Handling technique automotive applications - … vehicles with bullet-proof glass. ... Venturi device Carrying Frames with ... Our control vacuum meter has already been in use

www.pannkoke.com

535

385/2GG

7011-BUS2

7005-PKW

7001-BUS2

7005-BUS2

Handling technique for

automotive applications

DB#_Kfz_GB.doc 29.04.2008 2/2

Address: Haendelweg 5 D-23556 Luebeck Germany Phone: +49 451 47008-0 E-mail: [email protected] Fax: +49 451 47008-37 Internet: http://www.pannkoke.com

These vacuum lifting units can be used to insert car, goods vehicle and bus front windscreens. They are ideal for repairs and customized finishing of vehicles, e.g. for fitting vehicles with bullet-proof glass.

We can offer units with integral or external vacuum generation. Mains electricity, battery powered or compressed air driven vacuum production oder aber druckluftbetriebene Vakuumeinheiten zur Verfügung.

Take advantage of the experience we’ve gained in the production and application

of vacuum lifting units since 1965.

You can contact us at: Telephone: +49 451 / 47008-0 Fax: +49 451 / 47008-37 e-mail: [email protected] www.pannkoke.com

Groups of Devices

Vacuum Lifting Devices

VT_Info_09_Gerätegruppen_GB.doc 03.09.2008 1/4


Type Description Description Group of Device

Frame Carrying Frames without Vacuum Generation

7000

Kombi Carrying Frames with

mains-operated, electrical vacuum pump

7001

Vacuum Unit mains-operated, electric Vacuum Unit

7002

Frame Carrying Frames with

hand-operated vacuum pump

7004

Venturi device Carrying Frames with

Compressed air-operated vacuum pump (venturi jet)

7005

Accu (Rechargeable Battery) Device Kombi

Carrying Frames with

mains-independent, electrical (battery-operated) vacuum pump

7011

Accu (Rechargeable Battery) Vacuum Unit

mains-independent, electric (rechargeable battery-operated) Vacuum Unit

7012

Manipulation device Carrying Frames with

mains-operated, electrical vacuum pump and

pneumatic drive

7021

Manipulation Device Carrying Frames with

compressed air-operated vacuum pump (venturi jet) and

pneumatic drive

7025



electrical drive

7031

Groups of Devices






compressed air-operated vacuum pump and

electrical drive

7035


mains-independent, electrical (battery-operated) vacuum pump and

pneumatic drive

7037


mains-independent, electrical vacuum pump and

electrical drive

7041

Kombi Carrying Frame

with mains-operated, electrical vacuum pump

with 2-circuit-technique for the latest safety standard of the EC

7201

Vacuum Unit mains-operated, electric Vacuum Unit


7202

Venturi device Carrying Frames with

Compressed air-operated vacuum pump (venturi jet)


7205




7211

Groups of Devices






Accu (Rechargeable Battery) Vacuum Unit

mains-independent, electric (rechargeable battery-operated) Vacuum Unit


7212

Manipulation Device Carrying Frames with

compressed air-operated vacuum pump (venturi jet) and

pneumatic drive


7225



electrical drive


7231



electrical (battery-operated) drive


7241





7411

Groups of Devices







electrical (battery-operated) drive


7441

VT_Info_03_Bewegung_GB.doc 30.04.2008 1/1


Possibilities of the Transport Movements

Vertical

Horizontal

Turning

tilting vertical – horizontal horizontal - vertical

tilting only

vertical – horizontal

picking-up vertical – horizontal horizontal – vertical

only via the lower edge

Visit our Internet-Page http://www.pannkoke.com


Table of Contents


♦

♦

♦

♦

♦

♦

Which Device Groups are available?

Which possibilities of movement offers the Vacuum Lifting Device?

Table of Contents

A Comparison of the Device Groups

The Safety_Requirements of Vacuum Lifting Devices since 01.01.2004 within the EU

Questionnaire for the Selection of a Vacuum Lifting Device Vacuum Lifting Device for glazing of bus wind screens in the workshop area 7001 Kombi Carrying Frame with mains-operated, electric vacuum pump

7001-BUS2 7201 Kombi Carrying Frame with mains-operated, electric vacuum pump

7

7011 Accu-Device Kombi Carrying Frame with battery-supplied, electric vacuum pump

7011-BUS2

7005 Venturi Device Carrying Frames with compressed air-operated vacuum pump / venturi jet(s)

7005-PKW 7005PKW/E

I

A

201-BUS2 (2KS)

77

7

V_01_Geräteübersicht_Kfz_GB.doc 11.09.2008

ddress: Haendelweg 5 D-23556 Luebeck Germany Phone: +49 Fax: +49

005-BUS2 005-BUS2/E

005-SO96/E

1/2

451 47008-0 E-mail: [email protected] 451 47008-37 Internet: http://www.pannkoke.com

Table of Contents


Accessories & Expansions Mounting Lift SL Manual Suction Handles

IV_01_Geräteübersicht_Kfz_GB.doc 11.09.2008 2/2


#TB_Sicherheitsanforderung_GB.doc

Safety Requirements for Vacuum Lifting Devices



Safety Requirements

VT_Info_15_Sicherheitsanforderungen_2004_GB.doc 30.04.2008 1/6


Safety requirements for vacuum lifting devices taken from the European Standard EN 13155:2003 This draft for safety requirements of non-fixed load lifting attachments makes some essential requirements on a vacuum lifting device, which have to be fulfilled by each load suspension device and some only by vacuum lifting devices. Also, safety requirements for grabs and tongs are defined in this draft. The title of this standard is: Krane — Lose Lastaufnahmemittel Cranes — Non-fixed load lifting attachments Appareils de levage à charge suspendue — Equipements amovibles de prise de charge This standard is valid in all the EU countries. All new load lifting attachments brought into circulation since the 01.01.2004 must conform to this standard, this, at least, is our understanding. The forward to this standard contains the following:

This document (EN 13155:2003) has been prepared by Technical Committee CEN/TC 147 “Cranes - Safety”, the secretariat of which is held by BSI.

This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 2004, and conflicting national standards shall be withdrawn at the latest by January 2004.

This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EC Directive(s).

To determine the relationship to the EC Directive, see the information in Annex ZA, which is an integral part of this document.

According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and the United Kingdom.

Section 5 lists safety requirements and or measures. Particular requirements relating to vacuum lifting devices are given under point 5.2.2 of the standard.

Safety Requirements



Requirements Solutions at Pannkoke

5.2.2.1 Vacuum lifters shall be dimensioned to hold at least a load corresponding to two times the working load limit at the end of the working range and the beginning of the danger range respectively at all intended angles of tilt. The maximum angles of tilt shall be increased in accordance with 5.1.1.2.

NOTE: The pressure range within which it is possible to work is termed the working range. The danger range adjoins the working range. In some vacuum lifting systems, in particular self-priming vacuum lifters, the resultant pressure decrease depends upon the weight of the load.

The loading capacity of our built-in suction cups has a 2-fold safety factor at the minimum permissible depression.

The suction cups 388 were tested in the Fachhochschule Kiel with both a slide-off and a pull-off test. The suction cup 388 carrys 100 kg with a 2fold safety factor.

5.2.2.2 Non-self-priming vacuum lifters shall be equipped with a pressure measuring device clearly showing the working range and the danger range of the vacuum.

Our control vacuum meter has already been in use since the seventies and each of our vacuum lifting devices has such a control vacuum meter. The working range is marked green, the danger area red.

5.2.2.3 Self-priming vacuum lifters shall be equipped with an indicator showing to the operator that the end of the working range is reached.

This type of device is not manufactured by Pannkoke.

5.2.2.4 The measuring device or the indicator respectively shall be fully visible for the slinger or, if there is no slinger, for the driver of the crane when in his normal working position.

Each vacuum lifting device with built-in electric vacuum generation has a control vacuum meter, an acoustical and an optical warning signal which indicates a too low partial vacuum and this since the beginning of the eighties.

Rechargeable battery-operated vacuum lifting devices have been equipped since 2000 with two optical warning signals. Optionally we offer a large flash lamp as warning means and this is available for all electric operated devices with 2KS technology.

Compressed air powered vacuum lifting devices have had a control vacuum meter and an acoustic warning signal since 2004

5.2.2.5 Means shall be provided to prevent the risks due to vacuum losses. This shall be:

Safety Requirements




a) in the case of vacuum lifters with a vacuum pump: a vacuum reservoir with a non-return valve between the vacuum reservoir and the pump, located as close as possible to the vacuum reservoir

The carrying frame or parts of the carrying frame of our vacuum lifting devices are constructed in general as a vacuum tank. At the newer devices' type a will recognizable vacuum tank is used and it doesn't belong to the carrying parts. The tightness of the system is tested before delivery. Only devices which lose less than 5 % vacuum within 15 minutes will be delivered. With the rechargeable battery operated vacuum lifting devices there is also the fact that if the vacuum falls below a certain limit during use, the vacuum will be increased via the accumulator vacuum pump.

b) in the case of vacuum lifters with Venturi-systems: a pressure reservoir tank or vacuum reservoir tank with a non-return valve between the vacuum reservoir and the Venturi system, located as close as possible to the vacuum reservoir;

Only compressed air powered vacuum lifting devices with a closed vacuum system have been manufactured since 2000.

The carrying frame or parts of the carrying frame of our vacuum lifting devices are constructed in general as a vacuum tank. At the newer devices' type a will recognizable vacuum tank is used and it doesn't belong to the carrying parts.

The tightness of the system is tested before delivery. Only devices which lose less than 5 % vacuum within 15 minutes will be delivered.

c) in the case of turbine vacuum lifters: a supporting battery or an additional flywheel-mass;


d) in the case of self-priming vacuum lifters: a reserve-stroke at least equal to 5 % of the total stroke of the piston..

NOTE: Vacuum losses can occur for example, due to leaks, or in the case of non self-priming vacuum lifters, due to a power failure.


5.2.2.6 There shall be a device to warn automatically when the danger range is reached, if vacuum losses can not be compensated. The indication shall be optical and/or acoustic, depending upon the circumstances of use for the vacuum lifter, and in accordance with EN 981, EN 842 and EN 457; The warning device shall work even if there is a power supply failure to the vacuum lifter.

NOTE: The warning device is not the pressure measuring device of 5.2.2.2 or the indicator of 5.2.2.3.

Each vacuum lifting device with built-in electric vacuum generation has a control vacuum meter, an acoustical and an optical warning signal which indicates a too low partial vacuum and this since the beginning of the eighties.

Rechargeable battery-operated vacuum lifting devices have been equipped since 2000 with two optical warning signals. Optionally we offer a large flash lamp as warning means and this is available for all electric operated devices with 2KS technology.

Compressed air powered vacuum lifting devices have had a control vacuum meter and an acoustic warning signal since 2004

Safety Requirements




5.2.2.7 In case of power failure, the vacuum lifter shall be able to hold the load for 5 minutes. This is not necessary in no-go areas and this is not necessary for turbine vacuum lifters if all the following conditions are met:

• the operator maintains control of the load through steering handles which ensures that the operator is outside the danger zone in case of the load falling;

• in addition to clause 5.2.2.6 a warning device shall be activated as soon as the power fails;

• the manufacturer shall prohibit lifting of the geometric centre of the suction pads above 1.8 m by marking and instructions for use.

Since 2000, we have only manufactured vacuum lifting devices with one or more closed vacuum circuits (see 5.2.2.5).

The tightness of the system is tested before delivery. Only devices which lose less than 5 % vacuum within 15 minutes will be delivered.

5.2.3.8 For vacuum lifters intended to be used in a building area a secondary positive holding device is required or there shall be two vacuum reserves each fitted with non-return valves. Each vacuum reserve shall be connected to a separate set of suction pads.

Each set of suction pads shall fulfil the requirement of the clause 5.2.2.1.

All units in the 7201, 7211 or 7411 ranges have two independent vacuum circuits and are suitable for building site use.

The conversion to point 5.2.3.8 means that each vacuum circuit must be able to support the nominal load with 2-fold safety. This is only necessary for devices which are to be used on a building site. Each vacuum circuit requires the same monitoring functions as a device with only one vacuum circuit.

When using a single circuit vacuum lifting device on a building site, an additional locking-fit support device must be used, which must be able to support the nominal load by itself at all times with the required degree of safety in every position. For example, this can be resolved by using brackets or a load strap up until the time of use. All of these measures fail only in an actual dangerous activity and the operator is then hard pressed to explain how the working of his safety measure conforms to the standard, when an accident has already occurred.

5.2.2.9 The releasing of the load shall be actuated by a two action control. This is not necessary if the release of the load is not possible until the load has been put down or in no-go areas.

For electrical lifting devices this is achieved by using a mushroom button (such as an emergency-off switch). It has to be turned for changing. The mushroom-shaped key is in a housing with edge protection and with that the actuating element is protected by the surrounding mechanical protection.

A protective shield is built around the hand valve(s) to prevent an unintentional actuation.

Since 2004, compressed air powered devices have only been supplied with single-hand twofold actuation.

5.2.2.10 Controls for tilting or turning movements shall be hold-

Safety Requirements




to-run type.

5.2.2.11 The shape of the suction pad shall be matched to that of the intended load(s). If more than one suction pad is used in conjunction with a lifting beam, the layout and working load limit of the suction pads shall be matched to that of the intended load(s). The share of the load which can foreseeable be imposed on each suction pad shall not exceed its working load limit taking account of the rigidity of both the load and the vacuum lifter.

Under item 7 there are special requirements concerning user information. Under item 7.1.2.3 vacuum lifting devices there are special requirements concerning the user information. A) Checking of the vacuum level; B) Measures to be taken as soon as the warnings are actuated; C) Checking of the condition of the vacuum connections and hoses; D) Checking of the condition of the suction pads. Also the minimum marking is clearly described under point 7.2.1. This minimum marking has to be on a durable label: a) Identification of manufacturer (or authorized representative or importer); b) Type c) Serial number; d) Dead weight e) Year of construction f) Carrying capacity in kg g) CE-mark.

Safety Requirements



Requirements which go beyond the safety draft of the CEN/TC 151/WG 13/SG A1. This working group has the following title:

Machines and plants for the manufacture, treatment and processing of flat glass

- Safety requirements - Part 1: Storage, handling and transportation

equipment inside the factory


5.7.1.1 The vacuum shall have redundancy so that if part of the systems fails then the remaining part of it shall be capable of supporting the actual load.

For our new devices with 2-circuit-vacuum-system (2KS) this is the case for electric as well as for compressed-air operated vacuum lifting devices.

Systems shall be provided to control and monitor vacuum losses comprising:

a) In the case of vacuum lifters with a vacuum pump a reserve vacuum tank of minimum volume of at least twice the total evacuated volume of the system.

The carrying frame or parts of the carrying frame of our vacuum lifting devices are constructed in general as a vacuum tank. At the newer devices' type a will recognizable vacuum tank is used and it doesn't belong to the carrying parts. The tightness of the system is tested before delivery. Only devices which lose less than 5 % vacuum within 15 minutes will be delivered. With the rechargeable battery operated vacuum lifting devices there is also the fact that if the vacuum falls below a certain limit during use, the vacuum will be increased via the accumulator vacuum pump.

5.7.4

b) In the case of vacuum lifters with injector venturi, every injector shall be equipped with a non return valve.

Behind the venturi jet (injector) is a non-return valve and then a vacuum tank. At 2KS System is for each vacuum circuit a vacuum tank with non-return valve available.

5.7.5.1 For raw glass either guarding on the rear of the frame with handles or guide handles alone shall be fitted and arranged in a way which protects the operator from falling glass. No guarding is required for small plates (maximum dimension less than 2M), provided the distance from the sucker cup edge of the glass is less than the distance the guide handles are from he glass.

Is available optionally on request for the corresponding glass size.

5.7.5.2 It shall be possible to guide vacuum lifters using both hands, even if the operator has to simultaneously operate a hoist.

Is available optionally on request for the corresponding glass size.

#TB_Fragebogen_GB.doc

Questionnaire Vacuum Handling Technique



Questionnaire: Vacuum Handling Technique

VT_01_Fragebogen_für_Vakuumhebegeräte_GB.doc 30.04.2008 1/2


Company (company stamp)

Person in charge: _________________________ Phone: __________________________

E-mail: _________________________ Fax: __________________________

With our vacuum equipment devices you can lift, hold and transport many different materials such as glass, synthetics, concrete, sheets, plastic coated and gastight chip board, stone etc. The surface can be planed and in some cases curved or beaded. It is also possible to work with materials up to 330 degrees Celsius.

1. Material to be lifted: ___________________________________________________________

2. Condition of the surface gastight [ ] yes [ ] no Surface temperature: ____________ °C damp [ ] yes [ ] no dusty [ ] yes [ ] no Surface plane [ ] yes [ ] no radius: ____________________________ [ ] smooth [ ] rough [ ] _______________________________

3. Weight of the transport load: _____________________________________________________

4. Max. dimensions of the transport load (length x width x thickness): ________________________

5. Min. dimensions of the transport load (length x width x thickness): ________________________

6. How shall the transport load be moved? [ ] horizontal [ ] vertical [ ] horizontal and vertical

7. Which manipulating possibilites are preferred? [ ] tilting by 90° [ ] turning by 90° [ ] ______________________________________

8. How shall the manipulating movement be executed? [ ] manual [ ] electrical [ ] pneumatic [ ] ___________________

9. How is the transport load being stored? [ ] standing [ ] lying [ ] in a rack [ ] in a case [ ] ______________________________________

Questionnaire: Vacuum Handling Technique

VT_01_Fragebogen_für_Vakuumhebegeräte_GB.doc 30.04.2008 2/2


10. Where shall the transport load be transported? [ ] within the factory [ ] on the site [ ] open-air ground [ ] ______________________________________

11. Which load suspension device is available? [ ] craneway [ ] column crane [ ] mobile crane [ ] fork stacker [ ] ______________________________________

12. Which suspension will you prefer? [ ] steel cable sling [ ] suspension eye [ ] ______________________________________ crane hook for ______________ kg

13. Which power supply is available and/or requested? [ ] current voltage: __________ V frequency: __________ Hz phases: __________ [ ] Rechangeable battery-operation (possible to some extent) [ ] Compressed air ______________ bar

14. How shall the connection to the power supply be executed: hose winder, cable lap winder, length etc.? ______________________________________________________________________________

15. How shall the vacuum be generated? [ ] built-in vacuum pump [ ] external vacuum pump [ ] venturi jet [ ] ______________________________________

16. How long must the vacuum be held? _____________________________________

17. Should the device be dismountable (for transport and/or storage)? [ ] no [ ] yes how? _____________________________________

18. Do you need a remote control? [ ] no [ ] yes ( ) at the guide handle of the device ( ) in the hand --- how long? ____m

19. Should the suction cups be individually lockable? [ ] no [ ] yes

20. Is the surface easily soiled? [ ] insensitive [ ] the suction cups may not leave marks (non-abrasive)

#TB_Kfz-Geräte_GB.doc

Vacuum Lifting Device for glazing

of bus wind screens in the workshop area



BUS 2

70xx-BUS2_Einstellung_GB.doc 02.09.2008 subject to changes 1/1


Adjustment of the angle of inclination through adjusting the point of suspension

The angle of inclination is adjusted through a spindle fine adjustment of the crane eye. The coarse adjustment is made through moving the entire suspension unit.

This type of inclintion angle adjustment is available for every type of vacuum generation for every bus device. The photos show the effect of spindle adjustment during the device’s acceptance test with a 2 x 3 m steel plate with a weight of 280 kg.

Besuchen Sie unsere Internet-Seite http://www.pannkoke.com

Adresse: Händelweg 5 D-23556 Lübeck Deutschland Telefon: +49 451 47008-0 E-Mail: [email protected] Fax: +49 451 47008-37 Internet: http://www.pannkoke.de

mains-operated, e

#TB_7001_GB.doc

7001-xx Carrying Frames with lectric vacuum pump



7001-BUS2_GB.doc 03.09.2008 subject to changes 1/2

Kombi 7001-BUS2

for glazing of bus wind screens in the workshop area Description 1-circuit vacuum system the vacuum circuit has a vacuum tank with nonreturn valve,

vacuum switch and control vacuum meter completely closed vacuum circuit

prevents loss of vacuum at power failure power failure monitoring system warning lamp and acoustic signal indicate

insufficient vacuum multiple row arrangement of suction cups suction cups fixed with movable suspension directly on the frame fixed suction cup spacing angle of inclination adjustable via spindle modular device construction Vacuum Generation built-in low maintenance vacuum pump (dry running system) for mains supply Control Means ON/OFF directly at the device SUCTION/RELEASE via cable remote control Suspension: adjustable crane eye at adjustable suspension bar Safe Working Load: 240 kg Colour: yellow

vertical

For operation on EC construction sites only

permissible with mechanical holding device

according to EN 13155


Address: Haendelweg 5 D-23556 Luebeck Germany Phone: +49 451 47008-0 e-Mail: [email protected] Fax: +49 451 47008-37 Internet: http://www.pannkoke.com

suitable for lifting material properties

gas-tight

surface smooth, slightly structural e. g. bus or truck wind screens suction cup type 540 diameter in action approx. mm 200 quality of suction cups rubber black - abrasion possible - up to 100° C heat resistance number of suction cups 6 safe working load on smooth and clean surface at 60 % vacuum kg

240

frame size approx. mm 1030 x 970 dead weight approx. kg 50 output 3.8 m³/h voltage 230 Volt 50/60 Hz 1 Ph Item No.: 7001-BUS2... 6-0920 voltage 110 Volt 50 Hz Item No.: 7001-BUS2... 6-0920-110 voltage 400 Volt 50 Hz Item No.: 7001-BUS2... 6-0920-400 Special Design and Special Voltage

on request

Accessories on request Item No.: 540-SCHUTZ protection cap for suction cup 540 Item No.: 7003-BUS2G removable table feet for horizontal preparing work

2 removable tilt supports for tilting operation horizontal � vertical with 2 rolls

Item No.: 7003-BUS2SS 4 additional hight adjustable supporting suction cups, screwable

Also available as 2-circuit vacuum lifting device (Type 7201-BUS2) in accordance to EN 13155 / prEN 13035.

mains-operated, e

#TB_7201_GB.doc

7201-xx Carrying Frame with lectric vacuum pump




Kombi 7201-BUS2

for glazing of bus wind screens in the workshop area Description increased safety via 2 independent vacuum circuits

each vacuum circuit is designed with 2-fold safety acording to EN 13155 & prEN 13035-1 & prEN 13035-2 each vacuum circuit has a vacuum tank with nonreturn valve,

vacuum switch and control vacuum meter 2 completely closed vacuum circuits

prevent loss of vacuum at power failure warning lamp and acoustic signal indicate

insufficient vacuum power failure monitoring system multiple row arrangement of suction cups suction cups fixed with movable suspension directly on the frame fixed suction cup spacing angle of inclination adjustable via spindle modular device construction Vacuum Generation built-in low maintenance vacuum pump (dry running system) for mains supply Control Means ON/OFF directly at the device SUCTION/RELEASE via cable remote control

optional via infrared remote control

Suspension: adjustable crane eye at adjustable suspension bar Safe Working Load: 240 kg Colour: yellow

vertical

2-circuit vacuum lifting device according to

EN 13155




gas-tight

surface smooth, slightly structural e. g. bus or truck wind screens suction cup type 540 diameter in action approx. mm 200 quality of suction cups rubber black - abrasion possible - up to 100° C heat resistance number of suction cups 2 x 6 safe working load on smooth and clean surface at 60 % vacuum kg

240

frame size approx. mm 1030 x 970 dead weight approx. kg output 3.8 m³/h voltage 230 Volt 50/60 Hz 1 Ph Item No.: 7201-BUS2... 12-0920 voltage 110 Volt 50 Hz Item No.: 7201-BUS2... 12-0920-110 voltage 400 Volt 50 Hz Item No.: 7201-BUS2... 12-0920-400 Special Design and Special Voltage

on request

Accessories on request Item No.: 540-SCHUTZ protection cap for suction cup 540 Item No.: 7003- DSFUS2 infrared remote control SUCTION/RELEASE Item No.: 7003-DSFUST infrared remote control SUCTION/RELEASE

only outside the EC Item No.: 7003-BUS2G removable table feet for horizontal preparing work



battery-supplied, e

#TB_7011_GB.doc

7011-xx Carrying Frame with lectric vacuum pump




Kombi 7011-BUS2

for glazing of bus wind screens in the workshop area Description 1-circuit vacuum system the vacuum circuit has a vacuum tank with nonreturn valve,

vacuum switch and control vacuum meter completely closed vacuum circuit

prevents loss of vacuum at power failure warning lamp and acoustic signal indicate

insufficient vacuum multiple row arrangement of suction cups suction cups fixed with movable suspension directly on the frame fixed suction cup spacing angle of inclination adjustable via spindle modular device construction Vacuum Generation built-in low maintenance rechargeable battery vacuum pump

(dry running system) for rechargeable battery and line operation without change-over built-in accumulator charger for charging over night no change of rechargeable battery necessary no cable - no hose Control Means ON/OFF directly at the device SUCTION/RELEASE via cable remote control

optional via infrared remote control

Suspension: adjustable crane eye at adjustable suspension bar Safe Working Load: 240 kg Colour: yellow

vertical

For operation on EC construction sites only

permissible with mechanical holding device

according to




gas-tight

surface smooth, slightly structural e. g. bus or truck wind screens suction cup type 540 diameter in action approx. mm 200 quality of suction cups black rubber

abrasion possible up to 100° C heat resistant

number of suction cups 6 safe working load on smooth and clean surface at 60 % vacuum kg

240

frame size approx. mm 1030 x 970 dead weight approx. kg output 1.5 m³/h voltage charger for battery 230 Volt 50 Hz Item No.: 7011-BUS2... 12-0920 voltage charger for battery 110 Volt 50 Hz Item No.: 7011-BUS2-110V... 06-0920 Special Design and Special Voltage

on request

Accessories on request Item No.: 540-SCHUTZ protection cap for suction cup 540 Item No.: 7003- DSFUS2 infrared remote control SUCTION/RELEASE Item No.: 7003-DSFUST infrared remote control SUCTION/RELEASE

only outside the EC Item No.: 7003-BUS2G removable table feet for horizontal preparing work



Also available as 2-circuit vacuum lifting device (Type 7211-BUS) in accordance to EN 13155 / prEN 13035.

compressed air-operated vacuum

#TB_7005_GB.doc

7005-xx Carrying Frames with pump / venturi jet(s)



Venturi Device 7005-PKW

for glazing of car wind screens in the work shop area Description • 1-circuit vacuum system • completely closed vacuum circuit

prevents loss of vacuum at compressed air failure • vacuum tank with nonreturn valve • control vacuum meter on the device • multiple row arrangement of suction cups • suction cups fixed with movable suspension directly on the frame • fixed suction cup spacing Vacuum Generation • via built-in suction jet (Venturi)

for operation at least 6 bars compressed air are necessary Control Means • air pressure ON/OFF directly at the device • SUCTION always active after switching on of the

compressed air supply • RELEASE via two touch valves

1-Circuit Vacuum Lifting Device

for the use outside the EC

7005-PKW_GB.doc 10.09.2008 subject to changes 1/2

Suspension: crane eye at the carrying frame adjustable in the inclination Safe Working Load: 240 kg Colour: yellow

vertical


gas-tight



number of suction cups 4 6 safe working load on smooth and clean surface at 60 % vacuum kg

160

240

frame size approx. mm 750 x 300 dead weight approx. kg 35 air pressure connection quick release coupling

9 mm

Item No.: 7005-PKW... 4-0920 6-0920 Accessories on request Item No.: 540-SCHUTZ protection cap for suction cup 540

Also available with a power failure monitoring system for the use within the EC.

7005-PKW_GB.doc 10.09.2008 subject to changes 2/2


Venturi Device 7005-PKW/E

for glazing of car wind screens in the work shop area Description • 1-circuit vacuum system • completely closed vacuum circuit

prevents loss of vacuum at compressed air failure • vacuum tank with nonreturn valve • power failure monitoring system • control vacuum meter on the device • multiple row arrangement of suction cups • suction cups fixed with movable suspension directly on the frame • fixed suction cup spacing Vacuum Generation • via built-in suction jet (Venturi)

for operation at least 6 bars compressed air are necessary Control Means • air pressure ON/OFF directly at the device • SUCTION always active after switching on of the

compressed air supply • RELEASE via two touch valves


EN 13155

7005-PKWE_GB.doc 10.09.2008 subject to changes 1/2

Suspension: crane eye at the carrying frame adjustable in the inclination Safe Working Load: 240 kg Colour: yellow

vertical


gas-tight



number of suction cups 4 6 safe working load on smooth and clean surface at 60 % vacuum kg

160

240

frame size approx. mm 750 x 300 dead weight approx. kg 35 air pressure connection quick release coupling

9 mm

Item No.: 7005-PKW/E... 4-0920 6-0920 Accessories on request Item No.: 540-SCHUTZ protection cap for suction cup 540

7005-PKWE_GB.doc 10.09.2008 subject to changes 2/2



Venturi Device 7005-BUS2

for glazing of bus wind screens in the workshop area Description 1-circuit vacuum system completely closed vacuum circuit

prevents loss of vacuum at compressed air failure vacuum tank with nonreturn valve control vacuum meter on the device multiple row arrangement of suction cups suction cups fixed with movable suspension directly on the frame fixed suction cup spacing angle of inclination adjustable via spindle modular device construction Vacuum Generation via built-in suction jet (Venturi)

for operation at least 6 bars compressed air are necessary Control Means air pressure ON/OFF directly at the device SUCTION/RELEASE via hand valve at the device Suspension: adjustable crane eye at adjustable suspension bar Safe Working Load: 240 kg Colour: yellow

vertical

1-Circuit Vacuum Lifting Device

for the use outside the EC




gas-tight




240

frame size approx. mm 1030 x 970 dead weight approx. kg 50 output air pressure connection quick release coupling

9 mm

Item No.: 7005-BUS2... 6-0920 Accessories on request Item No.: 540-SCHUTZ protection cap for suction cup 540 Item No.: 7003-BUS2G removable table feet for horizontal preparing work




Also available with a power failure monitoring system for the use within the EC.

7005-BUS2E_GB.doc 03.09.2008 subject to changes 1/2

Venturi Device 7005-BUS2/E

for glazing of bus wind screens in the workshop area Description 1-circuit vacuum system completely closed vacuum circuit

prevents loss of vacuum at compressed air failure vacuum tank with nonreturn valve power failure monitoring system control vacuum meter on the device multiple row arrangement of suction cups suction cups fixed with movable suspension directly on the frame fixed suction cup spacing angle of inclination adjustable via spindle modular device construction Vacuum Generation via built-in suction jet (Venturi)

for operation at least 6 bars compressed air are necessary Control Means air pressure ON/OFF directly at the device SUCTION via a touch valve RELEASE via two touch valves Suspension: adjustable crane eye at adjustable suspension bar Safe Working Load: 240 kg Colour: yellow

vertical


EN 13155

7005-BUS2E_GB.doc 03.09.2008 subject to changes 2/2



gas-tight




240


9 mm

Item No.: 7005-BUS2/E... 6-0920 Accessories on request Item No.: 540-SCHUTZ protection cap for suction cup 540 Item No.: 7003-BUS2G removable table feet for horizontal preparing work




7005-SO96E_GB.doc 10.09.2008

Venturi Device 7005-SO96/E

vertical


EN 13155

for glazing of bus wind screens in the workshop area Description • 1-circuit vacuum system • completely closed vacuum circuit

prevents loss of vacuum at compressed air failure • vacuum tank with nonreturn valve • power failure monitoring system • control vacuum meter on the device • multiple row arrangement of suction cups • suction cups fixed with movable suspension directly on the frame • fixed suction cup spacing • Angle of inclination adjustable through rack and pinion cylinder • modular device construction Vacuum Generation • via built-in suction jet (Venturi)

for operation at least 6 bars compressed air are necessary Control Means • air pressure ON/OFF directly at the device • SUCTION via a touch valve • RELEASE via two touch valves Suspension: adjustable crane eye at adjustable suspension bar Safe Working Load: 240 kg Colour: yellow

subject to changes 1/2


gas-tight




240


9 mm

Item No.: 7005-SO96/E... 6-0920 Accessories on request Item No.: 540-SCHUTZ protection cap for suction cup 540

Also available as 2-circuit vacuum lifting device (Type 7205-SO96) in accordance to EN 13155 / prEN 13035.

7005-SO96E_GB.doc 10.09.2008 subject to changes 2/2



EN 13155

Venturi Device 7005-SO96/E

7005-SO96E_Pos_GB.doc 10.09.2008 subject to changes 1/2

7005-SO96E_Pos_GB.doc 10.09.2008 subject to changes 2/2


#TB_Zubehör_GB.doc 12.08.2006 1/1


Accessories & Expansions



SuperLift_GB.doc 30.04.2008 subject to changes 1/2

Mounting Lift SL

Mounting Lift for glazing work with a vacuum lifting device Description Mounting Lift movable manually via guide rolls adjustable in the height, available either manually or electrically dismountable for transport mounting lift can also be used without carrying frame fork lifter for transport of pallets etc. included in the scope of supply maximum hook height: 6.0 m Safe Working Load: 300 kg e. g. combinable with Accu-Device Kombi 7011-AX Kombi 7001-BUS Venturi Device 7005/BUS

SuperLift_GB.doc 30.04.2008 subject to changes 2/2


Mounting Lift

2200

2200

2200

working height centre vacuum frame minimum approx. mm maximum approx. mm 2000 3500 5000 6500 needed working area width approx. mm

800

800

depth approx. mm

1460 1460 1840 2040

total height (retracted) approx. mm

2000

2000

2000

2000

total width for the transport approx. mm

800

800

800

800

weight of the mounting lift approx. kg

100

120

145

190

Item-no. SL5 SL10 SL15 SL20

flexibler Saugergriff 535 Zur Montage gewölbter Autoscheiben Zum Heben und Halten großer Teile mit ebenen oder gewölbten Flächen Zum Ausziehen großflächiger Beulen z. B. am Kfz Zum Transportieren von konvex oder konkav gebogener Materialien

Flexible Suction Handle 535 For installation of curved windscreens For the lifting and holding of large parts with smooth or curved surfaces For pulling large dents out of cars For transporting convex and concave curved materials

3-07_535.doc 13.05.2008 Änderungen vorbehalten 1/2

3-07_535.doc 13.05.2008 Änderungen vorbehalten 2/2

Anschrift: Händelweg 5 D-23556 Lübeck Telefon: +49 451 47008-0 E-Mail: [email protected] Telefax: +49 451 47008-37 Internet: http://www.pannkoke.de

Beschreibung: für alle luftdichten Flächen für ebene und gewölbte

Flächen maximaler Außendurchmesser

im angesaugten Zustand 250 mm

kleinster ansaugbarer

Innenradius 200 mm kleinster ansaugbarer

Außenradius 100 mm Tragfähigkeit

bei – 0,6 bar Vakuum, 20 °C, 2-facher Sicherheitsfaktor, horizontal 45 kg

zwei Dichtlippen Befestigungsgewinde M12

z. B. für den Handgriff Best-Nr. 535 Sauger ohne Griff

295-K Transportkoffer vs/9-00182 Bügelgriff

für Sauger 535 535-V Sauger mit

Vakuumanschluss

Description: for all types of gastight material for smooth and curved

surfaces maximum outer diameter when

vacuum is applied 250 mm smallest inner radius where

vacuum can be applied 200 mm

smallest outer radius where

vacuum can be applied 100 mm

Loading capacity

at – 0,6 bar vacuum, 20 °C, 2-fold safety factor, horizontal 45 kg

two sealing lips fastening thread M12

e. g. for the handle Item no. 535 suction cup without handle

295-K transport case vs/9-00182 bow handle

for suction cup 535 535-V suction cup with

vacuum connection

Suction Handles

Item-No. Description

385/0 VERIBOR Suction lifter 1-point aluminium body collapsible handle to operate with one hand suction cup 120 mm ∅ loading capacity 30 kg (horizontally, according to supplier)

385/0KU VERIBOR Suction lifter 1-point plastic body collapsible handle to operate with one hand suction cup 120 mm ∅ loading capacity 30 kg (horizontally, according to supplier)

385/2G VERIBOR Suction lifter 2-point - flexible for curved surfaces plastic body suction cup 120 mm ∅ loading capacity 45 kg (vertically, according to supplier)

385/2GG VERIBOR Suction lifter 2-point - flexible for curved surfaces with joints in longitudinal and vertical direction plastic body suction cup 120 mm ∅ loading capacity 50 kg (vertically, according to supplier)

385/ES110 Spare sucker for VERIBOR 385/0

Sauggriffe_Kfz-Bereich_GB.doc 09.08.2006 Subject to changes. 1/2

Address:: Postfach 26 54 D-23514 Luebeck Germany Telefon: +49 451 47008-0 e-Mail: [email protected] Haendelweg 5 D-23556 Luebeck Telefax: +49 451 47008-37 Internet: http://www.pannkoke.com

Suction Handles

Item-No. Description

535 flexible suction handle for transporting of convex or concave curved materials maximum outer diameter in action 250 mm loading capacity horizontally 45 kg

535 & vs/9-00182

Suction cup 535 with bow-type handle

535 & vs/4-03297

Suction cup 535 with T-handle

Sauggriffe_Kfz-Bereich_GB.doc 09.08.2006 Subject to changes. 2/2

Address:: Postfach 26 54 D-23514 Luebeck Germany Telefon: +49 451 47008-0 e-Mail: [email protected] Haendelweg 5 D-23556 Luebeck Telefax: +49 451 47008-37 Internet: http://www.pannkoke.com

www.pannkoke.com

Vacuum Pump 7002-COMP

in the crane rail

Vacuum Pump 7002-COMP

in the crane rail

Frame 7000-A

Kombi 7001-AS

Frame 7000-A

Manipulation Device 7025-MS

Load testing of an individual suction cup

Vacuum Lifting Units Servicing by the

Specialist

Serviceangebot_GB.doc 30.04.2008 2/2


We, Pannkoke Flachglastechnik GmbH, are a specialist company that manufactures equipment, machines and tools for the glass processing industry. Our medium-sized engineering company was founded in 1900. Since 1958, we have been developing and producing practical vacuum lifting devices and flat glass cutting machines. Due to our many years of experience, we have also distinguished ourselves as leaders in fulfilling extraordinary customer wishes and requirements in respect to vacuum lifting device needs. Individual customised solutions are our strong point, as many of our customers can confirm.

Services offered

Repair and maintenance of flat glass cutting machines Maintenance and testing of vacuum lifting units

We carry out the annually prescribed tests of the trade accident prevention and insurance association for vacuum lifting units (see BGR 500, sections 2.8, 3.12.2, regular testing), either in our factory or at your own site. The units are checked point-by-point according the requirements of the safety standard, EN 13155. . We don’t only inspect the units, we also carry out load testing or check the load-bearing capacity of the suction cup. In our factory, we carry out load tests up to 3000kg with samples measuring up to 4 x 2m. When carrying out on-site testing, we check the load bearing capacity of individual suction cups, rather that the load bearing capacity of the whole unit, using our specially developed portable suction cup testing device. We have the benefit of almost 50 years of knowledge and experience, so that unit safety really can be guaranteed.

Testing of the load bearing capacity of suction cups Repair of vacuum lifting units Repair of hand suction holders (Powr Grip) Conversion of vacuum lifting units from single circuit to 2-circuit technology

General information and test reports can be obtained from us:

General information on vacuum lifting units What to check when purchasing a new vacuum lifting unit Test results from Kiel higher technical college – vacuum technology Training in the use of vacuum lifting units

You can contact us at: Telephone: +49 451 / 47008-0 Fax: +49 451 / 47008-37 e-mail: [email protected] www.pannkoke.com

Documents

Handling technique automotive applications - … vehicles with bullet-proof glass. ... Venturi device Carrying Frames with ... Our control vacuum meter has already been in use