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Halliburton Company was founded on one of the most profound advancements in protecting the environment from which hydrocarbons are produced. Erle P. Halliburton’s perfection of a highly efficient process to place cement around the steel casing inside a wellbore brought about a step-change improvement in protecting sensitive subterranean formations. Effective Cementing Enables Fracturing During the drilling of a well to produce hydrocarbons, (Figure 1) all the formations through which the wellbore passes are protected by steel casing surrounded by cement. Extensive research and development have gone into developing cement blends and procedures that will form a tight, permanent seal both to the casing and to the formation. This casing and cement stabilize and protect the wellbore and, just as importantly, prevent fluids from moving between formation layers. Halliburton’s cementing process has become the industry standard. Performance measures have been established by the American Petroleum Institute (API) and compliance is monitored and enforced by federal and state regulators. Effectively preventing fluid movement between zones and providing a stable wellbore are critical to the success and environmental performance of fracturing operations. STIMULATION HALLIBURTON Halliburton Hydraulic Fracturing Over 60 Years of Successful Performance Focused on the Environment HAL25153 HAL25152 HAL25154 History of Fracturing Success Halliburton’s history of fracturing achievement is due to continuous devotion to technology development, extensive training and a global best practices process. Since Halliburton performed the first commercial fracturing treatment in 1949, over 1 million wells have been successfully fractured by the industry in the United States. Operators now fracture about 35,000 wells each year in the U.S. with no record of consequent harm to groundwater.* *Oil & Gas Journal, Nov 17, 2008, page 20. Figure 2 - Since performing the first commercial fracturing treatment in 1949, fracturing environmental performance has been a constant focus of Halliburton’s technology development. Treatments for today’s complex reservoirs (top) require many times the equipment and effort of the first commercial treatment (bottom). Figure 1 – A tight, permanent cement sheath between the casing and the formation stabilizes the wellbore and protects downhole formations.

HalliburtonHydraulicFracturing · For more information about Halliburton fracturing services, visit or email [email protected]. Figure10

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Page 1: HalliburtonHydraulicFracturing · For more information about Halliburton fracturing services, visit  or email stimulation@Halliburton.com. Figure10

Halliburton Company was founded on one of the most

profound advancements in protecting the environment from

which hydrocarbons are produced. Erle P. Halliburton’s

perfection of a highly efficient process to place cement around

the steel casing inside a wellbore brought about a step-change

improvement in protecting sensitive subterranean formations.

Effective Cementing EnablesFracturingDuring the drilling of a well to produce hydrocarbons,

(Figure 1) all the formations through which the wellbore

passes are protected by steel casing surrounded by cement.

Extensive research and development have gone into

developing cement blends and procedures that will form a

tight, permanent seal both to the casing and to the formation.

This casing and cement stabilize and protect the wellbore and,

just as importantly, prevent fluids from moving between

formation layers.

Halliburton’s cementing process has become the industry

standard. Performance measures have been established by the

American Petroleum Institute (API) and compliance is

monitored and enforced by federal and state regulators.

Effectively preventing fluid movement between zones and

providing a stable wellbore are critical to the success and

environmental performance of fracturing operations.

STIMULATION

HALLIBURTON

Halliburton Hydraulic FracturingOver 60 Years of Successful Performance Focused on the Environment

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History of Fracturing SuccessHalliburton’s history of fracturing achievement is due to

continuous devotion to technology development, extensive

training and a global best practices process. Since Halliburton

performed the first commercial fracturing treatment in 1949,

over 1 million wells have been successfully fractured by the

industry in the United States. Operators now fracture about

35,000 wells each year in the U.S. with no record of

consequent harm to groundwater.*

*Oil & Gas Journal, Nov 17, 2008, page 20.

Figure 2 - Since performing the first commercial fracturing treatment in1949, fracturing environmental performance has been a constant focus ofHalliburton’s technology development. Treatments for today’s complexreservoirs (top) require many times the equipment and effort of the firstcommercial treatment (bottom).

Figure 1 – A tight, permanent cement sheath between the casing and theformation stabilizes the wellbore and protects downhole formations.

Page 2: HalliburtonHydraulicFracturing · For more information about Halliburton fracturing services, visit  or email stimulation@Halliburton.com. Figure10

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Figure 3 – Operators today often must producehydrocarbons from small, scattered reservoirs.

Figure 4 – Zones to be produced are perforated, usually by using aperforating gun equipped with shaped charges.

Figure 5 – After perforating, fluid is pumped with pressure sufficient tocrack (fracture) the reservoir rock.

Aquifers are located relatively near the surface,thousands of feet away from hydrocarbon zones.

Hydrocarbon Bearing Zones are Not AquifersThe sealed and stabilized wellbore is in place before the fracturing operation begins. All fluids used in fracturing pass down the

inside of the steel casing until the fluids reach the zone to be fractured.

The zones to be fractured are several thousand feet into the earth, far below the aquifers from which we all get drinking water.

In addition to hydrocarbons (oil and gas), the zones to be fractured usually produce formation fluid consisting of brine (salt

water) containing traces of oil and gas and large amounts of

minerals. The hydrocarbon reservoirs are sealed by surrounding

rock and contain a finite amount of producible material. Once

the material is produced, the zone is said to be depleted and

another zone must be opened to production, often by drilling

another well. Hydrocarbon reservoirs are not replenished.

Aquifers, on the other hand, are replenished (recharged) by rainfall and snowmelt. Aquifers are not normally

depleted except in drought conditions. Even then, aquifers can be recharged when precipitation returns.

Hydrocarbon production is not related to aquifers except by the sealed wellbore that passes through the water

zone on the way to the hydrocarbon zones several thousand feet away.

The Fracturing ProcessToday, operators are often faced with more difficult-to-access reservoirs than ever before. Oil and gas are

now often found in small deposits that require multiple wellbores to access (Figure 3).

After potentially productive zones are identified, the zones to be produced are

perforated (Figure 4).

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Page 3: HalliburtonHydraulicFracturing · For more information about Halliburton fracturing services, visit  or email stimulation@Halliburton.com. Figure10

Once perforating is complete, the zones to be fractured are

isolated from the rest of the wellbore and fluid is pumped at

high pressure to crack (fracture) the reservoir rock (Figure 5).

The pressure required to fracture is usually about 0.5 to 1.0

psi per foot of depth. This is called the “frac gradient” and

means that a zone at 10,000 ft vertical depth requires about

10,000 psi pressure to fracture.

These huge pressure requirements necessitate extremely

rugged and reliable equipment. Halliburton has found that

building equipment specifically for this application has been

the best approach. Halliburton is the only service company

that builds the vast majority of its equipment used in

fracturing treatments.

After the fracture is initiated, fluid carrying propping agent

(proppant) is pumped into the formation (Figure 6). The

proppant (usually sand) is used to hold the fracture open

after pumping stops.

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Figure 6 – After the fracture is initiated, fluid carrying proppant ispumped into the fracture. The proppant will remain to hold it open.

Figure 7 – Fracturing treatment is complete on two zones and proppant isbeing removed from the wellbore.

Figure 9 – A vinyl-lined pit is used to capture fracturing fluid after thetreatment. The operator then disposes of the fluid or, in some cases, reusesit for subsequent fracturing treatments.

Figure 8 – Wellbore is clean and hydrocarbon production begins.

Figures 7 and 8 show the final stages of the fracturing treat-

ment. The created fracture is held open with the proppant to

provide a highly conductive path for hydrocarbons to move

to the wellbore, then to surface and to market.

At the end of the fracturing treatment, the fluids are flowed

back to surface into a vinyl lined pit (Figure 9) for disposal

or reuse by the operator.

Fracturing FluidsToday’s fracturing fluids are primarily water (Figure 10) with

a gelling agent and number of additives available to provide

the necessary characteristics. Fracturing fluids must be able

to perform at bottomhole temperatures ranging from 100 to

over 400° F. The high temperatures can make achieving the

required fluid performance exceedingly difficult. Due to the

earth’s thermal gradient, higher temperatures occur at the

greater depths from which much of today’s hydrocarbons are

produced.

Page 4: HalliburtonHydraulicFracturing · For more information about Halliburton fracturing services, visit  or email stimulation@Halliburton.com. Figure10

For more information about Halliburton fracturing services, visit www.Halliburton.comor email [email protected].

Figure 10 – Modern fracturing fluids are primarily water with gellingagent and chemical additives to provide the necessary performance atwellbore conditions.

Halliburton’s Technology Center in Duncan, OK, is the site of world-classtechnology development focused on improving the performance offracturing materials, equipment and processes.

The material used to make the fluid thick (viscous) is usually

a natural polymer derived from guar beans. It is the same

agent used in cosmetics and soft ice cream. Fracturing fluid

additives include clay control agents, gel stabilizers,

surfactants, foamers, gel breakers, fluid loss additives, friction

reducers, scale inhibitors, bactericides, and pH control agents

Each of these additives has special properties that can be used

to maximize certain characteristics. For example, foaming

additives have been designed for different temperature

conditions. Clay control additives have been developed for

initial contact as well as for longer lasting protection. Gel

breakers have been developed for various temperature

applications and for release-rate control.

The Fracturing Water ChallengeIn many parts of the world, fresh water for fracturing is

becoming an increasingly precious resource, sometimes

difficult and expensive for the operator to obtain. For this

reason and overall operational efficiency, Halliburton is

striving to develop fluid systems that can be mixed using

produced water from the field.

In 2008, Halliburton introduced a new fluid system that can

function with a wide variety of produced water. Work

continues at the Duncan Technology Center (Figure 11)

on extending the capabilities of this system.

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In one field, 70% of all treatments are being performed with

produced water.

The Fracturing Fluid EnvironmentalChallengeIn addition to using produced water, Halliburton is working

diligently to remove environmentally undesirable agents from

the entire suite of fracturing fluids.

Water-based fluids have been developed that virtually

eliminate the need for hydrocarbon-based fluids, even in the

most sensitive formations that contain hydrocarbon that may

react strongly to fresh water.

Diesel-based carrier fluids have been removed from all fluid

concentrates and replaced by food-grade mineral oil.

Bactericides have been developed to replace more hazardous

versions used by others.

Halliburton has patented a high-intensity ultraviolet light

process to control bacteria growth in fracturing fluids. This

process will greatly reduce the need for conventional

bactericides.

www.halliburton.com

Sales of Halliburton products and services willbe in accord solely with the terms and conditionscontained in the contract between Halliburtonand the customer that is applicable to the sale.

H06640 12/08© 2008 HalliburtonAll Rights ReservedPrinted in U.S.A.

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