M50 15

SE10 17

SE12 17

SE20 17

SE25 17

SE2520 17

SE25X12 17

SEM10M12 11

SEM12M12 11

SEM12M16 11

SEM12M1690 11

SEM16M16 11

SEM16M1690 11

SEM16M20 11

SEM16M2090 11

SEM20M20 11

SEM20M2090 11

SEM20M25 11

SEM20M2590 11

SEM25M25 11

SEM32M32 11

SEM32M3290 11

SEM40M40 11

SEM40M4090 11

SEM50M63 11

SEM50M6390 11

SEM8PG7 11

SF02 19

SF03 19

SF04 19

SF05 19

SF06 19

SF12 19

SF1208 18

SF13 19

SF14 19

Part No. Page

SF1612 18

SF2012 18

SF2016 18

SF2512 18

SF2516 18

SF2520 18

SJ03 26

SJ05 26

SJ06 26

SJ12 26

SJ16 26

SJ20 26

SJ25 26

SJ32 26

SJ40 26

SM200812 23

SM201212 23

SM251225 23

SR12 27

SR16 27

SR20 27

SR25 27

SR32 27

SR40 27

SR50 27

SR63 27

SRS27/6 41

SRS43/10 41

ST01 33

ST-CLIP 29

SY2900-BLK 43

SY2912-BLK 42

SY2912-RED 42

SY2914-BLK 42

SY2914-RED 42

SY2917-BLK 43

SY2917-RED 43

SY2919-BLK 43

SY2919-RED 43

SY2960-BLK 43

SY2960-RED 43

SY2965-BLK 43

SY2965-RED 43

SY2968-BLK 43

SY2968-RED 43

SY2971-BLK 43

SY2971-RED 43

SY2975-BLK 43

SY2975-RED 43

SY2980-BLK 43

SY2980-RED 43

SY7034-1811 43

SZ0310/10 37

SZ0310/25 37

SZ0310/250 37

SZ0620/100 37

SZ0620/15 37

SZ0620/300 37

SZ1230/10 37

SZ1230/100 37

SZ2040/5 37

SZ2040/50 37

Part No. Page

SZ2560/5 37

SZ2560/50 37

SZ3070/5 37

SZ3070/50 37

T

TS001 35

TS002 35

TS101A 35

TS101E 35

TS301A 35

TS301E 35

TS401A 35

TS401E 35

TS403A 35

TS403E 35

TS508A 35

Part No. Page

49

Notes

50

Notes

51

General Information

Reference Manual Rev.01 - 02/2010This reference manual supersedes all previous editions.

Total Source reserves the right to change, or discontinue products or specifications without notice. All data and assistance

is given as a general guide only and the final decision on suitability and application must be with the customer.

Dimensions are offered as a guide only.

Warranty Statement

Total Source warrants the replacement only of products for a period of 12 months from date of purchase against faulty

workmanship and material components. All warranty claims may only be returned by prior arrangement.

Copyright

This publication is copyright.All rights reserved. This publication may not be reproduced in full or in part by any means (electronic or mechanical) without

the prior written permission of Total Source.

& are registered trade marks of AEI Pty. Ltd. All other brand or product names are trademarks or

registered trademarks of their respective owners.

Available from :

Des

ign

: A

EI /

Supp

ly L

ine

Prin

ted

in A

ustr

alia

For your nearest distributor call toll free : 1800 724 690 [email protected]

www.ionnic.com

Documents

Harness Protection Systems · 2015. 12. 11. · 1200069 6 7 9.20 6.00 100 1200070 7.5 8 10.00 6.70 50 1200089 8.5 10 11.70 8.40 50 1200100 10 12 13.00 9.90 50 1200135 13 16 15.80