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HALFEN PRECAST PANEL ANCHORS FACADE

HALFEN PRECAST PANEL · PDF filez > y, between the panel support fixings z y x Precast panel length L CALCULATION OF WALL PANEL LOADINGS . 8 HALFEN PANEL SUPPORT FIXINGS TYPE FPA-3

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HALFEN PRECAST PANEL ANCHORS

FACADE

3

CONTENTS

Product selector 4Standard Types 4Variations 4

Identification of panel support fixings 5

Using Anchor bolts for panel support fixings 5

Calculation of wall panel loadings 6

Halfen panel support fixings 8Halfen panel support fixings Type FPA-3 8Halfen-panel support fixing type FPA-5 10Halfen panel support fixing type FPA-5Z 12Halfen panel support fixing type FPA-5A 13Halfen panel support fixing type FPA-5AZ 14Halfen panel support fixing type FPA-S/-S1 15Assembly and installation of FPA-3 16Assembly and installation of FPA-5 17Perforated Hanger strap for Type FPA 3 18Perforated Hanger strap for Type FPA 5 18

Halfen top fixing dowel Type WPA-A/B 19Assembly and installation 21

Horizontal Anchoring 22Halfen Spacer bolts type DS-13/16/25 23HALFEN Restraint tie type HKZ 26HALFEN Restraint tie type HKZ-GF 26HALFEN Restraint tie type HKZ-GU 27HALFEN Restraint with turnbuckle type SPV 28HALFEN Adjustable restraint type LD 28Plastic Wind Anchors type WDK 29

HALFEN Dowel restraint fixings 31Upper parts and Dowels 31Lower parts 32Spiral reinforcement Type HFV-B fits HFV1, HFV5 and HFV9 32Possible combinations of dowel restraint fixings 32Adjustment fixing with Reinforcement 33Adjustment fixing type HFV-6N 33

HALFEN Parapet corbel 34HALFEN Parapet corbel BRA-N/A 36HALFEN Parapet corbel BRA-NJ/AJ 37

Assembly accessories for Halfen panel support fixing 40

Tender texts 41

Enquiry / Order form 42

1TC

C03

0010

STANDARD TYPES

4

PRODUCT SELECTOR

Type FPA - 3 with backward suspensionin the cast-in part

Recommended where pre planning ispossible.Advantages for covered fixing and thinwalls.Very easy installation.

Type FPA - 5 A for roof parapet (Variation)

Fixing to the top of the slab.

Type FPA - 5 for fixing with Halfenanchor channel or Anchor bolts

Less requirements to the preliminary plan-ning, but dependent on to the minimumthickness of the unit in relation to thefixing.(observe the official approval)

Type FPA - 5 Z same as type 5, but witha two-point suspension.

Suitable if the minimum element thick-ness is insufficient to use the type FPA-5.

Type FPA - 5 AZ Two-point suspensionfor roof parapet (Variation)

Same as Type 5A, but with a two-pointsuspension.Suitable if the minimum element thick-ness is insufficient to use the type FPA-5A.

Type FPA - 5 S for side fixings(Variation)

Fixing to columns during later infill wall-ing.Fixing to cantilever edge units possible.

VARIATIONS

Attention:The support strapmust be shimmed inorder to allow theturning of the nut!

5

PRODUCT SELECTOR

Type FPA - S1 Special configuration

Special anchoring in case of small loadswith perforated strap cast into the precastunit.

Type FPA - S Special configuration

Special anchoring in case of small loadswith Halfen channel cast into the precastunit.

Type WPA

The top fixing dowel is used for the fixingof corner panels at the top of the wall.

VARIATIONS

IDENTIFICATION OF PANEL SUPPORT FIXINGS

All parts of the panel support fixings areto be identified by a coloured marking.

Load range (kN)

Colour of identification

5.0 8.0 11.5 16.0 22.0 34.0 46.0 56.0

whiteyellow red blue green brown black orange

USING ANCHOR BOLTS FOR PANEL SUPPORT FIXINGS

We recommend, the use of anchor boltspermitted for tension area . If using otheranchor bolts , the pressure area must beindicated. All fixings are to be calculatedwith the existing loads.

6

CALCULATION OF WALL PANEL LOADINGS

Applied loadings (light arrow)

Q = 1/2 dead weight of the panel (with symmetrical suspension of the panel) + additional loads, e.g. brick facing

W = 1/2 wind load on the panel* Wd = wind pressure, Ws = wind suction, according to DIN 1055, part 4

Loads in fixings (dark arrow)

Rz = diagonal load in the suspension fixingDo = upper horizontal load = Do,w + Do,g

Du(Zu) = lower horizontal load = Du,w + Du,g

Du,g = pressure at base from dead weight Du,w = pressure at base from wind ≅ 1/2 W (1/2 W = 1/4 wind load on whole

panel*) for wind pressure: Du,w = Wd,u

for wind suction: Du,w = -Ws,u

Do,g = pressure at top from dead weightDo,w = pressure at top from wind ≅ 1/2 W (1/2 W = 1/4 wind load on whole

panel*) for wind pressure: Do,w = Wd,o

for wind suction: Do,w = -Ws,o

Calculation:

Du max. = Du,g + Du,w spacer bolts or dowel

Du min. = Du,g - 1,2 x Ws,u

Do min. = Do,g - 1,2 x Ws,o

( )1

1g,u

hbxQ

D0 =→=Μ∑

≥ 0 spacer bolts or dowel

< 0 restraint anchor or dowel

≥ 0 spacer bolt

< 0 restraint anchor

*The wind loads acting on each individual restraint fixing should be checked: a) for panels with overhangs that differ from the tableb) for panels taking peak wind suction

h1 = spacing between horizontal anchorsh2 = spacing between cast-in part and

spacer boltf = panel thickness

α = angle of inclination (see tables page11 or 13))

b1

h1

W

Q

Du (Zu)

f

B

h2A

Do

Rz

α

A

b1 = f/2 + h2 x tan αDo,g = Q x tan α - Du,g

7

WIND PRESSURE WIND SUCTION

For calculation of wind pressure in singlesupport elements, e.g. precast claddingpanels, the wind pressure loads (wd) areto be increased by 25%.wd = 1.25 x cp x q x A (kN/m2)cp = 0.8

Facing panels must be provide enoughsafety against lifting (≥ 1.2). If necessary,restraint ties should be installed. To be onthe safe side we recommend to calculatethe value of suction with cp= 0.7. Only atthe edge the values for peak suctionalways have to be calculated with cp=2.0 for the first 2m.ws = cp x q (kN/m2)

Height above groundm

0-8

Impact pressure qkN/m2

8-20

20-100

> 100

0.50

0.80

1.10

1.30

ARRANGEMENT OF COMPONENTS WITHIN THE PRECAST PANEL

IMPACT PRESSURE q

We recommend installing the panelsupport fixing at a distance of L/5 to theedge of the precast unit.In other cases the fixing elements shouldbe arrange symmetrically to the cendroi-dal axis.Please ensure that there is enough distan-ce between DS spacer bolts and theinstallation axis of the panel supportfixing. If using restraint dowels, they must bearranged at the outer possible position.

x [mm]

Panel lengthL [mm]

100

150-200

300-400

bis 1000

1000-3000

3000-6000

Installation dimensions:y = approx. 1/5 from L > xz > y, between the panel support

fixings

z

y

x

Precast panel length L

CALCULATION OF WALL PANEL LOADINGS

8

HALFEN PANEL SUPPORT FIXINGS TYPE FPA-3Independently approved, installation details and selection table

8.0

11.5

16.0

22.0

34.0

46.0

56.0

70

70

125 150 180 230 36 33 85 173 12 52 600

Load range

kN

5.0

Lower cast-in element FPA-3-E

fmin

brmin

crmin c e (f1-e)

80

80

90

100

115

50

60

(m+n) w dia. x y z

80

100

110

140

107

112

12270

132

132

160

180

120

130

140

160

160

200

220

8

13

18

19

19

25

29 33

23

27

20

18

15

14 51

53

60

68

71

75

80

107

116

133

148

151

164

166

6

6

8

8

8

10

12

-

-

-

-

-

25

42

250

250

250

350

400

500

500

8.0

11.5

16.0

22.0

34.0

46.0

56.0 213 16 400 200 58 120 255 94

Load range

kN

5.0

a dia. i g armin s p to ro

Cast-in support FPA-3-R

81 6 200 70 24 60 121 38

85 6 200 80 24 60 130 40

96 8 200 90 33 80 150 45

115 8 250 120 35 80 165 50

134 10 250 130 36 100 179 60

155 12 300 150 44 100 202 70

190 16 350 170 53 120 236 80

Order-no.0240.250-

00001

00002

00003

00004

00005

00006

00007

00008

subject to change without noticeall dimensions in mm

8.0

11.5

16.0

22.0

34.0

46.0

56.000015

Load range

kN

5.0

Order-no.0240.080-

Complete set FPA-3-G-

00001

00003

00005

00007

00009

00011

00013

Cavity

40-120

130-220

40-120

130-220

130-220

40-120

00002

00004

00006

40-120

130-200

40-130

140-240

40-120

130-210

50-120

130-220

60-120

130-230 00016

00014

00012

00010

00008

Component parts, Type FPA-3

FPA - 3 - R: Support arm and polystyrene(Cast-in support) recess former

FPA - 3 - M: Perforated strap with locating pin, (Hanger assembly) nut, U-washer and locking bolt

FPA - 3 - E: U-shaped bracket with angle cleat (Lower cast-in element) and polystyrene recess former

FPA - 3 - G: FPA - 3 - R(Complete set) + FPA - 3 - M

+ FPA - 3 - E

For assembly and installation instructions see page 16

Ordering example :ProductTypeComponent partLoad range (kN)Cavity (mm)

FPA - 3 - G - 16.0 - 200

Order-no.0240.110-

00001

00002

00003

00004

00005

00006

00007

00008

dmin

100

115

125

140

160

180

240

300

Higher values dmin will be required when using armin.

9

HALFEN-PANEL SUPPORT FIXING TYPE FPA-3Independently approved, installation details and selection table

Useable site adjustment: h ±25, b ±20*, laterally ±30* only even number of wall distances due to grading of the spacer bolt (see page 23 and 24)

The dimension h is taken from support arm to upper edge of the angle in the lower cast-in element.Higher values dmin will be required when using armin.

Other cavity sizes on requestsubject to change without notice

all dimensions in mm

Steel reinforcement stirrupfor cast-in support (available on request)yield strength 500N/mm2,tensile strength 550N/mm2

Steel reinforcement stirrupfor lower cast-in element(available on request) yield strength 500N/mm2,tensile strength 550N/mm2

Spacer bolt and socket(order separately)

ro

ar min

c

t

cr minØ x

Offset version for load ranges ≥ 34 kN

Further details: see type test report (on request)

z

y

g

dia. i

30°dBR min

dBR min

u

w

h

p

f min

d min

b ± 20* a

to

hr

α

e

m n

br min

f1

see tablepage 23

adjustment±25

adjustment± 30

8.0

11.5

16.0

22.0

34.0

46.0

56.0 30 62 20.0° 210 235 265 290 320 345 375 400 430 455 485 510 540 570 600

5.0

tdia.

[mm]

u[mm] α

h h

10

12

h h h h h h h h h h h h h

21 25.0° 120 145 165 185 205 230 250 270 295 315 335 360 380 400 420

25 25.0° 130 150 170 195 215 235 260 280 300 325 345 365 385 410 430

16 33 25.0° 120 145 165 185 205 230 250 270 295 315 335 355 380 400 420

20 41 25.0° 125 145 170 190 210 235 255 275 295 320 340 360 385 405 425

20 41 22.5° 155 180 205 230 250 275 300 325 350 370 395 420 445 470 490

24 50 22.5° 155 180 205 225 250 275 300 325 345 370 395 420 445 465 490

27 56 20.0° 195 225 250 280 305 330 360 385 415 440 465 495 520 550 575

Load rangekN

60 70 80 100 110 12090 130 140 150 170 200190180160

Type FPA 3 Cavity b (mm)

0240.220-00001

0240.220-00003

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order-no. Hanger assembly (M)

0240.220-00002

0240.220-00005

0240.220-00007

0240.220-00009

0240.220-00011

0240.220-00013

0240.220-00015

0240.220-00004

0240.220-00008

0240.220-00010

0240.220-00012

0240.220-00014

0240.220-00016

0240.220-00006

Load range[kN]

Order no.

0240.030-

5.0

0000160-100110-180 00002190-280 00003C

ompl

ete

set

FPA

-5-G

-

8.0 11.5 16.0 22.0 34.0 46.0 56.0

60-110120-180190-260

000040000500006

000070000800009

000100001100012

000130001400015

Order no.

0240.030-

Order no.

0240.030-

Order no.

0240.030-

Order no.

0240.030-

Order no.

0240.030-

Order no.

0240.030-Order no.

000160001700018

000190002000021

000220002300024

60-120130-190200-290

60-140150-190200-280

60-140150-200210-320

70-160170-220230-310

90-160170-230240-310

100-150160-250260-350

Cavity Cavity Cavity Cavity Cavity Cavity Cavity

Ordering example :ProductTypeComponent partLoad range (kN)Cavity (mm)

FPA - 5 - G - 16.0 - 200

10

subject to change without notice. all dimensions in mm

Loadrange[kN]

Cavity b (mm)

60 70 80 90 100 110 120 >120

5.0

8.0

11.5

16.0

22.0

34.0

46.0

56.0

18.5°

18.5°

16.5°

14.5°

13.5°

21.5°

21.5°

19.0°

17.0°

15.5°

14.0°

22.0°

19.5°

18.0°

16.0°

22.5°

20.0°

18.5°

15.0°

20.5°

16.5°

15.5°

18.5°

17.0°

22.5°

20.0°18.5°

25,0°

HALFEN-PANEL SUPPORT FIXING TYPE FPA-5Independently approved, Installation details and selection table

Component parts, Type FPA-5

FPA - 5 - M: perforated strap with nut and (Hanger assembly) washer, locking bolt and slotted strap

FPA - 5 - E: U-shaped bracket with angle cleat (Lower cast-in element) and polystyrene recess former

FPA - 5 - G: FPA - 5 - M(Complete set) + FPA - 5 - E

For assembly and installation instructions see page 17.Variants (see page 4)

- Type FPA-5A (spandrel version)- Type FPA-5S (version for lateral fixing)- Type FPA-5Z (dual-hole suspension)- Type FPA-5AZ (dual-hole suspension for spandrel version)

8.0

11.5

16.0

22.0

34.0

46.0

56.0

70

70

125 150 180 230 36 33 85 173 12 52 600

Loadrange[kN]

5.0

Lower cast-in element FPA-5-E

fmin

brmin

crmin c e (f1-e)

80

80

90

100

115

50

60

(m+n) w dia. x y z

107 120 8 14 51 107 6 - 250

112 130 13 15 53 116 6 - 250

70 122 140 18 18 60 133 8 - 250

80 132 160 19 20 68 148 8 - 350

100 132 160 19 23 71 151 8 - 400

110 160 200 25 27 75 164 10 25 500

140 180 220 29 33 80 166 12 42 500

Order no.0240.250-

00001

00002

00003

00004

00005

00006

00007

00008

fixing with

Rz Anchorbolts

HALFEN channelHTA-

38/17. l=150mm5.5

8.8

12.7

17.7

23.8

36.8

49.0

59.6

49/30

52/34

52/34

37/17-M10x30

50/30-M12x30

50/30-M16x30

50/30-M20x45

M10

M12

M16

M20

M20

M24

M27

M30

Halfen boltHS-

Variation in angle α with smaller cavities:

stainless steel, recommended thread-diameter, must be in accordance with approval certificate for ≥ Rzstainless steel, approval certificate no. Z.21.4-34, see also brochure Bin case of full load to the anchor

72/49 72/49 M20x50

Cavity

11

8.0

11.5

16.0

22.0

34.0

46.0

56.0 30 62 20.0° 370 365 360 355 385 410 440 465 495 520 550

5.0

dia.t[mm]

u[mm] α

h h

10

12

h h h h h h h h h h h h h

21 25.0° 185 180 175 200 220 240 265 285 305 325 350 370 390 415 435

25 25.0° 185 180 175 195 215 240 260 280 305 325 345 370 390 410 430

16 33 25.0° 210 210 205 200 220 240 265 285 305 325 350 370 390 415 435

20 41 25.0° 240 235 230 225 220 245 265 285 310 330 350 375 395 415 440

20 41 22.5° 260 260 255 250 245 270 290 315 340 365 390 410 435 460 485

24 50 22.5° 285 285 280 275 270 295 320 340 365 390 415 440 460 485

27 56 20.0° 340 340 335 330 355 385 410 435 465 490 520 545

Load range[kN]

60 70 80 100 110 12090 130 140 150 170 200190180160

Type FPA 5 Cavity b (mm)

0240.170-00001

0240.170-00004

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

0240.170-00007

0240.170-00010

0240.170-00013

0240.170-00019

0240.170-00022

HALFEN PANEL SUPPORT FIXING TYPE FPA-5Independently approved, installation details and selection table

Steel reinforcement stirrupfor cast-in support (available on request) yield strength 500N/mm2,tensile strength 550N/mm2

see approval certificate ormanufacturersinstructions

Spacer bolt and socket(order separately)

ar min

c

cr mindia. x

Offset version for load ranges ≥ 34 kN

Further details: see type test report (on request)

z

hr

seetablepage 23

w

h

M

f min

α

e

m n

recommended thread-diameter,must be in accordance withapproval certificate for ≥ Rz

b ± 20*

t

y

30°

dBR min u

f1

br min

Order no. Hanger assembly (M) 0240.170-00016

-00009

0240.170-00003

0240.170-00006

-00012

Useable site adjustment: h ±25, b ±20*, laterally ±30* only even number of wall distances due to grading of the spacer bolt (see page 23 and 24)

The dimension h is taken from axis of fixing bolt to upper edge of the angle in the Lower cast-in element.

Other cavity sizes on request= angle α changed, therefore larger h

subject to change without notice. all dimensions in mm

adjustment

± 25

adjustment

± 30

0240.170-00002

0240.170-00005

0240.170-00008

0240.170-00011

0240.170-00014

0240.170-00017

0240.170-00020

-00023

12

Loadrange[kN]

Cavity b (mm)

60 70 80 90 100 110 120 >120

5.0

8.0

11.5

16.0

22.0

34.0

46.0

56.0

18.5°

18.5°

16.5°

14.5°

13.5°

21.5°

21.5°

19.0°

17.0°

15.5°

14.0°

22.0°

19.5°

18.0°

16.0°

22.5°

20.0°

18.5°

15.0°

20.5°

16.5°

15.5°

18.5°

17.0°

22.5°

20.0°18.5°

25,0°

Further details: see type test report (on request)

Useable site adjustment: h ±25, b ±20*, laterally ±30* only even number of wall distances due to grading of the spacer bolt (see page 23 and 24)

The dimension h is taken from axis of fixing bolt to upper edge of the angle in the lower cast-in element.

Other cavity sizes on request= angle α changed, therefore larger h

subject to change without notice. all dimensions in mm

HALFEN PANEL SUPPORT FIXING TYPE FPA-5ZDual-hole suspension

Component parts, Type FPA-5Z

FPA - 5Z - M: Perforated strap with nut,u-washer,(Hanger assembly) locking bolt and dual-hole suspension

FPA - 5 - E: U-shaped bracket with angle cleat (Lower cast-in element) and polystyrene recess former, same

components as Type FPA-5-E

FPA - 5Z - G: FPA - 5Z - M(Complete set) + FPA - 5 - E

For assembly and installation instructions see page 17

Ordering example :ProductTypeComponent partLoad range (kN)Cavity (mm)

FPA - 5Z - G - 16.0 - 200

8.0

11.5

16.0

22.0

34.0

46.0

5.0

αh h h h h h h h h h h h h h h

25.0° 185 180 175 200 220 240 265 285 305 325 350 370 390 415 435

25.0° 185 180 175 195 215 240 260 280 305 325 345 370 390 410 430

25.0° 210 210 205 200 220 240 265 285 305 325 350 370 390 415 435

25.0° 240 235 230 225 220 245 265 285 310 330 350 375 395 415 440

22.5° 260 260 255 250 245 270 290 315 340 365 390 410 435 460 485

22.5° 285 285 280 275 270 295 320 340 365 390 415 440 460 485

20.0° 340 340 335 330 355 385 410 435 465 490 520 545

Load ran-ge [kN]

60 70 80 100 110 12090 130 140 150 170 200190180160

Type FPA 5Z Cavity b (mm)

0240.200-00001

0240.200-00004

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

0240.200-00007

0240.200-00010

0240.200-00013

0240.200-00019

0240.200-00016Order no. Hanger assembly (M)

-00009

0240.200-00003

-00012

Load ran-ge [kN] 5.0

0000160-100110-180 00002190-280 00003C

ompl

ete

set

FPA

-5Z-

G-

8.0 11.5 16.0 22.0 34.0 46.0 56.0

60 -110120-180190-260

000040000500006

000070000800009

000100001100012

000130001400015

Order no.

0240.060-

Order no.

0240.060-

Order no.

0240.060-

Order no.

0240.060-

Order no.

0240.060-

Order no.

0240.060-

Order no.

0240.060-

000160001700018

000190002000021

000220002300024

60-120130-190200-290

60-140150-190200-280

60-140150-200210-320

70-160170-220230-310

90-160170-230240-310

100-190160-250260-350

Cavity Cavity Cavity Cavity Cavity Cavity Cavity

56.0

Order no. Hanger assembly (M)

20.0° 370 365 360 355

0240.200-00022

385 410 440 465 495 520 550

CavityOrder no.

0240.060-

Spacer bolt and sockets (order separately)

w

h

f min

α

e

m n

recommended thread-diameter,must be in accordance withapproval certificate for ≥ Rz

b ± 20*

f1

br min

Variation in angle α with smaller cavities:

smm

0240.200-00002

0240.200-00008

0240.200-000060240.200-00005

0240.200-00014

0240.200-00017

0240.200-00011

0240.200-00020

-00023

120

135

160

160

170

190

250

280

dmm

8.5

10.5

12.5

12.5

16.5

22.5

25.0

25.0

M

Ordering example :ProductTypeComponent partLoad rangeCavity

FPA - 5A - G - 16.0 - 200

Variation in angle α with smaller cavities:

Useable site adjustment: h ±25, b ±20*, laterally ±30* only even number of wall distances due to grading of the spacer bolt (see page 23 and 24)

The dimension h is taken from axis of fixing bolt to upper edge of the angle in the lower cast-in element.Other dimensions see FPA-5

Other cavity sizes on request= angle α changed, therefore larger h

subject to change without notice. all dimensions in mm

8.0

11.5

16.0

22.0

34.0

5.0

dia.M

[mm]

ar[mm] α

h h

10

12

h h h h h h h h h h h h

110 25.0° 170 165 160 200 220 245 265 285 305 330 350 370 395 415

135 25.0° 195 190 180 195 220 240 260 280 305 325 350 370 390 415

16 155 25.0° 215 210 200 220 240 260 280 305 325 345 365 385 410

20 210 25.0° 245 230 220 240 260 285 305 325 345 370 390 410

20 210 22.5° 260 250 240 265 290 315 335 360 385 410 435 460

24 260 22.5° 275 270 265 290 315 335 360 385 410 435 460

Load range[kN]

60 70 80 100 110 120 130 140 150 170 200190180160

Type FPA 5A Cavity b

0240.180-00001

0240.180-00004

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

0240.180-00007

0240.180-00010

0240.180-00013

0240.180-00016Order no. Hanger assembly (M)

HALFEN PANEL SUPPORT FIXING TYPE FPA-5ASpandrel version

90

h

180

175

205

240

255

285

Loadrange[kN]

Cavity b (mm)

60 70 80 90 100 110 120 >120

5.0

8.0

11.5

16.0

22.0

34.0

18.5°

15.5°

21.5°

18.5°

16.5°

21.5°

19.0°

17.0°

15.5°

22.0°

19.5°

18.0°

16.0°

22.5°

20.0°

18.5° 20.5°22.5°

25.0°

Component parts, Type FPA-5A

FPA - 5A - M: perforated strap with nut, u-washer, (Hanger assembly) locking bolt, slotted strap and corner

protection (loose)

FPA - 5A - E: u-shaped bracket with angle cleat(Lower cast-in element) and polystyrene recess former, same

components as Type FPA-5-E

FPA - 5A - G: FPA - 5A - M(Complete set) + FPA - 5 - E

For assembly and installation instructions see page 17Lower cast-in elements see table page 10 and 11The spandrel version FPA-5A requires a little more space in cavitythan FPA-5. To get the correct hole of perforated strap see table on page 18.Further details: see type test report (on request).

see

tabl

e pa

ge 2

3

ar according to approval certificate

M

b ± 20*fmin

h ±

25*

hr

lateraladjustment± 30

corner protection

α

Load ran-ge [kN] 5.0

0000160-100110-180 00002190-280 00003C

ompl

ete

set

FPA

-5A

-G-

8.0 11.5 16.0 22.0 34.0

60-110120-180190-260

000040000500006

000070000800009

000100001100012

000130001400015

Order no.0240.040-

Order no.0240.040-

Order no.0240.040-

Order no.0240.040-

Order no.0240.040-

000160001700018

60-120130-190200-290

60-140150-190200-280

60-140150-200210-320

70-160170-220230-310

Cavity Cavity Cavity Cavity CavityOrder no.0240.040-Cavity

13

0240.180-00002

0240.180-00005 0240.180-00006

0240.180-00008 -00009

0240.180-00011 -00012

0240.180-00014

0240.180-00017

dia. d[mm]

11

13

17

21

21

25

e1[mm]

22

26

34

41

41

50

-00003

ar according to approval certificate

fmin b ± 20*

h ±

25*

hr

lateraladjustment± 30

corner protection

α

14

Load range[kN] 5.0

0000160-100110-180 00002190-280 00003C

ompl

ete

set

FPA

-5A

Z-G

-

8.0 11.5 16.0 22.0 34.0

60-110120-180190-260

000040000500006

000070000800009

000100001100012

000130001400015

Order no.0240.070-

Order no.0240.070-

Order no.0240.070-

Order no.0240.070-

Order no.0240.070-

000160001700018

60-120130-190200-290

60-140150-190200-280

60-140150-200210-320

70-160170-220230-310

Cavity Cavity Cavity Cavity Cavity

Useable site adjustment: h ±25, b ±20*, laterally ±30* only even number of wall distances due to grading of the spacer bolt (see page 23 and 24)

The dimension h is taken from axis of fixing bolt to upper edge of the angle in the lower cast-in element.Other dimensions see FPA-5

Other cavity sizes on request= angle α changed, therefore larger h

subject to change without notice. all dimensions in mm

Loadrange[kN]

Cavity b (mm)

60 70 80 90 100 110 120 >120

5.0

8.0

11.5

16.0

22.0

34.0

18.5°

15.5°

21.5°

18.5°

16.5°

21.5°

19.0°

17.0°

15.5°

22.0°

19.5°

18.0°

16.0°

22.5°

20.0°

18.5° 20.5°22.5°

25.0°

Ordering example :ProductTypeComponent PartLoad rangeCavity

FPA - 5AZ - G - 16.0 - 200

Component parts, type FPA-5AZ

FPA - 5AZ - M: Perforated strap with nut, U-washer,(Hanger assembly) locking bolt, dual-hole suspension

and corner protection

FPA - 5A - E: u-shaped bracket with angle cleat and (Lower cast-in element) polystyrene recess same asType FPA-5-E

FPA - 5AZ - G: FPA - 5AZ - M(Complete set) + FPA - 5 - E

For assembly and installation instructions see page 17The spandrel version FPA-5AZ requires a little more space in cavitythan FPA-5. To get the correct hole of perforated strap see table onpage 18.Further details: see type test report (on request). Please state ar-distance when ordering.

HALFEN PANEL SUPPORT FIXING TYPE FPA-5AZSpandrel version Dual-hole suspension

yellow

red

Colourcoding

dia. d[mm] α

h h

blue

green

brown

black

8.5

10.5

h h h h h h h h h h h h

25.0° 170 165 160 200 220 245 265 285 305 330 350 370 395 415

25.0° 195 190 180 195 220 240 260 280 305 325 350 370 390 415

12.5 25.0° 215 210 200 220 240 260 280 305 325 345 365 385 410

12.5 25.0° 245 230 220 240 260 285 305 325 345 370 390 410

16.5 22.5° 260 250 240 265 290 315 335 360 385 410 435 460

22.5 22.5° 275 270 265 290 315 335 360 385 410 435 460

60 70 80 100 110 120 130 140 150 170 200190180160

Cavity b

0240.210-00001

0240.210-00004

0240.210-00007

0240.210-00010

0240.210-00013

0240.210-00016

90

h

180

175

205

240

255

285

Cavity Order no.0240.070-

Variation in angle α with smaller cavities:

0240.210-00002 0240.210-00003

0240.210-000060240.210-00005

0240.210-00008 -00009

0240.210-00011 -00012

0240.210-00014

0240.210-00017

d

see

tabl

e pa

ge 2

3

Load range[kN]

5.0

8.0

11.5

16.0

22.0

34.0

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

Type FPA 5AZ

15

Load range[kN] 3.0

0000180-180190-200 00002C

ompl

ete

set

FPA

-S-G

-

6.0

80-180190-200

0000300004

Order no.0240.010-CavityOrder no.

0240.010-Cavity

6.0

5.0

8.0

3.0

Marking

HTA 28/15(A4)

HTA 38/17(A4)

h h h h h h h h h h h h h

HTA 28/15(A4) 3.0 kN 200 220 240 260 280 300 330 350 370 390 410 430 450

HTA 38/17(A4) 6.0kN 200 220 240 260 280 300 330 350 370 390 410 430 450

Load range [kN]

80 100 110 12090 130 140 150 170 200190180160

Type

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

-00002

-00004

FPA-S-ELower cast-in

elementHalfen channel

FPA-S-RCast-in supportHalfen channel

FPA-S-MHanger assembly

0240.150-00003

0240.150-00001

HALFEN PANEL SUPPORT FIXING TYPE FPA-S/-S1Special versions

Ordering example type S:ProductTypeComponent partLoad range(kN)Cavity (mm)

FPA - S - M - 3.0 - 200

TYPE FPA-S

TYPE FPA-S1

6.0

5.0

8.0

3.0

Marking

HTA 28/15(A4)

HTA 38/17(A4)

h h h h h h h h h h h h h

3.0 kN 190 210 230 250 270 290 320 340 360 380 400 415 435

6.0 kN 190 210 230 250 270 290 320 340 360 380 400 420 440

Load range[kN]

80 100 110 12090 130 140 150 170 200190180160

Type

Order no. Hanger assembly (M)

Order no. Hanger assembly (M)

FPA-S1-RCast-in supportHalfen channel

FPA-S1-ELower cast-in

elementperforated strap

0240.160-00002

0240.160-00001

Component parts, type FPA-SFPA-S-R: HTA-HALFEN channel(Cast-in support)

FPA-S-M: perforated strap with nut(Hanger assembly) and U-washer, rocker

connector, 2 Halfen bolts with nut and U-washer

FPA-S-E: HTA-HALFEN channel(Lower cast-in element)

FPA-S-G: FPA-S-R(Complete set) + FPA-S-M

+ FPA-S-E

Component parts FPA-S1FPA-S1-R: HTA-HALFEN channel(Cast-in support)FPA-S1-M: rocker connector, nut

and u-washer, 1 x HALFEN bolt with nut and U-washer

FPA-S1-E: perforated strap(Hanger assembly)

(additional reinforcement on site)

FPA-S1-G:(Complete set) FPA-S1-R

+ FPA-S1-M+ FPA-S1-E

Ordering example type S1:ProductTypeComponent partLoad range (kN)Cavity (mm)

FPA - S1 - M - 6.0 - 200

Load range[kN] 3.0

00001

Cavity(mm)

80-150160-200 00002C

ompl

ete

set

FPA

-S1-

G-

6.0

80-150160-200

0000300004

Order no.0240.020-

Cavity(mm)

Order no.0240.020-

Cavity b (mm)

Cavity b

subject to change without notice all dimensions in mm

h25°α

bf

25°α

f

h

b Additional reinforcement (on site)Yield strength 500N/mm2,tensile strength 550N/mm2,dia.6 mm (Form see page 11)

3.0 kN

6.0 kN

FPA-S1-MHanger

assembly

fmin acc. HTA-approval certificate

INSTALLATION OF THE CAST-INSUPPORT FPA-3 R

1. Place the polystyrene recess onto thesupport arm.

2. Insert the reinforcing stirrup throughthe holes in the side straps of the sup-port arms.

3. Attach the cast-in support to theformwork with 2 nails. (securing withadditional reinforcement is possible).

MOUNTING OF THE LOWER CAST-IN ELEMENT FPA-3-E

1. Insert the polystyrene recess formerbetween u-shaped bracket and anglecleat (thicker part into the panel) andtighten the nuts. Nuts should be tigh-tened to the torque value quoted inthe following table.

2. Insert the reinforcing stirrup throughthe holes provided.

16

3. Fix with nails to the formwork (seeFPA-5). Nail holes are provided at theU-shaped bracket and the angle cleat.

ASSEMBLY OF THE PRECAST WALLPANEL

1. Remove the polystyrene recessformer.

2. Slide the perforated strap betweenu-shaped bracket and angle cleat.Any polystyrene remaining in the gapbetween the u-shaped bracket andthe angle cleat can be pushed outwith the perforated strap.

3. Adjust the perforated strap roughly tothe required length according to tablepage 18, fix the perforated strap bymeans of the locating pin (rotate thelocating pin 180°). Bend the perfora-ted strap over the angle cleat.

4. Tighten nuts to the torque valuesquoted in the following tables.

5. Assemble the rocker connector, placethe u-washer and nut on the threa-ded rod of the perforated strap andhang into the cast-in support.

HALFEN PANEL SUPPORT FIXING TYPE FPA3Assembly and installation instruction

5.0

8.0

11.5

16.0

22.0

34.0

46.0

56.0

1

2

2

5

5

10

15

15

5

5

10

15

15

60

60

30

Loadrange [kN]

recommended torque [Nm]

initial torque final torque

6. Position complete assembly on thesupport arm.

ASSEMBLY ACCESSORIES:

- open ring spanner(order separately, see page 40)

-

RECOMMENDED TORQUE FORBOLTS TO THE WALL PANEL-INSTALLATION PART FIXING

reinforcement(on site)

reinforcement(on site)

recess former

angle cleat

support arm

recess former

suitable area for concrete edge

max. upper positionmax. lower position

rockerconnector

locating pin

polystyrenerecess former

u-shapedbracket

ASSEMBLY OF THE PRECAST WALLPANEL

1. Set the approved anchor bolt into theconcrete, according to the approvalcertificate and manufacturers instruc-tions.

2. Remove the polystyrene recess formerfrom the lower fixing.

3. Slide the perforated strap between theU-shaped bracket and the angle cleat.Any polystyrene remaining in the gapbetween the U-shaped bracket andthe angle cleat can be pushed outwith the perforated strap.

4. Adjust the perforated strap roughly tothe required length according to tablepage 18, fix the perforated strap bymeans of the locating pin (rotate thelocating pin 180°). Bend the perfora-ted strap over the angle cleat.

5. Tighten nuts to the torque valuesquoted in the following tables.

6. Fix the slotted strap to the threadedrod of the perforated strap with nutsand washers.

7. Secure the slotted strap with the fixingbolts.

8. Position complete assembly onto thesupport arm.

CAST-IN THE LOWER CAST-IN ELE-MENT FPA-5-E INTO WALL PANEL

1. Insert the polystyrene recess formerbetween U-shaped bracket (thickerpart into the panel) and the anglecleat and tighten the nut. Nuts shouldbe tightened to the torque valuequoted in the following table.

2. Insert the reinforcing stirrups throughthe holes provided.

3. Fix with nails to the formwork. Nailholes are provided for this in both ofthe U-shaped bracket and the anglecleat

17

HALFEN PANEL SUPPORT FIXING TYPE FPA-5. . .Assembly and installation instruction

5.0

8.0

11.5

16.0

22.0

34.0

46.0

56.0

1

2

2

5

5

10

15

15

5

5

10

15

15

60

60

30

Load range

[kN]

Recommended torque [Nm]

Initial torque Final torque

ASSEMBLY ACCESSORIES

- open ring spanner(order separately, see page 40)

-

TORQUE VALUES FOR BOLTS OFTHE LOWER COMPONENT

reinforcement(on site)

polystyrenerecess former

U-shapedbracket

recess former

wooden board

temporary construction

locating pin

highest installationlowest installation

suitable area for concrete edge

fixing-bolts

slottedstrap

fixing bolts

two pointsuspension

angle cleat

18

TABLE TO SELECT THE CORRECT HOLE OF PERFORATED STRAP

60

70

80

90

100

110

120

130

140

150

160

170

180

190

200

251

293

314

335

356

377

398

419

461

482

503

524

545

566

587

284

309

334

359

384

384

409

434

459

484

509

534

559

584

609

283

316

349

382

382

415

448

448

481

514

547

547

580

613

613

320

361

361

402

402

443

443

484

525

525

566

566

607

648

648

378

378

419

640

460

501

501

542

583

583

624

665

665

706

706

392.5

442.5

442.5

492.5

492.5

542.5

542.5

592.5

592.5

642.5

642.5

692.5

692.5

742.5

742.5

5.0 8.0 11.5 16.0 22.0

458

514

514

570

570

626

626

682

682

738

738

794

794

850

906

34.0

Z[mm]

L[mm]

L[mm]

46.0Cavity b

[mm]

Type FPA-3

L[mm]

Z[mm]

Z[mm]

56.0

499.5

561.5

561.5

623.5

623.5

685.5

685.5

747.5

747.5

747.5

809.5

809.5

871.5

871.5

933.5

794

1042

714

948

630

830

614

860

515

679

Z[mm]

Z[mm]

Z[mm]

Z[mm]

Z[mm]

L[mm]

L[mm]

L[mm]

L[mm]

L[mm]

435

645

453

653

506

704

Load range [kN]

subject to change without notice all dimensions in mm

60

70

80

90

100

110

120

130

140

150

160

170

180

190

200

167

167

167

188

209

230

251

272

293

314

335

377

398

419

440

184

184

184

184

209

234

259

284

309

334

359

384

409

434

459

217

217

217

217

217

250

283

316

316

349

382

382

415

448

481

238

238

238

238

238

238

279

279

320

361

361

402

402

443

484

255

255

255

255

255

296

296

337

337

378

419

419

460

501

501

-

292.5

292.5

292.5

292.5

292.5

292.5

342.5

342.5

392.5

392.5

442.5

442.5

492.5

492.5

5.0 8.0 11.5 16.0 22.0

-

-

-

346

346

346

346

346

402

402

458

514

514

570

570

34.0

Z[mm]

L[mm]

L[mm]

46.0Cavity b

[mm]

Type FPA-5

L[mm]

Z[mm]

Z[mm]

56.0

-

-

-

-

375.5

375.5

375.5

375.5

375.5

375.5

437.5

437.5

499.5

499.5

561.5

608

556480

409392

Z[mm]

Z[mm]

Z[mm]

Z[mm]

Z[mm]

L[mm]

L[mm]

L[mm]

L[mm]

L[mm]

246278

341

Load range [kN]

PERFORATED HANGER STRAP FOR TYPE FPA 5

PERFORATED HANGER STRAP FOR TYPE FPA 3

645

453

653704

515

679

614

630 724

794

Z

L

locating pin

axis of the hole preselected for fixing

435

506

19

HALFEN TOP FIXING DOWEL TYPE WPA-A/BCalculation of loads

HALFEN TOP FIXING DOWEL TYPE WPA-A/BCalculation

Applied loads: (light arrows)

Q = 1/2 dead weight of the panel (withsymmetrical suspension of the panel)

W = 1/2 wind load on the panelWd = wind pressureWs = wind suction

Loads on fixings (dark arrows)

V = Q

0.5 x Ws corresponds 1/4 wind load onthe whole panelDu = Du, Q + 0.5 Wd = wind load on 1/4panel

exzQ,u Hh

axQD ==

osexzmax D5,0xWHH =+=

Checking calculation:

Hmax ≤ table value see page 20

otherwise suction restraint fixing required.

Dimensions:a = Load eccentricity

calculate for small panel unitheight with value a (centroidal axisto axis of anchor). With tall panels(e.g. storey height) its position canbe assumed approximately on thepanels centre line.

h = distance between lower and upperrestraint fixings

Further information see page 20

Du. g ≥ 1.2 Ws

The table values V or Hexz and/or Hmax

may be exceeded providing the followingchecks are carried out (please consultHALFEN-DEHA technical department):

A = Cross-sectional area of the dowelW = Section modulus of the dowelσ = Steel stress

Load rangeV [kN]

Dowel[thread]

A[mm2]

W[mm3]

5.0

8.0

11.5

16.0

22.0

34.0

1045

8362

5387

3858

2393

1932

M24 x 1.5

M28 x 1.5

M30 x 1.5

M35 x 1.5

M39 x 1.5

M45 x 1.5

380

573

661

908

1134

1521

subject to change without notice.

edia. p

r

lgg

t

b

c

V

H

lThreaded plate, dimensions see page 20 (r )

dia. d

hW

Du

V

H

Q

a

Hz

N M+ <1

Nd Mpld

Nd = 1.35 (V + √3x Hmax)

Md = 1.35 x Hmax (b+35)

200Nd = A x = 181.82 x A [N]

1.1

200Mpld = 1.69 x W x = 307.27 x W [N]

1.1

b

20

HALFEN TOP FIXING DOWEL TYPE WPA-A/BSelection table

20

30

40

50

60

70

80

l [mm]

t [mm]

min c [mm]

dia. d [mm]

e [mm]

lg [mm]

r [mm]

g [mm]

dia. p [mm]

max. Hz [kN]

3.40 6.07 - - - -

Load range V[kN] 5.0 8.0 11.5 16.0 22.0 34.0

Colour yellow red blue

0241.010-00001 0241.010-00002 0241.010-00003Order no. -AProduct Type

Order no. -B 0241.020-00001 0241.020-00002 0241.020-00003

b[mm]

H max.

kN

H max.

kN

H max.

kN

H max.

kN

H max.

kN

H max.

kN

0241.010-00004

green brown

0241.010-00005

black

0241.010-00006

0241.020-00004 0241.020-00005 0241.020-00006

2.94

2.58

2.31

2.08

1.90

-

5.26

4.64

4.15

3.76

3.43

-

275

65

140

22

M24 x 1.5

115

110

10

60

5.18

140

275

65

27

M28 x 1.5

115

115

10

70

9.25

310

70

160

29

M30 x 1.5

120

120

12

70

9.85

315

75

160

34

M35 x 1.5

125

125

12

70

15.48

345 375

75 75

190 220

38 24

M39 x 1.5 M45 x 1.5

125 125

140 140

15 15

80 80

20.37 29.36

6.27

5.54

4.96

4.49

4.10

3.77

9.85

8.73

7.83

7.10

6.50

5.99

13.30

11.80

10.61

9.63

8.82

8.14

19.57

17.42

15.70

14.28

13.10

12.10

WPA- -A/-B

Ordering example :ProductTypeLoad range(kN)Dimension b (mm)

WPA -A -11.5 - 60

The Top Fixing Dowel is adjustable forheight ± 15mm.(with b = 20mm : +15/-10mm). One dowel should be fitted with a plasticsleeve to allow thermal expansion.

subject to change without notice.

Type WPA -A(fixed)

Type WPA -B(with plastic sleeve to allowthermal expansion)

21

HALFEN TOP FIXING DOWEL TYPE WPA-A/BAssembly and installation instruction

1. Form a recess in the structure (grouthole) for the dowel may be castdirectly into the concrete, in whichcase care should be taken to ensurethat the dowel remains perpendicular.

2. The dowel (when not cast-in) shouldbe grouted into the structure verticallyusing concrete (strength 35 N/mm2)

3. Form a recess in the precast unit forgrouting in the dowel once aligned(recess dia.p see table page 20).

4. The tapped plate is then twisted on tothe exposed thread of the dowel.

5. Positioning of the corner panel is thenachieved vertically by use of the tap-ped plate and horizontally within thegrout recess.

6. Once finally positioned the recess inthe panel is grouted up with concrete(concrete strength ≥ 25N/mm2). Thepanel must be temporarily secured init´s final position until the concretegrout has cured.

22

HORIZONTAL ANCHORINGHalfen-Spacer bolts, wind anchors, dowel restraint fixings, summary of types

Horizontal anchors are used as horizontalsupport of facing panels. Loads are to becalculated as shown on page 6. Theselection of the version is made accordingto section, distance and accessibility. A lot of various Halfen-DEHA anchors indifferent load ranges are allowable.

HALFEN SPACER BOLTS

Versions:type DS - 13, DS - 16, DS - 25

Spacer bolt Type DS - 13

HALFEN WIND ANCHORS

Version for the use between orthogonalsurfaces:type HKZ Hammer-head restraint tietype HKZ-GF Hammer-head screw tietype HKZ-GU Hammer-head restraint

tie, U-shaped

Restraint tie Type HZK-GU

Version for the use between parallel sur-faces:type LD Adjustable restrainttype SPV Restraint with turnbuckletype WDK Plastic wind anchor

Adjustable restraint Type LD

HALFEN DOWEL RESTRAINTFIXINGS

Upper socket:Type HFV 1 Slotted plastic socket KSType HFV 2 Slotted steel socket A4Type HFV 5 Plastic socket KSType HFV 8 Fixed socket A4

Dowels:Type HFV 3 Loose dowel A4Type HFV 7 Fixed dowel A4

Lower socket:Type HFV 4 Grouting socket A4Type HFV 5 Plastic socket KSType HFV 8 Fixed socket A4Type HFV 9 Plastic grouting socket KS

Dowel fixing Type HFV 238

Adjustable dowel fixing:Type HFV 6NAdjustable dowel restraint fixingsee page 33 (only supplied as completeset)

23

HALFEN SPACER BOLTS TYPE DS-13/16/25

Ordering example :ProductTypeThreadCavity b (mm)

DS-13-10-100

Thread min f[mm]

min hr[mm]

zul.N[kN]

70

70

50

90

7.81

12.46

M10

M12

90

80M16

120

120

16.64

19.47

90

100

120

M20

120

150M24

120

150M27

135

150

170

180

180

180

225

24.48

28.80

36.37

38.40

46.60

38.40

55.20

Allowable loads and edge distances forSpacer bolts by using without additionalreinforcement

subject to change without notice Other cavity dimensions on request all dimensions in mm

ALLOWABLE LOADS ON SPACER BOLTS

40

60

80

100

120

140

160

180

200

220

240

M10 M12 M16 M20 M24 M27Product TypeCavity

b[mm] ± 20mm

Thread

Allowable compressive load [kN]

44.00

DS131625

7.81

7.81

7.81

7.60

6.65

5.83

5.14

4.54

4.02

-

-

12.46

12.46

12.46

12.46

11.18

10.02

8.99

8.09

7.30

-

-

19.47

19.47

19.47

19.47

19.47

19.47

19.47

19.47

17.99

16.63

15.39

36.37

36.37

36.37

36.37

36.37

36.37

36.37

34.83

32.57

30.49

28.57

-

46.60

46.60

46.60

44.11

41.56

39.19

36.98

34.93

33.01

31.21

-

-

-

60.60

59.91

56.81

53.92

51.20

48.65

46.25

Spacer bolt Type DS - 13consists of: tensile/compressive socket DS 3

spacer bolt DS 1

Spacer bolt Type DS - 16consists of: pressure plate DS 6

spacer bolt DS 1

The plastic socket DS 7 is to be orderedseparately.DS-16 is not suitable for restraint Type LD.

Spacer boltType DS - 25consists of: tensile/compressive socket DS 5

spacer bolt DS 2

The DS 5 socket is open ended allowingthe DS 2 bolt, which has a slot in this endof its shank to be adjusted after assembly.

f b

hr

L

L

LH

DS 3 DS 1DS 5

L

LH

DS 2

Plastic socketDS 7 (separately)

DS 6

DS 1

LH

24

40

60

80

100

120

160

180

200

220

240

70

90

110

130

150

170

190

210

230

-

-

90

110

130

150

170

190

210

230

250

-

-

72 92 75 95 80 100 - - - -

LDS-13/-25

LDS-16

M10Cavityb

[mm] ± 20mmL

DS-13/-25L

DS-13/-25L

DS-13/-25L

DS-13/-25L

DS-13/-25L

DS-16L

DS-16L

DS-16L

DS-16L

DS-16

M12 M16 M20 M24 M27

92 112 95 115 100 120 105 125 _ -

112 132 115 135 120 140 125 145 - -

132 152 135 155 140 160 145 165 145 165

152 172 155 175 160 180 165 185 165 185

140 172 192 175 195 180 200 185 205 185 205

192 212 195 215 200 220 205 225 205 225

212 232 215 235 220 240 225 245 225 245

232 252 235 255 240 260 245 265 245 265

- - 255 275 260 280 265 285 265 285

- - 275 295 280 300 285 305 285 305

LENGTH OF SPACER BOLTS

subject to change without notice Other spacings on request all dimensions in mm

HALFEN SPACER BOLTS TYPE DS-13/16/25

LENGTHS OF THE SOCKETS

Thread M10 M12 M16 M20 M24 M27tensile/compressive

socket DS 3LH

Plastic socket DS 7for DS - 16

(order separately)LH

tensile/compressivesocket DS 5

58 59 64 72 75 80

70 70 80 80 - -

LH = f (thickness of precast unit)

Consisting of :Type 13: spacer bolt DS 1

and socket DS 3Type 16: spacer bolt DS 1

and pressure plate DS 6Type 25: spacer bolt DS 2

and socket DS 5

Load rangeof panel support

fixing[kN]

Halfenspacer bolt

DS

Cavityb

up to [mm]

5.0

8.0

5.0

8.0

11.5

16.0

16.0

22.0

34.0

34.0

46.0

46.0

56.0

56.0

M10

M12

M12

M16

M16

M16

M16

M16

M16

M16

M16

M16

M16

M16

150

250

160

390

310

220

420

350

230

260

180

210

150

380

Recommended Halfen spacer bolts suitable for buildings up to 100 m height and maximumarea of the precast unit with minimum thickness f.

f

b

0243.030-00001Order-no. 0243.030-00002 0243.030-00003 0243.030-00004 0243.030-00005 0243.030-00006

Pressure plate DS 6

Order-no. 0243.060-00001 0243.060-00002 0243.060-00003 0243.060-00004 0243.060-00005 0243.060-00006

Order-no. 0243.070-00001 0243.070-00002 0243.070-00003 0243.070-00004 - -

Order-no. 0243.050-LH 0243.050-LH 0243.050-LH 0243.050-LH on request on request

LH

LH

LH

DS 3

DS 7

DS 6

DS 5

25

ORDER NOS. FOR SPACER BOLTS DS 1 / DS 2

ORDER NOS. FOR SPACER BOLTS DS 13

ORDER NOS. FOR SPACER BOLTS DS 16

HALFEN SPACER BOLTS TYPE DS-13/16/25

Length L

DS1 Order-no. 243.010-

DS2 Order-no. 243.020-

M12

70 90 110 130 150 170 190 210 230 250

M16

M20

M24

M27

M10

00002

DS1 Order-no. 243.010-

DS1 Order-no. 243.010-

Length L

DS1 Order-no. 243.010-

Length L

DS1 Order-no. 243.010-

Length L

Length L

Length L

DS2 Order-no. 243.020-

DS2 Order-no. 243.020-

DS2 Order-no. 243.020-

DS2 Order-no. 243.020-

DS2 Order-no. 243.020-

DS1 Order-no. 243.010-

00001 00002 00003 00004 00005 00006 00007 00008 00009 -

00018 00019 -

00028 00029 00030

00040 00041

00041

00039 00042

00003 00004 00005 00006 00007 00008

00013 00014 00015 00016 00017 00018

00023 00024 00025 00026 00027 00028 00029 00030

100 120 140

000380003700036 00039

180

00040 00042

240

00043

75 95 115 135 155 175 195 215 235 255 275 295

00012

105

00047 00048

145

00049 00050 00051 00052 00053

00009 00010 00011

00019 00020 00021

252

00031 00032 00033

72 92 112 132 152 172 192 212 232

80 160 200 220 260 280 300

00022

00035

00011 00012 00013 00014 00015 00016 00017

00021 00022 00023 00024 00025 00026 00027 00031 -

0004300033 00034 00035 00036 00037 00038 -

00044 00045 00046

125 165 185 205 225 245 265 285 305

00045 00046 00047 00048 00049 00050 00051

00054

00052

00055 00056 00057

00053 00054 -

145 165 185 205 225 245 265 285 305

00058 00059 00060 00061 00062 00063 00064 00065 00066

00056 00057 00058 00059 00060 00061 00062 00063 -

40 60 80 100 120 140 160 180 200 220

00001 00002 00003 00004 00005 00006 00007 00008 00009 -

00010 00011 00012 00013 00014 00015 00016 00017 00018 -

- 00041 00042 00043 00044 00045 00046 00047 00048 00049

00030 00031 00032 00033 00034 00035 00036 00037 00038 00039

00019 00020 00021 00022 00023 00024 00025 00026 00027 00028

- - - 00051 00052 00053 00054 00055 00056 00057

00050

00058

Cavity (mm)

240

00029

00040

-

-

DS 13

M10

M12

M16

M20

M24

M27

dia.

0243.130-

0243.130-

0243.130-

0243.130-

0243.130-

0243.130-

40 60 80 100 120 140 160 180 200 220

00001 00002 00003 00004 00005 00006 00007 00008 00009 -

00010 00011 00012 00013 00014 00015 00016 00017 00018 -

- 00041 00042 00043 00044 00045 00046 00047 00048 00049

00030 00031 00032 00033 00034 00035 00036 00037 00038 00039

00019 00020 00021 00022 00023 00024 00025 00026 00027 00028

- - - 00051 00052 00053 00054 00055 00056 00057

00050

00058

Cavity (mm)

240

00029

00040

-

-

DS 16

M10

M12

M16

M20

M24

M27

dia.

0243.160-

0243.160-

0243.160-

0243.160-

0243.160-

0243.160-

26

HALFEN RESTRAINT TIE TYPE HKZ(only for tensile loads)

HALFEN RESTRAINT TIE TYPE HKZ-GF(suitable for tensile and compressive loads)

Ordering example :Product/Type Suitable channelDistance a1Material

HKZ-38/17-100-A4

Component parts :- Tie with slot and serrations- Serrated washer

Order HALFEN T-head bolt separately.

Ordering example :Product/Type Suitable channelDistance a1Material

HKZ-38/17-100-A4

Component parts :- Tie with welded threaded rod,

pre-assembled locking plate, nut andU-washer

- Serrated washer

Order HALFEN T-head bolt separately.

HKZ

HKZ

50

75

100

125

150

175

200

75

100

125

150

3.5

7.0

0 90

25 50 11x55

HS 28/15M10x30

recommendedtorque

MA = 15 Nm

a1 or b± 20mm

a1± 20[mm]

Load range(tensile)

[kN]

b[mm]

e[mm]

Slot[mm]

Adjust-ment[mm]

l[mm]

ar[mm]

fixing to HALFEN channelwith T-head bolt

25 115

50 140

75 165

100 190

125 215

150 240

0 115

30 75 13x55

HS 38/17M12x50

recommended tor-que

MA = 25 Nm

a1 or b± 20mm

25 140

50 165

75 190

Product

175

200

Suitablechannel

(HTA)28/15

(HTA)38/17

100

125 240

215

HKZ-GF

HKZ-GF

75

100

125

150

175

100

125

150

175

3.5

7.0

25 115

30 50 11x55

HS 28/15M10x30

recommendedtorque

MA = 15 Nm

a1 or b± 20mm

a1± 20[mm]

Load range(tensile/com-

pression)[kN]

b[mm]

e[mm]

Slot[mm]

Adjust-ment[mm]

l[mm]

ar[mm]

fixing to HALFENchannel

with T-head bolt

50 140

75 165

100 190

125 215

25 143

35 75 13x55

HS 38/17M12x50

recommended torque

MA = 25 Nm

a1 or b± 20mm

50 168

75 193

100 218

Product Suitablechannel

(HTA)28/15

(HTA)38/17

subject to change without notice short lengths 150, 200, or 250 mm long or officially

approved drilled boltsGalvanized version on requestCheck edge distances ar when using drilled bolts.

subject to change without notice short lengths 150, 200, or 250 mm long or officially

approved drilled boltsGalvanized version on requestCheck edge distances ar when using drilled bolts.

b

e

l

a1

ar

b

e

l

a1

ar

Order-no.Stainless steel A4

0245.010-

00001

00002

00003

00004

00005

00006

00007

00002

00003

00004

00005

00006

00007

Order-no.Stainless steel A4

0245.050-

00001

00002

00003

00004

00005

00002

00003

00004

00005

0245.020-

0245.060-

27

HALFEN RESTRAINT TIE TYPE HKZ-GU(suitable for tensile and compressive loads)

Ordering example:Product/Type ofSuitable channelDistance a1Material

HKZ-GU-50/30-225-A4

Component parts :- Tie with serrations, welded threaded

rod and pre-assembled locking plate,nut and U-washer

- Serrated washer

Order HALFEN T-head bolt separately.

short lengths 150, 200, or 250 mm long or officiallyapproved drilled boltsGalvanized version on requestCheck edge distances ar when using drilled bolts.

subject to change without notice

HKZ-GU

HKZ-GU

200

225

250

200

225

250

275

± 7.0

± 12.0

125 243

44 75 13x60

HS 38/17M12x50

recommended torqueMA = 25 Nm

a1± 20

a1± 20[mm]

Load range

(tensile/compression)

[kN]

b[mm]

e[mm]

Slot[mm]

Adjust-ment[mm]

l[mm]

ar[mm]

fixing to HALFEN channel

with T-head bolt

150 268

175 293

50 245

56 150 17x60

HS 49/30M16x50

recommended torqueMA = 60 Nm

a1± 20

75 270

100 295

125 320

Product h[mm]

12

15

300 150 345

b

e

h

l

a1

ar

Order-no.Stainless steel A4

0245.090-

00001

00002

00003

00001

00002

00003

00004

00005

Suitablechannel

38/17

50/30

0245.100-

28

L

Ordering example :ProductLoad range

LD-3.5Component parts:- Adjustable restraint with setscrew- HALFEN bolt with nut

Ordering example :ProductLoad rangeCavity (mm)Material

SPV- 7.0- 100- A4

Component parts :- Turnbuckle- 2 HALFEN T-head bolts (righthand/

lefthand), 3 flat nuts, 2 U-washersand 2 locking washers

Order HALFEN channel separately.

subject to change without notice short lengths 150, 200, or 250 mm long

For allowable compressive loads see “Spacer bolts”page 23

HALFEN ADJUSTABLE RESTRAINT TYPE LD(suitable for tensile and compressive loads)

HALFEN RESTRAINT WITH TURNBUCKLE TYPE SPV

LD

2.0 40 10 38 11 HTA 28/15

Load range (tensile)[kN]

a[mm]

k ±15[mm]

HALFEN T-head bolt

dia. x L

t[mm]

dia.[mm]

fixing to HALFENchannel

48 12

60 15

Product

6.0 HTA 49/30

39 13

M10x40

M12x50HTA 38/17

M16x501746

3.5

The adjustable restraint type LD shouldbe used in conjunction with spacer boltsM10, M12 and M16.When using spacer bolts M10 use U-washers between the bolt head and theslot. (order separately).

Installation:1. Pass the spacer bolt through the slot

in the strap. When using M10 spacerbolts use a washer under the bolthead.

2. Screw the spacer bolt into the socketand adjust.

3. Attach to the HALFEN channel.4. Use the adjustor bolt to keep the

strap parallel to the wall.5. Tighten the HALFEN T-head bolt.

5.0

HALFEN T-headbolt

lefthand threadM12

Turn-buckle

L

HALFEN T-headbolt

righthand threadM12

Turn-buckle

L

Turn-buckle

L

HALFEN T-headbolt

righthand threadM16

100±10

120±15

140±15

160±15

180±15

200±15

HALFEN channel

Load range [kN] 7.0 10.0

ProductCavity

bmm

HALFEN T-headbolt

lefthand threadM16

HALFEN T-headbolt

lefthand threadM16

HALFEN T-headbolt

righthand threadM16

SPV

135

HTA 38/17 HTA 38/17 HTA 49/30

50

50

50

50

50

50

60

75

75

95

115

40

40

60

60

60

60

50

50

50

50

50

50

60

75

75

95

115

135

40

40

60

60

60

60

-

-

80

80

80

80

-

-

60

75

95

115

-

-

50

60

60

60

subject to change without noticeShort lenght 150, 200, 250 mm long

All dimensions in mm.

t

dia.

a

k

Order-no.0244.000-

00001

00002

00003

Order spacer bolts separately (see page25 for details).

Order-no.

Order-no.

Order-no.

00001

00002

00003

00004

00005

00006

00008

00009

00010

00011

00012

00013

00014

00015

00016

00007

b

29

PLASTIC WIND ANCHORS TYPE WDK(suitable for tensile and compressive loads)

Plug with rimWDK-STROrder-no.0250.060-00001

Plug without rimWDK-STOOrder-no.0250.060-00002

PLASTIC WIND ANCHOR

Attention: If using more than 2 extension parts (WDK-M-7.0-VRL40, additional spacerbolts (e.g. DS 13) should be used to takeup pressure load. Distance between spacerbolt and WDK should be 150-300 mm.

Threaded rod + mortar cartridge

Please observe the approval certificate ofthe manufacturer !

Order-no. for f[mm]

for bfrom/up to

[mm]

0430.010-00014100 20/60

120

100

120

100

120

0/40

70/100

50/80

110/140

0430.010-00015

0430.010-00016

0430.010-00017120

100 150/180

130/160

90/120

Product code

WDK-DUE-7.0-100- 20/ 60-A4

WDK-DUE-7.0-100- 70/100-A4

WDK-DUE-7.0-100-110/140-A4

WDK-DUE-7.0-100-150/180-A4

Installation parts : Component parts : Accessories :

reinforced concrete

Insert tubeWDK-E-7.0-100Order-no.0247.010-00001(for f = 80-100)

Extension (+20) forinsert tubeWDK-E-7.0-VRL20Order-no.0247.010-00003

Threaded tube + Ring plateWDK-MOrder-no. 0247.020-00001

Extension for threaded tubeWDK-M-7.0-VRL40Order-no. 0247.020-00004

WDK-E-7.0-120Order-no.0247.010-00002 ( +for f = 105-120)

30

Screw in the threaded rod , with thehelp of a box spanner (Order-no. 0403.020-00006), into the insert tube .Eventually required extensions pushon to the threaded tube.

Place the ring plate on the threadedtube (or on to the extension ). To align the distance (b) twist the thread-ed tube. Place the concrete unit to its

position. Use jam square timber betweenunit and in-situ concrete as a buffer,otherwise the plastic components can be

damaged.Drill a hole (dia. 12 mm) through thethreaded tube into the loadbearingconstruction. Insert the mortar cartridge into thecleaned hole. The threaded rod must be placed inwith an impact-ratchet process using ahammer drill with setting equipment.

After placing the threaded rod the washerand nut should be screwed lightly.To align the distance (b) twist the threa-ded tube with box spanner(Order-no.0403.020-00006).

Only after the mortar in the drill hole ishardened can the nut be tighten.

The approval certificate of the mortar car-tridge system is to be observed.

The threaded tube can be closed with aplug .

PLASTIC WIND ANCHORS TYPE WDK(suitable for tensile and compressive loads)

ASSEMBLY AND INSTALLATION INSTRUCTION

Cast-in the insert tube (with corre-sponding extension if unit thickness> 100 mm), at position as shown in theinstallation drawing.

With unit thicknesses of less than 100mm the insert tube , WDK-E-7,0-100Order-no. 0247.010-00001, can beshortened by up to 20 mm.

Insert tubeExtensionThreaded tubeExtension

Ring plateMortar cartridgeThreaded rodPlug

CAST-IN

ASSEMBLY ON SITE

moulding

31

HALFEN DOWEL RESTRAINT F IXINGSUpper parts and Dowels

SLOTTED PLASTIC SOCKET TYPE HFV 1

SLOTTED STEEL SOCKET TYPE HFV 2

Independently approved

FIXED SOCKET TYPE HFV 8

Independently approved

PLASTIC SOCKET TYPE HFV 5

LOOSE DOWEL TYPE HFV 3

Independently approved

FIXED DOWEL TYPE HFV 7

Independently approved

Load range[kN]

2.5

5.0

18

22

100

100

17

21

50

60

16.5

20.5

100

100

17

21

100

100

16

20

B [mm]

L [mm]

B [mm]

B [mm]

B [mm]

D [mm]

L [mm]

L [mm]

L [mm]

Product

subject to change without notice all dimensions in mm

D

B

45

45

150

L

230

60

150

230

486

644/47 6 48

B

50

60

120

230

LB

230

75

L

50BC

HFV 1

Upper parts

Order-no.0249.010-

00001

00002

Order-no.0249.020-

Order-no.0249.050-

Order-no.0249.080-

Order-no.0249.030-

00001

00002

00001

00002

00001

00002

HFV 2 HFV 5 HFV 8 HFV 3

00001

00002

HFV 7

Order-no.0249.070-

dia.[mm]

00001

00002

16

20

Non stock item.Ask for time ofdelivery.

Material: Plastic Material: Stainless steel A4 Material: Stainless steel A4

Material: Plastic Material: Stainless steel A4 Material: Stainless steel A4

Dowels

32

Ordering example :ProductUpper partDowel Lower part Load range (kN)

HFV - 2 3 8 - 2.5

GROUTING SOCKET TYPE HFV 4Independently approved

PLASTIC SOCKETTYPE HFV 5

FIXED SOCKET TYPE HFV 8Independently approved

GROUTING SOCKET TYPE HFV 9

POSSIBLE COMBINATIONS OFDOWEL RESTRAINT FIXINGS

SPIRAL REINFORCEMENT TYPE HFV-Bfits HFV1, HFV5 and HFV9

subject to change without notice all dimensions in mm

HALFEN DOWEL RESTRAINT F IXINGSLower parts

Remove polystyrene before placing dowel then fill upwith mortar.

To be filled up with mortar after dowel is inserted.

L

L

230

75

L

6

B

48

50

6

B

60

Styropor®

200

90 B

Pro-duct

Upperpart Dowel Lower

partIndepend. approved

combination

1

1

1

1

2

2

2

2

5

5

8

8

HFV

3

3

3

3

3

3

3

3

3

3

3

3

4

5

8

9

4

5

8

9

4

9

4

9

-

-

-

-

yes

-

yes

-

-

-

yes

-

B

45

45

L

Load range (kN)

2.5

5.0

44

44

100

10040 100

16.5

20.5

100

100

17

21

100

100

B [mm] L [mm] B [mm]B [mm] B [mm] L [mm]L [mm] L [mm]

ProductHFV 4

Lower parts

Order-no.0249.040-

00001

00001

Order-no.0249.090-

Order-no.0249.050-

Order-no.0249.080-

0000100001

00002

00001

00002

HFV 9HFV 5 HFV 8

Product

HFV-B-WB

HFV-B-A4

Order-no.

0249.100-00001

0249.100-00002

Spiral reinforcement 60 x 80 mm

Material: Stainless steel A4

Material: Plastic Material: Stainless steel A4

Material: Plastic

33

ADJUSTMENT FIXING TYPE HFV-6N

HALFEN DOWEL RESTRAINT F IXINGSAdjustment fixing

The adjustment fixing HFV-6N consistsof two plastic sleeves with openings runn-ing diagonally opposite to each other andone with a twisted stainless steel flat pin.Adjustment is archieved by lateral move-ment to the flat pin in the diagonallyopposite opening of both plastic sleeves.A surface to surface fixing of the facingpanels is possible without time consum-ing screwing and unscrewing. The adjustment fixing is the easiest andmost time saving way of fixing hangingfacing panels with space behind them.Installation of the plastic sleeve duringcasting is achieved with the help of thefastening device which is attached tothe plastic sleeve. It is fastened to theformwork and so secures the position ofthe plastic sleeve in the facing panel.Installation can therefore be carried outquickly and precisely. The fasteningdevice is designed for a minimumthickness of the facing panel of 100 mm.

When assembling, suitable wooden wed-ges or plastic washers are put onto thealready assembled facing panels in orderto avoid mounting the adjustment pin.Finally, the adjustment pin is covered withthe accompanying foam strip and inser-ted from underneath into the socket ofthe facing panel hanging from the crane.In doing so, take care that both of theadjustment pins are inserted into thesockets of the facing panels in the sameposition each time, e.g. both left, centralor right.

When the facing panel is then lowered toexactly the correct height, the assemblypliers, which are specially shaped for thisjob, are inserted into the joint and theload on the adjustment pin is removed.This can now be pushed to the left orright with the help of a simple flat bar(approx. 300 x 50 x 5 mm) until thefacing panel to be assembled is adjustedto the same height as the connectedpanel.After removing the assembly pliers thefacing panel is completely assembled.The adjustment pin can no longer bemoved.

ADJUSTMENT FIXING WITH REINFORCEMENT

Product code Loadrange

dmin[mm]

fmax[mm]

4.0HFV-6N-4.0-A4 80 15

Order-no.

0249.060-00001

34

PARAPET CORBEL TYPE BRA-N, STANDARD

PARAPET CORBEL TYPE BRA-A, SPANDREL VERSION

PARAPET CORBEL TYPE BRA-NJ, STANDARD ADJUSTABLE

PARAPET CORBEL TYPE BRA-AJ, SPANDREL VERSION ADJUSTABLE

HALFEN PARAPET CORBELSummary of types

Parapet corbel with welded-on pressureplate:Profile types: 100, 180, 300, 375, 500,600, 750 and 900.Other dimensions on request. For vertical adjustment additional steelpacking shims are required. The shims areto be placed underneath at the thrustbearing in front. Fixing with HALFENchannels or approved anchor bolts.

This type is used to fix parapet units suchas balcony units.The installation of the parapet corbelshould be submerged in the floor slab(see example on page 36). Only two parapet corbels are to bearraned per parapet unit. Otherwise aadjustable version should be used.

Parapet corbel with welded-on pressureplate:Profile types: 100, 180, 300, 375, 500,600, 750 and 900.Other dimensions on request. For verticaladjustment additional steel packing shimsare required. The shims are to be placedunderneath at the thrust bearing in front.Fixing with HALFEN channels or approv-ed anchor bolts.

Parapet corbel with adjustor bolt:Profile types: 100, 180, 300, 375, 500,600, 750 and 900.Other dimensions on request. Fixing withHALFEN channels or approved anchorbolts.For vertical adjustment with adjustor boltthe adjusting equipment BRA-Z2 isrequired.

Parapet corbel with adjustor bolt:Profile types: 100, 180, 300, 375, 500,600, 750 and 900.Other dimensions on request. Fixing withHALFEN channels or approved anchorbolts.For vertical adjustment with adjustor boltthe adjusting equipment BRA-Z2 is requi-red.

This type is used to fix parapet units suchas spandrel panels at roof area (seeexample on page 36).Only two parapet corbels are to bearranged per parapet unit. Otherwise aadjustable version should be used.

35

HALFEN PARAPET CORBELCalculation of loads

Applied loads: (light arrows)

Q = weight of the parapet panelW = wind load on the parapet panelH = point loads

Lever arms

w = 50mm + b + 0.5fb = distance between parapet and the edge of the slabf = thickness of parapet panel

hw = centre of the parapet panel - axis of anchorhH = point load position (Note: point load may be applied at the upper edge of parapet)

- axis of anchor

Bending moment

the largest bending moment on the parapet corbel occurs on the front support point:

MQ= Q x wMW = W x hw

MH = H x hH

ΣM = MQ + MW + MH

Select the parapet corbel according to its allowable bending moment

n = number of parapet corbels per panel ≥ 2if n>2 use adjustable parapet corbels NJ/AJ

Checking calculation

Q/n < allow. Q acc. to table page 38

Fixing equipment (behind)

< allow. Rz (fixing equipment)

Ho = Σ H = H + W (per anchor)Mo = bending moment per anchor

bearing load (in front)

( )2

o2oz

vM

HR

+Σ=

nM

MoΣ

=

v

M

W

Q

hw

hH

H

f

V

b

w

Ho

Mov

50

all dimensions in mm

MoV = + Qv

36

Ordering example :ProductTypeProfile typeDimension b

BRA - N - 300 - 120

BRA-N

340

370

400

340

430

88

00011

00021

00031

00011

00041

380 00051 480 00091 00131 530 00171 580

L[mm]

Order no.0242.020-

100

ProductL

[mm] L [mm] L[mm]

L[mm]

Order no.0242.020-

Order no.0242.020-

Order no.0242.020-

Order no.0242.020-

180 500 600

410 00061 510 00101 00141 560 00181 610

440 00071 540 00111 00151 590 00191 640

380 00051 480 00091 00131 530 00171 580

470 00081 570 00121 00161 620 00201 670

108 114 150 156

40 49 60 60

10 12 14 14

50 60 70 70

420 500 650 650

Profile type

b [mm]

0-30

40-60

70-90

0-30

100-120

a [mm]

e [mm]

dia.g [mm]

i [mm]

m [mm]

vmin [mm]

slot

Max. RZ [kN] 11.05

17x80

160 250

17x80

35

8

40

350

130

13x80

7.74

j [mm] 45 55

9.97

65 75

290

21x80

16.65

75

340

21x80

15.67

HALFEN PARAPET CORBEL BRA-N/AIndependently approved

Further details: see type test report (on request)

subject to change without notice all dimensions in mm

mM

dia. g

M

e

av min

L

slot

b

j

50

*)

i

*) levelling bolt andlocking plate toorder separately(see page 39)

Type BRA-N

Type BRA-A

300

100 175 240 465 500allow. M [kNcm]

100-120 430

70-90 400

00041

00031

470

440

00081

00071 00111 00151 00191

375

270

L[mm]

750 900

640 810

L[mm]

L[mm]

00121 00161 00201

00211

00221

00231

00241

00251

00261

00271

00281

00211

00231

00241

00251

00271

00281

570

540

560

590

620

650

560

620

650

620

590

670

640

605

635

665

695

605

665

695

705

735

765

795

705

765

795

Order no.0242.020-

Order no.0242.020-

116 160 170

54 68 74

14 16 16

70 90 90

75 100 100

550 700 700

320 340 440

17x80 21x80 21x80

9.09 20.00 20.11

HALFEN channellength 200 mm HTA 40/25 HTA 49/30 HTA 49/30 HTA 49/30 HTA 54/33 HTA 54/33 HTA 54/33 HTA54/33

Order no.0242.020-

00291

00301

00311

00321

00291

00311

00321

Adjustment for b= ± 20 mm

fmin [mm] 80 90 100 110 110 110 130 130

To check the length of parapet corbelout of the concrete.(concrete cover 20 mm).

Z = L - j - 20 mm

f min

Z

40-60 3/0 00021 410 00061 510 00101 590 00141 560 00181 610 00221 635 00261 735 00301

Order no.0242.010-

Order no.0242.010-

Order no.0242.010-

Order no.0242.010-

Order no.0242.010-

Order no.0242.010-

Order no.0242.010-

Order no.0242.010-

BRA-A

37

HALFEN PARAPET CORBEL BRA-NJ/AJIndependently approved

subject to change without notice all dimensions in mm

Ordering example :ProductTypeProfile typeDistance b (mm)

BRA - NJ - 300 - 120

Further details: see type test report (on request)

dia. g

mM

slot

j

u

L

b a*)

*) levelling bolt andlocking plate to orderseparately (see page39)

e

v min

f min

50

i

Type BRA-NJ

Type BRA-AJ

BRA-NJ

340

370

400

340

370

430

88

00011

00021

00031

00011

00021

00041

380 00051 480 00091 00131 530 00171 580

L[mm]

Order no.0242.040-

100

ProductL

[mm] L [mm] L[mm]

L[mm]

Order no.0242.040-

Order no.0242.040-

Order no.0242.040-

Order no.0242.040-

180 500 600

410 00061 510 00101 00141 560 00181 610

440 00071 540 00111 00151 590 00191 640

380 00051 480 00091 00131 530 00171 580

410 510 00101 00141 560 00181 610

470 00081 570 00121 00161 620 00201 670

108 114 150 156

48 57 69 69

10 12 14 14

50 60 70 70

420 500 650 650

Profile type

b [mm]

0-30

40-60

70-90

0-30

40-60

100-120

a [mm]

e [mm]

dia.g [mm]

i [mm]

m [mm]

vmin [mm]

slot

Max. RZ [kN]

160 250 290 340

17x80 17x80 21x80 21x80

11.05 9.97 16.65 15.67

44

8

40

350

130

13x80

7.74

j [mm] 45 55 65 75 75

300

100 175 240 465 500allow. M [kNcm]

100-120 430 00041 470 00081 570 00121 00161 620 00201 670

375

270

L[mm]

750 900

640 810

L[mm]

L[mm]

00211

00221

00231

00241

00251

00261

00271

00281

00211

00221

00241

00251

00261

00281

560

590

620

650

560

590

650

605

635

665

695

605

635

695

705

735

735

765

795

705

795

Order no.0242.040-

Order no.0242.040-

116 160 170

62 77 83

14 16 16

70 90 90

75 100 100

550 700 700

320 340 440

17x80 21x80 21x80

9.09 20.00 20.11

u [mm] b + j + 20 mm + 50mm

Adjustment for b= ± 20 mm

To check the length of parapet corbelout of the concrete.(concrete cover 20 mm).

Z = L - j - 20 mm

fmin [mm] 80 90 100 110 110 110 130 130

Z

00061

Order no.0242.040-

00291

00301

00311

00321

00291

00301

00321

HALFEN channellength 200 mm HTA 40/25 HTA 49/30 HTA 49/30 HTA 49/30 HTA 54/33 HTA 54/33 HTA 54/33 HTA 54/33

70-90 400 00031 00071 00111 00151 00191 00231 00271 00311765665640590620540440

M

Order no.0242.030-

Order no.0242.030-

Order no.0242.030-

Order no.0242.030-

Order no.0242.030-

Order no.0242.030-

Order no.0242.030-

Order no.0242.030-

BRA-AJ

38

HALFEN PARAPET CORBELCalculation of loads

8.82

4.76

4.55

4.35

max. allow. Q [kN]

100 180 300 375 500 900

14.73 18.13 19.95 33.50 41.09

8.33 11.43 12.86 22.14 38.57

7.95 10.91 12.27 21.14 36.82

7.61 10.43 11.74 20.22 35.22

100

210

220

230

110 8.82 14.73 18.13 19.95 33.50 41.09

130 7.69 13.46 18.13 19.95 33.50 41.09

140 7.14 12.50 17.14 19.29 33.21 41.09

150 6.67 11.67 16.00 18.00 31.00 41.09

160 6.25 10.94 15.00 16.88 29.06 41.09

170 5.88 10.29 14.12 15.88 27.35 41.09

180 5.56 9.72 13.33 15.00 25.83 41.09

190 5.26 9.21 12.63 14.21 24.47 41.09

200 5.00 8.75 12.00 13.50 23.25 40.50

90 8.82 14.73 18.13 19.95 33.50 41.09

120 8.33 14.58 18.13 19.95 33.50 41.09

max. AQ[kN]

240

250

Max. connection load for fixing equipment

Rz [kN]

4.17

4.00

7.74

9.07

7.29

7.00

11.05

13.60

10.00

9.60

9.97

17.00

11.25

10.80

9.09

18.93

19.38

18.60

16.65

31.13

33.75

32.40

20.11

38.60

Profile type

w [mm]

3800

5250

4050 6000 6000 6000 6000

max. e [mm](limited due to thermal expansion)

100 180 300 375 500 900

5450 6000 6000 6000 6000

0

40

60 6000 6000 6000 6000 6000 6000

20 4500 4750 6000 6000 6000 6000

≥ 80 6000 6000 6000 6000 6000 6000

b[mm]

Profile type

fmin = i + 2 x allow. ü(ü = minimum concrete cover )

subject to change without notice all dimensions in mm

r ≤ 500 mm for all parapet units with capping pressure

fmin

ü

Q

i

Ws/Wd

Rz

vmin≥ 50

W

r e r

W = distance between gravity axis ofthe load (Q) and front loadbearingpoint (AQ)

Checking calculation:

1. ΣQ/n ≤ max. allow. Q [kN]2. ΣM/n ≤ Load range M

see also page 36 and 37

AQ

M

ü

600 750

33.52 37.91

37.91

37.91

37.91

37.91

37.91

37.91

37.91

33.52

33.52

33.52

33.52

33.52

33.33

31.25

37.6529.41

27.78

26.32

25.00

23.81

22.73

21.74

20.83

20.00 25.60

26.67

27.83

30.48

29.09

32.00

33.68

35.56

600 750

6000

6000

6000

6000

6000

6000

6000

6000

6000

6000

15.67 20.00

31.00 35.46

39

HALFEN PARAPET CORBELAccessories for assembly

1. HALFEN channel for fixing the parapetunit to the structure. The HALFENchannel with typical length of 200 mmshould be made of stainless steel (A4)if there is no concrete cover. If insertingto a recess and grout-in the galvanizedversion can be used.

Profiletype HALFEN channel HALFEN

bolts

M16x60

M16x60

M16x60

M20x75

M20x75

M20x75

HTA 49/30x200180

300

375

500

600

750

HTA 49/30x200

HTA 49/30x200

HTA 54/33x200

HTA 54/33x200

HTA 54/33x200

Ordering example :ProductProfileLength (mm)Material

HTA 40/25x200-A4

3. Assembly parts: for fixing the Parapetcorbels to the HALFEN channel anassembly set is required. The setconsists of HALFEN bolts with nutand washer, locking plate and slottedshims in different thicknesses (3mm +6mm). The criterias for using stainlesssteel (A4) parts or hot dip galvanized(fv)are to be observed. If there are noHalfen channels in the structure alsoapproved anchor bolts can be used inaccordance with the current approvalsand manufacturers instructions (Rzsee calculation). For this case theassembly set is to be used withoutthe HALFEN bolts.

Profiletype Adjustor bolt

M16x40

M16x40

M20x50

M24x50

M27x60

M30x60

100

180

300

375

500

750

4. Adjustor bolt and locking plate. Thevertical adjustment set for NJ and AJconsists of a hexagonal-head bolt, alocking plate and a shim. Available inhot dip galvanized (fv) or stainlesssteel (A4) to suit site conditions(criterias as for assembly partsl).

Ordering example :ProductAccessory no.Profile typeMaterial

BRA - Z2 - 180 - A4

Assembly accessories:- Ring spanner- Torque wrench

100 HTA 40/25x200

900 HTA 54/33x200 M20x75

M12x60

Ordering example :ProductAccessory no.Profile typeMaterial

BRA - Z1 - 180 - A4

900 M33x70

600 M27x60

2. The parapet corbel is to be cast inperpendicular to the precast unit.A concrete cover of 20 mm to thewelded-on reinforcement is assumed.For other concrete covers the diffe-rence is to be added (only for chek-king the anchor length - not for cal-culating the bending moments).

Profiletype 100 180 300 375 500 600 750 900

0-30

40-60

70-90

100-120

275

305

335

365

305

335

365

395

395

425

455

485

465

495

525

555

435

465

495

525

485 485 585

615

645

675575575

515

545

515

545

Profiletype

100

180

300

375

500

600

750

900

LA

280

t

50

BRA-N/A BRA-NJ/AJ

x

b=0.10.40.70.100

320

410

480

450

500

500

600

60

70

75

80

80

90

95

65

70

80

80

100

100

105

110

b=20.50.80.110

b=30.60.90.120

200

230

320

390

360

410

410

510

190

220

310

380

350

400

400

500

180

210

300

370

340

390

390

490

b Z

xLA

200

t

Z

40

DOUBLE ENDED OPEN SPANNERTYPE FPA-Z1

ASSEMBLY ACCESSORIES FOR HALFEN PANEL SUPPORT FIXING

BOX SPANNER TYPE FPA-Z2

JOINTED BOX SPANNER TYPE FPA-Z3

Double ended openspanner S1/S2 [mm]

for the assembly of

FPA, HKZ

11/13

17/19

22/24

30/32

Box spanner type Z 02S [mm]

for the assembly of

BRA, WDK

13

17

19

22

24

30

Jointed box spanner S [mm]

13

17

19

22

24

30

600

600

600

650

650

650

00001

00002

00003

00004

00005

00006

S1

S

S

L

S2

27

36

41

46

50

00001

00002

00003

00004

Order-no.0403.010-

Order-no.0403.020-

00001

00002

00003

00004

00005

00007

00006

00008

00009

00010

00011

L [mm] Order-no.0403.020-

41

TENDER TEXTS

Wall panel reinforced concrete grade........., ..........m long; ..............m high; .............m thick;

reinforced as statically required, surface finish ...................................;manufacture, deliver and erect.

Fixed to structure by means of HALFEN-panel support fixing type ............; cavity ...........mm;

air gap .............mm.

Restraint at panel top by means of HALFEN-spacer bolt type DS-.............; M..............; b...............mm.

Restraint at panel bottom by means of HALFEN-dowel restraint fixing, type HFV-................; load range ...............kN.

Suction restraint by means of HALFEN-wind anchor type .............; b .............mm; load range ............kN.

Parapet panel reinforced concrete grade........., ..........m long; ..............m high; .............m thick;

cutoff wall l/f ............./.............mm,

reinforced as statically required, surface finish ...................................;manufacture, deliver and erect.

Fixed to structure by means of HALFEN-Top fixing dowel WPA load range .............kN; respectively 1 x type A and B

Restraint of lower edge of panel by means of HALFEN-Spacer bolt type DS-............; M ...........; b ...............mm

or.by means of HALFEN-dowel restraint fixing type HFV-..................; load range .............kN.

Parapet- (spandrel-) panel reinforced concrete grade........., ..........m long; ..............m high; .............m thick;

reinforced as statically required, surface finish ...................................;manufacture, deliver and erect.

Fixed to a concrete floor by means of HALFEN-Parapet corbel type BRA.............; load range .............kN.

Distance between parapet and edge of floor slab b=................mm.

42

ENQUIRY / ORDER FORM

HALFEN-DEHA Vertriebsgesellschaft mbH

Liebigstrasse 14

40764 Langenfeld

Germany

Telephon +49 (0)2173-970-831

Fax +49 (0)2173-970-849

Customer :

Date :

Project-no. :

Building project :

Delivery address :

Enquiry Purchase order

Desired delivery date :

Sheet. :

HALFEN-Panel support fixingMaterial: Stainless steel

W 1.4571/1.4401 (A4)

FPA-5

5.0 60-80 00001

5.0 90-180

190-280

60-100

110-180

190-260

60-110

120-190

200-290

60-140

150-190

200-280

60-130

Order-no.0240.030-

nos.b[mm]

Load range [kN]

5.0

8.0

8.0

8.0

11.5

11.5

11.5

140-200

210-320

70-130

140-220

230-310

90-160

170-230

100-150

160-250

260-350

16.0

16.0

16.0

22.0

22.0

22.0

34.0

34.0

34.0

46.0

46.0

240-13046.0

56.0

56.0

56.0

00002

00003

00004

00005

00006

00007

00008

00009

00010

00011

00012

00013

00014

00015

00016

00017

00018

00019

00020

00021

00022

00023

00024

Complete setFPA-5-G-.....-......

HALFEN-Panel support fixingMaterial: Stainless steel

W 1.4571/1.4401 (A4)

FPA-5Z

Complete setFPA-5Z-G-.....-......

HALFEN-Panel support fixingMaterial: Stainless steel

W 1.4571/1.4401 (A4)

FPA-5A

Complete setFPA-5A-G-.....-......

HALFEN-Panel support fixingMaterial: Stainless steel

W 1.4571/1.4401 (A4)

FPA-5AZ

Complete setFPA-5AZ-G-.....-......

5.0 60-80 00001

5.0 90-180

190-280

60-100

110-180

190-260

60-110

120-190

200-290

60-130

140-190

200-280

60-130

Order-no.0240.060-

nos.b[mm]

Load range [kN]

5.0

8.0

8.0

8.0

11.5

11.5

11.5

140-200

210-320

70-130

140-220

230-310

90-130

140-230

100-150

160-250

260-350

16.0

16.0

16.0

22.0

22.0

22.0

34.0

34.0

34.0

46.0

46.0

240-13046.0

56.0

56.0

56.0

00002

00003

00004

00005

00006

00007

00008

00009

00010

00011

00012

00013

00014

00015

00016

00017

00018

00019

00020

00021

00022

00023

00024

5.0 60-90 00001

5.0 100-180

190-280

60-110

120-180

190-260

60-120

130-190

200-290

60-140

150-190

200-280

60-140

Order-no.0240.040-

nos.b[mm]

Load range[kN]

5.0

8.0

8.0

8.0

11.5

11.5

11.5

150-200

210-320

70-160

170-220

230-310

16.0

16.0

16.0

22.0

22.0

22.0

34.0

34.0

34.0

00002

00003

00004

00005

00006

00007

00008

00009

00010

00011

00012

00013

00014

00015

00016

00017

00018

5.0 60-90 00001

5.0 100-180

190-280

60-110

120-180

190-260

60-120

130-190

200-290

60-140

150-190

200-280

60-140

Order-no.0240.070-

nos.b[mm]

Load range[kN]

5.0

8.0

8.0

8.0

11.5

11.5

11.5

150-200

210-320

70-160

170-220

230-310

16.0

16.0

16.0

22.0

22.0

22.0

34.0

34.0

34.0

00002

00003

00004

00005

00006

00007

00008

00009

00010

00011

00012

00013

00014

00015

00016

00017

00018

Please state the ar and aA dimensions when ordering.

HALFEN-Spacer bolt DS-13tensile/compressive sleeve consists of DS 1 and DS 3; Material: Stainless steel A4

Product

codeThread

MCavity b

mm nos.

DS-13-

DS-13-

DS-13-

DS-13-

DS-13-

DS-13-

DS-13-

43

INTERNET

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NOTES REGARDING THIS CATALOGUE:

Technical and design changes reservedThe information in this publication is based on state-of-the-art technology at the time of publication. We reserve the right to maketechnical and design changes at any time. HALFEN-DEHA shall not accept liability for the accuracy of the information in this publicationor for any printing errors.

HALFEN-DEHA is represented in more than 35 countries worldwide. Please contact our Export ServiceCenter, if you wish to receiveinformation about the HALFEN-DEHA foreign representatives.

HALFEN-DEHA WORLDWIDE

HALFEN-DEHAVertriebsgesellschaft mbH-Export ServiceCenter-Liebigstr. 14D-40764 LangenfeldGERMANY

Please contact the Export ServiceCenter for:

Northern Europe Phone: +49 (0) 2173-970-842Fax: +49 (0) 2173-970-850

Eastern Europe Phone:

Middle Europe Phone: +49 (0) 2173-970-193Fax: +49 (0) 2173-970-849

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Arab Countries / Africa / Phone:

North America Phone: +49 (0) 2173-970-193Fax: +49 (0) 2173-970-849

+49 (0) 2173-970-834Fax: +49 (0) 2173-970-850

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Phone:Fax:

e-Mail:Internet:

+49 (0) 2173-970-831+49 (0) 2173-970-849

[email protected]

The HALFEN-DEHA Quality Management System is certified for the locations in Gemany and Switzerland according to, Certificate No. QS-281 HH.DIN EN ISO 9001

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HALFEN-DEHA Vertriebsgesellschaft mbH · Liebigstraße 14 · 40764 Langenfeld · GERMANYTelefon: + 49 (0) 2173-970-0 · Telefax: + 49 (0) 2173-970-123 · www.halfen-deha.com