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Hardening Technology Vacuum heat treatment

Hardening Technology - Haerte- und Oberflaechentechnik · Vacuum hardening technology ... through individual heat treatment customized to the specific case and the contour of the

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Page 1: Hardening Technology - Haerte- und Oberflaechentechnik · Vacuum hardening technology ... through individual heat treatment customized to the specific case and the contour of the

Hardening Technology

Vacuum heat treatment

Page 2: Hardening Technology - Haerte- und Oberflaechentechnik · Vacuum hardening technology ... through individual heat treatment customized to the specific case and the contour of the

Vacuum

hard

enin

g t

echnolo

gy

Hardening technology carries out the following heat treatment techniques:

• Stress relieving

• Quenching and tempering

• Hardening

• Tempering

• Precipitation hardening

• Soft annealing

• Normalizing

• Structural heat treatment

• Vapour tempering

• Subzero cooling

To the fore at are high-quality steels:

• Tool steels

• Cold-work steels • Hot-work steels • Plastic mould steels

• High-speed steels

• Powder-metallurgical steels

• Corrosion-resistant steels

• Nitriding steels

• Case-hardening steels

• Heat-treated steels

2

successful customers are our successful customers are our successsuccesss

2

Counterbore batch

Hardening technology - Nitriding technology - Coating technology with HIGH-TECH KNOW-HOW in application system

Page 3: Hardening Technology - Haerte- und Oberflaechentechnik · Vacuum hardening technology ... through individual heat treatment customized to the specific case and the contour of the

Stages of Development

In 1972 started with salt bathes especially to heat treat precision tools.

In 1979, expanded with vacuum harde-ning equipment, which has been optimized steadily ever since.

With 32 vacuum hardening and vacuum tem-pering furnaces in their three vacuum centers in Nürnberg, Albershausen and Schmölln, ranks among the leading service providers in this sector.

In 2003, in the course of the technological deve-lopment with their partner company, re-placed their classic salt bath hardening line with an ultramodern automatic bell-type heat-treat-ment furnace with salt bath quenching.

always offers its customers the latest in for-ward looking technologies.

3

Tools (DIN 1.2842)

Vacuum-treated components

Aluminium mould insert (DIN 1.2343)

Hardening technology - Nitriding technology - Coating technology with HIGH-TECH KNOW-HOW in application system

Page 4: Hardening Technology - Haerte- und Oberflaechentechnik · Vacuum hardening technology ... through individual heat treatment customized to the specific case and the contour of the

Vacuum Hardening Technology

The results of heat treatment are:

• Minimum distortion and

• Maximum effi ciency in use

Comprehensive quality control ensures that the above results are stringently maintained and provides stimulus for the on-going improvementof our processes.

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time-temperature-process sketch for heat treatment of hot-work steels

uses this process for heat treating me-dium- to high-alloy tool and high-speed steels in conventional and powdermetallurgical pro-duction. While the bases for excellent technology pro-perties are already provided in the steel plants

optimizes

• High-precision tools and

• High-quality components

through individual heat treatment customized to the specific case and the contour of the tool or component.

4 5

Large vacuum furnace

Injection mould (DIN 1.2343 / approx. 1 t.)

Cutting tool (DIN1.2379)

Vacuum hardening equipment

Batch example

Paring wheels

Hardening technology - Nitriding technology - Coating technology with HIGH-TECH KNOW-HOW in application system Hardening technology - Nitriding technology - Coating technology with HIGH-TECH KNOW-HOW in application system

Page 5: Hardening Technology - Haerte- und Oberflaechentechnik · Vacuum hardening technology ... through individual heat treatment customized to the specific case and the contour of the

Special Treatment Processes

We offer our customers the followingspecial treatment processes:

• Induction hardening of cylindrical parts (Ø 5-10 mm x 200 mm) with automatic continuous run (larger parts on request)

• Partial tempering by induction

• Special batches for sophisticated shapes

• Subzero cooling processes• Special heat treatment for tools and compo- nents, which are PVD-coated, eroded, photo- etched or are subject to further heat treatment such as nitriding

• Oxidation of tools in our vacuum furnaces

Conventional method

(DIN 1.2379)

Microstructure of lede-

buritic chromium steels

100 μm

10 μm

Powder-metallurgical

method VANADIS 4 EXTRA

6

Cutting tools (vacuum heat treatment)

Cutting tool (DIN 1.2379)

Injection mould

Hardening technology - Nitriding technology - Coating technology with HIGH-TECH KNOW-HOW in application system

Page 6: Hardening Technology - Haerte- und Oberflaechentechnik · Vacuum hardening technology ... through individual heat treatment customized to the specific case and the contour of the

Service Performances

We guarantee your success - not only through our daily achievements in hardening and surface technology, but also through our wide range of services:

Following tests can be effected at our own state-of-the-art laboratories:

• Material analysis

• Microstructure analysis

• Damage analysis

• Nht-readings

• CHD-readings

• Hardness testing • acc. to Rockwell HRC

• acc. to Vickers HV

• acc. to Brinell HB

• Crack detection

• with die penetration

• with flux

Delivery notes should always indicate whether heat treatment suitable for PVD-coating or ero-ding is required. This will enable us to ensure opti-mum heat treatment for your tools.

7

Hardness testing

Lab analysis

Our pick-up-service

Hardening technology - Nitriding technology - Coating technology with HIGH-TECH KNOW-HOW in application system

Page 7: Hardening Technology - Haerte- und Oberflaechentechnik · Vacuum hardening technology ... through individual heat treatment customized to the specific case and the contour of the

HIGH-TECH KNOW-HOW in application systemsw

ww

.hot-

onlin

e.d

e

Hardening technology Nitriding technology Coating technology

Vacuum hardening Plasma-nitriding PVD/PACVD coating

Induction hardening Gas-nitriding High-performace coating systems

Controlled atmosphere

hardening

Oxidizing Tribological coating systems

˙ in gas UniTwin® - combination systems

˙ in plasma

Improx® -oxidizing

Service

Laboratory (analyses, sample tests)

Consulting (materials, layouts)

Pick-up-service (with own fl eet)

UniCut® = Trade Mark of Fraisa (Switzerland)

Improx®/ UniDur® / UniNox® / UniPlus® / UniTwin® / TT® / WCC®/ Calida® = Trade Marks of H-O-T Härte- und Oberfl ächentechnik GmbH & Co. KG (Germany)

photography & design: www.fi namedia.de

H-O-T Vertriebs- und Logistik-Center GmbH & Co. KG

90425 Nürnberg Kleinreuther Weg 118 Phone: +49(0)911 - 36014-42 Fax: +49(0)911 - 36014-25 [email protected]

Our centers in Germany

Nürnberg (4 x) 04626 Schmölln-Nitzschka 59457 Werl 73095 Albershausen 96155 Buttenheim

87766 Memmingerberg

Our center in Turkey

16250 Bursa

2007

-04-

01 V

P P

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