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pleteHak

koSHOWROOM

1-800-88-HAKKO

HAKKO FM-203 Soldering System ........................2HAKKO FX-951 Soldering Station ..........................3HAKKO T15 Series Tips ......................................4-5HAKKO Nitrogen Soldering System ......................6Accessories for FX-951, FM-203 and FM-204 ......7HAKKO 936 Soldering Station................................8HAKKO 937 Soldering Station................................9HAKKO Irons for Soldering Stations ....................10HAKKO 900 Series Soldering Tips........................11HAKKO MACH-1 Soldering Iron ..........................12HAKKO Dash Soldering Iron ................................13HAKKO 455,456 Soldering Irons ..........................14HAKKO Matchless and FX-901 Soldering Iron ....15HAKKO 373 Soldering Self Feeder ......................16

HAKKO FM-204 and FM-205 Desoldering Station.17HAKKO FM-2024 Desoldering Module ................18HAKKO 472D Desoldering Station ......................19HAKKO 807 & 817 Desoldering Irons ..................20HAKKO 808 Desoldering Tool ..............................21HAKKO Iron Holders ............................................22

HAKKO FR-803B SMD Hot Air Rework Station....23HAKKO FR-801 & FR-802SMD Hot Air Rework Station ..............................24HAKKO FR Series Access., Boom Stand & 394 ..25HAKKO Hot Air Nozzles ..................................26-27HAKKO FR-830 Preheater & BGA Nozzles ..........27HAKKO FM-2022 SMD Parallel Remover ............28HAKKO FM-2023 SMD Mini Parallel Remover ....29HAKKO FR-1418 BGA Rework System ..........30-34HAKKO FR-1012B Board Preheater ....................35HAKKO FR-860 Preheat Plate ..............................35HAKKO 950 SMD Hot Tweezer ............................36HAKKO 851 SMD Rework Station ........................37

Table of Contents

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1 -800-88-HAKKO

*The specifications written here may be subject to change without notice.

HAKKO FX-301B & FX-300 Soldering Pot ............38HAKKO 485 Soldering System ..............................39

HAKKO Purpose of Fume Extraction ....................40HAKKO FA-400 Smoke Absorber ..........................41HAKKO Fume Extraction Filters ............................42HAKKO HJ3100 Fume Extraction System ............43HAKKO HJ3100 Accessories ..................................44HAKKO Loc-Line® Kit ............................................45HAKKO Bench Top Hood Kit ..................................46HAKKO Alsident Kit................................................47

HAKKO FG-100 Thermometer ..............................48HAKKO FG-101 Soldering Tester ..........................49HAKKO FT-800 Thermal Wire Stripper ..................50HJ5000 Heat Gun ..................................................50HAKKO FT-700 Tip Polisher....................................51HAKKO 498, Dip Liner & 611 Reel Stand...............52

CHP Introduction ..................................................53CHP Cutters......................................................54-55CHP Extractors ......................................................56CHP Shears & Depaneling Tools............................57CHP Lead Forming ................................................58CHP Wire Strippers & Pneumatic Tools ................59CHP Cable Strippers & Screwdrivers ....................60CHP Tweezers........................................................61CHP Pliers ..............................................................62CHP Speciality Pliers ............................................63

Hakko

productsanddesignsareprotectedunderU.S.Patents6,054,678,6,087,631,6,329,641,6,750,431,7,126,086,7,269,892,6,972,396,6,710,304,7,325,714,7,392,926,D375,904,D431,434,D522,328,

D480,522,D467,408,D439,821,D489,236,D505,053,D505,605,D491,031,D530,349,D554,550,D554,545,D542,110,D550,731,D564,318,D569,403,D590,853as

wellasotherpatentspending.

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EEXTRACTIO

NACCESSORIE

SCHP

HAND

TOOLS

FM-203

FM-203 Available Accessories

SOLDERING STATION

FM-2027Soldering Irons

The Hakko FG-100Thermometer

FM203-DP

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FM-203Back Sleep Ports

The Hakko FM-203 brings more soldering

functionality to your workbench while delivering

the heat you need to the soldering area FAST.

Select any soldering temperature you want

without changing the tip—one tip, any

soldering temperature. ESD Safe.

FFeeaattuurreess aanndd BBeenneeffiittss• Dual soldering iron ports• Excellent thermal recovery• Meets or exceeds ANSI-J-STD• Low temperature alarm• Auto power shutoff after lapse of 30 minutes• Lock Out key card prevents unauthorized or accidental temperature settings

• Composite tips—heating element and sensor are integrated with ceramic

• Locking sleeve assembly (grip)• No calibration required• Optional “Sleep Mode” functionality with iron holder (P/N: FH200-01)

• Placing the iron into the iron holder activates the sleep mode• Adjustable “sleep mode” settings (0-29 minutes)• Adjustable iron holder angleNOTE: P/N: FM203-01 ships with one (1) FM-2027 soldering handpiece.P/N: FM203-DP ships with two (2) FM-2027 soldering handpieces.

See the Videoonline

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See the Videoonline

See the See the VideoVideoonlineonline

For additional FM-203 accessories please see page 7.

FM-2024 - Page 18Desoldering Tools

FM-203 Available Accessories

FM-2027 Soldering Irons

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FX-951FX-951 Available Accessories

SOLDERING STATION

The Hakko FG-100Thermometer

FM-2026 N Soldering Iron2

See the See the VideoVideoonlineonline

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See the Videoonline

See the Videoonline

Bring a new design to your workbench with

the stylish Hakko FX-951 soldering station.

The FX-951 delivers the same superior heat

transfer and thermal recovery as the FM-203

and uses the same quick-change composite tips

as the FM-203.

FFeeaattuurreess aanndd BBeenneeffiittss• Compact, space-saving design• Meets or exceeds ANSI-J-STD• Excellent thermal recovery • Lock Out key card prevents unauthorized or accidental temperature settings

• Low temperature alarm• Composite tips—heating element and sensor are integrated with ceramic

• Locking sleeve assembly (grip) • Optional “Sleep Mode” functionality with iron holder (P/N: FH200-01)

• Placing the iron into the iron holder activates the sleep mode

• Adjustable “sleep mode” settings (0-29 minutes)• Auto power shutoff after lapse of 30 minutes• Adjustable iron holder angle

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T15 SERIES TIPSFOR FM-203, FM-204, FM-205 and FX-951 STATIONS

UNIT: mm (inch)

* Please note:T7 tips have been discontinued and replaced by T15 tips.T15 tip shapes are the same as the T7 tips unless otherwise noted.

*

� Please note:T17 tips and N2 nozzles are used with the NitrogenSoldering System (see page 6).

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T15 SERIES TIPSFOR FM-203, FM-204, FM-205 and FX-951 STATIONS

3.5 (0.14) 0.5 (0.02) 12.0 (0.47) 0.8 (0.03)

UNIT: mm (inch)

� Drawing not shown (visit www.HakkoUSA.com)

� Please note:T17 tips and N2 nozzles are used with the NitrogenSoldering System (see page 6).

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Nitrogen

The Hakko Nitrogen (N ) soldering system is the ideal solu-tion for all your LEAD-FREE hand-soldering applications.The bench-top FX-780 Nitrogen Generator creates nitrogengas from filtered, dry compressed air and the FX-791 Nitrogen Controller and FM-2026 Soldering Irondelivers it efficiently and uniformly to the soldering area.

FX-780 Nitrogen Generator

Compact, high-performance Nitrogen Generator

• Concentration of generated N gas up to 99.9%• Generator can be placed vertically or horizontally

• Part Number: FX780-01 (sold separately, NOT included with FM2026-KIT)

SOLDERING SYSTEM

FM-2026 Soldering Iron

Soldering Iron (for the FM-203 and FX-951 solder stations)

• Supplies hot nitrogen (N ) gas to the soldering area

• The nitrogen gas is preheated as it passes along the ceramic heater in the FM-2026 handpiece

• Soldering efficiency can be improved as the hot nitrogen creates a preheating effect while reducing the amount of oxygen in the solder connection area (less oxidation)

• Part Number: FM2026-01

FX-791 Controller

Compact Nitrogen Controller

• Controls the flow of nitrogen to the FM-2026 nitrogen iron with the FX-951 and FM-203 soldering stations

• Controls the flow level from 0.25 L/min to 2.5 L/min. (recommended level 0.5-1.5 L/min.) and should be adjusted to the tip shape

• ESD Safe• Part Number: FX791-01

The complete Hakko N soldering system consists of either the FM-203 or FX-951 soldering station, the FX-780 N generator, FX-791 N controller, and FM-2026 N soldering iron.

For a complete list of tips and nozzleassemblies see page 4-5.

• Nozzle assembly delivers uniform nitrogen gas to the soldering area• The Nitrogen Flow can reduce or prevent oxidation from forming during the soldering process

2

2

2

2

2

2

2

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FX-9

51, FM

-203 &

FM

-204 A

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1-800-88-HAKKO

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936SOLDERING STATION

For Irons and Tips see pages 10 & 11

The 936 soldering station is an inexpensive,

temperature adjustable station that you can

stack to conserve valuable bench space.

ESD safe by design.

• Adjustable temperature control with lock/set screw• Temperature range 200°C - 480°C (392° - 896°F)• Maintains idle temperature within 1°C (1.8°F)• Ceramic heating element and sensor ensures rapid heat-up temperature (30 seconds) and lightning-fast thermal recovery

• Celsius or Fahrenheit temperature setting• Temperature adjusted by simply turning the dial• Slender iron handles are insulated and ergonomic-designed for ease and comfort

• Accommodates large, medium or small irons• Wide selection of tips available for soldering SMD and through-hole connections

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937SOLDERING STATION

For Irons and Tips see pages 10 & 11

The 937 soldering station is a smart, compact

station with a bright digital display. The lock-out

key card feature prevents the user from changing

the temperature without the key card once it

is set. ESD safe by design.

• Station remembers the preset temperature• Accurate temperature settings 200°C - 480°C (392°F - 896°F)

• Maintains idle temperature within 1°C (1.8°F)• Ceramic heating element and sensor ensures rapid heat-up temperature (30 sec.) and lightning-fast thermal recovery

• Celsius or Fahrenheit temperature setting• Slender soldering iron handles are insulated and ergonomic-designed for operator ease and comfort

• Accommodates large, medium or small irons• Wide selection of tips available for soldering SMD and through-hole connections

• Stackable to conserve bench space

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IRONS Irons for Soldering Stations3 Types of iron available: for HAKKO 936, HAKKO 937 Soldering Stations Type Model Name Recovery Graph*

SmallFor micro soldering 900S ESD

MediumStandard 907 ESD

LargeFor heavy duty soldering

908 ESD

* TEST CRITERIA: Board: Paper phenol copper. Solder: ø1.6 x 5mm. Cycle: Every 3 sec.

50

100

150

200

250

300

350

400

450

500

550

(°C)

20 4 6 MINUTE

B:75SEC

C:60°C

D:180SEC E:20SEC

A

50

100

150

200

250

300

350

400

450

500

550

(°C)

20 4 6 8 MINUTE

B:140SEC

C:50°C

D:180SEC E:40SEC

A

50

100

150

200

250

300

350

400

450

500

550

(°C)

210 3 4 5 MINUTE

A: Room Temperature 25°C (77°F)B: Time for Heat-UpC: Temperature DropD: Time for OperationE: Time for Thermal Recovery

B42SEC

D:180SEC E:16SEC

A

C:90°C

(with 900L-T-B Ti p.)

(with 900M-T-B Ti p.)

(with 900S-T-I Tip.)

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TIPS

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MACH-1

Quick HeatingBegin soldering in only ten seconds!Faster Thermal RecoveryGreater thermal capacity and rapid transmission to the tip means faster thermal recovery.Stable Temperature ControlThe temperature control sensor is built into the heating element for faster, more stable temperature control.High InsulationThe highly insulated ceramic heater never overheats. An insulation factor of over 100M can be maintained even during actual use.Improved Work EfficiencyThe compact, lightweight design with high cooling efficiency at the handle permits fatigue-free soldering over long periods for maximum work efficiency.

The MACH-1 series of irons features faster heat transmission for quicker heating. Quicker heating meansfaster start-up as well as faster thermal recovery during high volume soldering operations. This, in turn, gives a great improvement in work efficiency.

Faster thermal recoveryalso permits lower tiptemperatures, whichreduce the possibility of damage to boards and components; prevents seizing; reduces the temperature of the handles andextends tip life. The ideal soldering temperature is maintainedconstantly for perfect results every time. The highly insulatedceramic heater prevents overheating, which can damage IC boards.

SOLDERING IRON

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DASH

HAKKO 633P/N: 633-01

HAKKO 633P/N: 633-02

Recommended Iron Holders for MACH-1 and DASH

SOLDERING IRON

Compact, lightweight design with a slender

handle for a more comfortable grip.

The rod-type ceramic heater provides high insulation and reduces the handle-to-tip distance for faster soldering with a minimum of motion.

The special alloy heating element is printed on aalumina ceramic insulating layer, then sintered to the ceramic main body. This completely seals the heating element from air, thus protecting it from oxidation. You are ensured years of trouble-free use.

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455 & 456SOLDERING IRON

HAKKO 633P/N: 633-01

HAKKO 633P/N: 633-02

Recommended Iron Holders for MACH-1 and DASH

The HAKKO 455 and 456 soldering irons

incorporate a ceramic heater. They heat up

to 599°C (1110°F), proving the wattage of

a soldering iron is NOT the only consideration

for thermal ability.

• Both the HAKKO 455 and 456 incorporate a ceramic heating element, which provides a longer service life than the conventional nichrome element

• Alloy-coated iron tips ensure long-lasting protection from corrosion

• The HAKKO 455 is perfect for soldering tuners, inverters, and similar small components

• The HAKKO 456 is ideal for soldering chassis, dynamos, large harnesses, transformers and other large components, assemblies as well as stained glass

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MATCHLESSSOLDERING IRON

• ON / OFF switch• Quick-change composite tip • Maintains soldering temperature above 600˚F• Separate battery magazine for easy replacement of batteries

• Long-life battery power• Alkaline batteries ~70 minutes• Ni-MH batteries ~120 minutes

• Safety cap turns unit off and covers tip• Uses type AA x 4 batteries (not included)

FX-901CORDLESS

SOLDERING IRON

The HAKKO “Matchless” soldering iron is a super

heavy-duty iron for soldering applications that

need a lot of power. There is a built in power

switch on the handle for ease and convenience.

See the See the VideoVideoonlineonline

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373SOLDERING SELF FEEDER

For complete details and specifications

visit www.HakkoUSA.com

Feed wire solder with one hand while freeing

the other hand for other tasks.

• By fully automating the solder feeding process, soldering can be performed with one hand, freeing the other hand for other tasks

• Can be used with a wide range of HAKKO brand soldering irons, permitting selection of the most appropriate iron for the task at hand. If you already own one of these compatible HAKKO soldering irons, you won’t need to buy another

Note: Soldering Iron and Soldernot included.

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DESOLDERING AND SOLDERING STATIONFM-204

FM-2024Gun

FM-2024 Pencil

FM-204 Available Accessories

FM204-CP

The Hakko FM-204 is a versatile desoldering

and soldering station.

FFeeaattuurreess aanndd BBeenneeffiittss• Built in vacuum pump• Meets or exceeds ANSI-J-STD• Placing the iron into the iron holder activates the sleep mode

• Can be used for soldering with the FM-2027 soldering iron (not included)

• Quick-change composite nozzle (N3 series)• Choose either gun or pencil style handpieceNOTE: P/N: FM204-01 ships with one (1) FM-2024 desoldering handpiece.P/N: FM204-CP ships with one (1) FM-2024 desoldering handpiece and one (1) FM-2027soldering handpiece.

DESOLDERING AND SOLDERING STATION

FM-205

FM-204Back Sleep Port

For additional FM-204 accessories please see page 7.

See the See the VideoVideoonlineonline

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FM-2024

The Hakko FM-2024 Desoldering Module increases the versatility of your Hakko FM-203 giving you a complete soldering and desoldering system.

The configurable handpiece uses quick-change composite nozzles and allows you to choose either a gun style or pencil style handpiece.

DESOLDERING MODULE

R E P L A C E M E N T N O Z Z L E SR E P L A C E M E N T N O Z Z L E S

Note: Requires shop air.Soldering station not included.

FM2024-21

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472D

HJ2002-01The HJ2002 includes replacement filters and cleaning tools to maintain your 472D desoldering station.

DESOLDERING STATION

Hakko 817 DesolderingGun

Accessories

The Hakko 472D digital desoldering station has

powerful suction with a built in vacuum pump.

Use the “lockout” key card to enter temperature

settings into the system memory. When the card

is removed, all parameter settings and the temper-

ature setting are “locked” in the system memory.

This not only provides strict process control but

also guards against operators making inadvertent

changes.

The Hakko 472D can be configured with a pencil style or gun type desoldering tool. The short, straight heating element aids in ease of operation. • The output circuit is isolated from the power input and insulated transformer

• ESD safe by design• Zero crossover switching on motor

For Nozzles see page 20.

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807

817

Nozzles for Hakko 807 and 817

DESOLDERING IRON FOR 472D

DESOLDERING GUN FOR 472D

For 807

For 817

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808

Optional Holder for 808

DESOLDERING TOOL

P/N: 633-01 P/N: 633-02

The Hakko 808 is a handy, portable desoldering

tool with a built-in vacuum pump. No separate

station is required.

• Thin, comfortable grip and low vibration.This unique HAKKO design places the pump and motor above, not inside, the grip. Vibration is keptto a minimum, and the grip is thin and easy to hold. Delicate tasks are performed with greater ease;the tool can be used for long periods without operator fatigue.

• Simple and inexpensive pump maintenance.The new, miniature, high-performance diaphragm pump is housed in the chamber at the rear of the HAKKO 808. Pump maintenance is quick and easy by simply removing the cover.

808-KIT/P includes complete kit and carrying case.

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IRONHOLDERS

TIP CLEANERP/N: 599B-02

602

605M

606

631-01

633-01 633-02

607

* Hakko 605MThe HAKKO 605 iron cover offers superior heat resistance and thermal insulation.

• Cleans better than conventional sponges

• No water required

• Will not reduce the tip temperature

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FR-803BSMD Hot Air Rework Station

with Vacuum Pickup

The Hakko FR-803B SMD Hot Air Rework

Station removes and replaces a wide variety of

SMD components. The station can operate in

Manual or Auto mode and incorporates vacuum

pickup. Auto mode allows for a three step

temperature profile. 50 separate profiles may

be stored in the system memory. A large variety

of nozzles are available (see page 26 and 27).

• Profiles control temperature and time during three steps• Operates in Manual or Auto Mode• Built-in vacuum pickup• Digital temperature with closed-loop heater control• Variable airflow with meter• Self contained air source• Improved outlet nozzle provides consistent temperature• ESD safe by design• Lockout key to control temperature• Power save mode can be selected for 30 or 60 minutes• Up to 50, 3-stage profiles can be saved in memory• Connection port to control start/stop of Hakko FR-820(Automatic Mode Only)

FR-830 PreheaterPrecondition boards for soldering and rework with hot air.Temperature range is 150-300°C(302-572°F).

999-224B Adjustable Boom StandThe adjustable boom stand supports the Hakko FR-800 series (FR-801, FR-802, and FR-803B) hand pieces.

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FR-802SMD HOT AIR REWORK STATION

FR-801REWORK SYSTEM

The Hakko FR-801 is one of the new generation SMDrework systems. The unique air stream outlet design allowsfor consistent temperatures of the hot air stream generatedby the unit. A large variety of nozzles are available (see page 26 and 27).

For FR-801 and FR-802

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The Hakko FR-802 SMD Rework Station removesand replaces a wide variety of SMD components.Control your process with the lock-out key card.Enter temperature settings with the key card inserted in the station. When the key card isremoved all parameter settings are “locked” into the system memory and cannot be changed untilthe card is reinserted. A large variety of nozzles are available (see page 26 and 27).

• Digital temperature with closed-loop heater control• Variable airflow with meter• Self contained air source• Improved outlet nozzle provides consistent temperature• ESD safe by design• Lockout key card to control temperature• Power save mode can be selected for 30 or 60 minutes

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ACCESSORIES

C1391B Nozzle Tray.Convenient storage fornozzles. Removal andinstallation slots makechanging nozzles safe,fast and easy.

C1390C Omnivise.™Holds boards easily,safely and securely.Unique design allows360˚ use. Five adjustable heights. Can accommodate any board size.

C1392B Rework Fixture. Rack and pinion action for smooth vertical motion. Makes repetitive component removaland installation simple.

FOR “FR Series” REWORK STATIONS

FR-830 Preheater.Precondition boardsfor soldering andrework with hot air.Temperature range is 150-300°C (302-572°F).

For FR-801 and FR-802

394BATTERY OPERATED SMD VACUUM PICK UP TOOL

999-224B Adjustable BoomStand.The adjustable boomstand supports the Hakko FR-800 series (FR-801, FR-802, and FR-803B) hand pieces.

FR-1012B IR Preheater.The FR-1012B is a large area,low mass infra-red preheater.The thermocouple input maybe used to control the actualboard temperature during theprocess.

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UNIT: mm (inch)

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FR-830

The Hakko FR-830 is a compact and low cost solution forhot air preheating of printed circuit boards. The design of the FR-830 delivers consistent heat through the closed-looptemperature control allowing you to select a preheating temperature between 150°- 300° C (302°- 572ºF). The new heater and fan design makes the Hakko FR-830the most durable hot air preheater Hakko has ever made.

The unit has an optional Extension Pipe to extend the airflow an additional 27 mm (1.1 in.) vertically and a port to allow the preheating cycle to be activated by remote footswitch (B1649) or hand switch (B2763), or integrated withthe Hakko FR-803B so the start of the preheating cycle isdirectly controlled by the FR-803B rework profile.

• Compact design; Measures only 140 x 75 x 185 mm (5.5 x 3 x 7.3 in.)

• Fast heating• Excellent Thermal Stability• Closed-loop adjustable temperature control—150° to 300° C (302 to 572° F)

• ESD Safe by design• Integrated cool down mode• Optional connection to FR-830B, hand or foot switch to activate preheating cycle

PREHEATER

A1470: BGA 8 x 8 A1471: BGA 12 x 12 A1472: BGA 13 x 13 A1473: BGA 15 x 15 A1474: BGA 18 x 18

A1475: BGA 27 x 27 A1476: BGA 35 x 35 A1477: BGA 38 x 38 A1478: BGA 40 x 40

BGA NOZZLES FOR FR-802 AND FR-803B REWORK STATIONS

UNIT: mm (inch)

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FM-2022

The Hakko FM-2022 SMD Parallel Remover

uses revolutionary parallel action between the

tip ends (one tip remains stationary) allowing

greater surface contact between the tip and

the component and providing more efficient

and even heat transfer.

Whether removing small chips or larger SOP components,the parallel action of the FM-2022 also allows for a moresecure hold on the component.• The Parallel Remover uses the same quick-change composite tip technology as the FM-203 soldering station

• A fixing collar properly aligns the tips opposite each other • Changing tips for different types of components has never been easier

SMD PARALLEL REMOVER

UNIT: mm (inch)

For use with FM-203

FM-203 shown with FM-2022 and FM-2027

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FM-2023

The Hakko FM-2023 is designed for use

with small chip components as small as 0201.

The Mini Hot Tweezer has a unique feature

allowing it to work as a standard or reverse

action tweezer. A simple flip of a switch sets

the action of the tool.

The FM-2023 must be used in conjunction with a FM-203 soldering station.

UNIT: mm (inch)

For use with FM-203SMD MINI HOT TWEEZER

FM-203 shown with FM-2023 and FM-2027

FM2023-05 Conversion Kit

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FR-1418BGA REWORK SYSTEM

BGA REWORKSYSTEMWITH MANUAL Z-AXIS

Infrared Preheater1 or 2 Zone Low Mass IR

The large array of low massinfrared preheating providesfast, efficient heating. 10 x 12 inch and 12 x 20 inch arrays are available. Newly developed High Density (HD)preheaters are also available.

PC BoardHolderCapacity

Board capacity of 2 x 2 to 14 x 18 inches, and up to 0.250 inchthick PCB. Larger boardsizes up to 23 inches wideare possible with optional fixturing.

ComponentNestManually move the compo-nent nest under the heaterhead for easy installation and removal. Optional stencils can be used toscreen solder paste directly to the solder balls.

Photo above shown with standard

10 x 12 inch IR array.

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See Next Page

Top Heater1000W

The powerful 1000 wattforced convection/hot gasheater is integrated into the placement head. Low,medium and high gas flowcontrols will readily solder Pb-free and Sn/Pb components.

OpticalAlignmentSystemUses a CCD camera with aflat mirror and beam splittingprism for easy alignment ofBGA and area array devices.

GantrySystemUnique, rapid movementhandles allow the board to remain stationary whilethe head moves to accom-plish the X, Y, Z, and Theta alignment. Fineadjustments allow for precise placement.

Micro-processorControlThermocouple feedback to the Advanced SoftwarePackage allows; thermocouple graphing and analysis, unlimited recipe storage, passwordprotection, and otheradvanced capabilities. Auto profiling option is available.

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FR-1418

The Hakko FR-1418 BGA Rework System is

a low cost and flexible system designed for the

alignment and placement or removal of BGA,

µBGA, Flip Chip, CSP and other surface mount

components.

The FR-1418 provides precisely controlled and repeatablesolder reflow profiles. The system features a unique gantrystyle construction, which allows the PCB to remain stationary while the head moves to accomplish the X, Y, Z, and Theta alignment. This design allows a board capacity of 2 x 2 inches to 14 x 18 inches and up to 0.250 inch thick PCB with placement accuracy up to +/-0.001 inch. Larger board sizes up to 23 inches wide are possible with optional fixturing.

The system top heater is a 1000 watt forced convection/hot gas type and is integrated into the placement head. The bottom heater is a large area, low mass infra-red heaterthat provides fast and efficient heating. Preheaters are available in 10 x 12 inch and 12 x 20 inch configurations.Newly developed High Density (HD) preheaters are available for even faster preheating of difficult to solderassemblies. These large area preheaters provide preheat for the entire board instead of localized preheating whichmay cause a PCB to warp or twist.

The optical alignment system uses a CCD camera with a flat mirror and beam splitting prism for easy alignment of BGA and other area array devices. The prism provides an “up” view of the component and a “down” view of the PCB simultaneously. Alignment is as simple as matching the views. The control system features a powerful microprocessor, non-volatile memory and three thermocouple inputs.

The system includes a PC with flat panel monitor to operate the Thermal Analysis and Control software. The software allows thermocouple graphing and analysis with unlimited recipe storage. Parameters for the Preheat, Soak, Reflow, and Cooling stages of each recipe are controlled by the software. The software has Teach-mode profiling which uses the thermocouple feedback to automatically set the profile time. Password protection maintains process control and guards againstoperators changing reflow parameters without permission.Data graphs can be saved as images and include tools for calculating slope and marking time/temperature data points.

The system is available with manual z-axis control or automated z-axis with auto optics and light in/out.

BGA REWORK SYSTEM

System Overview

Contents FR1418-01 and FR1418-02Description Part Number QtyFR1418 BGA Rework System, Manual Z-axis n/a 1Camera and Lens n/a 1HMI Software 222-528 1HMI Workstation CPU with Flat Panel Monitor and Video Capture Card 222-540 1Kit,Standard Accessories 222-500 1Includes:Thermocouple, Type K, 36awg 222-512 3Calibration, Optics, Tip 222-514 1Calibration, Optics, Plate 222-515 1

Contents FR1418-03 and FR1418-04Description Part Number QtyFR1418 BGA Rework System, Auto Z-axis n/a 1Camera and lens n/a 1HMI Software 222-528 1HMI Workstation CPU with Flat Panel Monitor and Video Capture Card 222-540 1Thermocouple, Type K, 36AWG 222-512 3Calibration, Optics, Tip 222-514 1Calibration, Optics, Plate 222-515 1

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FR-1418ACCESSORIES

System OverviewVacuum Cups and Vacuum FittingsPart Number Description222-513 8 mm (0.31 in.) vacuum cup (standard)222-524-01 5 mm (0.20 in.) vacuum cup222-530 9 mm (0.35 in.) vacuum cup222-531 9 mm (0.35 in.) vacuum cup fitting222-532 12 mm (0.47 in.) vacuum cup222 533 12 mm (0.47 in.) vacuum cup fitting

Vacuum cups 222-513 (8 mm) and 222-525-01 (5 mm) connect to the standard fitting included with FR-1418 System. To use the 9 mm or 12 mm vacuum cup you also need to replace the fitting.

AccessoriesPart Number Description222-526 Bottom board support. Use with large

circuit boards to prevent the board from “cupping” during reflow process.

222-535 Left and right rail support. Provides additional support for large boards.

222-536 Long reach edge support. The adjustable arm can support odd shaped boards.

222-529 Pan and tilt mirror. Allows the video image to be “panned” across the component.

222-541-01 Single bank HD Preheater upgrade 254 x 305 mm (10 x 12 in.)

222-541-02 Dual bank HD Preheater upgrade 508 x 305 mm (20 x 12 in.).Must be ordered with new machine, not a retrofit. Includes 220-240 volt system upgrade.

999-216-01 Air preparation package. Includes filter/regulator, 6 mm hose and fittings.

Specifications FR1418-01 and FR1418-02

Specifications FR1418-03 and FR1418-04

Long Reach

Edge Support

Accessory

222-536

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BGA REWORK SYSTEM

BGA NozzlesPART NO. A B TYPE STYLE SHAPE222-400 14 14 Small Open Short Square222-401 18 18 Small Open Short Square222-402 22 22 Small Open Short Square222-403 26 26 Large Open Long Square222-404 30 30 Large Open Long Square222-405 34 34 Large Open Long Square222-406 38 38 Large Open Long Square222-407 40 40 Large Open Long Square222-408 44 44 Large Open Long Square222-409 48 48 Large Open Long Square222-410 10 10 Small Open Short Square222-411 11 11 Small Open Short Square222-412 12 12 Small Open Short Square222-413 13 13 Small Open Short Square222-414 15 15 Small Open Short Square222-415 16 16 Small Open Short Square222-416 17 17 Small Open Short Square222-417 19 19 Small Open Short Square222-418 20 20 Small Open Short Square222-419 21 21 Small Open Short Square222-420 23 23 Small Open Short Square222-421 24 24 Small Open Short Square222-422 25 25 Small Open Short Square222-423 10 14 Small Open Short Rectangular222-424 14 20 Small Open Short Rectangular222-425 20 25 Small Open Short Rectangular222-426 25 25 Large Open Long Square222-427 28 28 Large Open Long Square222-428 32 32 Large Open Long Square222-429 35 35 Large Open Long Square222-430 36 36 Large Open Long Square222-431 42 42 Large Open Long Square222-432 46 46 Large Open Long Square222-433 50 50 Large Open Long Square222-434 20 33 Large Open Long Rectangular222-435 25 35 Large Open Long Rectangular

Nozzle Kits222-501Micro nozzle kit (3, 4, 5, 8, and 10 mm nozzles w/1, 2, and 3 mm tips and adapter ring)

222-502Large nozzle kit (38, 40, 44, and 48 mm nozzles)

222-503Standard nozzle kit (14, 18, 22, 26, 30, and 34 mm nozzles)

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FR-1012BBOARD PREHEATER

The FR-1012B is a bench-top PCB heater

designed to elevate the temperature of printed

circuit board assemblies so the components can

be soldered and desoldered more easily and with

improved results, particularly on high-mass boards,

which can “heat-sink” a significant amount of

energy from a soldering iron tip or hot air tool.

The FR-1012B incorporates closed-loop

thermocouple control and the preheater array

has four (4) separate switchable zones for

smaller PCBs used in devices similar to PDAs

and cell phones.

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FR-860PREHEAT PLATE

The Hakko FR-860 Preheat Plate provides fast,

even preheat for PCB assemblies that have been

bonded or are otherwise attached to solid metal

surfaces such as heavy metal heat sinks, shielding,

or microwave filter chassis, making them difficult

to rework. The industrial microprocessor tempera-

ture control uses closed-loop feedback from either

the plate or from a remote thermocouple. The

split plate/controller design allows for minimal use

of bench space and the low profile allows for use

under microscopes.

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The 950 hot tweezer delivers direct heat to the

component, preventing damage to surrounding

components on dense boards. Easily removes

SMD chips and flat packs up to 25mm.

Compatible with the Hakko 936, 937 and

928 soldering stations.

• Direct heating - less effect upon surrounding components on crowded boards

• Easily removes SMD chips and flat packs up to 25mm

• The collet allows easy replacement of the tips• Specially designed tool allows easy and precise tip alignment

Easy replacementof tip

Easy alignmentof tip

SMD HOT TWEEZER

C1313 Iron Holderwith cleaning sponge

Hakko 950 SMD Hot Tweezer shown with 937 Soldering Station (not included).

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The 851 hot air rework station is ideal for

soldering and desoldering small surface mount

chip components, heating heat-shrink tubing,

and other local heating operations.

• Adjustable temperature control from 100°C to 540°C (212°F to 1004°F)

• The air volume sensor has an ‘ultra-light’ setting • ESD safe by design

Uses• Soldering and desoldering of small surface-mounted chip components

• Shrinking tubing, heating tests and other local heating operations

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FX-301BSOLDERING POT

FX-300SOLDERING POT

The Hakko FX-300 is the “analog” version of the FX-301B.• Analog type• Fast thermal recovery• Easy pot replacement • Two different pot sizes: 50 x 50 mm or 75 x 75 mm• Optional pot for long-life

The Hakko FX-301B digital, Lead-Free

compatible, high performance soldering pot features:

• Four (4) different heating programs for optimum temperature settings for Sn-Pb (Tin/Lead), Sn-Ag-Cu (Tin/Silver/Copper), Sn-Cu (Tin/Copper) or Sn (Tin) solder

• Temperature controllable• Ceramic heating element• Digital temperature display• Easy pot replacement• Two different size Long Life Pots (50 mm square and 75 mm square)

• Convenient timer for monitoring use and making it easy to judge when to replace the pot

• Digital display reads °C or °F

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485SOLDERING SYSTEM

Note: Due to the increased use of Lead-Free and other solder compositions, the 485 is shipped with an empty solder pot. Previously, customers would have to empty and clean the solder pot when using any solder other thanthe supplied Sn63 alloy. Shipping the 485 without solder will save time and effort for the end-user.

HAKKO 485 is a compact, high-performance

soldering system developed exclusively for

soldering and desoldering components and

connectors mounted on PC boards.

• Solder flow is time controlled and temperature controlled• Soldering and desoldering cycles are automatic and precise• A built-in locator light pinpoints the exact position for placing components

• Residual solder is completely removed by using the 486 air unit

• A large selection of nozzle sizes is available• Works well with lead-free solders

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BREATHEEASYSoldering work involves both metallic and organic compounds. Ordinary solders themselves contain, besides tin and lead, various levels of zinc, arsenic, cadmium, antimony and other metals. Fluxes necessary for solderingcontain activators to enhance their cleaning properties; these activators are typically organic acids. Such compounds,when heated, release byproducts of incomplete combustion,which in turn can contain noxious fumes, particulate matter, aerosols, and gasses. Prolonged breathing of thesecontaminants can lead to both short and long-term operator irritations and illness. Respiratory tract irritation, sore throats,eye irritation and headache are the most common symptoms. Allergies and asthma are often exacerbated by solder smoke.

Please note that the metals of which solder is

made do not themselves vaporize at soldering

temperatures. Lead, the metal with the lowest

vaporization temperature commonly found in

solders, does not become a gas below 2,950° F.

What you are really getting rid of is flux smoke,

scorched board material and conformal coating.

Hakko fume extraction systems remove these

contaminations from the air before the operator

can breathe them. Their simplicity and ruggedness

ensure many years of service. Filters are dispos-

able and easily changed. A wide selection of

accessories is available to meet any fume

extraction need.

Vacuum or compression systems depend upon a sealed manifold with small extraction tubes mounted to the soldering iron, or located directly above the work area, to suck up the fumes at the source. While this type of system can be the cheapest per operator, it is less efficient then the volume type - normally 75-85% of the fumes are captured by the little tubes or nozzles. Air flow in the area adjacent to the work will carry away most of the remaining fumes. The pressure differential between the solder station and filter must be regulated to preclude the possibility of excessive air flow cooling the soldering tip; poor solder joints would then result.

Volume systems require more capacious ducting and largercapture devices to draw the fumes away from the work areaand into the filtering system. The tubing need not be sealed.These units can capture up to 100% of the fumes, and are particularly useful with solder pots and other applicationswhere large amounts of smoke are generated. The cost per operator is slightly more than that for a vacuum systembecause the number of operators per system tends to be four or fewer.

FA-400SMOKE ABSORBER

FA-400 when vertically mounted.

Soldering work involves both metallic and organic

compounds; the solders themselves, and the fluxes

necessary for soldering. These compounds release

noxious fumes when heated, which can lead to

both short and long term operator irritations

and illness.

• The HAKKO FA-400 is designed to remove noxious fumes quickly, safely and efficiently

• The replaceable filter is made by joining a specific urethane foam with refined, activated high absorption carbon

• Portable• Can be used vertically or horizontally• ESD-safe by design

FA-400 with stand.

FILTERSThe pre-filter (available for HJ3010, HJ3080, and HJ3100)are made of treated polyester material. They remove coarseparticles, such as dust, that may be suspended in the air, andthus extend the service life of the main filter. Particles assmall as 30 microns in diameter are trapped by the pre-filter.It should be checked at least once a week, and replacedwhen clogged. Under normal conditions this will be everytwo to three weeks. The main HEPA/carbon filter purifiesthe air in two ways: The HEPA (High Efficiency ParticulateAir) filter consists of a pleated fiberglass paper medium, providing the greatest amount of surface area within the volume of the filter case. HEPA filters become loaded with particles during normal operation.

The standard filters used in Hakko HJ3100 series fumeextractors contain an activated carbon element built into the filter. The activated carbon portion of the main filter unit is designed to last the life of the main HEPA filter.Carbon Filters have adsorption ratings of 80-85%.

Hakko also offers special-purpose filters: an activated carbonfilter cartridge, 999-182, for applications where odor removalis the prime consideration, a particulate filter, 999-178, formaterial shaping operations. The filters may be used with apre-filter to keep large particles out of the main filter, thoughpre-filters are not needed with the 999-178 particulate filter.

All used filters must be handled with care when being disposed. They may contain hazardous substances such as lead, flux residue, asbestos, organic compounds, or pollutants extracted from the ambient air. Always use appropriate personal protection equipment (protective gloves, respirators, etc.) when handling used filters, and dispose of them in containment bags. Local regulations will dictate the means of disposal.

DANGER!Never use a Hakko Fume Extractor to extract fumes fromhighly flammable liquids or gasses!There is a serious risk of

severe injury or death due to explosion or fire.

Certain airborne contaminants, when in contact with activatedcarbon, can undergo chemical reactions resulting in heat. The Hakko fume extractor MUST NOT be used to

extract fumes from these substances.

HJ3100FUME EXTRACTION SYSTEM

HJ3100 Bench Setup

The HJ3100 is a high-mass flow, low-vacuum system.Contaminated air is captured from the workplace surrounding the soldering station by the hood, and trans-ferred to the HJ3100 by flexible ducts. Within the HJ3100,two filters, comprising three stages of filtering, remove thecontaminants from the air. The purified air is then returnedto the area where the HJ3100 is located.

The Hakko HJ3100 fume extraction unit is

designed expressly for use at soldering stations.

It extracts the contaminated air directly at the

source. This contributes to a healthier and

more productive work environment, and assists

in achieving recommended health and safety

requirements for local exhaust ventilation

and contaminant removal.

HJ3100 ACCESSORIES

LOC-LINEKIT

Flexible segmented hoses capped with either

a round or rectangular hood allow the hood

to be placed close to the work and moved

out of the way when needed. ESD safe.

Loc-Line® is a registered trademark of Lockwood Products, Inc.

®

999-196

999-146

999-168

These hoods sit on the bench and may be placed

next to or over the work. ESD hoods are available

in two sizes, large and small. Clear hoods are

available in large only.

BENCH TOPHOOD KIT

ALSIDENTKIT

Articulated tubes terminated in special hoods

allow the hoods to be placed close to the the

work, and moved out of the way as needed.

ESD safe by design.

999-167

999-166

HJ3100 Bench Setup

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FG-100THERMOMETER

P/N: A1310

The Hakko FG-100 Thermometer measures

soldering iron tip temperatures as well as solder

pot temperatures (with optional temperature

probe). Lightweight, easy to replace sensors

provide accurate measurement of tips for

verification or calibration processes.

When the MAX HOLD feature is enabled the

thermometer will display the maximum tempera-

ture measured. To preserve battery life the auto

shutoff feature turns the thermometer off when

not used for three minutes. The thermometer

design allows for easy measurements from right

or left handed operators.

• MAX HOLD feature will display the maximum temperature

• Low battery alarm• Burnout alarm indicates sensor burnout• Quick and easy sensor replacement• Design allows easy access to sensor from front, right or left side.

• Auto shutoff after 3 minutes

1-800-88-HAKKO

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AC

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FG-101SOLDERING TESTER

The HAKKO FG-101 Soldering Tester measures

tip temperature, leak voltage and tip-to-ground

resistance.

The FG-101 is resistant to drift and ambient temperaturevariations, ensuring highly reliable and accurate measure-ments. The MAX HOLD function will display the maximumvalue when the “MAX HOLD” button is pressed. Leak voltage and tip to ground resistance can be easily measureddue to automatic self-correction of the zero point.Temperature sensors are easily replaced to ensure temperature measurement accuracy. The FG-101 is suitable for lead-free solder applications. The FG101-10measures in Fahrenheit.

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HJ5000 HEAT GUN

FT-800 THERMAL WIRE STRIPPER

The FT-800 is a unique thermal wire stripper

designed for use with a wide variety of insulated

wires, including teflon.

• Adjustable thermal settings• Handpiece LED indicates when the set temperature is reached

• Station LED indicates when the station enters Sleep (Power Save) Mode

• Guidebar that insures precise stripping action• Lead adjuster measures and sets proper wire stripping length (1-38mm)

• Right or left hand use• Reverse action capability• Blade shape allows a clear view of the wire• Switch to disable sleep mode for continuous operation

The Hakko HJ5000 heat gun is designed for

general intermittent use. It is ideal for heat shrink

tubing, curing epoxy, stripping paint, defrosting

ice-frozen plumbing, and other applications

where general heating is required.

• Dual temperature switch/settings 316°C (600°F) / 510°C (950°F)• Cool air stage for rapid cool-down• Double insulated power cord for safety• Impact resistant housing

See the Videoonline

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AC

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FT-700

When hand soldering with Lead-Free alloys,

higher tip temperatures and highly-active fluxes

cause oxidation and corrosion, which greatly

decreases the life of your soldering iron tip.

The Hakko FT-700 tip polisher helps increase

the life of your tip by keeping it clean and free

from oxidation quickly and easily.

• FAST and EASY way to keep your soldering iron tips clean and free from oxidation

• Two spinning polishing brushes (brushes will not damage tip plating)

• Lead-free chemical paste for immediate tip tinning• FS-100 chemical paste may be used with or without the FT-700 to remove tip oxides and restore tips

TIP POLISHER

Follow these steps to restore an oxidized tip: 1. Insert the heated tip between the two spinning polishing brushes to clean the tip and remove the oxide.2. Dip the tip into the FS-100 lead-free chemical paste to re-tin the tip. The fine powder Sn is melted immediately. 3. Insert the tip between the spinning brushes of the FT-700 to remove the melted chemical paste. 4.Tin the tip with the solder you are currently using before placing the iron in the holder.

This process will restore new life to your soldering iron tips. Incorporate the above procedure into your soldering routine and you will quickly realize the benefits of maintaining a clean, oxidation-free tip, especially when working with Lead-Free alloys.

NOTE: Lower temperatures (315˚C/600˚F) work best when restoring an oxidized tip.

Polishing Brush

The FS-100 Chemical Paste is a quick and easy solution for oxide removal from soldering tips. The FS-100 does not contain Diammonium Phosphate and will not corrode the PWB or tip (Conforms to JIS-Z-3197 6.6.1 test method). Use the FS-100 by itself or in combination with the HAKKO FT-700 for enhanced effectiveness.

See the See the VideoVideoonlineonline

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498

Quickly and simply checks for:1. Wrist straps and grounding wires2.The contact resistance between the wrist strap and the skin

• Can be used anywhere to quickly and easily check grounding systems.

• Ensures employee safety• Eliminates product defects caused by static electricity

611-1• Keep your bench neat• Draw out the solder wire smoothly • Max. 1kg (2.2 lbs.) rolled solder wire can be used611-2• Holds two reels of solder wireMaximum weight of each reel is 1kg (2.2lbs)

• Different diameters of solder wire can be used on the two reels

• The solder wire can be pulled smoothly from either reel, which contributes to operator efficiency

• ESD safe by design611

SYSTEM TESTER

SOLDER REEL STAND

611-1 611-2

• Low-cost, high-performance tool for reforming IC and LSI leads • Speeds IC and LSI insertion• No more broken leads during IC and LSI insertion or transportation• Simply insert the IC case into the Dipliner chute, and the leads are protected right through circuit board insertion

• Adjustable lead former fits all types, sizes and makes of ICs and LSIs

DIP LINER

Solder is not included.

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CUTTERS

TRR-5000

TR-5000-R

TRR-58-G

TR-5000-PR

CHP-170

TR-58-R

TR-25-50

CHP

EXTRACTORS

The extractor series is made up of tools specifically

designed to perform the removal of PLCC type

integrated circuits from the socket. The tool applies

even force to prevent damage to the component

during removal. Additional extractors are available for

inserting and removing DIP components.

IC ExtractorPN-5032PLCC Extractor

PLCC-84

CHP

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SHEARS

The CHP series of shears are made up of various single

and multi-use tools. All the tools in this series are made

from carbon steel and are subjected to heat treatment

to strengthen the tool for long life. The two parts of the

tools are joined by carefully ground holes and surfaces,

enabling precise movement.

Multipurpose ShearsCS-30-XZ

Angled ShearsCSP-30-GR

Shears/PliersCSP-30-3

ShearsCS-30

Part No.

D e p a n e l i n g To o l sDescription

DP-15-N

DP-20-N

DP-23-N

DP-24-N

DP-25-N

1.5 mm wide head & 2.5 mm isthmus (tab) cut

2.0 mm wide head & 2.5 mm isthmus (tab) cut

2.3 mm wide head & 2.5 mm isthmus (tab) cut

2.4 mm wide head & 2.5 mm isthmus (tab) cut

2.5 mm wide head & 2.5 mm isthmus (tab) cut

P n e u m a t i c To o l sPart No.

DPP-20-NDPP-23-N

DPP-24-N

DPP-25-N

TPP-TR-6000

TPP-TR-6000-R

TPP-TP-6000

Pneumatic depaneling tool. 2.0mm wide head

Pneumatic depaneling tool. 2.3mm wide head

Pneumatic depaneling tool. 2.4mm wide head

Pneumatic depaneling tool. 2.5mm wide head

Pneumatic chamfered cut tool. 14 AWG max cut

Pneumatic flush cut tool. 14 AWG max cut

Pneumatic clinch & flush cut tool. 16 AWG max cut

S h o r t N o s e P l i e r sPart No. Description

PN-2001

PN-2002

PN-2003

PN-2004

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

Nose Jaws

Part No. Description Nose Jaws

L o n g N o s e P l i e r s

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

PN-2005

PN-2006

PN-2007

PN-2008

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

Part No. Description Nose JawsPointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

A n g l e d P l i e r s

PNB-2005PNB-2006

PNB-2007

PNB-2008

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

Part No. Description Nose Jaws

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

H e a v y D u t y S h o r t N o s e P l i e r s

PN-5001

PN-5002

PN-5003

PN-5004

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

Part No. Description Nose JawsPointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

PN-5005

PN-5006

PN-5007

PN-5008

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

H e a v y D u t y L o n g N o s e P l i e r s

Part No. Description Nose Jaws

S p e c i a l i t y P l i e r s

Pointed

Pointed

Pointed

Flat Serrated

Smooth

Smooth

Smooth

Smooth

Smooth

Round

Round

PN-20-M

PN-2002-M

PN-2002-PM

PN-5028

PN-5025

CS-30-X

Thin, short pliers for delicate work

Thin, long pliers for delicate work

Thin, long pliers for delicate work

One flat jaw & one rounded jaw

Round nose plier

Combination tool. pliers & shears

Description

Depaneling ToolDP-25-N

A tool designed to remove a single PCB from a multiple cir-

cuit board panel. The shearing action will eliminate delami-

nation of the board material. These tools are made from

carbon steel and are subjected to heat treatment to

strengthen the tool for long life.

DEPANELING TOOLS

CHP

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LEAD FORMING

These tools are suitable for the pre-forming or cutting

of a wide range of electronic components, combining

the operations when necessary. All the tools in this

series are made from carbon steel and are subjected

to heat treatment to strengthen the tool for long life.

Tools are available for cutting axial and radial leaded

components, flatpack ICs and transistors.

CHP

PNR-5000

PTR-30-L

PPR-5003

PNI-5000

PN-5040

PN-5050/4

TP-30

LEAD FORMING

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CABLE STRIPPERS

The series of cable stripping tools will strip small coaxial

cables (5-6 mm) and round cables with diameters between

4 and 50 mm. The cable strippers are fitted with an

adjustable internal blade for an accurate cutting depth.

A simple twist and pull action strips the sleeve and

allows for easy removal.

The CHP screwdrivers feature ergonomic handles with

a tapered soft grip for operator comfort. A rotating cap

at the fingertip allows for better control and quick

fastening. Available in standard and ESD safe grips

with Slot, Phillips. Pozidrive, and Torx tips.

Coaxial Cable StripperPCC-1

Cable Stripper w/BladeSC-3/1C

Cable StripperSC-1/S

Cable Stripper w/hook BladeSC-4/2C

PG2-0

PG4-0

PG1-0

PG3-0

SCREWDRIVERS

CHP

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TWEEZERS

Each CHP precision tweezer is manufactured with

high quality stainless, non-magnetic, antacid steels

in a wide variety of tip shapes. Ideal for delicate,

precision assembly.

SCREWDRIVERS

CHP

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PLIERS

The CHP line has an extensive assortment of pliers for

every need. The CHP pliers are sheared from carbon steel

and then precision ground to exacting specifications.

The steel is heat treated to harden the tool for long tool life.

Pliers are available with short or long nose, straight or

angled, serrated or smooth jaws, and fine or flat nose.

Heavy duty pliers made from 5 mm steel are also available.

PN-2005

PNB-2005

PN-2002

PN-5005

PN-5004

Part No.

D e p a n e l i n g To o l sDescription

DP-15-N

DP-20-N

DP-23-N

DP-24-N

DP-25-N

1.5 mm wide head & 2.5 mm isthmus (tab) cut

2.0 mm wide head & 2.5 mm isthmus (tab) cut

2.3 mm wide head & 2.5 mm isthmus (tab) cut

2.4 mm wide head & 2.5 mm isthmus (tab) cut

2.5 mm wide head & 2.5 mm isthmus (tab) cut

P n e u m a t i c To o l sPart No.

DPP-20-NDPP-23-N

DPP-24-N

DPP-25-N

TPP-TR-6000

TPP-TR-6000-R

TPP-TP-6000

Pneumatic depaneling tool. 2.0mm wide head

Pneumatic depaneling tool. 2.3mm wide head

Pneumatic depaneling tool. 2.4mm wide head

Pneumatic depaneling tool. 2.5mm wide head

Pneumatic chamfered cut tool. 14 AWG max cut

Pneumatic flush cut tool. 14 AWG max cut

Pneumatic clinch & flush cut tool. 16 AWG max cut

S h o r t N o s e P l i e r sPart No. Description

PN-2001

PN-2002

PN-2003

PN-2004

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

Nose Jaws

Part No. Description Nose Jaws

L o n g N o s e P l i e r s

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

PN-2005

PN-2006

PN-2007

PN-2008

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

Part No. Description Nose JawsPointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

A n g l e d P l i e r s

PNB-2005PNB-2006

PNB-2007

PNB-2008

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

Part No. Description Nose Jaws

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

H e a v y D u t y S h o r t N o s e P l i e r s

PN-5001

PN-5002

PN-5003

PN-5004

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

Part No. Description Nose JawsPointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

PN-5005

PN-5006

PN-5007

PN-5008

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

H e a v y D u t y L o n g N o s e P l i e r s

Part No. Description Nose Jaws

S p e c i a l i t y P l i e r s

Pointed

Pointed

Pointed

Flat Serrated

Smooth

Smooth

Smooth

Smooth

Smooth

Round

Round

PN-20-M

PN-2002-M

PN-2002-PM

PN-5028

PN-5025

CS-30-X

Thin, short pliers for delicate work

Thin, long pliers for delicate work

Thin, long pliers for delicate work

One flat jaw & one rounded jaw

Round nose plier

Combination tool. pliers & shears

Description

Part No.

D e p a n e l i n g To o l sDescription

DP-15-N

DP-20-N

DP-23-N

DP-24-N

DP-25-N

1.5 mm wide head & 2.5 mm isthmus (tab) cut

2.0 mm wide head & 2.5 mm isthmus (tab) cut

2.3 mm wide head & 2.5 mm isthmus (tab) cut

2.4 mm wide head & 2.5 mm isthmus (tab) cut

2.5 mm wide head & 2.5 mm isthmus (tab) cut

P n e u m a t i c To o l sPart No.

DPP-20-NDPP-23-N

DPP-24-N

DPP-25-N

TPP-TR-6000

TPP-TR-6000-R

TPP-TP-6000

Pneumatic depaneling tool. 2.0mm wide head

Pneumatic depaneling tool. 2.3mm wide head

Pneumatic depaneling tool. 2.4mm wide head

Pneumatic depaneling tool. 2.5mm wide head

Pneumatic chamfered cut tool. 14 AWG max cut

Pneumatic flush cut tool. 14 AWG max cut

Pneumatic clinch & flush cut tool. 16 AWG max cut

S h o r t N o s e P l i e r sPart No. Description

PN-2001

PN-2002

PN-2003

PN-2004

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

Nose Jaws

Part No. Description Nose Jaws

L o n g N o s e P l i e r s

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

PN-2005

PN-2006

PN-2007

PN-2008

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

Part No. Description Nose JawsPointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

A n g l e d P l i e r s

PNB-2005PNB-2006

PNB-2007

PNB-2008

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

Part No. Description Nose Jaws

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

H e a v y D u t y S h o r t N o s e P l i e r s

PN-5001

PN-5002

PN-5003

PN-5004

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

Part No. Description Nose JawsPointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

PN-5005

PN-5006

PN-5007

PN-5008

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

H e a v y D u t y L o n g N o s e P l i e r s

Part No. Description Nose Jaws

S p e c i a l i t y P l i e r s

Pointed

Pointed

Pointed

Flat Serrated

Smooth

Smooth

Smooth

Smooth

Smooth

Round

Round

PN-20-M

PN-2002-M

PN-2002-PM

PN-5028

PN-5025

CS-30-X

Thin, short pliers for delicate work

Thin, long pliers for delicate work

Thin, long pliers for delicate work

One flat jaw & one rounded jaw

Round nose plier

Combination tool. pliers & shears

Description

Part No.

D e p a n e l i n g To o l sDescription

DP-15-N

DP-20-N

DP-23-N

DP-24-N

DP-25-N

1.5 mm wide head & 2.5 mm isthmus (tab) cut

2.0 mm wide head & 2.5 mm isthmus (tab) cut

2.3 mm wide head & 2.5 mm isthmus (tab) cut

2.4 mm wide head & 2.5 mm isthmus (tab) cut

2.5 mm wide head & 2.5 mm isthmus (tab) cut

P n e u m a t i c To o l sPart No.

DPP-20-NDPP-23-N

DPP-24-N

DPP-25-N

TPP-TR-6000

TPP-TR-6000-R

TPP-TP-6000

Pneumatic depaneling tool. 2.0mm wide head

Pneumatic depaneling tool. 2.3mm wide head

Pneumatic depaneling tool. 2.4mm wide head

Pneumatic depaneling tool. 2.5mm wide head

Pneumatic chamfered cut tool. 14 AWG max cut

Pneumatic flush cut tool. 14 AWG max cut

Pneumatic clinch & flush cut tool. 16 AWG max cut

S h o r t N o s e P l i e r sPart No. Description

PN-2001

PN-2002

PN-2003

PN-2004

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

Nose Jaws

Part No. Description Nose Jaws

L o n g N o s e P l i e r s

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

PN-2005

PN-2006

PN-2007

PN-2008

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

Part No. Description Nose JawsPointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

A n g l e d P l i e r s

PNB-2005PNB-2006

PNB-2007

PNB-2008

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

Part No. Description Nose Jaws

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

H e a v y D u t y S h o r t N o s e P l i e r s

PN-5001

PN-5002

PN-5003

PN-5004

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

Part No. Description Nose JawsPointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

PN-5005

PN-5006

PN-5007

PN-5008

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

H e a v y D u t y L o n g N o s e P l i e r s

Part No. Description Nose Jaws

S p e c i a l i t y P l i e r s

Pointed

Pointed

Pointed

Flat Serrated

Smooth

Smooth

Smooth

Smooth

Smooth

Round

Round

PN-20-M

PN-2002-M

PN-2002-PM

PN-5028

PN-5025

CS-30-X

Thin, short pliers for delicate work

Thin, long pliers for delicate work

Thin, long pliers for delicate work

One flat jaw & one rounded jaw

Round nose plier

Combination tool. pliers & shears

Description

Part No.

D e p a n e l i n g To o l sDescription

DP-15-N

DP-20-N

DP-23-N

DP-24-N

DP-25-N

1.5 mm wide head & 2.5 mm isthmus (tab) cut

2.0 mm wide head & 2.5 mm isthmus (tab) cut

2.3 mm wide head & 2.5 mm isthmus (tab) cut

2.4 mm wide head & 2.5 mm isthmus (tab) cut

2.5 mm wide head & 2.5 mm isthmus (tab) cut

P n e u m a t i c To o l sPart No.

DPP-20-NDPP-23-N

DPP-24-N

DPP-25-N

TPP-TR-6000

TPP-TR-6000-R

TPP-TP-6000

Pneumatic depaneling tool. 2.0mm wide head

Pneumatic depaneling tool. 2.3mm wide head

Pneumatic depaneling tool. 2.4mm wide head

Pneumatic depaneling tool. 2.5mm wide head

Pneumatic chamfered cut tool. 14 AWG max cut

Pneumatic flush cut tool. 14 AWG max cut

Pneumatic clinch & flush cut tool. 16 AWG max cut

S h o r t N o s e P l i e r sPart No. Description

PN-2001

PN-2002

PN-2003

PN-2004

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

Nose Jaws

Part No. Description Nose Jaws

L o n g N o s e P l i e r s

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

PN-2005

PN-2006

PN-2007

PN-2008

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

Part No. Description Nose JawsPointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

A n g l e d P l i e r s

PNB-2005PNB-2006

PNB-2007

PNB-2008

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

Part No. Description Nose Jaws

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

H e a v y D u t y S h o r t N o s e P l i e r s

PN-5001

PN-5002

PN-5003

PN-5004

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

Part No. Description Nose JawsPointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

PN-5005

PN-5006

PN-5007

PN-5008

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

H e a v y D u t y L o n g N o s e P l i e r s

Part No. Description Nose Jaws

S p e c i a l i t y P l i e r s

Pointed

Pointed

Pointed

Flat Serrated

Smooth

Smooth

Smooth

Smooth

Smooth

Round

Round

PN-20-M

PN-2002-M

PN-2002-PM

PN-5028

PN-5025

CS-30-X

Thin, short pliers for delicate work

Thin, long pliers for delicate work

Thin, long pliers for delicate work

One flat jaw & one rounded jaw

Round nose plier

Combination tool. pliers & shears

Description

Part No.

D e p a n e l i n g To o l sDescription

DP-15-N

DP-20-N

DP-23-N

DP-24-N

DP-25-N

1.5 mm wide head & 2.5 mm isthmus (tab) cut

2.0 mm wide head & 2.5 mm isthmus (tab) cut

2.3 mm wide head & 2.5 mm isthmus (tab) cut

2.4 mm wide head & 2.5 mm isthmus (tab) cut

2.5 mm wide head & 2.5 mm isthmus (tab) cut

P n e u m a t i c To o l sPart No.

DPP-20-NDPP-23-N

DPP-24-N

DPP-25-N

TPP-TR-6000

TPP-TR-6000-R

TPP-TP-6000

Pneumatic depaneling tool. 2.0mm wide head

Pneumatic depaneling tool. 2.3mm wide head

Pneumatic depaneling tool. 2.4mm wide head

Pneumatic depaneling tool. 2.5mm wide head

Pneumatic chamfered cut tool. 14 AWG max cut

Pneumatic flush cut tool. 14 AWG max cut

Pneumatic clinch & flush cut tool. 16 AWG max cut

S h o r t N o s e P l i e r sPart No. Description

PN-2001

PN-2002

PN-2003

PN-2004

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

Nose Jaws

Part No. Description Nose Jaws

L o n g N o s e P l i e r s

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

PN-2005

PN-2006

PN-2007

PN-2008

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

Part No. Description Nose JawsPointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

A n g l e d P l i e r s

PNB-2005PNB-2006

PNB-2007

PNB-2008

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

Part No. Description Nose Jaws

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

H e a v y D u t y S h o r t N o s e P l i e r s

PN-5001

PN-5002

PN-5003

PN-5004

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

Part No. Description Nose JawsPointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

PN-5005

PN-5006

PN-5007

PN-5008

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

H e a v y D u t y L o n g N o s e P l i e r s

Part No. Description Nose Jaws

S p e c i a l i t y P l i e r s

Pointed

Pointed

Pointed

Flat Serrated

Smooth

Smooth

Smooth

Smooth

Smooth

Round

Round

PN-20-M

PN-2002-M

PN-2002-PM

PN-5028

PN-5025

CS-30-X

Thin, short pliers for delicate work

Thin, long pliers for delicate work

Thin, long pliers for delicate work

One flat jaw & one rounded jaw

Round nose plier

Combination tool. pliers & shears

Description

CHP

1-800-88-HAKKO

www.HakkoUSA.com

1-800-88-HAKKO

www.HakkoUSA.com

CH

P TO

OLS

CH

P T

OO

LS

1 -800-88-HAKKO

www.HakkoUSA.com

1-800-88-HAKKO

www.HakkoUSA.com

CH

P TO

OLS

CH

P T

OO

LS

SPECIALTY PLIERS

Micro and thin pliers are available for working with

delicate parts and access to the most narrow and

dense areas. Round nose pliers form components

without damaging the lead. The combination pliers

function as shears and pliers.

PN-20-M PN-2002-PM

PN-5025

PN-5028CS-30-X

PN-2002-M

You can buy CHP Hand Tools ONLINE!BUY NOW!

Part No.

D e p a n e l i n g To o l sDescription

DP-15-N

DP-20-N

DP-23-N

DP-24-N

DP-25-N

1.5 mm wide head & 2.5 mm isthmus (tab) cut

2.0 mm wide head & 2.5 mm isthmus (tab) cut

2.3 mm wide head & 2.5 mm isthmus (tab) cut

2.4 mm wide head & 2.5 mm isthmus (tab) cut

2.5 mm wide head & 2.5 mm isthmus (tab) cut

P n e u m a t i c To o l sPart No.

DPP-20-NDPP-23-N

DPP-24-N

DPP-25-N

TPP-TR-6000

TPP-TR-6000-R

TPP-TP-6000

Pneumatic depaneling tool. 2.0mm wide head

Pneumatic depaneling tool. 2.3mm wide head

Pneumatic depaneling tool. 2.4mm wide head

Pneumatic depaneling tool. 2.5mm wide head

Pneumatic chamfered cut tool. 14 AWG max cut

Pneumatic flush cut tool. 14 AWG max cut

Pneumatic clinch & flush cut tool. 16 AWG max cut

S h o r t N o s e P l i e r sPart No. Description

PN-2001

PN-2002

PN-2003

PN-2004

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

3 mm thick steel short nose pliers

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

Nose Jaws

Part No. Description Nose Jaws

L o n g N o s e P l i e r s

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

PN-2005

PN-2006

PN-2007

PN-2008

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

3 mm thick steel long nose pliers

Part No. Description Nose JawsPointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

A n g l e d P l i e r s

PNB-2005PNB-2006

PNB-2007

PNB-2008

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

3 mm thick steel long nose angled pliers

Part No. Description Nose Jaws

Pointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

H e a v y D u t y S h o r t N o s e P l i e r s

PN-5001

PN-5002

PN-5003

PN-5004

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

5 mm thick steel short nose pliers

Part No. Description Nose JawsPointed

Pointed

Flat

Flat

Serrated

Serrated

Smooth

Smooth

PN-5005

PN-5006

PN-5007

PN-5008

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

5 mm thick steel long nose pliers

H e a v y D u t y L o n g N o s e P l i e r s

Part No. Description Nose Jaws

S p e c i a l i t y P l i e r s

Pointed

Pointed

Pointed

Flat Serrated

Smooth

Smooth

Smooth

Smooth

Smooth

Round

Round

PN-20-M

PN-2002-M

PN-2002-PM

PN-5028

PN-5025

CS-30-X

Thin, short pliers for delicate work

Thin, long pliers for delicate work

Thin, long pliers for delicate work

One flat jaw & one rounded jaw

Round nose plier

Combination tool. pliers & shears

Description

CHP

Rev. 2010-03

American Hakko Products, Inc.28920 Avenue Williams Valencia, CA 91355 Tel. 661.294.0090 Fax 661.294.0096