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Hardening Technology
Vacuum heat treatment
Vacuum
hard
enin
g t
echnolo
gy
Hardening technology carries out the following heat treatment techniques:
• Stress relieving
• Quenching and tempering
• Hardening
• Tempering
• Precipitation hardening
• Soft annealing
• Normalizing
• Structural heat treatment
• Vapour tempering
• Subzero cooling
To the fore at are high-quality steels:
• Tool steels
• Cold-work steels • Hot-work steels • Plastic mould steels
• High-speed steels
• Powder-metallurgical steels
• Corrosion-resistant steels
• Nitriding steels
• Case-hardening steels
• Heat-treated steels
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successful customers are our successful customers are our successsuccesss
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Counterbore batch
Hardening technology - Nitriding technology - Coating technology with HIGH-TECH KNOW-HOW in application system
Stages of Development
In 1972 started with salt bathes especially to heat treat precision tools.
In 1979, expanded with vacuum harde-ning equipment, which has been optimized steadily ever since.
With 32 vacuum hardening and vacuum tem-pering furnaces in their three vacuum centers in Nürnberg, Albershausen and Schmölln, ranks among the leading service providers in this sector.
In 2003, in the course of the technological deve-lopment with their partner company, re-placed their classic salt bath hardening line with an ultramodern automatic bell-type heat-treat-ment furnace with salt bath quenching.
always offers its customers the latest in for-ward looking technologies.
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Tools (DIN 1.2842)
Vacuum-treated components
Aluminium mould insert (DIN 1.2343)
Hardening technology - Nitriding technology - Coating technology with HIGH-TECH KNOW-HOW in application system
Vacuum Hardening Technology
The results of heat treatment are:
• Minimum distortion and
• Maximum effi ciency in use
Comprehensive quality control ensures that the above results are stringently maintained and provides stimulus for the on-going improvementof our processes.
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time-temperature-process sketch for heat treatment of hot-work steels
uses this process for heat treating me-dium- to high-alloy tool and high-speed steels in conventional and powdermetallurgical pro-duction. While the bases for excellent technology pro-perties are already provided in the steel plants
optimizes
• High-precision tools and
• High-quality components
through individual heat treatment customized to the specific case and the contour of the tool or component.
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Large vacuum furnace
Injection mould (DIN 1.2343 / approx. 1 t.)
Cutting tool (DIN1.2379)
Vacuum hardening equipment
Batch example
Paring wheels
Hardening technology - Nitriding technology - Coating technology with HIGH-TECH KNOW-HOW in application system Hardening technology - Nitriding technology - Coating technology with HIGH-TECH KNOW-HOW in application system
Special Treatment Processes
We offer our customers the followingspecial treatment processes:
• Induction hardening of cylindrical parts (Ø 5-10 mm x 200 mm) with automatic continuous run (larger parts on request)
• Partial tempering by induction
• Special batches for sophisticated shapes
• Subzero cooling processes• Special heat treatment for tools and compo- nents, which are PVD-coated, eroded, photo- etched or are subject to further heat treatment such as nitriding
• Oxidation of tools in our vacuum furnaces
Conventional method
(DIN 1.2379)
Microstructure of lede-
buritic chromium steels
100 μm
10 μm
Powder-metallurgical
method VANADIS 4 EXTRA
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Cutting tools (vacuum heat treatment)
Cutting tool (DIN 1.2379)
Injection mould
Hardening technology - Nitriding technology - Coating technology with HIGH-TECH KNOW-HOW in application system
Service Performances
We guarantee your success - not only through our daily achievements in hardening and surface technology, but also through our wide range of services:
Following tests can be effected at our own state-of-the-art laboratories:
• Material analysis
• Microstructure analysis
• Damage analysis
• Nht-readings
• CHD-readings
• Hardness testing • acc. to Rockwell HRC
• acc. to Vickers HV
• acc. to Brinell HB
• Crack detection
• with die penetration
• with flux
Delivery notes should always indicate whether heat treatment suitable for PVD-coating or ero-ding is required. This will enable us to ensure opti-mum heat treatment for your tools.
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Hardness testing
Lab analysis
Our pick-up-service
Hardening technology - Nitriding technology - Coating technology with HIGH-TECH KNOW-HOW in application system
HIGH-TECH KNOW-HOW in application systemsw
ww
.hot-
onlin
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Hardening technology Nitriding technology Coating technology
Vacuum hardening Plasma-nitriding PVD/PACVD coating
Induction hardening Gas-nitriding High-performace coating systems
Controlled atmosphere
hardening
Oxidizing Tribological coating systems
˙ in gas UniTwin® - combination systems
˙ in plasma
Improx® -oxidizing
Service
Laboratory (analyses, sample tests)
Consulting (materials, layouts)
Pick-up-service (with own fl eet)
UniCut® = Trade Mark of Fraisa (Switzerland)
Improx®/ UniDur® / UniNox® / UniPlus® / UniTwin® / TT® / WCC®/ Calida® = Trade Marks of H-O-T Härte- und Oberfl ächentechnik GmbH & Co. KG (Germany)
photography & design: www.fi namedia.de
H-O-T Vertriebs- und Logistik-Center GmbH & Co. KG
90425 Nürnberg Kleinreuther Weg 118 Phone: +49(0)911 - 36014-42 Fax: +49(0)911 - 36014-25 [email protected]
Our centers in Germany
Nürnberg (4 x) 04626 Schmölln-Nitzschka 59457 Werl 73095 Albershausen 96155 Buttenheim
87766 Memmingerberg
Our center in Turkey
16250 Bursa
2007
-04-
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