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Han HC Modular
14.01
Han® K 3/0, K 3/2 / Han® HC Modular
Contents Page
Technical characteristics Han® K 3/0, Han® K 3/2 . . . . . . . . . . . . . . . . . . . 14.02
Inserts Han® K 3/0, Han® K 3/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.03
Hoods/Housings Han® 24 HPR for Han® K 3/0, Han® K 3/2 . . . . . . . . . . . . 14.04
Technical characteristics Han® HC Modular 350 . . . . . . . . . . . . . . . . . . . . 14.08
Contacts Han® HC Modular 350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.09
Technical characteristics Han® HC Modular 350 Crimp . . . . . . . . . . . . . . . . 14.10
Contacts Han® HC Modular 350 Crimp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.11
Hoods/Housings for Han® HC Modular 350 . . . . . . . . . . . . . . . . . . . . . . . . 14.12
Hoods/Housings for Han® HC Modular 350 enlarged . . . . . . . . . . . . . . . . . 14.15
Technical characteristics Han® HC Modular 650 . . . . . . . . . . . . . . . . . . . . 14.18
Contacts Han® HC Modular 650 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.19
Technical characteristics Han® HC Modular 650 Crimp . . . . . . . . . . . . . . . . 14.20
Contacts Han® HC Modular 650 Crimp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.21
Hoods/Housings for Han® HC Modular 650 . . . . . . . . . . . . . . . . . . . . . . . . 14.22
Hoods/Housings for Han® HC Modular 650 enlarged . . . . . . . . . . . . . . . . . 14.23
Hoods/Housings Han® 48 HPR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.25
Han® 48 HPR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.26
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.02
Han® K 3/0, Han® K 3/2
Features• Only to be used with Han® 24 HPR special hoods
and housings (see page 14.04)• The ideal connector for transmission of high cur-
rents requiring little space• Theverticalandangledversionsoffersolutionsfor
almost all applications• Theangledversionsofferaspace-saving90°cable
wiring
Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature.Measuring and testing techniques according to DIN EN 60 512-5
Ope
ratin
g cu
rrent
Ambient temperature
➀Wiregauge35mm²➁Wiregauge50mm²➂Wiregauge70mm²
Technical characteristicsSpecifications DINEN61984
DIN EN 60 664-1 Inserts
Number of contacts 3, 3/2 + PE
Electricaldataacc.toEN61984
Power area 200 A 1150/2000 V 8 kV 3 Rated current 200 A Rated voltage conductor - ground 1150 V Rated voltage conductor - conductor 2000 V Ratedimpulsevoltage 8kV Pollution degree 3
Pollutiondegree2also 200A2000V12kV2
Signal area 16 A 400 V 6 kV 3 Rated current 16 A Rated voltage 400 V Ratedimpulsevoltage 6kV Pollution degree 3
Pollutiondegree2also 16A500V6kV2
Insulationresistance ≥1010ΩMaterial polycarbonateLimitingtemperatures -40°C...+125°CFlammabilityacc.toUL94 V0Mechanicalworkinglife
-matingcycles ≥500
ContactsMaterial copper alloySurface silverContactresistance ≤0.2mΩ
Axial screw termination Power contacts
-Wiregauge1) 35...70mm²-AWG 2 ... 00- Hexagonal driver SW5,09990000371,
Page99.05- Stripping length 22 mm
- Tightening torquemm² 35 50 70Nm 8 9 10
PE contact (only Han® K 3/2)-Wiregauge1) 16...35mm²-AWG 5 ... 2- Hexagonal driver SW4,09990000370,
Page99.05- Stripping length 14 mm- Tightening torque 6 Nm
Signal contact (only Han® K 3/2)-Wiregauge1) 2.5mm²-AWG 14- Stripping length 7mm- Tightening torque 0.5 Nm
Hoods/HousingsFor technical details see chapter 31
1) geometric wire gaugeCourtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.03
Han® K 3/0, Han® K 3/2 1150/2000 V 200 A
Stockitemsinboldtype
Number of contacts
3/0 without 3/2 with
SeriesPart number
Identification Male insert (M) Female insert (F) Drawing Dimensions in mm
Axial screw terminal Han® Kstraight
3/0 09380052621 09380052721
angled
3/0 09 38 005 2622 09 38 005 2722
Distance for contact max. 21 mm
Axial screw terminal Han® Kstraight
3/2 09380052601 09380052701
angled
3/2 09 38 005 2602 09 38 005 2702
Distance for contact max. 21 mm
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.04
Hoods/Housings Han® HPR Size 24 B
Stockitemsinboldtype
Identification Part number M Drawing Dimensions in mm
Special hood/housing for Han® K 3/0, Han® K 3/2
Hoodstop entry
19 40 024 0461 3 x 25
top entry
19 40 024 0471 3 x 251 x 20
angled entryView X
19 40 024 0631 3 x 25
top entry
19 40 024 0420 1 x 63
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.05
Hoods/Housings Han® HPR Size 24 B
Stockitemsinboldtype
Identification Part number M Drawing Dimensions in mm
Special hood/housing for Han® K 3/0, Han® K 3/2
Housings,bulkheadmoun-ting
Panel cut out
09 40 024 0311
Housings, surface mountingstraight version
View X
19 40 024 1231 3 x 25
straight version
19 40 024 1271 3 x 251 x 20
horizontal version
19 40 024 0931 3 x 25
horizontal version
19 40 024 0971 3 x 251 x 20
19 40 024 0914 1 x 50
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.06
Application
Motor connection of the traction bogie with Han® K 3/0 and Han® HPR hood/housingBombardier Transportation, Siemens AG, ALSTOM
Regional Express Railcars of the series ET 424-426Bombardier Transportation, Siemens AG, ALSTOM
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.07
Notes
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.08
Han® HC Modular 350
Current carrying capacityCurrent carrying capacity
The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature.Measuring and testing techniques according to DIN EN 60 512-5
Ope
ratin
g cu
rrent
Ambient temperature
➀Wiregauge50mm² ➁Wiregauge70mm²➂Wiregauge95mm² ➃Wiregauge120mm²three contacts in Han® 24 HPR
Technical characteristicsSpecifications DINEN60664-1
DINEN61984Approvals
Inserts Number of contacts 1, 2, 3 or 3 + PE
Electricaldataacc.toEN61984
without adapter 350 A 2000 V 12 kV 3
Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3
with adapter 350 A 4000 V 18 kV 3
Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3
Insulationresistance ≥1010ΩMaterial polyamideLimitingtemperatures -40°C...+125°CFlammabilityacc.toUL94 V0Mechanicalworkinglife
-matingcycles ≥500
Contacts Material copper alloySurface silverContactresistance ≤0.2mΩ
Axial screw termination-Wiregauge1) 35...120mm²-AWG 1 ... 0000- Stripping length 19...20mm- Max. cable diameter 19.5mm
- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16
Screw terminal- Thread -Wrenchsize - Tightening torque
M 10 SW17 14 Nm
Hoods/HousingsFor technical details see chapter 31
FrameTightening torque ofthefixingscrews 0.5Nm Tightening torque of the cross-tying screws on the frame for 4 poles 1.5 Nm
1) geometric wire gaugeCourtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.09
Han® HC Modular 350 2000/4000 V 350 A
Stockitemsinboldtype
Modular High Current Connector System
Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm
Contactswith Screw terminal forhousingbulkheadmoun-ting
09 11 001 2655 09 11 001 2755for cable lug up to max. 120mm²
with Axial screw termination
09 11 001 2651 09 11 001 2652
09 11 001 2751 09 11 001 2752
35...70mm² 95...120mm²
PE contactwith Axial screw termination
09 11 000 6156 09 11 000 6256 35...70mm²
Hexagonal driverAdapter(SW5)
09 99 000 0371
Identification Part number M SW Drawing Dimensions in mm
Hexagonal adapter
19360005134 19360005135
25 32
30 40
metal version with O-Ring
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.10
Han® HC Modular 350 Crimp
Features• Crimptermination• CompatibletoHan® HC Modular 350 axial screw
termination• Designedforthickcableinsulations• ForcrimpdiesaccordingtoDIN46235
Technical characteristicsSpecifications DIN EN 60 664-1 DINEN61984
InsertsNumber of contacts 1, 2, 3 or 3 + PE
Electrical data acc.toEN61984 without adapter 350 A 2000 V 12 kV 3 Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3
with adapter 350 A 4000 V 18 kV 3 Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3
Insulationresistance ≥1010Ω Material polyamide Limitingtemperatures -40°C...+125°C Flammabilityacc.toUL94 V0 Mechanicalworkinglife -matingcycles ≥500
ContactsMaterial copper alloy Surface - hard-silver plated 3 µm Ag Contactresistance ≤0,3mΩ Crimp terminal -mm² 35...120mm² Max. insulation diameter 22 mm Crimp dies acc. to DIN 46 235 Pressingforcerequirement 130kN
Hoods/HousingsFor technical details see chapter 31
FrameTightening torque ofthefixingscrews 0,5Nm Tightening torque of the cross-tying screws on the frame for 4 poles 1,5 Nm Material stainless steel
Current carrying capacityCurrent carrying capacity
The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature.Measuring and testing techniques according to DIN EN 60 512-5
Ope
ratin
g cu
rrent
Ambient temperature
Wiregauge➀ 35mm² ➁ 50mm²➂ 70mm² ➃ 95mm²➄ 120mm²
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.11
Han® HC Modular 350 Crimp 2000/4000 V 350 A
09 11 001 3001 09 11 001 3101
35 09 11 000 6140 09 11 000 6240
50 09 11 000 6141 09 11 000 6241
70 09 11 000 6142 09 11 000 6242
95 09 11 000 6143 09 11 000 6243
120 09 11 000 6144 09 11 000 6244
∅
35507095
120
mm²mm²mm²mm²mm²
26 mm28mm28mm30 mm24 mm
Stockitemsinboldtype* Crimp zone acc. to EN 46 235
Part number Identification Maleinsert(M) Femaleinsert(F) Drawing Dimensionsinmm
Han® HC Modular 350 Crimp terminal
Wiregauge Partnumber Identification (mm²) Malecontact Femalecontact Drawing Dimensionsinmm
Crimp contacts*
silver plated
Wiregauge Stripping length
8,210
11,513,515,5
forstrandedwireaccordingtoIEC60228Class5
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.12
Han® HC Modular 350 2000 V
1 pole
09 11 000 9951
Hoods Han® HPR 6 B
25 32
19 40 006 0411 19 40 006 0412
Housings,bulk-head mounting Han® HPR 6 B
– 09 40 006 0311
4 poles
09 11 000 9954
Hoods Han®M48B
4 x 25 19 37 048 0401
4 poles
09 11 000 9955
Housings,bulk-head mounting Han®M48B
– 09 37 048 0301
Frame Part number Hoods/Housings M Part number
StockitemsinboldtypeCourtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.13
Han® HC Modular 350 4000 V*
2 poles
09 11 000 9952
Hoods Han® HPR 16 B
2 x 25 19400160431
enclosed separatelyHousings,bulk-head mounting Han® HPR 16 B
– 09 40 016 0311
2 poles
09 11 000 9956
Hoods Han® HPR 24 B
2 x 32 19 40 024 0432
enclosed separatelyHousings,bulk-head mounting Han® HPR 24 B
– 09 40 024 0311
Frame Part number Hoods/Housings M Part number
*Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland, in order to realize the clearance and creepage distance according to DIN EN 60 664-1.
StockitemsinboldtypeCourtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.14
Han® HC Modular 350 4000 V*
3 poles
09 11 000 9963
Hoods Han® HPR 24 B
3 x 25 19 40 024 0461
enclosed separatelyHoods Han® HPR 24 B
3 x 32 19 40 024 0467
Housings,bulk-head mounting Han® HPR 24 B – 09 40 024 0311
Drawingseepage14.09
Housings, sur-face mounting Han® HPR 24 Bhorizontal version
3 x 25 19 40 024 0931
Housings, sur-face mounting Han® HPR 24 Bstraight version
3 x 25 19 40 024 1231
Frame Part number Hoods/Housings M Part number
*Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland, in order to realize the clearance and creepage distance according to DIN EN 60 664-1.
StockitemsinboldtypeCourtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.15
Han® HC Modular 350 enlarged 4000 V
09 11 000 9957
09 11 000 9958
3x 32 19 40 024 0468
3x 32 19 40 024 0968
09 40 024 0368
*Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland, in order to realize the clearance and creepage distance according to DIN EN 60 664-1.
Stockitemsinboldtype
Frame Part number Hoods/Housings M Part number3 poles, male
3 poles, female
Hoods* Han® 24 HPR enlarged
Housings, surface mounting Han® 24 HPR enlarged, horizontal version
Requiredhousing,bulkheadmounting,09400240368notincluded,mustbeordered separately
Housings,bulkheadmounting Han® 24 HPR enlarged
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.16
Han® HC Modular 350 enlarged 4000 V
09 11 000 9964
09 11 000 9965
4x 25 19 40 024 0478
4x 25 19 40 024 0978
09 40 024 0368
Frame Part number Hoods/Housings M Part number4 poles, male
4 poles, female
Hoods* Han® 24 HPR enlarged
Housings, surface mounting Han® 24 HPR enlarged, horizontal version
Requiredhousing,bulkheadmounting,09400240368notincluded,mustbeordered separately
Housings,bulkheadmounting Han® 24 HPR enlarged
*Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland, in order to realize the clearance and creepage distance according to DIN EN 60 664-1.
StockitemsinboldtypeCourtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.17
Han® HC Modular 350
Assembly instructionsRemarks on the axial screw termination see chapter00
Step 1: The outer diameter of the cable must not ex-ceed19.5mm.Stripthecableby19mm.
Insert the cable through hood.
Step 2: Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestool.Takecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavity.Du-ring assembling adhere the cable and the contact to minimise axial movement or twisting.
Step 3: Move the perforated plate D across the HC contacts.
Step 4: Fit frame E onto the hexagon shape of the HC contact. Coding can be arranged by turning the contact within60°steps.BolttheframeEtogetherwithperfo-rated plate D.
Step 5: Pushbackthepacketinsidethegood.
Step 6: Tighten the four M3 (tightening torque 0.5 Nm) screws and the cable gland according manufacturer re-commendation.
During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-deration:A = 0.5 NmB = 1.5 NmC = 0.25 Nm
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.18
Han® HC Modular 650
Current carrying capacityCurrent carrying capacity
The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature.Measuring and testing techniques according to DIN EN 60 512-5
Ope
ratin
g cu
rrent
Ambient temperature
➀Wiregauge70mm² ➁Wiregauge95mm²➂Wiregauge120mm² ➃Wiregauge150mm²➄Wiregauge180mm² ➅Wiregauge240mm²withcableSHXAFO1x240,4kV
Technical characteristicsSpecifications DINEN60664-1
DINEN61984Approvals
Inserts Number of contacts 1, 2
Electrical data acc.toEN61984 650 A 4000 V 18 kV 3
Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3
Insulationresistance ≥1010ΩMaterial polyamideLimitingtemperatures -40°C...+125°CFlammabilityacc.toUL94 V0Mechanicalworkinglife
-matingcycles ≥500
Contacts Material copper alloySurface silverContactresistance ≤0.2mΩ
Axial screw termination-Wiregauge1) 70...185mm²- MCM 138...350- Stripping length 23 ... 25 mm- Max. cable diameter 26.5 mm
- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18
Screw terminal- Thread - Tightening torque
M 12 16...18Nm
Hoods/HousingsFor technical details see chapter 31
FrameTightening torque ofthefixingscrews 0.5Nm Material stainless steel
1) geometric wire gaugeCourtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.19
Han® HC Modular 650 4000 V 650 A
Stockitemsinboldtype
Modular High Current Connector System
Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm
Contactswith screw terminal for housingbulkheadmounting
09 11 001 2675 09 11 001 2775 70...240mm²
Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque
with axial screw terminal
09 11 001 2671 09 11 001 2672
09 11 001 2771 09 11 001 2772
70...120mm² 150...185mm²
min. length of wrench: 60 mm
Hexagonal driverAdapter(SW8)
09 99 000 0372
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.20
Han® HC Modular 650 Crimp
Features• Crimptermination• PlugcompatibletoHan® HC Modular 650 with axial
screw terminal• Contactinonepiece
Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts. The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly, without exceeding the allowed maximum temperature.Measuring and testing techniques according to DIN EN 60 512-5
Ope
ratin
g cu
rrent
Ambient temperature
➀wiregauge:240mm²
in a Han® 24 HPR hood/housing with 2 modules
Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1
InsertsNumber of contacts 1 or 2
Electrical data acc.toEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3
with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3
Insulationresistance ≥1010Ω Material polyamide Limitingtemperatures -40°C...+125°C Flammabilityacc.toUL94 V0 Mechanicalworkinglife -matingcycles ≥500
ContactsMaterial copper alloy Surface - hard-silver plated 3 µm Ag Contactresistance ≤0,3mΩ Crimp terminal -mm² 240mm² Max. insulation diameter Pressingforcerequirement 130kN
Hoods/HousingsFor technical details see chapter 31
FrameTightening torque ofthefixingscrews 0,5Nm Material stainless steel
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.21
Han® HC Modular 650 Crimp 2000/4000 V 650 A
09 11 001 3011 09 11 001 3111
240 09 11 000 6167 09 11 000 6267
∅
240 mm² 46 mm
Stockitemsinboldtype* Crimp zone acc. to EN 46 235
Part number Identification Maleinsert(M) Femaleinsert(F) Drawing Dimensionsinmm
Han® HC Modular 650
Wiregauge Partnumber Identification (mm²) Malecontact Femalecontact Drawing Dimensionsinmm
Crimp contacts*
silver plated
Additional wire gauges ranges on request
Wiregauge Stripping length
22,5forstrandedwireaccordingtoIEC60228Class5
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.22
Han® HC Modular 650 4000 V
1 pole
09 11 000 9971
Hood Han® HPR 6 B
40 19 40 006 0418
Housingsbulk-head mounting* Han® HPR 6 B
– 09 40 006 0314
2 poles
09 11 000 9972
Hood Han® HPR 24 B
2 x 40 19 40 024 0438
Housingsbulk-head mounting* Han® HPR 24 B
– 09 40 024 0311
Frame Part number Hoods/Housings M Part number
*HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility StockitemsinboldtypeCourtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.23
Han® HC Modular 650 enlarged 4000 V
09 11 000 9973
09 11 000 9974
3x 32 19 40 024 0468
3x 32 19 40 024 0968
09 40 024 0368
Frame Part number Hoods/Housings M Part number3 pins, male
3 pins, female
Hoods** Han® 24 HPR enlarged
Housings, surface mounting** Han® 24 HPR enlarged, horizontal version
Requiredhousing,bulkheadmounting,09400240368notincluded,mustbeordered separately
Housings,bulkheadmounting* Han® 24 HPR enlarged
*Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland, in order to realize the clearance and creepage distance according to DIN EN 60 664-1.
StockitemsinboldtypeCourtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.24
Han® HC Modular 650
Assembly instructions
1. Strip cable to 23+2 mm.
2. Push conductor through the cable gland and the housing. Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact.
3. To tighten the axial screw, a hexagonal wrench size8isneeded.Insertthehexagonalwrenchonthe mating side of the contact. At the same time, push the conductor over the axial screw.The lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductor’s cross section.
4. Once the modules are terminated, they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=0.5Nm). The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a “H”). Each ribtakes1poleframe,wherethelaterallinkhastogointo the relief of the frame. The 2 pole frames have 2cutoutson thewallwhichget fitted to the “H”-shapedpegs(seefigure).Theheadsofthescrewshave to face the mating direction of the module. Coding can be established by rotating the contact by90degrees.Therefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible.
5. After assembling the modules in the housing, thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary.
6. After final assembly of the contacts, the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress.
A - Axialscrew, B - Hood, C - Termination entry, D - Frame, E - Fixing screws, F - parallel ribs with H-shape,G-Housingsbulkheadmounting,
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.25
Han®48HPR 4000 V 650 A
Features• Easy assembly• GoodEMCfeatures• Secure termination, easy to control• Vibrationresistantacc.toDINEN61373Category
1B (Category 2 possible with usage of M6 distance bolts)
• Ideal motor / drive connector for transportation sector
Technical characteristicsSpecifications DINEN60664-1
DINEN61984
Inserts Number of contacts i. e. 4, 5, 6, 10
depending on the frame
Electrical data acc.toEN61984 350/650 A 4000 V 18 kV 3
Rated current 350/650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3
Insulationresistance ≥1010ΩMaterial polyamideLimitingtemperatures -40°C...+125°CFlammabilityacc.toUL94 V0Mechanicalworkinglife
-matingcycles ≥500
Contacts Han® HC Modular 350 Material copper alloySurface silverContactresistance ≤0.2mΩ
Axial screw termination-Wiregauge1) 35...120mm²-AWG 1 ... 0000- Stripping length 19...20mm- Max. cable diameter 19.5mm
- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16
Contacts Han® HC Modular 650 Material copper alloySurface silverContactresistance ≤0.2mΩ
Axial screw termination-Wiregauge1) 70...185mm²- MCM 138...350- Stripping length 23 ... 25 mm- Max. cable diameter 26.5 mm
- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18
FrameTightening torque ofthefixingscrews 2Nm Material stainless steel
Technical characteristicsHan® HPR Hoods/Housings
Material aluminium die-cast, corrosion resistant
Surface- Top coat Epoxy powder paint
RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40°C...+125°C Degree of protection acc. to DINEN60529 forcoupledconnector IP68
1) geometric wire gaugeCourtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.26
Han®48HPR Hoods/Housings
Stockitemsinboldtype
Identification Part number Drawing Dimensions in mm
Hoods
09 40 048 0451
Housings, surface mounting
09 40 048 0951
Housings,bulkheadmounting
09 40 048 0311
Panel cut out
Housings,bulkheadmountingfor 4 inserts size 16 B
09 40 048 0331
Panel cut out
Protection covers
09 40 048 5401
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.27
Han®48HPR Covers
Stockitemsinboldtype* Included in delivery range: 4 distance pieces, 4 screws M6, 4 washers
Identification Part number M Drawing Dimensions in mm
Cover*without cable entry
09 40 048 9801 (Distance bolt
M 6)
09 40 048 9803 (Distance bolt
M 5)
– –
Cover*for male inserts
19 40 048 9801 (Distance bolt
M 5)
4 x 40
Cover*for female inserts
19 40 048 9901 (Distance bolt
M 5)
4 x 40
Cover*
19 40 048 9812 (Distance bolt
M 6)
5 x 32
Cover* 19 40 048 9820 (Distance bolt
M 6)
19 40 048 9822 (Distance bolt
M 6)
6 x 25
6 x 32
Cover*
19 40 048 9860 (Distance bolt
M 6)
10 x 25
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
Han HC Modular
14.28
IdentificationPart number
male female
Framefor 4 inserts size 16 B
suitable for hoods and surface mounted nousings (p. 14.16) inconjunctionwithcover09400489803/ 19400489801/19400489901only
09 40 048 9912
09 40 048 9912
Framefor 4 x HC 350 contacts + 2 x Han® Q 5/0
09 40 048 9810
09 40 048 9910
Framefor 4 x HC 650 contacts + 2 x Han® Q 5/0
09 40 048 9811
09 40 048 9911
Framefor 6 x HC 350 contacts
09 40 048 9806
09 40 048 9906
Framefor 4 x HC 350 contacts + PE
09 40 048 9809
09 40 048 9909
Framefor 10 x HC 350 contacts
09 40 048 9860
09 40 048 9960
Han®48HPR Frame
StockitemsinboldtypeCourtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com