Halt Barrier Plus - ATG Access · PDF file20 BARRIER GEAR MECHANISAM L1050-0000-0005-0000-0000 1 ... 12 In case of Power Failure Manual Open / Close Options 13 Water Proof & Ingress

www.atgaccess.com | +44 (0) 8456 75 75 74

1

Halt Barrier Plus Operation Manual

http://www.atgaccess.com/






INDEX

2

Sr. No. Section Page No.

1 Introduction 3

2 Scope of Supply 4

3 Delivery and Transportation 5

4 Section-1 Product Information 6-12

5 Section-2 Product Installation Book 13-24

6 Section-3 Control Box 25-42

7 Section-4 Troubleshooting 43-45

8 Section-5 Maintenance 46-48

9 Section-6 Important Documents 49-51

10 Section-7 Certification 52-53

11 Section-8 Warranty 54-56







Introduction

===================================================

3

This equipment is part of a large range of traffic flow products. They are designed to be easy to install, as all settings and internal wiring have been completed in our factory. Any of the instructions in this manual should only be carried out by a qualified service engineer or a competent person. The steps outlined must be completed before the power is turned on to prevent accidents.

The following information is a guide only, and whilst we have made every effort to be accurate and correct there may be printing errors which we cannot be held responsible for. With correct installation you can expect to enjoy many years of reliable service from this product, we do however recommend that the product has a bi-annual service requirement, which need to be carried out by a qualified engineer. Please contact our service department to obtain a quote. As we manufacture the products we are best suited to care for your equipment. We are providing two models of the Halt Plus Boom Barrier: I. Halt Plus Boom Barrier (left hand). II. Halt Plus Boom Barrier (right hand).







4

Scope of Supply

==========================

4

Parts Description AUTOMATION UNIT 1. Top Cover 2. Boom Holder 3. Boom Bracket 4. Barrier Body 5. Door 6. Gear motor 7. Mechanism

ACCESSORIES 1. Push Button 2. Remote 3. Infra Red Sensor (IR SENSOR) 4. Infra Red Sensor Stand. 5. Control Box 6. Boom End Rest Stand 7. Hexagonal Boom With LED 8. Skirts (As Per Requirement) 9. Base Frame

View from the bar support Bracket

View from inspection Hatch

1 2

6

4

8

3

9

7

4

1 2

3

5

6

7

5







5

Delivery & Transportation

=================================================

This article describes how your equipment will be delivered to you, specifications on the

transportation used and advice including health & safety on movement of the

equipment.

The barrier should ALWAYS! be moved with care and attention. The products are very

heavy individually as well as a whole. You should not attempt to move this or any other

products by unapproved handling methods.

Figure. 1

Product Weight: 70Kg

Box Dimensions: 435mm x 400mm x 1230mm

Health & Safety Considerations:

Moving Goods Safely (MGS) is a global project involving both the Health and Safety Executive (HSE) and Local

Authorities (LA) working in partnership. The project aims to reduce injuries and ill-health arising from the

movement of goods from supplier through hauler to the recipient and end user including any home deliveries.

The project will focus upon the delivery and collection of goods and the hazards this generates. It covers the

main areas that cause the majority of injuries and ill-health to workers, including:

Workplace transport;

Slips & trips, and;

Musculoskeletal disorders (MSD).

The movement of goods presents us, as health and safety regulators, with the challenge of dealing with a huge

variety of issues. The commercial organizations involved within the movement of goods are diverse including haulier, third party logistics providers, pallet networks, retailers etc, with some very large companies, thousands

of small businesses and the self-employed.

The movement of goods is more than just trucks on the road with a large proportion of accidents happening at

the delivery/collection sites that are often not directly under the control of the company making the delivery or

collection. Communication and cooperation problems can arise due to the many organizations involved in the

movement of the goods, and this can also lead to difficulties in effectively managing health and safety.

5

1. The barrier will be packed properly.

2. This should be moved using a fork lift truck or something that is designed to handle/move such items.

3. The Aluminum pole will be wrapped and packaged separately and might be delivered as a separate item

along with the whole shipment.

4. If no equipment is available to unload the barrier following correct product handling guidelines then advice is

available for separating the package to unload individually.

5. The barriers have a high centre of gravity please take care that these machines do not fall over when moving

them about on site.

The manufacturer will use a qualified transport company to deliver the product conforming to the necessary

regulations.







General Product Information HALT BARRIER PLUS

6







Basic Information

===================================================

Gear Motor Halt Barrier Plus was designed and manufactured by ATG Access and is compliant with safety regulations in force. Guaranteed warranty of 24 months if not tampered with. The cabinet consists of an aluminum housing barrier body plus anti-corrosion treatment. Inside the cabinet, the electromechanical gear motor operates with a container for electric board and transformer. Built with a anti-shearing safety system with manual lock.

Technical Information

GEARMOTOR

Power supply : 230V A.C. 50 Hz Max. absorption : 5 A (230V) / 0.2 A (12 V) Rated power : 120 W Max. torque : 550 Nm.

Opening time : 5 s Operative intermittence : intensive operation Protection level : IP55 Weight : 10kg

7







Basic Information

===================================================

Size Measurements

INSTALLATION

Installation must be carried out by any personnel and in full observance of regulations in force.

PRELIMINARY CHECKS

Before proceeding with the installation, it is necessary to : • Make sure the area selected for the mounting of the base and for the unit itself presents no hazards. • Make sure before installation that, the mounting base should be positioned in level. • Connections inside the case made for protection circuit continuity are allowed as long as they include additional insulation with respect to other internal drive parts. • Install suitable sheath and ducts for electric cable passage to guarantee protection against mechanical damage. This in turn provides safety.

8

All Dimensions are in mm







Sr. No. Part Name Part No. Qty

1 TOP COVER L1050-0000-0001-0000-0000 1

2 WARNING LIGHT L1050-0000-0002-0002-0000 1

3 BARRIER BODY L1050-0000-0002-0001-0000 2

4 FIXED DOOR L1050-0000-0002-0002-000L 1

5 MOVABLE DOOR L1050-0000-0002-0002-000R 1

6 BARRIER COLLAR L1050-0000-0002-0003-0000 1

7 BOTTOM COLLAR L1050-0000-0002-0004-0000 1

8 BODY LIGHT L1050-0000-0002-0005-0000 2

9 SUPPORT DOOR L1050-0000-0002-0010-0000 1

10 BOOM HOLDER L1050-0000-0003-0001-0000 1

11 BOOM BRACKET L1050-0000-0003-0002-0000 1

12 LED FITTED BOOM L1050-0000-0003-0003-0000 1

13 BOOM END CLOSE CAP L1050-0000-0003-0004-0000 2

14 TRANSMISSION BRACKET-1 L1050-0000-0004-0001-0000 1

15 TRANSMISSION BARCKET-2 L1050-0000-0004-0002-0000 1

16 SHAFT L1050-0000-0004-0003-0000 1

17 SHAFT HOLDER L1050-0000-0004-0004-0000 2

18 MECHANISAM SUPPORT PLATE L1050-0000-0004-0005-0000 1

19 SPRING SHAFT L1050-0000-0004-0006-0000 1

20 BARRIER GEAR MECHANISAM L1050-0000-0005-0000-0000 1

21 BASE FRAME L1050-0000-0006-0001-0000 1

22 BASE CLAMP L1050-0000-0006-0002-0000 2

23 MOTOR L1050-0000-0007-0001-0000 1

24 MANUAL HANDLE L1050-0000-0007-0002-0000 1

25 SPRING L1050-0000-0008-0000-0000 2

26 CONTROL PANEL L1050-0000-0009-0001-0000 1

27 LOOP DETECTOR L1050-0000-0009-0002-0000 1

28 PHOTO CELL L1050-0000-0009-0003-0000 1 SET

29 PUSH BUTTON L1050-0000-0009-0004-0000 1

30 REMOTE L1050-0000-0009-0005-0000 1

31 ACCEPTING PALL L1050-0000-0010-0000-0000 1

32 SKIRT L1050-0000-0011-0000-0000 1

33 PHOTO CELL STAND L1050-0000-0012-0000-0000 1 SET

1

19

14

17

18

15

25

16

20

23

27 28

31

32

9

2

6

4

3

8

9

7

5

21

12

10

13 11

22

24

26 29

30

33







Installation Overview

===================================================

1) Halt Plus – Boom Barrier 2) Control Box 3) Hexagonal Boom With LED 4) Reflective Strips 5) Boom End Rest Stand

6) IR SENSOR 7) Traffic Pole 8) Loop 9) Control Room 10) Traffic Light

10

1

7

9

3

2

6 8

4

5







B2A SEQUENCE

Where B is the safety loop, under the barrier, and A is the free exit loop the other side of the

barrier.

1

Sr. No.

B2A (ENTER SITE) A2B (LEAVE SITE)

SEQUENCE

1 Barrier raise requested (Swipe card etc.) Car moves onto free exit loop

2 Barrier raised Barrier raised

3 Barrier “ No Passage “ timer started Barrier “ No Passage “ timer started

4 Should “ No Passage Timer “ elapse before safety loop seen, go to 9

Should “ No Passage Timer “ elapse before safety loop seen, go to 9

5 Car moves onto safety loop (free exit loop inhibited, no passage timer cancelled)

Car moves onto safety loop (no passage timer cancelled)

6 Car moves off of safety loop Car moves off of safety loop

7 Car moves onto free exit loop Safety close timer started

8 Car moves off of free exit loop Safety close timer elapses

9 Free exit loop active again Barrier lowered

10 Barrier lowered

Note : It can be customized as per customer needs.

Standard Barrier Entry “ One Way “ Operation

Sr. No. Operation

1 Barrier raise requested (swipe card etc)

2 Barrier raised

3 Barrier “ No Passage “ timer started

4 Car moves onto safety loop (free exit loop inhibited, no passage timer cancelled)

5 Car moves off of safety loop

6 Barrier lowered

11







1

12

Sr. No. Description Specifications

1 Duty cycle 75% Continuous Duty Rating

2 Mechanism Electro – Mechanical

3 Maximum Boom Length Up to 5000mm

4 Opening / Closing Time 5 sec

5 Drive Unit Single Phase Motor & Wormed Gearbox

6 Power Supply Single Phase 230v, 50Hz, 05Amps

7 Power Consumption 120w

8 Housing Aluminum Housing Barrier Body Plus Anti-Corrosion treatment, Elliptical Aluminum Boom with White Powder Coating

9 Housing Dimensions 350mm * 270mm * 1090mm

10 Housing Base Frame MS (IS : 2062) Modular Housing

11 Operative Options Push Button, Remote Control, Access Control & Dry Contact

12 In case of Power Failure Manual Open / Close Options

13 Water Proof & Ingress Protection(IP)

Housing compliant to IP55 Standard. Electronic Control Card enclosure compliant to IP66 Standard

14 Safety Features Integrated loop Detectors and IR Sensors

15 Weight (Without Boom) 70kg

16 Opening Temperature Range ~20 to 60 Degree Centigrade

17 Drive Torque Motor / 4Relay Outputs

18 MTBF 5 Million Operations

19 Integration Easily Integrated with RFID and Smart Cards

CONTROL UNIT

Sr. No. Description Specifications

1 Voltage (+/- 10%) 110-240v

2 Frequency 50-60Hz

3 Power Consumption 20watts

4 Fuse 2Ah

5 Control Voltage 24v

6 No. of Input Channels 6

7 No. of Open Collector Output 2







PRODUCT INSTALLATION BOOK

1

13







Tools & Materials

==================================================

14

TOOLS AND MATERIALS REQUIRED FOR INSTALLATION/SERVICING

Make sure all tools and materials necessary, are within reach to install the edge in maximum safety, according to regulations in force. The following figure illustrates the minimum tools/ equipment for the installer.







15

FOUNDATION DETAILS: ======================================================

1) Install base frame and machine on the ground (Fig-1)

Prepare a Pit of dimension 450*350*400mm (L*B*D)(Fig. 1.) and put a sheath tubes for the Connections of barrier and their accessories.(See Fig. on page no 24).

The following applications are only examples, as the space required for unit installation and the accessories vary depending on dimensions and requirements and therefore it is up to the installer to select the best solution.

Fig-1

Fig.2 is shown to Base Frame and Pit dimensions.

Put the base frame in pit and fill the Pit with concrete of Grade M25 – base frame must be at finished Floor level(As shown in Fig 3.).Wait for 24 hours for setting & drying of concrete.

After drying of concrete, the final civil asset will be like as shown in Fig. 4. And after that pulling of required wires as described on Page No. 24

Fig-2

Fig-3

Fig-4







16

Installation of the Unit : ======================================================

Put the clamps (Part -a)as shown in fig.-6. Then put the fixing washer, spring washer and nut with base frame bolts. Tighten the bolts and nuts of base plate.

Remove the nuts and washers from the threaded screws, position the barrier body. Put the barrier on the base frame as shown in Fig.-5

Remove the Bracket to facilitate the Boom assembly. As shown in fig.-7

Adjust the Boom length as per site requirement. You can cut the Boom with Hacksaw for shortening of Boom as shown in Fig-8.

And Fix Boom End Cap on Boom. Shown in Fig-9.

Fig-5

Part-a

Fig-6

Fig-8

Fig-9

Fig-7

Boom Holding Fastener







17


Insert the Boom on Boom holder and secure with it with M10 bolt, Washer, Spring Washer and Dome shape nut.

And use Boom holding fasteners to Fix the Boom on Barrier.

Fig-10

Fig-11

Table of Spring’s No. and Boom Length Spring ‘s Size

Boom Length Number Of Spring Spring Size

≤ 3-4M 1 Ø 5 x 440mm

≤ 4-5M 2 Ø 5 x 440mm

Fig-12







18

INSTALLATION ======================================================

ATG has designed the barrier body with two doors at one side, for ergonomically working inside the barrier while installation and service.

Front View of Barrier

Back View of Barrier

Fig-13

Fig-14







19

INSTALLATION: ==========================================

Before Opening of Top Cover, the position of lock will be like as shown in magnified Fig.15-A.

Rotate this Knob anti – clockwise to Open Top Cover of Barrier as shown in magnified fig.15-B.

Rotate this Knob Clockwise to Close Top Cover of Barrier as shown in magnified fig-16-B.

After Opening of Top Cover, the position of lock will be like as in Fig-16-A.

Fig-15-A

Fig-15-B

Fig-16-A

Fig-16-B

Fig-15

Fig-16







INSTALLATION: ======================================================

Tighten the tie rod to the spring and the top part of the spring to the anchor bolt with an anchor nut.

Hook the tie rod to the Anchoring Bracket; rotate the screw nut to increase or decrease the traction of Boom.

Fig-18 Fig-17

SPRING

20

Fig-19








The spring is tight, when Boom is in horizontal Position. The arrow shows tense position of the spring in Fig. 20

Fig-20

On failure of electricity, this Knob will help in making boom barrier open and close.

The spring is loose, when Boom is in vertical Position. The arrow shows rest position of the spring in Fig. 21

Fig-21

Fig-22

21







Installation of the Unit : ===============================

The procedure is similar the boom’s opening position. Adjust the closure screw until a position will become perpendicular to road surface as in Fig. 23

Adjusting Nut

22

Fig-23

Fig-24

The procedure is similar the boom’s closing position. Adjust the closure screw until boom position will become parallel to road surface as in Fig. 24

Limit Switch Nut

Limit Switch Nut

Fig-23-A

Fig-24-A

To adjust the Limit Switch for down position as shown in Fig-24-A.

To adjust the Limit Switch for up position as shown in Fig-23-A.







23


Insert the board in the barrier and fasten it with the screws provided and carry out all the electrical connections .

Control Box







Installing & Cabling : ======================================================

Sr. No. WIRE DETAILS

1 1.5 SQ.MM 3 CORE

2 1.5 SQ.MM 3 CORE

3 0.5 SQ.MM 4 CORE

4 1.0 SQ.MM 1 (NAKED)

5 0.5 SQ.MM 4 CORE

24

GUARD ROOM

LOOP TRAFFIC LIGHT

IR SENSOR

BOOM

BARRIER BODY

1

2

3

4

5







CAUTION

===================================================

IMPORTANT SAFETY INSTRUCTION FOR INSTALLATION.

IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE.

FOLLOW ALL INSTALATION INSTRUCTIONS CAREFULLY.

25







CONTROL BOX

1

26







INSTALLER INFORMATION

===================================================

The electronic circuit board is designed for specific use in automatic Halt Barrier

Plus series barriers with 230 V gear motor; inserted into the container fitted with a

transformer with IP66 protection level, 230V power supply with 50 Hz frequency.

User other than the ones described above and installation using methods other

than those shows in this technical manual are considered prohibited.

27







DESCRIPTION

===================================================

Circuit Board: Fully designed and built by ATG Access Limited. Guaranteed for 24 months unless

tempered with. The command board is powered at 230V A.C. on the L and N terminals with

50Hz frequency and protected in input with 5 A fuses.

A 0.2 A fuse protect the low-voltage (12 V) command devices. The overall rated power of

the 12 V accessories must not exceed 20 W.

The Infrared Sensors may be connected and pre-set for :

A) Re-opening during closing phases: If the Infrared Sensors identify an obstacle(Living or

Non- living) while the gate is closing, they will reverse the direction of movement until the

gate is completely open;

B) Total stop: stops the bar with consequent exclusion of the automatic closing cycle;

pushbuttons or transmitters must be used to resume movement.

The board also have a provision of integrating external safety device (Loop device) that:

During closing: the bar reverses its direction until opens completely; automatic closer is

thus activated.

28







FUNCTIONS

===================================================

A customer can avail these functions by using DIP SWITCH “S1” present in the circuit

Board.

A) Automatic closure. The automatic closure timer self-powers at the end stop in opening. The

set time can be adjusted and is also subject to modifications due to the intervention of

additional safety features. This does not happen following a complete “stop” command or if

there be a power cut.

B) Immediate closure: The bar lower automatically after the vehicle has exceeded the range of

action of the safety devices.

C) Obstacle detection: This function voids every command if an obstacle is detected by the

Infrared Sensors (connected to any safety function).

D) Traffic Light: This function is to integrates Boom barrier with the traffic light and this

purpose solve the requirement of Toll Plaza.

29

TECHNICAL INFORMATION

===================================================

Following are the Basic technical Specification of L1050 Series Circuit Board.

Power supply: 230V, 50Hz.

Maximum power allowed: 120 W

Maximum power for 12V accessories: 20 W

Material case: Teflon Material.

Working temperature: -20º C to +60º C

-4º F to +140º F

ATTENTION: Before intervening the devices, cut off the mains voltage.







MAIN COMPONENTS:

===================================================

1. T1 – Transformer

2. F1 - 0.2 A Fuse

3. F2 - 5 A Fuse

4. VR1 - Potentiometer for working force

5. VR1 - Potentiometer for pause time

6. S1 –DIP Switch

7. Jumper for reverse function (ON:

enable)

8. Receiver module pluger

9. Terminal for antenna

10. Light power switch

DIP1 ON - The PT terminal is used for air

wave switch, the boom reverse

when it obstructed.

DIP1 OFF- The PT terminal is used for loop

detector, if car in the range of

loop, the boom keeps open

status. When the car through

the loop, the boom closes

instantly.

DIP2 ON – Enable auto close, the pausing

time is adjustable when rotating

the VR2.

DIP2 OFF- Disable auto close.

30







ELECTRICAL CONNECTION

===================================================

TERMINAL J3 CONNECTIONS

1. Connection of Power wire will be done

at power port with DC+ & DC-.

2. By availing DIP SWITCH “ S1” we can

use Traffic Light (RED & GREEN)

TERMINAL J3 CONNECTIONS.

This terminal shows the connection of IR

Sensors or PHOTOCELL with the Circuit

Board


This terminal shows the connection of Push

Button with the Circuit Board for the

operation of Boom Barrier

31








This terminal shows the connection of Loop Detector

with the Circuit Board for Safety

1. If car is in the range of sensor, the gate keeps

OPEN status.

2. When a car passes though the range of sensor,

the gate closes instantly.


This terminal shows the connection of Loop

Detector with the Circuit Board for Closing

1. When the gate closing, if car is in the range

of loop, the gate opens instantly.

2. When the gate is open, if a car is in the

range of loop, gate keeps OPEN status.

ELECTRICAL CONNECTION

===================================================

32

This photo shows the power supply of 12V DC

for LED.







INSTALLATION

===================================================

7.1 Preliminary Checks

Before proceeding with the installation, it is necessary to:

•Connections inside the case made for protection circuit continuity are allowed

as long as they include additional insulation with respect to other internal drive

parts.

•Make sure the mains voltage is disconnected.

7.2 Tools and Materials

Make sure all tools and materials are within reach to install the maximum safety, according to

regulations in force. The following figure illustrates the minimum equipment for the installer.

33







7.2.1 Infrared Sensors

1) Technical Specification

Technology : Infrared

Receiver range : ≤15m

: Range can be reduced to 30% in

bad weather conditions: for, rain,

dust, etc.

IR Frequency : 1.92 KHz

Power supply : 12 to 24 V DC/AC

Wave length : 940nm

Input : RX 15mA – TX 30mA

Operating temp. : -20°C to 70°C

Relay output : 1A max 36V

Dimensions : 49.2 × 76 × 21.6 mm

Installation

The best install height should big in 20 cm, install distance to be no smaller than 2 meters.

Install should make red outside the protection equip perpendicularity to place, and is on-line

at same level. Install blast-off part again. When together at always line, receive the OFF light

in machine in order to put out, then fix, connect the line to install completion namely.

INSTALLATION

===================================================

Tx Rx Avoid the Sun keeps shoot

34







7.2.2 Loop Detector

Technical Specification:

Tuning : Fully automatic

Self-timing range : 20µH to 1500µH

Sensitivity : Four step switch selectable

Frequency : Four step switch selectable

: frequency dependent on loop

size

Automatic sensitivity

boost : Switch selectable

Filter : Switch selectable 2 sec. filter

Presence relay : Fail-safe

Presence time : Switch selectable: Limited Presence

Permanent Presence

Pulse relay : Switch selectable: Pulse on detect

Pulse undetect

Visual Indication : 1 × power LED – Red

2 × Channel status LED- Green

Detects outputs : Relays rated -5A @ 230 VAC

Reset : Push button on PCB

Surge protection : Loop isolation transformer, gas

discharge tubes, and Zener diode

clamping on loop input

Power requirements : 12 V to 24 V ± 10%

Storage temperature : -40°C to +85°C

Operating temperature : -40°C to +70°C

Humidity : Up to 95% relative humidity without

condensation

Circuit protection : Conformal coating over the PCB

and all components

Frequency Switch

The frequency switches are the lower two switches, numbered 1 and 2. There are four

frequency selections and are set out as follows:

INSTALLATION

===================================================

35







SW2 SW1

OFF OFF High

ON OFF Medium- High

OFF ON Medium- Low

ON ON Low

The frequency switches allows the operating frequency of the loop to be shifted higher

or lower depending on the switch position. The frequency of the determined by the loop

size, and the frequency of the switch simply causes a frequency shift on the loop.

Where more than one detector is used, the detectors must be set-up ensure that there is

no cross talk (interference) between the detectors. This can be achieved by ensuring

that the loops of the two detectors are spaced sufficiently apart (approx. 2m between

adjacent edges), and also ensuring that the inductive loop with the greatest inductance

should be set to operate at the lowest frequency. Loop inductance increases as loop

size, number of turns in the loop and feeder length increases.

Sensitivity

The sensitivity of the detector allows the detector to be selective as to the change of

inductance necessary to produce a detect. There are four sensitivity selections and set

as follows: `

SW4 SW3

OFF OFF High

ON OFF Medium- High

OFF ON Medium- Low

ON ON Low

INSTALLATION

===================================================

36







Automatic Sensitivity Boost

Automatic sensitivity boost is a mode which alters the undetect level of the detector.

This mode is selected by switch No. 5 on the front of the enclosure and is as follows:

SW5

OFF Disabled

ON Enabled

Automatic sensitivity boost causes the sensitivity level to be boosted to a maximum on

detection of a vehicle, irrespective of current sensitivity level and maintained at this level

during the entire presence of the vehicle over the loop. When the leaves the loop and the

detection is lost, the sensitivity level reverts to the pre- selected level.

Filter Mode

The filter mode is selected with the mode switch No. 6. The filter produces a delay turns-on

time of two seconds when a vehicle occupies the loop. This is to enable small, unwanted

object o pass over the loop without being detected. The filter option may be used on any

sensitivity setting and is selected as follows:

SW6

OFF Disabled

ON Enabled

INSTALLATION

===================================================

37







Pulse Relay

The pulse relay may be mode to operate on detect (entry)or on undetect (exit) of a

vehicle. This option is selected with switch No.7 and is configured as follows:

SW7

OFF Pulse on Detect

ON Pulse on undetect

Presence Time

The presence time may be set to permanent presence or to limited presence. In permanent

presence mode the detector will continuously compensate for all environmental changes

whilst there is a vehicle present over the loop. The presence mode is set with switch No.8

and is configured as follows:

SW8

OFF Limited Presence

ON Permanent Presence

Modes of Operation

In the presence mode the detector will give a continuous output during the presence of a

vehicle over the inductive loop. As the detector is designed with the permanent presence

feature, the detector will indicate vehicle presence for an unlimited period of time. If the

permanent presence is not selected, then presence setting will be approx. 1 hour for 3%.L/L.

The pulse relay outputs a pulse of 150 milliseconds duration. When set to “pulse on

undetect” the detector will give a pulse output when the vehicle leaves the loop.

The presence output is known as a fail-safe output. This implies that in the event of a power

failure the detector will give a detect output. The pulse output are not fail-safe and will not

operate if a failure occurs.

INSTALLATION

===================================================

38







Fault Finding

FAULT CAUSEDD BY REMEDY

Red LED does not glow on

power up.

If the indicator is off then

there is a fault on power

connection to the unit.

Check power feed to the

unit

After the initial tune period

the Green LED flashes.

Unit cannot tune to the

loop due to faulty loop or

feeder connection.

Loop may be too small or

too large

Faulty detector unit.

Check loop installation and

connection.

Re-cut as per installation

instructions.

Replace unit

After tuning, the loop

output LED flashes

intermittently and the relay

chatters.

The loop is getting

spurious detects due to:

a) Crosstalk with adjacent

detector.

b) Faulty loop or feeder

connection

a) Change Frequency

setting

b) Check that the feeders

are correctly connected

and adequately twisted.

INSTALLATION

===================================================

39







CONNECTION CABLESTHICKNESS

OF CABLESNO. OF CORES

POWER SUPPLY 230 V 1.5 SQ. MM. 3

PUSH BUTTONS 0.5 SQ. MM 3

PHOTOSENSORS 0.5 SQ. MM 4

LOOP 1.0 SQ. MM 1(NAKED)

TRAFFIC LIGHT 1.5 SQ. MM. 3

ALL CABLES

ARE FLEXIBLE

N.B.:

An evaluation of the size of cables with lengths will be depend upon the site conditions and

their measurements.

For connections that require several loads on the same line (sequential), the size given on

the table must be re-evaluated based on actual absorption and distances.

CABLE LIST & MINIMUM THICKNESS

===================================================

40







Transmitter’s code setting:

Press “LEARN BUTTON”, the “LEARN LED” light, then press the button which you choose on the transmitter till the “LEARN LED” flash and go out, Now the transmitter is coded. Other transmitters can be coded as this way

Erasing the transmitter’s code:

Erasing transmitter codes: Press “LEARN BUTTON” and hold on to make the “LEARN LED” light till go out. Now, all codes of transmitters which had been learnt are cleared

REMOTE CONTROL

===================================================

41







TROUBLESHOOTING

1

42







TROUBLESHOOTING: ======================================================

ELECTRICAL FAULT CHECK POINT REASON

Barrier Not Working

Check the Input Voltage Failure of The Power

Check the Manual release Lock

It must be Lock during the Electrical Operation

Check the Input of the J 1 Switch

Failure of the Power of J 1 Connector Switch

Check Photo cells is Clean Photo Cells dirty

Check Obstacle is clear Or Reset the Detector

Loop Detector is faulting Or Sensor Fault

Traffic Light Not working

Check the Output Voltage of the Controller 230 Volt A.C.

Loose Connection

Cable Break

Auto Closing Not Working

Check the Output of the Detector

Failure of the Power

Check the Output of The Detector

Loose Connection

Cable Break

Red LED on Detector must be OFF after Vehicle Pass

Check the connection of the Loop must be connected Properly

Fault Loop Detector Check connect of the Loop Wire

Mains on but No Power Check and Meter Fuse F1 in Isolator

Isolator Fuse

Barrier Staying Up Check complete cycle by going through the ground Loop

Car has Driven off before clearing the Loop

43







TROUBLESHOOTING ======================================================

MECHANICAL FAULT CHECK POINT REASON

Barrier Arm keeps going Up and Down

Check and Reset Limit Switches Limit Switch Fault

Barrier creaking when moving

Check Oil or Grease turn Buckle

Check Turn Buckle

Barrier Motor Not Running Check Motor supply test Phase Or Current

Loss of Voltage

Barrier Not Raising Or Lowering

Re-Connect drive Shaft Connections

Drive Shaft Connections

Barrier Raised will Not Lower

Check Turn Manual Switch to Auto

Manual Switch is Left in Open Position

Check if Green Light is on Detector if so remove object that it is detection Or replace Loop

Loop fault Or loop Detecting

44







MAINTENANCE

1

45







BARRIER MAINTENANCE SCHEDULE: ======================================================

As started at the beginning of this Manual we recommend a monthly maintenance, but at a bare minimum, it is

imperative that you get a service done once every 24 Months. This is not a sales tactic in disguise, there is a very

serious health and safety issue / risk associated with not complying to this. Also in order for your Barrier to keep

complying with the appropriate legislation.

Before carrying out any maintenance to the installation, disconnect the mains Power Supply.

Make sure you have disconnected / Isolated the Power before attempting any work.

A Maintenance Contract should be sought from a specialist company after a maximum of 5000 maneuvers or 2

year from the Install date.

Occasionally clean the photocell optical components and make sure they are free from dirt, water, rain, soil etc....

Barrier will not work properly without Photo cell function.

Have a qualified technician (installer) check the correct setting of the time.

If the power supply cable is damaged, it must be replaced by the manufacturer Or its technical assistance service,

or else by a suitably qualified person, in order to prevent any risk.

When any operational malfunction is found, and not resolved, disconnect the mains power supply and request the

assistance of a qualified technician (installer). When automation is out of order, activate the manual release to allow

the opening and closing operations to be carried out manually.

Gearbox drive unit is “ sealed “ for life and requires Bi- annually lubrication.

MANTENANCE SCHEDULE

SR. NO. TYPE OF MAINTENCE DURATION REMARK

1 Cleaning of The Barrier Daily

During the Maintenance if possible Switch of The Power and Avoid The use of the Equipment under Water

2 Cleaning of The Traffic Light Daily

3 Tightness of The Traffic Light Weekly

4 Tightness of The Traffic Light Pole Weekly

5 Tightness of The Boom Weekly

6 Greasing of The Main Gear Monthly

7 Spring Tension of The Spring Weekly

46







Date of Visit: Postal Code :

Customer : Contact :

Site Address : Contact Number :

BARRIER FOR ENTRY

Check safety device and equipment Check and grease rod ends

Ensure ground anchor is stable & secure Check pole fixings

Check all electrical connections Check barrier skirt and fixings

Check motor and fixings Check and lubricate as necessary

Check pole arm adaptor and fixings Check and grease all bearings

Check pole for damage and signs of stress Test door switch operation is functioning

Check end rest is secure and functional Check and level pole arm, if required

Check reader post is securely fixed and cold holder etc are functioning

Check automated operation of Barrier open and close

Check for visual damage Check manual operation open and close

Check and tighten all nuts and bolts Clean and wipe Barrier

Check limit switches Fill out service log in Manual

Check any external controls (if our system)

BARRIER FOR EXIT

Check safety device and equipment Check and grease rod ends

Ensure ground anchor is stable & secure Check pole fixings

Check all electrical connections Check barrier skirt and fixings

Check motor and fixings Check and lubricate as necessary

Check pole arm adaptor and fixings Check and grease all bearings

Check pole for damage and signs of stress Test door switch operation is functioning

Check end rest is secure and functional Check and level pole arm, if required

Check reader post is securely fixed and cold holder etc are functioning

Check automated operation of Barrier open and close

Check for visual damage Check manual operation open and close

Check and tighten all nuts and bolts Clean and wipe Barrier

Check limit switches Fill out service log in Manual

Check any external controls (if our system)

47







IMPORTANT DOCUMENTS

1

48







Installation / Commissioning Check List ======================================================

SYSTEM OPERATION – THE USER FULLY ACKNOWLEDGES YES NO

How to operate the system with all control devices

How to isolate the power to the automation system

How to manually release the system in event of power failure

The safety rules and issues associated with your system

Safety devices on the system have been verified and checked

Safety devices and features suit the site / application for which it was designed

How to open the door on the equipment

CHECK THE FOLLOWING PARTS YES NO

Door keys have been handed over

All equipment and site has been left in a clean and safe state

Any times and special programming instructions undertaken

Product works the way site need it to this includes “ No Passage Time Out” etc.

System has had the completed conformity Certificate

All items on the delivery note have been handed over to Client / Site This should be signed for on the separate sheet which is titled “Delivery Note” (white/ or yellow paper) if parts missing call supplier

The engineer has expressed the importance of regularly maintaining the equipment

POWER ISOLATION – The power isolator for your automation system is located at :

………………………………………………………………………………………………………………………………………………….

The following denotes that the above has been completed to a satisfactory standard. The engineer has explained the system of operation to you and any devices that you have had fitted. If this is agreed and has been displayed please sign in the indicated fields below. All information will be passed on correctly to other system users. The users of the system will use this system correctly and safety.

Engineers Name : ……………………………………… Clients Name : ……………………………………….. Engineers Signature : …………………………………Clients Signature : …………………………………..

49







SERVICE LOG ====================================================== This Manual must be completed in accordance with the guidelines below, at any point service / repair work is carried out on the product. This is to achieve two things; 1) To keep a history of the product for yourself and your supplier / manufacturer. 2) To keep an accurate log of any historical or recent modifications, and / or Problems, to help an

engineer in the event of any future work required on the product.

Date Reason for Visit / Action taken Engineers Signature

50







Commissioning Certificate =====================================================

Purchase Order No. Completion Date

Customer Name Engineers Installing

Installation Commenced on

Commissioning

Works Description

Part / Whole Certificate

Handover Date

CERTIFICATE SINGING OFF SECTION

Installers Name Client Name

Signature Signature

Date of Signing Date of Signing

Position Position

Parts Handed Over Qty : Parts Handed Over Qty :

On Behalf of On Behalf of

Address Address

The system (s) designed and installed in accordance with the following documents:

Document Ref : Description

Check Lists of Commissioning Certificate attached

We Certify that the system covered by this certificate has been commissioned satisfactory.

51







WARRANTY

52







Warnings

========================================================

The “Warnings” leaflet and “Instruction booklet” Supplied

with this product should be read carefully as they provide

important information about safety, installation, use and

maintenance.

Keep the instructions together with the technical

brochure for future reference.

This product was exclusively designed and

manufactured for the use specified in the present

documentation. Any other use not specified in this

documentation could damage the product and be

dangerous.

The Company declines all responsibility for any

consequences resulting from improper use of the product,

or use which is different from that expected and specified

in the present documentation.

Do not install the product in explosive atmosphere.

! Prescribed Safety Notice

Automatic barriers are designed to Control the flow of vehicular traffic only. It can be dangerous to allow the passage of pedestrians and any other self-powered animal or device to utilise this method of access without appropriate warnings and or signage. It may be necessary for the end user of this product to provide an alternative, safe method of access to cater for the previously mentioned categories. The end user should fit all necessary signage and warning notices to either side of the gate, which should be visible and clear from all directions of approach.

The product that was shipped to you was designed with a control program to protect all categories from harm or affect this however is only a fail safe and should not be modified or tampered with by any unauthorised person not sanctioned by the manufacturer.

Please sign and date below to say that you have read and understood this notice before ANY installation work:

Instructions from manual

● Read all information thoroughly ● Pay attention to all safety advice

● Be aware of the symbols (shown above right and above left) as they have different meanings. One is an information symbol, the other a warning.

● There are many artists impressions of the product in this manual you should refer to the images as a guide only. Professional CAD drawings should be used as a reference drawing and nothing else. As before every effort has been made to be 100% accurate in this manual but we cannot make any guarantees.

● As we constantly innovate our products we may change the quoted spec and any other details that have been documented in this manual so you should always refer to the supplier to see if the manual that was shipped with your product is the latest edition.

● As with all electrical installations you should use a qualified electrician and obey all of the latest laws and regulations.

● Be sure to fill out and complete ALL paperwork where instructed as this manual is the equipments log book and maintenance manual.

The Company declines all responsibility for any consequences

resulting from failure to observe Good Technical Practice when

constructing closing structures (door, gates etc.), as well as

from any deformation which might occur during use.

Disconnect the electrical power supply before carrying out any

work on the installation. Also disconnect any buffer batteries, if

fitted.

Fit an omnipolar or magnetothermal switch on the mains

power supply, having a contact opening distance equal to or

greater than 3mm.

Check that a differential switch with a 0.03A threshold is fitted

just before the power supply mains.

Check that earthing is carried out correctly: connect all metal

parts for closure (doors, gates etc.) and all system

components provided with an earth terminal.

Fit all the safety devices (photocells, electric edges etc.)

which are needed to protect the area from any danger

caused by squashing, conveying and shearing, according

to and in compliance with the applicable directives and

technical standards.

/ /20

53







Read & Apprehend this Manual =======================================================

Please read and Apprehend this manual before using the product. Please consult your

security equipment representative if you have any questions or comments.

WARRANTY

1) BGI warrants to the original user that the product will be free of defects in material and workmanship for a period of 2 (Two) year from the date of purchase and workmanship for the warranty periods described below under normal operating conditions when installed in accordance with BGI’s installation instructions, normal wear and tear excepted. Please contact BGI if you are uncertain whether specific parts are covered under warranty for a particular Product.

2) The BGI product has not been abused, modified, tampered with, misused or improperly installed, maintained and/or repaired during the warranty period.

3) The defect is not caused by fire, explosion, earthquakes, improper installation, or similar phenomenon. 4) Company makes no other warranty, expressed or implied, including without limitation the implied warranties

of merchantability and fitness for a particular purpose. No Company representative or employee is authorized to make a modification or addition to this warranty.

5) If there is any damage due to miss handling then this is not covered under Warranty.

LIMITATIONS OF LIABILITY

BGI SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. In no event shall the responsibility of BGI for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL BGI BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS BGI'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLE D, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISU SE, OR INAPPROPRIATE MODIFICATION OR REPAIR. i. Regardless of their nature, against us shall be excluded, if we, our legal representatives or persons

employed in performing any obligations have caused these damages through ordinary negligence. This exclusion of liability shall not apply to physical injury, or in case of assumption of a contractual guaranty, nor in case of violation of any material contractual obligations which jeopardizes the fulfilment of the purpose of the contract. Our liability, however shall be limited to the extent of guaranty, or in case of negligent violation of material contractual obligations, to the foreseeable damages typical of the contract.

ii. Claims for damages never include damages due to improper handling and transportation Damages. iii. BGI is also not responsible for the stolen or misplacing of BGI’s product and their accessories as it

reaches to client or site. The cost of material will be bear by client. iv. BGI will not responsible of damages due to improper storage on site or off site.

PROGRAMMABLE PRODUCTS

BGI shall not be responsible for the user's programming of a programmable product, or any consequence thereof.

54




