19
Half Droid Round Rover V8.1 Assembly Instructions Recommended Age: 12 and up Difficulty Level: 3/5 (Soldering Required, programming, connecting wires, small parts choking hazard) www.RabbitRobots.com WARNING: CHOKING HAZARD This kit contains small parts. Not suitable for children under 3 years

Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

  • Upload
    others

  • View
    0

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

Half Droid

Round Rover V8.1

Assembly Instructions

Recommended Age: 12 and up

Difficulty Level: 3/5

(Soldering Required, programming, connecting wires, small parts – choking hazard)

www.RabbitRobots.com

WARNING: CHOKING HAZARD – This kit contains small parts. Not suitable for children under 3 years

Page 2: Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

ID QTY Description Re-Order #

A 1 Half Droid Level 1 HD-001

B 1 Half Droid Level 2 HD-002

C 1 Half Droid Level 3 HD-003

D 1 Half Droid Level 4 HD-004

E 2 Half Droid Motor Mount HD-005

F 2 Half Droid Battery Wall 1 HD-006

G 1 Half Droid Battery Wall 2 HD-007

H 1 Half Droid Encoder Mount HD-008

I 2 Pen Mount HD-009

J 1 Servo Mount - 35mm SM-35-01

K 1 Antenna Mast 45mm AM-45-F

L 1 Antenna Mount AM-01

M 1 Roller Bearing 5/8", Menards #9110 M9110

N 1 Ultrasonic Sensor Mount 35mm USM-35-01

O 1 LCD Mount 45mm LCD-45-01

P 13 M2 Wood Screw - 6mm M2X6

Q 5 M3 Nylon Washer - 3X9mm NW-3X9

R 15 M3 Screw Nylon Black N-M3X5

S 10 M3 Nylon Standoff - 5mm NSO-3X5

T 4 M3 Screw - 25mm M3X25

U 4 M3 Nylon Lock Nuts NLN-M3

V 4 M4 Nylon Standoff - 25mm NSO-4X25

W 4 M4 Nylon Standoff - 35mm NSO-4X35

X 4 M4 Nylon Standoff - 45mm NSO-4X45

Y 34 M4 Screw - 8mm M4X8

Z 2 Gearbox / Motor Assembly TTGear1:48

AA 2 Wheel wheel

BB 1 Voltage Regulator LM2596 PS-LM2596

CC 5 Line Sensor Module (4-pins) TCRT-5000

DD 1 9G RC Servo SERVO-9G

EE 1 Ultrasonic Sensor HC-SR04

FF 1 LCD Display 1602 I2C LCD-I2C

GG 1 L298 Motor Driver Board L298N

HH 1 Arduino Mega 2560 A-MEGA2560

II 1 USB Cable - 30cm - A/B CBL-USB

JJ 1 3 Position 2 Pole Power Switch SW-3P

KK 1 8xAA Battery 1.5V Holder BH-08AA

LL 1 2.1mm Power Connector - Male Conn21M

MM 1 2.1mm Power Connector - Female Conn21F

NN 1 2.1mm Power Connector - Male w/ 10" cable Conn21CBL

OO 10 Module Jumper Wires MF - 20cm JW-20

PP 7 Power Wires wire

QQ 2 Mini Cherry Switch CS-001

RR 1 Serial WIFI Wireless Transceiver ESP-8266

SS 1 Light Sensor CS-001

Page 3: Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

Required Tools:

Phillips #1 Screwdriver

Phillips #2 Screwdriver

Provided plastic M3 Wrench

Extra Recommended Tools:

Sandpaper

Needle File

Knife

Wire cutters

This kit is intended to be the base platform for your education into robotics. Please take the opportunity

to expand your robot to do many more functions.

Additions you can do:

Mount a 9G servo between Level 1 and Level 2 for controlling an ink Pen or Marker to go UP and Down.

Mount a standard servo or 9G servo at Level 4 ... for whatever you want.

Use the extra mount areas for the HC-04 BlueTooth, ESP 8266 Wifi, Accelerometers, Gyroscopes, Dual Relay board ... etc.

Mount a voltage regulator for powering the L298 motor controller. This means that friendly

competitions become about who has the best code, not about who has the best charged batteries.

Mount encoder wheels and quadrature opto-isolators to track your wheel movement.

Projects:

Play musical beeps

Random dance movement with beeps

Display the motor command speed while moving

Display the Ultrasonic distance on the display

Detect the wall to avoid hitting it

Wave a flag as you drive around

Use the robot to draw “Spirograph” art

Connect to a network and host a web site

Control the robot from a PC web site

Control the robot from a PC application (using UDP network communications)

Control the robot from your tablet or cell phone

Page 4: Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

1) Mount the Castor Bearing to the Level 1

Bottom View

Top View

Level 1 M4x12mm Screws

Roller Bearing

Page 5: Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

2) Mount the M4x35mm Standoffs for Level 1

Bottom View

Top View

3) Mount the Lower Pen Mount

M4x12mm Screws M4-35mm Standoffs

Pen Mount M4x12mm Screws

Page 6: Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

4) Mount the M3 Standoffs for L298N motor driver

board

5) Mount the L298N motor driver board to the

standoffs

M3-5mm Standoffs

L298N M3x9mm Screws

Page 7: Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

6) Mount the Ultrasonic sensor

7) Mount the LEFT motor gearbox to the plate

Motor Mount M3x25mm Screws

M3 Nuts Motor

Ultrasonic Mount Ultrasonic Sensor

M2x6mm Screws

Page 8: Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

8) Mount the RIGHT motor gearbox to the plate

9) Mount the wheels

Wheels

Motor Mount M3x25mm Screws

M3 Nuts Motor

Page 9: Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

10) Put the encoder plates and servo mount onto the

Level 1

11) Put the motor plates onto the Level 1

Encoder Mounts Servo Mount

Page 10: Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

12) Mount the Standoffs to Level 2

Bottom View

Top View

Level 2 M4x12mm Screws

M4-35mm Standoffs

Page 11: Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

13) Mount the Upper Pen Mount

14) Mount the Level 2 to the standoffs of Level 1

M4x12mm Screws

Pen Mount M4x12mm Screws

Page 12: Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

15) Mount the main power switch

16) Put the Battery Walls onto Level 2

Switch M2x6mm Screws

Battery Walls

Page 13: Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

17) Put the ultrasonic plate onto the Level 2

18) Mount the Standoffs to Level 3

Top View

Bottom View

Level 3 M4x12mm Screws

M4-35mm Standoffs

Page 14: Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

19) Mount Level 3 to the Standoffs

20) Mount the M3 Standoffs for the Mega 2560

M4x12mm Screws

M3-5mm Standoffs

Page 15: Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

21) Mount the Mega 2560

22) Mount the LCD Display to the plate

Arduino Mega 2560

M3x9mm Screws

LCD Mount LCD M2x6mm Screws

Page 16: Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

23) Mount the voltage regulator

24) Mount the Level 4 to the Standoffs of Level 3

Voltage Regulator M2x6mm Screws

Level 4 M4x12mm

Page 17: Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

25) Modify the TCRT5000 sensors

Bend the leads straight

Remove the extra parts off the head of the sensor

Page 18: Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

Re-solder the head of the sensor to be as close to the circuit board as possible

Be sure to cut the extra wire

26) Mount the TCRT5000 sensors

Modified IR Reflective Sensors

M3x9mm Screws

Page 19: Half Droid - rabbitrobots.com...Use the robot to draw “Spirograph” art Connect to a network and host a web site Control the robot from a PC web site Control the robot from a PC

27) Assemble the Antenna Mast

29) Press the Antenna mast into the receiver slots

DONE….

Antenna Mast Antenna Mount

M2x6mm Screw