Hannover Messe 2019 AboutiTAC public · 2019-06-11 · History Founded in 1998 as spin-off of the BOSCH Group, 2015 a company of the Dürr Group, 2016 acquired DUALIS GmbH IT Solution

Hannover Messe 2019About iTAC public

[email protected]

SALES & MARKETING

Montabaur, 08.04.2019

mailto:[email protected]

www.itacsoftware.com

Intro

© iTAC Software AG Hannover Messe 2019 / About iTAC 2

Company

Use Cases

Product

Service & Support

8 Critical Capabilitiesfor MES

NEWS

1 2 3

4 5 6

AboutiTAC

iTAC Software AG

Hannover Messe 2019 / About iTAC© iTAC Software AG

Founded in 1998. iTAC Software AG, an independent

company of the mechanical and plant engineering

group Dürr, provides Internet-enabled information and

communication technologies for the manufacturing

industry. The iTAC.MES.Suite is a cloud-based

Manufacturing Execution System that is used

worldwide by companies in different industry sectors

such as automotive manufacturers and suppliers,

electronics/EMS/TC, medical technology, metal

processing and energy. Additional services and

solutions enable the implementation of Industry 4.0

and IIoT requirements.

„ITAC’s philosophy is connecting people,

data and systems.“

3

History Founded in 1998 as spin-off of the BOSCH Group, 2015 a company of the Dürr Group, 2016 acquired DUALIS GmbH IT Solution

Locations Germany, USA, China, Japan

Focus Manufacturing Execution System (MES), IIoT and Industry 4.0

Markets Automotive, Automation, Cable/Wire, Electronics, Energy, Medical Devices,Metal, Injection Molding, Telecommunications and other high-tech industries

Products iTAC.MES.Suite, MES/MOM for Industry 4.0 and IIoT solutions

Services - Consulting- Project Management- System Integration- Educational Services- 24/7 Support

Employees 160 (iTAC Group Level)

Certified by DIN ISO 9001:2008

© iTAC Software AG 4

iTAC Software AG

Hannover Messe 2019 / About iTAC

iTAC Locations, Customer references, Globally connected


iTAC Software Inc.USA, Southfield / MI

Americas

- Germany, Montabaur (HQ)- Germany, Bietigheim- Germany, Dresden- Poland, Radom

EMEA

- China, Shenzhen- China, Shanghai- Japan, KK- India, Chennai

Asia / Pacific

• Target Regions– Leadership in German and Western European markets;

expanding into America, Asia and Japan• Target Verticals

– Automotive, Electronics, EMS, Telecommunications, Metal, Cable, Energie, Medical Devices etc.

• Facts– 125/+ global enterprises – Deployed in 250/+ locations– 37.000/+ machines connected


iTAC Software / MES business, part of Dürr Japan K.K.

iTAC Locations worldwide


iTAC Software Inc.USA, Southfield MI

iTAC Software AG (HQ)Germany, Montabaur

iTAC Software / MES business, part of DürrPaintshop Systems Engineering (Shanghai) Corp. Ltd., with offices in Suzhou and Shenzen

© iTAC Software AG

iTAC Software / MES business, part of Dürr India Private Ltd., Chennai

iTAC Software / MES business, part of DürrPoland Sp. Z.o.o., RadomiTAC Software / MES

business, part of DürrSystems AG, Bietigheim

DUALIS GmbH IT Solution, Dresden(Member of iTAC Software)

• Target Regions– Leadership in German and Western European markets;

expanding into America, Asia and Japan• Target Verticals

– Automotive, Electronics, Telecommunications, Metal, Cable/Wire, Injection Molding, Energy, Medical Devices etc.

• Facts– 125/+ global enterprises – Deployed in 250/+ locations– 37.000/+ machines

connected

6

The market’s fastest and most scalable MES for the manufacturing industry


• Enterprise & Supply-Chain MES

• Cloud-enabled MES solution

• Integrated multi resources Advanced

Planning and Scheduling Service (APS)

• Highly Scalable iTAC Middleware

Technology (ARTES)

• Public machine integration layer

(bidirectional API)

• Fast (near real-time) and reliable solution

• Production control & process interlocking

• Fulfill Automotive OEM Requirements

• iTAC is the first choice for automotive suppliers

• ITAC success is based on superior IT Technology and knowledge gained from our large installed

• iTAC has the project- and IT-knowledge, to successfully implement MES solutions in large factories and different industry sectors

Benefits' of iTAC‘s MES solution

#1 choice on the market

© iTAC Software AG Hannover Messe 2019 / About iTAC


Owned by DÜRR AG and Dürr Group


Intro


Company

Use Cases

Product

Service & Support


NEWS

1 2 3

4 5 6

AboutiTAC

MES meets IIoTStructured & unstructured data needs integrated platforms


Next Generation MES Architecture

Messaging protocol

IoT-Integration

deviceSens

ors

Machine

Integration Service

Integration Service

API G

atew

ayAP

I Gat

eway

Mes

sagi

ng |

Brok

erM

essa

ging

| Br

oker

Load

Bal

anci

ngLo

ad B

alan

cing

On

Prem

ises

AdditionalCloud Services

(SCM Block Chain,ERP, Payment, …)

On Premises (Edge)

NoSQLNoSQL

Analytics SolutionAnalytics Solution

Powered by AdamosPowered by Adamos

Microservice-oriented Platform Solutions

SQLSQL

Service discovery, docker admin.,monitoring & supervision(e.g. Eureka, Kubernetes)

Authentification ServiceAuthentification Service

HTML5APPs (Clients)

MES/MOM MicroservicesMES/MOM Microservices

DWH, Log & Monitoring ServicesDWH, Log & Monitoring Services

REST

REST

REST

REST

optio

nal

OPC

UA

Internal communicationvia REST(ful) and

messaging like MQTT / AMQP

Powered by iTACPowered by iTAC


MES Portfolio

© iTAC Software AG

Active TraceabilityReal-time product and process traceability for

zero ppm

Advance Planning & SchedulingSimultaneously plans and schedules

production based on available materials, labor and plant capacity

Alert ManagementPush notifications in response to critical

events

Production ManagementPerformance analysis,

process and machine data collection, KPI’s (e.g. OEE,

Yield…)

Quality ManagementQuality analysis and

reporting (Process: Pass, Fail, Scrap, FPY, PPM)

Materials & LogisticsActual material

consumption; full materials synchronization

Business IntelligenceHigh performance BI

portal; analysis of process, business, machine and

quality

EMI DashboardsSCADA-like dashboard of

important line data and KPIs

Add-on Servicesincluding archiving,

archiving, rule engine, etc.Any Cloud and/or

On-Premises

AnalyticsUncover unknown

correlations, hidden patterns and further useful information

in the data.Improved quality and

higher efficiencyCustom

Data Processing

Hannover Messe 2019 / About iTAC 12

The market’s fastest and most Scalable MES for the manufacturing industry

iTAC.MES.SuiteiTAC.MES.Suite Unique Selling PointUnique Selling Point

Enterprise MES

Own middleware

Fast Solution

Reliable System

Highly Scalable Technology (ARTES)

Platform independent

Public machine integration layer

(bidirectional API)

Cloud-enabled MES

Near Real-time MES

Production control & management

Process interlocking

Error proofing

Fulfill OEM compliance

Supply Chain MES

Strong competitiveness

Integrated APS

flexible integration workflows

Value Proposition


[Base] [Traceability & process control]

Master data Material Tracking Process data specification

Process data acquisition Process control & interlocking

• Machines/Workplaces

• Part master, BOM,work plan

• Tools/Equipment

• Test plan

• Stock definitions

• Machine messages

• ID-models

• Failure definitions

• Lock definitions

• Time management

• Dynamic attributes

• User permissions

• Shift calendar

• MSL definitions

• Controlling

• Plant configuration• Supply Chain definitions

• serialized

• Bin oriented

• Work order oriented

• Tools/Equipment-persecution

• Packaging of serialized goods or batches

• Material lot analysis

• Material Setuppersecution

• Trace up / Trace down analysis with lock functions and gray area identification

• Test-, Process- & machine parameters(MDA definitions)

• Paperless production

• Documents

• Setup verification

• Software versionmanagement

• Advices withconfirmation

• Work instructions

• Operator guidance

• Operator qualification

• individual attributes

• Collection of test data, process data andmachine parameters

• Phantom failures /failure slip

• Online PAA(Part AverageAnalysis)

• Reference to serial number, material bin, work order or tool/equipment

• Online cp/cpk

• Machineparameterization

• Verification statuspass/fail/scrap

• Process flow-control / discharging of n.i.O. parts

• Repair loops

• Locks & digital poka-yoke

• Work process control

• Construction variants(BOM)

• Process- undtest parameters

• Timer & MSL

• Control attributes

• Switch / Merge

Solution portfolio iTAC.MES.SuiteGeneration 9




[ML] [CRP] [QM] [PM] [pFDC]Material & Logistic Continuous

ReplenishmentQuality Management Production management Personalized Factory

Data Collection

• Bin oriented / work step related automatedmaterial consumption booking

• Warehouse management

• Bin oriented observation of material bin quantity in near time

• Material lot-/bin locking

• Material labeling

• Goods receiving & display of purchase orders

• Stationary and mobile stops

• Preparation lists /commissioning lists

• Transport orders

• Definitions of routes(milk run)

• Allocation towork orders

• Machine analysis

• Product analysis

• Failure analysis

• Measurement analysis

• Quality analysis (SPC-A/SPC-V)

• Failure analysis center(line pareto, failure pareto, product pareto, etc.)

• AQDEF export

• Machine data acquisition(ADC/MDC)

• Machine conditions

• Machine messages

• Log book

• Performance-analysis (OEE, NEE, utilization, etc.)

• ADC/MDC analysisproduct performance,machine performance

• Personnel time recording

• Serial or parallel

• Customer specific logicfor calculation / billing of times and quantities

• Handover of personnel time recordings toe.g. ERP-system

• Time account = „pots“ asclipboard for calculated time values (timedistribution / premiums)



[APS] [Add- on services & Interfaces]Advanced Planning BI Reporting Alarm-Management Archiving Interfaces/Integration

• Graphical gant chart

• Multi resource planning(machines, workers, tools and material)

• Simulation (What-If-scenarios)

• Order optimization

• Qualification matrix

• Pareto-optimization based on weighted target criteria and cost factors

• On demand calculation of additional requirements

• APS connector for taking into account individual attributes

• Flexible creation of reports and dashboards

• Integration of third party data of from various sources

• HTML5 (Android, IOS, Windows)

• Report scheduling

• Analytics designer

• Database independent, cache based In-Memory reports

• Free configurable observer objects

• Individual monitoring of data objects on the base of events and conditions

• SMTP based notification

• Free definable recipient

• Application controlledarchiving service

• Archiving policies

• Definition of data to be archived

• Definition of elements and triggering events

• Replication Service (Big data service)

• Data Interface for flexible file processing

• Vendor specific SMT gateways

• PLC Connector(OPC-DA/ADS)

• OPC-UA Service

• Injection Molding Service

• smart.FactoryAppstudio (Design of custom API flows )

• Rule Engine

• Enterprise BusSoffico Orchestra

• Messaging Broker (Kafka)


ERP-System• Sales Modul• PP (incl. MRP) and MM, …

iTAC.MES.Suite• Production Planning and Scheduling (APS-Service)• Production Management, Machine Data Collection, Material Logistics, Traceability,

Process Control• …

Shop-Floor• Integration of manual workplaces, flexible and automatic mounting systems, etc.• Execution of ERP/MES production orders incl. confirmation to MES<>ERP• …

Standardized ERP-Integration Layer

Standardized Shop-Floor Integration Layer

MES ConnectivityOverview



VIN

P/N

Lot

D/C

Supplier

Quantity

Order

ContainerMaterial

Station

Employee

Employee

Skill Level

Authority

Output

Log

DMC

Process

Fixture

Test Tool

Recipe

Parameter

Repair Time

MachineStation

Process

Line

Machine

Position

Timestamp

Sensor

Employee

Work Step

Customer Service

Issue Unit

L2 Module

L1 Car

L3 Component

BOM

SupplierCONSUMER FACTORY

Traceability

• Unit Trace

• Material Lot

Trace

• Supplier Trace

• Quality Trace

• WIP Trace

MES ERP Supply Chain

Use Case TraceabilityOverview I

HU /Pallet



Sensor(complete)

Control unit

PCB (Bareboard)

IC100

other component

BOM version (internal)BOM version (internal)

Part number (internal)Part number (internal)

Firmware version (internal) Firmware version (internal)

69136913V3V3V2V2

V4V2

Housing

4812V2

Test program versionTest program version

V3 5946

LP7869

S456

XYZ

Firmware parametersFirmware parameters

PA

other componentXYZ

Serial number 4711

Serial number0815

Ensure conformity during Production • that the parts match the valid (latest) BOM version• that the correct version of the test program is used • that during flashing the correct firmware is applied• that the correct parameters are set• the right documents are used

> Now going from the pre-Assy Line to the Assembly line…• to verify and interlock the current state of the unique (Serial #),

Batch#, …• to verify the BOM structure (merge)• …

Container 1234- Lot ABC- Datecode 50-2011- …

Use Case TraceabilityOverview II


Intro


Company

Use Cases

Product

Service & Support

8 Critical Capabilities for MES

NEWS

1 2 3

4 5 6

AboutiTAC

Overview Critical Capabilities for MES


Production Management, Workflow,

Execution and In-Process Quality

Analytics / Performance – Management /

Visibility

Implementation / Integration / Support Tools - Engineering Systems

(PDM & PLM)

Data Collection / Data Management / Integration …

Product Suite Extensions (MOM)

Architectural Maturity / Usability / User Interface

Track and Trace, Genealogy

Implementation / Integration / Support Tools - ERP & SCM

1 2 3

4 5 6

7 8







Visibility


(PDM & PLM)






1 2 3

4 5 6

7 8


Critical Capabilities for MES1.1 Production Management, Workflow, Execution and In-Process Quality


Master Data Import (Work Order, BOM, Routing) + Material Information• Standard ERP integration• Standardized connectivity adapter through EAI-Schema• Master data, equipment and work order import• Transfer monitoring

Scheduling of work orders (optional if schedule is not provided by ERP)• Automated scheduling of work orders based on machine, tools, worker, material, …

availability• Multiple targets can be defined (one time delivery, limited WIP, ….)• Current status based on real time feedback from the floor can be considered for the

planning / re-planning when issues occur

Prod

uctio

n

Data import

Order

Planning

Automated or manual work order generation(optional if work order is not provided from ERP)• Work orders can be generated manually with the MES• Based on defined rules we can generate work orders based on sales orders from ERP

with information from PLM

Demo



Work order execution on the shop floor• Automated or manual start of work orders on the floor• Real time tracking of the status including WIP, consumed material, issues, …• Automated execution of the work order based on the defined routing• Automated loading of recipes, work instructions, repair instructions, … on machines and

workstations on the floor

Management of all production recipes, documents and rules• All recipes, documents and rules are checked in into the MES or links to them will be saved• In production only released versions can be used• Version in relation to work order, BOM and routing is tracked• Multiple approval level including e-mail notification for approval are included to fulfill medical and military

requirements

Manual Assembly Clients• Fool proved assembly with graphical guide• Merge function for material • Automated distribution of work steps

Prod

uctio

n

Work order

Management

Assembly

Demo



Repair Process Control• Automated upload of test results per serial number• Drag and Draw relationship between test result, root cause and repair action• Display of all related data of the product / Unit to support the repair process• Analyses and tracking of failures including TOP issue tracking• For electronic industry CAD information can be displayed (incl. highlighting of defects)

Operator Terminal• Terminal to control production, enter information and get current production status• Reports are linked to BI und can easily be changed or updated• Simple failure assignment for OEE Reporting

Production and Machine Data Aquisition (PDA / MDA)• Tracking of worker time spent on certain Product Steps, machines and work order• Entry on operator terminal for multiple machines possible• Automated tracking via machine login also possible• Automated tracking of machine status and messages

Prod

uctio

nPr

oduc

tion

Repair

Control Station

Production

Demo



Prod

uctio

n

Material

Shipping

Reporting

Material Management• Automated calculation if needed material per station / line• Full integration with AGV systems and automated towers for material transport on the floor• Automated update of material consumption (incl. backflush to other systems like ERP)• Automated relabeling function for material receiving• Support of different material replenishment concepts like KANBAN

Shipping• Fool proved packing options• Visual guidance• Configurable shipping rules• Verification and assignment of individual items to lots• Automated generation of labels for shipping and packing• Automated generation of documentation for devices

Production Reporting• Global reporting functionality including central Data Warehouse option• Reports are available also via cloud access• All reports are HTML5 based and can be viewed with any mobile device as well as

stationary PCs

Demo



Real Time Update of the Production Plan• Direct feedback from the production floor about produced quantities, machines availability, tool

availability and current production time at each work step• Direct feedback of material in stock at the shop floor, … • Consolidation of all the information that impact the production plan

Alerts about issues with the Workflow• Calculation of plan impact moving forward based on real time feedback • Graphical display of issues with root cause

Recommendations to solve the issue• Tool provides recommendations on how to solve issues • Tool show impact to other work orders • Total cost of product plan changes with different scenarios are available

Wor

kflo

w

Planning

Planning

Planning



Equipment Maintenance• Integration into existing maintenance solutions using ERP-Service.• Avoid degradation of equipment by carrying out maintenance activities.• Maintenance is carried out according to technical rules, workflows or manufacturers instructions

for example, after a certain usage count, duration or the maintenance interval.• Scheduling of maintenance using iTAC.APS Service

Equipment Inspection• Periodical execution of equipment inspection with dedicated workflow• Inspections are done for the purpose of plant integrity and safe operation.• Target is: Keep the machine KPIs high (like OEE).

Equipment Repair• A defective equipment is restored to a functional state.• Exchange repair or regenerative repair is supported (parts are reworked).• Integrate workflows for executing repairs, equipment validation and release (status = functional state).• Equipment history, actual equipment assembly status

Wor

kflo

w

Main-tenance

Inspection

Repair






Visibility


(PDM & PLM)






1 2 3

4 5 6

7 8


Critical Capabilities for MES2.1 Data Collection / Data Management / Integration / …


Integration Model: Direct Integration• Integration through API between iTAC.MES.Suite and equipment• No hardware required, substantially reduced integration complexity and effort• API libraries and off-the-shelf connectors for major equipment vendors

API / Rest API Interface• Public and backward compatible API interfaces• API also exposed as REST interfaces for HTML5/Web applications• Web based API Portal for documentation and testing using Swagger UI

PLC Integration• OPC UA Support for data access and methods• Integration of PLC controlled equipment without coding• Industrial communication standard• Supports consistent client – server communication transfer (OPC UA Methods)• End to end secure communication between PLC and iTAC.MES.Suite

Dat

a C

olle

ctio

n Integration

Interfaces

PLC

Demo

Critical Capabilities for MES2.2 Data Collection / Data Management / Integration / …


Integration Model: Via off-the-shelf hardware devices• Connect to brown-field installations without modifying equipment• Cost efficient due to the use of off-the-shelf components / hardware• UI supports various use cases through configuration and custom server functions• SMEMA and digital I/O ports to control conveyors and material flow between machines

Archiving of Data based on Serialnumber• Replicate data from production DB in real time• Unique feature compared to traditional data replication software : Enables data cleansing on production

DB without compromising the replicated DB• Works with any database size and Oracle Standard Edition• Ensures integrity of database• Configurable replication rules• Seamless Access to production and archived data

Dat

a C

olle

ctio

n Devices

Big Data






Visibility


(PDM & PLM)






1 2 3

4 5 6

7 8


Critical Capabilities for MES3.1 Track and Trace, Genealogy


Data Collection • Online connection of all production process steps (machines, manual workstation, ..)• Different connection options are avilable including the basic.mes.device (Raspberry) to

connect old machines and machines without interfaces• Full API interaction with over 110 Maschine suppliers like (Asys, ASM, Fuji, Rehm, …)• Collection of all data including test results, recipes, setup, operators, …)

Active Interlocking• Verification of master data, recipes, setup, operators, skill, tools, material, …• Immediate stop of the machines and process• Verification of the number of repairs / Repair Loops• Q-Hold and Pre-Q Hold Option for half finished and finished goods

Reporting and Data Transfer• Trace Up (Material to serial numbers) and Trace Down (Serial number to material)

functionality• Immediate production action like material or serial number blocking out of the report• transfer of device history record across plants, supply chain traceability (SCT)Tr

acea

bilit

y (B

atch

/ Se

rializ

ed)

Data Import

Order

Planning

Demo






Visibility


(PDM & PLM)






1 2 3

4 5 6

7 8


Critical Capabilities for MES4.1 Analytics and Performance - Management / Visibility


iTAC.BI.Service• High-performance analysis on Big Data - Structured & unstructured data (MES & IIoT)• Visualization of analysis results, Production KPIs, Tracking/Tracing information, etc.• Enterprise Reporting on different levels (group, plant, line, station) • Flexible Reporting for different verticals

• Electronic Factory, Car Factory, Mechanical Industry, etc.

Dashboard and Reporting Engine• Decoupled data management for

• Production: SQL Database - Analysis: Data Lake• Visualization: In-Memory Cache Data Objects

• Drag&Drop Easy to Use Reportdesigner• Developer Environment for highly flexible design

IIoT.Portal• HTML frontend for all devices with web browser (PC, Pad, Mobile)• Structured presentation framework with self service and integration layer• Powerful and flexible HTML5 visualizationA

naly

tics

and

Perf

orm

ance

Benefits

Content Management

Visuali-zation



Production Management• Overall Equipment Effectiveness (OEE) – Management Reporting• Drill-Down - Group, Plant, Line, Station• Production and Quality Management – Tracking/Tracing

Quality Management• QM Check on Production Line• Product-Workstep Analysis• Measurement Tracking

Mechanical Industry• Machine Condition Dashboard• Equipment Monitoring• Resource Production PlanningA

naly

tics

and

Perf

orm

ance

Electronic

Electronic

Mechanical

Demo

Demo

Demo



Automobile Plan Visualization• SCADA Dashboard – Facility Control Center• Alarming Dashboard• Condition Monitoring

Framework Integration Layer• iTAC.ClientAPI• HTML5 Client Integration as a Self Service

Correlation Analysis – MES meets IIoT• Correlation between

• Machine Conditions• Measurements

Ana

lytic

s an

d Pe

rfor

man

ce

SCADA

Client Integration

AdvancedAnalytics

Demo

Demo

Demo

Critical Capabilities for MES4.4 Analytics and Performance


Data-driven IndustryThe increasing digitalization of industry and business leads to the generation of vastamounts of data. Governing that data opens up new perspectives for companies and allowsto unchain new potentials pushing closer to the top.

iTAC accompanies the user in data driven projects and helps by

• joining structured and unstructured data from diverse sources• cleansing the data • Visualizing and evaluating the data

• By bringing the MES and IIoT world together iTAC provides the user with the ability to dive deeper into the data

• Using advanced analytics iTAC allows for more insight and the optimization of processes and quality.

Adv

ance

d A

naly

tics Excellence

through data

Data Preparation

Statistics / ML

Demo

Critical Capabilities for MES4.5 Analytics and Performance


An iTAC customer was experiencing trouble concerning the quality of his products. In order to identify the cause iTAC helped with advanced analytics:• Merge, preparation and contextualization of the relevant data• Feature correlation and feature importance testing• Evaluation with operation experts from customer

The iTAC Predictive Maintenance solution helped the customer to keep track of the asset health and to better time the maintenance.

• Integration of several sensors for condition monitoring and data collection• DB Cassandra (iTAC.SDA.Service) and Mongo DB (Cumulocity) • App integrated in Cumulocity on the ADAMOS IIoT platformA

dvan

ced

Ana

lytic

s

Root Cause Analytics

Predictive Maintenance

Demo






Visibility


(PDM & PLM)






1 2 3

4 5 6

7 8


Critical Capabilities for MES5.1 Product Suite Extensions (MOM)


One Base Software for all Verticals• All 220 installations of the iTAC.MES.Suite at iTAC and Dürr Customer are using Base Software• New releases and upgrades are done across the world. iTAC is performing 1-2 upgrades per week at

different customer sites• All customers, even if the software is highly customized, can upgrade to the latest iTAC.MES.Suite

Configurable• Factory layout and process can be configured • Standard clients and functions can be configured to meet different customer requirements• Some interfaces (OPC UA) and the Business logic can be generated by drag and draw tools

Expandable• API interfaces, views, are available for developers to create their own clients and solutions as add on to

the MES Suite• iTAC offers a development framework to their customers allowing them to expand the code developed

and designed by iTAC• HTML5 clients and Microservices can be integrated as wellProd

uct S

uite

Ext

ensi

ons

Software

Process

Integration






Visibility


(PDM & PLM)






1 2 3

4 5 6

7 8


Critical Capabilities for MES6.1 Implementation / Integration / Support Tools - ERP and SCM


Standard SAP interface• iDOC• RFC • Webservice (B2MML, etc.)• All important data will be checked for consistency and not transferred in case they can`t be processed

Transfertable interface (other ERP)• More than 14/+ different ERP System are already connected to the iTAC.MES.Suite • EAI as integration option available• Data transfer table for simple integration• All important data will be checked for consistency and not transferred in case they can`t be processed

EAI Tool for fast Integration• Drag and Draw connections between data point • Integration of automated data transformation• Conversion of external protocols into the XML-Standard• Various external systems and protocols are supported (iTAC API, XML, SOAP, HL7, ASAM ODS, ftp,

http, IDOC, RFC, CSV, EDIFACT, customer specific formats, …)• Reliable 3th architecture with failover

ERP

& S

CM

Connect

Connect

Integration






Visibility


(PDM & PLM)






1 2 3

4 5 6

7 8


Critical Capabilities for MES7.1 Implementation / Integration / Support Tools – PDM and PLM


Standard SAP interface• iDOC• RFC • Webservice (B2MML, etc.)• All important data will be checked for consistency and not transferred in case they can`t be processed

Transfertable interface (Other ERP)• Import of material master, Bill of material (BOM)• Import and export of service and maintenance data• Data Transfer table for simple integration• All important data will be checked for consistency and not transferred in case they can`t be processed

EAI Tool for fast Integration & Analytics Service to support PLM processes• Integration of automated data transformation• Collect as many data as necessary in separate analytics platform• Combine multiple criteria for the analytics process (like raw material details, equipment data or

production environment information)• Create correlation to material supply / manufacturer and give feedback to product designer or service

PDM

& P

LM

Data import

BOM

Analytics






Visibility


(PDM & PLM)






1 2 3

4 5 6

7 8


Arc

hite

ctur

alM

atur

ity

8.1 Architectural Maturity / Usability / User Interface


Built on Standards• JavaEE, web standards and open source components• RESTful APIs with HTML5 Web Components based client application approach• Microservices to reduce time to market, Docker to facilitate deployment• Scalability and redundancy available on premises and in cloud• Synchronous and asynchronous (Publish/Subscribe) communication over API

Cloud enabled• MES cloud installation has been tested on AWS and private data center• Online communication between cloud MES shop floor through optimized protocol• Secure communication using SSL/TLS (https) or VPN tunnels• MES as a service, consumption based payments, low upfront investment (HW & SW)• Access to managed cloud platform services (PaaS)

MES meets IIoT• SDA Microservice for IIoT data e.g. time series, stored in NoSQL DB cluster• RESTful API for IIoT Data sources, MES data and IIoT data can be combined for

advanced analytic purposes• Kafka Message Broker designed for online streaming analytics

Architecture

Cloud

IIoT

Arc

hite

ctur

alM

atur

ity

8.2 Architectural Maturity / Usability / User Interface


High Availability• Real time IT monitoring of MES components and related IT infrastructure• Supports 24/7 system availability, • MES exposes server and client health data through JMX interface• Monitoring Module provides dashboard with bird eye‘s view and drill down capabilities• Rules can be configured for flexible alarming and notifications

Monitoring

Demo

Intro


Company

Use Cases

Product

Service & Support


NEWS

1 2 3

4 5 6

AboutiTAC

Use Cases


[email protected]

mailto:[email protected]

Intro


Company

Use Cases

Product

Service & Support


NEWS

1 2 3

4 5 6

AboutiTAC

Roles of Professional Services International


Project-Manager (PJM)• control of used time & budget • plan resources and communicate resource requests to project-board• plan, provide and control workpackages• organize and process workshops• escalate to next level• provide products to customer

ProfessionalServices

ApplicationConsultant

ProjectManager

ApplicationEngineer

ProgramManager

Application Engineer (AE)– customizing regarding specification– work based on workpackages

Application Consultant (AC)– define solutions– specification of solution– processing workshops

Program-Manager (PGM)– prepare projects which are part of the program– control project managers– project board - request and associate resources– escalation level– communication with customer on program-manager-level

Project phases - overview


Sales Projectpreparation

Analysis Realization& Test

Go LivePreparation

LiveOperation Support

On SiteKickoff

Specificationsigned

Acceptance for “go live”

Project-closingOrder

Responsibility Professional Services


project team (core team)

iTAC

Project manager

Qualitymanagement

ConsultantIT

System expertTopic ”x“

System expertTopic “y”

System expertTopic ”y“

Process ownerTopic “x“

IT Manager

Project manager

QualityAssurance

Customer

steering committee GM/VP

Project ManagerProject manager

Project SponsorN.N.

Project organization

© iTAC Software AG 54Hannover Messe 2019 / About iTAC

Integration concept - horizontal roll-out-strategy


Functions Plant 1

Plant 2

Plant 3

Plant 4

Plant …n

…

- Master data- Integration ofERP & equipment

- Productionmanagement

-Traceability- Analysis & Reporting

- Material & logistics- Quality data- MDC

- BI Portal- Dashboards- Alert-Management

- … XYZ

Phase 1

Phase 2

Phase 3

Continuous development of the template


Integration concept - vertical roll-out-strategy


Anbieter

Plant 1

Plant 2

Plant 3

Plant 4

Plant …n

…

- BI.Portal / - Dashboards- Alarm-Management

- Plant specificproportion

Phase 1Phase 1

…2

…2

Phase 1Phase 1

…2

…2

Phase 1Phase 1

…2

…2

Phase 1Phase 1

…2

…2

Phase 1Phase 1

…2

…2

- Master data- Integration ofERP & equipment

- Productionmanagement

-Traceability- Analysis & Reporting

- Material & logistics- Quality data- MDC


Functions

iTAC ITCustomer IT

First Level

Support-Level modeliTAC Second- and Third-Level


Affe

cted

Cus

tom

er s

yste

m

Access affected Customer systemC

usto

mer

Com

pete

nce

Cen

ter

Second Level

Support

Third Level

Support

Classified Problem report

Assigning Ticket no.

Solution report and acknowledgment

Escalation /De-escalation

Close Trouble Ticket

Customer

All Support Topics are documented in the iTAC Online-Ticket System – BCS Projectron.

Intro


Company

Use Cases

Product

Service & Support


NEWS

1 2 3

4 5 6

AboutiTAC

News


AGV

BI Studio

IIoT

WorkflowManagement

HTML5Workbench

Misc

1 2 3

4 5 6NEWS

AGV Use Case IImplementation Scope – iTAC Coverage


SMT L#1

SMT L#2

SMT L#3

SMT L#4

SMT L#5

SMT L#6

SMT L#7

SMT L#8

DASHBOARD

Solder Paste Room

MSD Storage / Oven

Stencil Fixture Room

Offline Kitting Area

Auto-Storage/ AGV

Manual Storage

Part UID

Register

THT Insertion

Selective Soldering De-Panel

Programming Coating Press-Fit

ICT FCT AXI

Underfill Stress Test Curing

Repair FQC Packing

Semi-Finished Goods Warehouse

Finished Goods Warehouse

CDA - DUSPTS - S97

EPL L#1 – L#2

PTS - IBSG

PTS - OBCPTS - DCDC

PTS - PWM

DAS Radar

Master Data Management

Logistic & Planning

Fixture Maintenance

Material Pull System

Quality Wall Assurance

IT – EAISystem Integration

PTS- A5H

IT – Archiving

PTS- EDC

Production Reporting

SMT PCBA ASSEMBLY/ TEST/ PACKING

Other Assembly

Lines

iTAC

Not Cover

Process

PTS- EPS


AGV Use Case IImplementation Scope – Main Functionalities


Material & Warehouse

‐Shelf-life management

‐FIFO (used for PickList)

‐Material Forecasting

‐Auto-Picklist for Auto-Storage

Manual Request from Line

MasterDataManagement

‐Site modeling

‐BOM/ WorkPlan/ WorkOrder

‐Recipe management

‐Work Instruction

Line & Process Control

‐Set-up Control

‐Fixture Control

‐Machine Integration Method

‐Data Collection

SMT Dashboard

Tooling Maintenance

Tracking

‐Unit Tracking

‐Material tracking

‐Lock/ Unlock

‐Quality Analysis

Repair Tracking


Manual Warehouse

AGV Use Case ISmart Logistic Solution: Materia Pull and Integration of Auto-Storage


SMT LINES Offline Kitting AreaAuto-Storage/

AGV

Generate Changeover Material List

to MPS

1

[MPS] Material Pull System

MPS >> PickList >> A/S Picklist: FIFO, Reel IDs,

Line#, Timestamp

2

A/S deliver changeover

materials to Kitting Area by AGV

3Kitting Operator

deliver kitted material to

production line

4

[SMT] Machine Systems

ASM OIB

PanaCIM

MPS get Feeder set-up and real-

time material count, C/T from machine system

5a

6

A/S deliver materials to production line by AGV on continuous Pull base

7

AGV return the left material to A/S after WorkOrder finished

8

MPS MRP generate Stock-In List for Logistic to prepare

materials for A/S

0a

Deliver materials based on StockIn

List

0b

[LMH]

Line Material

Handling

HW Communication

[POC] PickOrder Client

1 Steps

Physical Location

Logistic Flow

Data Flow

[FC] Forecast ClientOrder

Handling

Pull

Logic

HW

Comm.

Operator can manually request materials5

b

HW Communication

Hardware Comm.


Manual Warehouse

AGV Use Case ISmart Logistic Solution: From MPS to A/S to AGV



AGV

Import Changeover MaterialList to MPS

1



Line#, Timestamp

2



3Kitting Operator


production line

4

[SMT] Machine

Systems



5a

6


7


8


materials for A/S

0a


List

0b

[LMH] Line Material

Handling

HW Communication


1 Steps

Physical Location

Logistic Flow

Data Flow


Handling

Pull

Logic

HW

Comm.


b

HW Communication

Hardware Comm.

AGV gets the material needed for the PickList

and leaving for SMT line

A/S gets PickList from MPS and get material bin

in queue to retrieve

A/S transmit the material kit to AGV automatically

by mechanical


Manual Warehouse

AGV Use Case ISmart Logistic Solution: From AGV to Line Buffer



AGV

Import Changeover MaterialList to MPS

1



Line#, Timestamp

2



3Kitting Operator


production line

4

[SMT] Machine

Systems



5a

6


7


8


materials for A/S

0a


List

0b

[LMH] Line Material

Handling

HW Communication


1 Steps

Physical Location

Logistic Flow

Data Flow


Handling

Pull

Logic

HW

Comm.


b

HW Communication

Hardware Comm.

Material arrives at SMT Line and Check-in the

Line Buffer Tower

Material Kit Chec-In the Line Buffer Tower, and

Tower inform iTAC MPS

AGV gets materials and Line# from A/S, moving

to destination itself


AGV Use Case ISmart Logistic Solution: Summary


The solution is consist of: Design of Material Pull System, Integration with A/S (auto-storage), Integration with PnP machine systems (ASM OIB/ PanaCIM).

The logic of material pull in this case is, MPS generates PickList to request material kit for Changeover, based on SMTscheduled WorkOrders in ITAC.MES.SUITE. Afterwards, MPS generate “time-based” PickList for continuous material replenishment till close of WorkOrder. In addition, an Apps (LMH) on the line allows operator to call specific materials to MPS.

MPS integrates with A/S per protocol defined by ITAC and A/S vendor. The protocol is bi-directional and has flexibility to increase the communication capability. The AGV is controlled by A/S system. MPS tells A/S system what material is required by which line at when.

MPS integrates the PnP machine systems to get material set-up for the line, especially the information that material-split-feeder, C/T (cycletime) of board, and material count. MPS needs to apply the standard interface defined by each SMT systems.

Another factor is, customer’s A/S doesn’t have full coverage of shopfloor materials, but customer likes to realize all materials delivered to the lines are supplied from A/S. Thus, MPS needs to calculate the material requirements for certain period of time (said 1 week). Generate material list to logistic team, for them to prepare materials to A/S.

Overall the Smart Logistic solution improves customer’s efficiency of material delivery to the line. And as global SMT competence center, this considers as a POC for global demonstration of Industry 4.0 practice.


AGV Use Case IITargets


Linde production target:Refill gas in existing gas cylinders at different filling stations automatically

Gas Cylinders stored in movable pallets

Could be moved by(AGV) AutomatedGuided Vehicles

ConveyorsForklifts

Out ofPlant

Inbound

Sorting

FillingAnalysis

Picking

Outbound

AGV Use Case IIProcess overview


Cylinders at customer

Empty unsorted Cylinders comes intoplant in pallets• Store in Storage• Go directly to Sorting

Storage Empty cylinders will be sorted by type of old filled gas material code• Place same cylinders together• Make the pallet fillable• automatic / manual

Fill empty cylinders in pallets at Filling stations• automatic / manual

Analyse filled batchnumbers of gas• Block cylinders until gas

type is analysed andreleased

Commision of filledcylinders based on customer orders

Provide a complete Tour of a Truck with customerorders

Automated or guided transports

• Got barcode Information• Calculate next target destination for this pallet and

calculate the route through plant• Create transport orders• Guide the pallet with subsystems to target

destination

Inbound

AGV Use Case II iTAC Part in Processes


Empty unsorted Cylinders comes into plant in pallets• Store in Storage• Go directly to Sorting

SortingPosition

StorageHighbay

Warehouse

• Transport by Conveyor

• Transport by Conveyor andAGV in two transport stepsautomtically

• Automatically transport to sort dock• Manually order of cylinders in pallets by iTAC

customer HMI client• Palletization and checks with iTAC customer

Scanner Client

Sorting


Empty cylinders will be sorted by type of old filled gas material code• Place same cylinders together• Make the pallet fillable• automatic / manual


• Import of Filling suggestions from SAP• Detail planning of Filling plan and creation of filling schedule

Filling


Fill empty cylinders in pallets at Filling stations• automatic / manual

Fillingsuggestions


• Control if gas type must be analysed• Create and handle automitcally transport orders to Analysis Station• Release or reset Filling state of cylinder

Analysis


Analyse filled batch numbers of gas• Block cylinders until gas type is analysed and released


• Import of Customer Orders from SAP• Calculation of commision• Detail planning of cylinders, which should be picked in one pallet• Creation of Pick Work Orders and Pick plan to advice the operators at Pick Dock

Picking


Customer orders

Commision of filled cylinders based on customer orders


• Search for pallets with fit content to customer Tour• Calculate the transport route to truck and create transport order

Outbound


StorageHighbay

Warehouse or Yard

Provide a complete Tour of a Truck with customer orders

LindeiTAC Part in Processes

• iTAC knows the complete structure of Plant Topologie with all types of transport types• Calculation of complete route through the plant• Interface to all subsystem suppliers to guide the pallet through the plant

LindeiTAC Part in Transports


Analysis StationFilling Station

SortDockPosition

PickDockStation

Conveyor IO 2

Conveyor IO 1

YardHBW

AGV Handover

• AGV Area

• Conveyor Area

• HMI Guided Area

Automatic transport subsystems are connected via Orchestra interface

HMI Guided Area is connected via HMI Clients to advice the operators

AGV Use Case II Solution Overview


• Interface connection to Subsystems via OrchestraHigh flexibility for further subsystem connections

• Solution creation on iTAC standard Datamodels and Customer Database TablesExtendable for future customer requirements

• Customer Ear with over 70 customer based Server FunctionsCombined with high flexible CustomFunctions API Calls to react fast on future requirements

• Customer based Timer Functions to control the Production without Operator Input

• SAP PI / PO Interface to connect SAPMasterData / Filling Plan / Customer Orders

• Webservice Integration to communicate with existing customer Services

Intro


AGV

BI Studio

IIoT

WorkflowManagement

HTML5Workbench

Misc

1 2 3

4 5 6NEWS


Important, because…… industry has questions that needs to be solvedbut where traditional approaches won’t help.… analytics must solve real issues and will create abenefit for the business.… must be based on available and stable products.... combining industry knowledge and IT knowhowrequires a flexible toolset.

IOT Strategy with iTAC.Manufacturing.AnalyticsCombine all data to achieve synergy and value

Important, topics to be covered:

• configurable toolbox

• optimized fault analysis to fix errors before they appear

• optimization of the energy consumption

• optimized maintenance planning

Findings by EMS company “Fideltronik”:

• Soldering defects come mainly from:• 80% fluxer (our current focus)

• 20% soldering process (next step)

• complexity and instability of process / too late correction action to changes of identified process parameters vs initial parameters

The most important for high quality are:• Fluxer settings – solid components surface density

of flux applied

• Temperature of PCB after pre-heating(differences of T should be in the specified range)

• Time of contact with the liquid solder

iTAC.Manufacturing.AnalyticsUse Case: Wave soldering monitoring


iTAC.Manufacturing.AnalyticsAssumptions


• Data from machines on the production line will be gathered in BigData container• Structured data from iTAC.MES.Suite

• Unstructured IIoT Data (from sensors)

• Data entries from operators (User Interfaces, APPs, Tablets)

• Analytic processes will be triggered by scheduler and running, using BigData storage as a data source• Statistical (SPC, trends, correlation) analysis

• Pattern and indicators finding

• Advanced analytics (based on ML)

• React „quickly” by using notification for operators and technicians• Supervision of process behaviour, product anomaly

• Condition based maintenance which is a constraint for Predictive maintenance

• Process stabilization and optimization

• Compact visualization of sensor value, alarms, process status on easy to use dashboard


SolutioniTAC enables faster troubleshooting for theoperator and maintenance crew by providing anassistance software that helps with:

• Continuous acquisition, analysis and evaluation…of process data powered by ADAMOS

• Streaming- and Batch analytics …to detect anomalies and predict known error patterns. Analytics can go from creating individual rules up to integrating machine learning algorithms (i.e. via Python)

• Intelligent Visualization…to provide a quick resolution of the error case

iTAC.Manufacturing.AnalyticsSolution portfolio

iTAC.Manufacturing.AnalyticsArchitecture


iTAC HTML-5 Workbench

NoSQLNoSQL

Dürr Analytics Solution

Dürr Analytics Solution

Powered by AdamosPowered by Adamos

iTAC-Messaging

IoT-Integration

deviceSens

ors

Machine

REST

optio

nal

OPC

UA

iTAC-Messaging

Dashboard for intelligent error analysis

82

Functionality (1)

Smart Equipment MonitoringSmart Functions

Predictive error messages for rapid analysis and correction of errors

Graphical Editor

Configuration of Expert-Rules and model management

AnalysisConfiguration


83

Functionality (2)

Automatic assignment of relevant process values to the error situation (Correlation analysis)

Automatic assignment on historical similar data allows the comparison to historical faults in order to estimate the behavior of the plant


Example Use Case


Following use case can provide a simpleexample how iTAC’s Analytics Solution can bringbenefit to the customer.

Data that is written and collected in theiTAC.MES can also be used, in order to predictequipment failure early.

• Collection of measurement data

• Data stored in iTAC.MES (QM)

• Dispersal of data is often an indicator for an(upcoming) fault – even when data is stillvalidated as good.

Approach: Detect dispersal in data early andsend a warning.

Intro


AGV

BI Studio

IIoT

WorkflowManagement

HTML5Workbench

Misc

1 2 3

4 5 6NEWS

iTAC.WorkbenchWeb-based technology, browsers, devices


TechnologyReal-time informationOperating systems Windows, Windows Phone, iOS, AndroidI4.0 ready (notifications must be possible via publish / subscribe messaging)

Browser

Devices

IT Guidelines: Continuous updates are designed to provide securityBrowser independ (Chrome, Firefox, Edge) for multi device

Standard PC (Mouse, Touch) main application caseTrend: Mobile devices, mobile phones and tablets as front-end also for the managementHMI Client and Desktop applications aggregated in iTAC.Workbench

Target groupsHMI clients: information and messages in detail mobile / stationary in real-time "pager functionality"Management: Real-time KPIs on mobile devices, even in the office sector, ...


iTAC.WorkbenchExample Use Cases

Hannover Messe 2019 / About iTAC© iTAC Software AG 87

Processing ofunits or batches

Workorder handling…Activation, deactivation, stopping, info, …

iTAC.WorkbenchExample Use Cases


Uploading machine status / condition or message Document panelVisualization of important documents

Intro


AGV

BI Studio

IIoT

WorkflowManagement

HTML5Workbench

Misc

1 2 3

4 5 6NEWS

IIoT-Portal.itacsoftware.com


• http://iiot-portal.itacsoftware.com/iportal• Itac• mtb56410

• /Home/ITAC/Demo-Studio-Report• Browser: Firefox!!

Create Report


• Menu: Create/New Report

• Select Data Object• Folder Demo• MeasurementsCondition

• Save the report

Dataobject & Table


• Select the data fields via drag&drop• FROM_DATE• TO_DATE• STATION_NUMBER• STATION_DESC• CONDITION

• Save and run the report

Add Column Duration


• Insert a Computed Column „Duration“• SecondDiff (FROM_DATE,TO_DATE)


Add Filter / Parameter


• On DATE_FROM• Condition Between• Link to Parameter-> Create new parameter

Date From(Default Value: 04.09.2018)

Date To(Default Value: 05.09.2018)

• On STATION_NUMBER• Contion Equal• Link to Parameter-> Create new paraeter

Station(Default Value 01060010)


Insert Chart


• Insert a Bar Chart• SecondDiff (FROM_DATE,TO_DATE)• X Axis: Condition

• Group Categories• Y Axis: Duration• Theme: Clean Blue• Size 400px*200px


Change Table & Chart


• Change Charge Type to Pie Chart• Change Format Properties

• Chart Title• Themes• Edit Column Headlines


Insert second Table & Chart


• Insert second Table with drag&drop• Select the Columns

• MEASUREMENT_BOOK_DATE• MEASURE_VALUE• MEASURE_VALUE_2• STATION_NUMBER• STATION_DESC

• Create filter on • MEASUREMENT_BOOK_DATE• STATION_NUMBER-> and link it to existing parameter


Insert second Table & Chart


• Insert Scatter Chart• X Axis: MEASUREMENT_BOOK_DATE

• Group Categories = false• Y Axis

• Series 1: MEASURE_VALUE_2• Series 2: MEASURE_VALUE_3


• Hide Tables• Save and run the report

Insert Header


• Insert Header Image via drag&drop• iHub

Resource/Demo/headerDURRiTAC.png

Ready!


Architecture – iTAC.BI-Service with Opentext Anaytics & Reporting


Server Communication

Client Communication

Database Communication

Dashboards Reports

.datadesign

IIoT-Portal

JDBC

MulticastClusterCaches

APPSRV2

APPSRV1Java-EEServer

4848 8080 8181

mes

.sui

te-e

ar

Database Server(Oracle Database orMicrosoft SQL Server)

iTAC.ARTES

BI.ViewsBI.Views

iTAC.ARTES.Persistenz

cust

omer

-ear

Multiple customerdata sources

EAI Solution(Optional)

bi-e

ar

BI.ConfigurationClient

Opentext Analytics & ReportingWeb Server

8700 8500

BI.A

dapt

er

iTAC

.AR

TES

iTAC

.AR

TES

BI-InformationConsole

Open D

ata Access

.data

Data-Caches

IIoT Portal WebApp

bi-p

orta

l-ear

Intro


AGV

BI Studio

IIoT

WorkflowManagement

HTML5Workbench

Misc

1 2 3

4 5 6NEWS

• Workflow defines the sequence of activities (use cases) to be performed• Activities specify what should be done (represented by the nodes of a directed graph)• Transitions specify the “flow” (represented by the edges of a directed graph)• Graphical representation of current status vs. workflow definition• No direct link to MES required for initial implementation phase• The main task of the WFMS is to describe: "Who has to do what when and how?"

Workflow Management System


Use Case 1:Select and activatea work order.

Use Case 2:Assign and uploada serialnumber forthe active work order.

Intro


AGV

BI Studio

IIoT

WorkflowManagement

HTML5Workbench

Misc

1 2 3

4 5 6NEWS

iTAC.Messaging.ServiceCFX (connected factory exchange data message) transmitted via iTAC messaging


iTAC

.MES

.Sui

te

MES

Cor

e

iMSAPI

AM

S

Mac

hine

Con

nect

or

mes

sagi

ngse

rvic

e

IPC

CFX

MachineInterface

mes

sagi

ngse

rvic

e

Integrated Kafka message broker

iTAC.ARTES.Persistenz

SQL DB

Kafka Connector

Add

. Ser

vice

s

CFXCFX CFX

“Ready forConnected Factory”

IPC-CFX is an electronics manufacturing industrydeveloped standard forming the foundation/backboneof Industry 4.0 Applications.

IPC-CFX simplifies and standardizes machine tomachine communication while also facilitating machineto business/business to machine solutions.

CFXCFX

Interfaces

• Digital I/Os via Andino X1/X2• Euromap E63 and E77

Acquisition of performance data of a machine via the machine Interface• Productive times• Downtimes (from-to)• Downtime reasons• Cycle times• Manufactured quantities• Process parameters

Injection Molding IndustryConnectivity


• Tool administration and management including• Maintenance Schedules• Maintenance Instructions• Assignment of Shoot Count to a specific tool

• DNC-Program administration• Up- and Download of DNC-Programs• Automated start of DNC-Programs in relation to Work orders• Release and Version Management of of DNC-Programs

• Work order Management

• Scheduling of Work order based on machine, tool and worker availability

• Grouping of Work orders that should be executed at the same time on one machine

Injection MoldingFeatures in Conjunction with the MES Suite


• Worker administration, management, guidance• BDE Functionality for Worker time assignment to machines and Work

orders• Manual assignment of Values control including limits• Workflow definition, execution and Control tools • Machine Setup guidance• Work order activation

• Reporting• Machine Performance (OEE, MDE, …)• Order Executing and issue analyses including bottleneck analyses• Dashboards for current Order and Quality Status • Assignment of issue positions and failure types inside part drawings

Injection MoldingFeatures in Conjunction with the MES Suite


Legal notice / Rechthinweis

• The dissemination and reproduction of this publication or parts or excerpts thereof, for whatever reason and in whichever form, are not permitted without the explicit written approval by iTAC Software AG.

• Photographs, diagrams and texts are subject to copyright and may only be used for other purposes with the approval of iTAC Software AG.

• The iTAC products and services mentioned in the text and the respective logos and brand names are protected or registered brands of iTAC Software AG in Germany and other countries worldwide.

• The software products offered by iTAC Software AG may include software components of other software manufacturers.

• All other logos, trademarks, brand names and names of products and services are registered and protected brands and trademarks of the relevant companies and their further use is subject to approval by these companies.

• We draw to your attention that it is not permitted to change or modify trademarks or brand names and that this may be legally prosecuted by the owner.

• We accept no liability for references to third party suppliers, Internet links, and other source references, in any shape or form.

• The information and text included in this publication are intended only for informational purposes. Products may exhibit country-specific differences.

• All statements are subject to change and changes do not require notification.

iTAC Software AG - Germany

• Die Weitergabe und Vervielfältigung dieser Publikation oder Teilen und Auszügen daraus, sind zu welchem Zweck und in welcher Form auch immer, ohne die ausdrückliche schriftliche Genehmigung durch iTAC Software AG nicht gestattet.

• Fotos, Grafiken und Texte obliegen dem Urheberrecht und sind ebenfalls nur mit Genehmigung der iTAC Software AG für weitere Zwecke verwendbar.

• Die im Text erwähnten iTAC Produkte und -Dienstleistungen sowie die entsprechenden Logos und Markennamen sind geschützte oder eingetragene Marken der iTAC Software AG in Deutschland und anderen Ländern weltweit.

• Die von iTAC Software AG angebotenen Softwareprodukte können auch Softwarekomponenten anderer Softwarehersteller enthalten.

• Alle anderen Logos, Trademarks, Markennamen und Namen von Produkten und Dienstleistungen sind eingetragene und geschützte Marken und Markenzeichen der jeweiligen Unternehmen und obliegen deren Zustimmung für weitere Verwendungen.

• Wir machen darauf aufmerksam, dass das ändern oder verfälschen von Markenzeichen und Markennamen nicht gestattet ist und vom Eigner mit rechtlichen Schritten verfolgt werden kann.

• Für Verweise zu Drittanbietern, ins Internet und anderen Quellangaben, in jeglicher Art und Form, übernehmen wir keine Haftung.

• Die in dieser Publikation enthaltene Informationen und Texte dienen lediglich zu Informationszwecken. Produkte können länderspezifische Unterschiede aufweisen.

• Alle Angaben sind unter Vorbehalt und Änderungen ohne Anzeigepflicht.

iTAC Software AG - Deutschland

• La diffusion et la reproduction de ces publication pour parties ou en extraits, pour quelque raison et sous n'importe quelleforme, ne sont pas autorisées sans approbation écriteexplicite d'iTAC Software AG.

• Les photographies, les diagrammes et les textes sont sujets à copyright et peuvent seulement être employés pour d'autresbuts qu'avec l'approbation écrite d'iTAC Software.

• Les produits et les services d'iTAC mentionnés dans le texteet les logos et les noms de marque respectifs sont protégés dans le monde entier ou des marques enregistrées d'iTACSoftware en l'Allemagne et d'autres pays.

• Les produits de logiciel offerts par iTAC Software peuventinclure des composants logiciel d'autres éditeurs de logiciels.

• Tous autres logos, marques déposées, noms de marque et noms des produits et des services sont inscrits et les marques et les marques déposées protégées les sociétéscompétentes et de leur autre utilisation est sujettes à l'approbation par ces sociétés.

• Nous attirons votre aattention sur le fait qu'il n'est pas autorisé de changer ou modifier des marques déposées oudes noms de marque et que ceci peut faire l'objet de poursuites par les détenteurs de ces marques.

• Nous n'acceptons aucune responsabilité pour des référencesaux fournisseurs de tiers, aux liens d'Internet, et à d'autresréférences de source, sous n'importe quelle forme ou format.

• L'information et le texte inclus en cette publication sontprévus seulement pour des buts informationnels. Les produitspeuvent montrer des différences spécifiques en fonction des pays.

• Tous ces éléments peuvent faire l'obets de modifications sans avis.

iTAC Software AG - Allemagne


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