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“Titan Boom 40-S” Service and Parts Manual August 2012
HYDRAULIC SCHEMATICS -
HYDRAULIC SCHEMATICS
The following table applies to Figure 5-1 through Figure 5-5.
Callout Description Callout Description
BR1-BR4 Wheel Brakes (located in gear hubs) ORF1 Orifice -- Brake Apply .040BR5 Platform Slide Brake ORF2 Orifice -- Traction Manifold .052
CBV1-CBV18 Counterbalance Valves ORF3 Orifice -- Traction Manifold .052CR1-CR2 Cross-Port Relief Valve ORF4 Orifice -- Traction Manifold .040
CV1 Check Valve, P1 ORF5 Orifice -- Traction Manifold .090CV2 Check Valve -- Load Sense ORF6 Orifice -- Generator Option .030CV3 Check Valve -- Load Sense PD1 Pilot-Operated ValveCV4 Check Valve -- Load Sense PD2 Pilot-Operated ValveCV5 Check Valve -- Load Sense PFC1 Priority Flow Control--5 gpmCV6 Check Valve -- Low to High Flow PR1 Pressure Reducing ValveCV7 Check Valve -- Auxiliary Manifold Supply RV1 Relief Valve -- High FlowCV8 Check Valve -- Platform Level RV2 Relief Valve -- TelescopeCV9 Check Valve -- Platform Rotate RV3 Relief Valve -- Low Flow
CV10 Check Valve -- Platform Slide RV4 Relief Valve -- Traction Manifold 300 psiCYL1 Boom Lift Cylinder SP1 Proportional Valve -- Boom
CYL2-CYL5 Steer Cylinders SP2 Proportional Valve -- TelescopeCYL6-CYL9 Axle Cylinders SP3 Proportional Valve -- Stabilizer
CYL10-CYL11 Boom Extend Cylinders SP4 Proportional Valve -- StabilizerCYL12-CYL13 Stabilizer Cylinders SP5 Proportional Valve -- Platform Level
CYL 14 Platform Level Cylinder SP6 Proportional Valve -- Platform RotateEP1 Flow Compensator -- Boom SP7 Proportional Valve -- Platform SlideEP2 Flow Compensator -- Telescope SVD1 Directional Valve -- BoomEP3 Flow Control -- Auxiliary Pump SVD2 Directional Valve -- Steer SelectEP4 Flow Control -- Auxiliary Manifold SV1 Solenoid Valve -- L/S Dump Hi-Flow
EPFR1 Flow Regulator SV2 Solenoid Valve -- Re-Gen, Tele ExtendEPFR2 Flow Regulator SV3 Solenoid Valve -- Re-Gen, Tele Retract
F1 Return Filter SV4 Solenoid Valve -- Axle FloatF2, F3 Pressure Filter (OPTION) SV5 Solenoid Valve -- Steer DirectionFD1 Flow Divider -- Telescope SV6 Solenoid Valve -- Frame LevelFD2 Flow Divider -- Traction Manifold SV7 Solenoid Valve -- Low Flow DumpFD3 Flow Divider -- Traction Manifold SV8 Solenoid Valve -- BrakeFD4 Flow Divider -- Traction Manifold SV9 Solenoid Valve -- 2-Speed DriveFR1 Flow Regulator -- SteerFR2 Flow Regulator -- Auxiliary ManifoldHS1 Oil Shuttle ValveLS2 Load Sense Shuttle LS3 Load Sense Shuttle
M1-M4 Motor -- Wheels Gauge PortsM5 Motor -- Platform Slide GP1 Gauge Port -- High FlowM6 Motor -- Platform Rotate GP2 Gauge Port -- Low Flow
MA1 Functions Manifold GCP Gauge Port -- Charge PressureMA2 Traction Manifold GD Gauge Port -- Drive PressureMA3 Auxiliary Manifold
“Titan Boom 40-S” Service and Parts ManualAugust 2012
HYDRAULIC SCHEMATICS -
Figure 5-1: Hydraulic Schematic, 1 of 2
ART_
3696
*op
tio
nal
Ove
rlo
ad
Sen
sin
g S
yste
m o
nly
Tit
an B
oo
m 4
0-S
HY
DR
AU
LIC
SC
HE
MA
TIC
, 1 o
f 2
CV
10
AB
C
T
PL
AT
FO
RM
SL
IDE
MO
TO
R
PL
AT
FO
RM
SL
IDE
BR
AK
E
P T
LULD
RR
RL
SF
SR
SP
7
CV
9
SP
5
GLS
EP
4C
V8
EP
FR
2
SP
6
PL
AT
FO
RM
RO
TA
TIO
NM
OT
OR
AU
XIL
IAR
Y M
AN
IFO
LD
--
MA
3
PL
AT
FO
RM
L
EV
EL
C
YL
IND
ER
TE
LE
SC
OP
EC
YL
IND
ER
ST
AB
ILIZ
ER
CY
LIN
DE
RS
BE2
BR2
BE1BR1
PFR
PFS
OLE
OLR
ORE
ORR
To P
age
2
CY
L10
CY
L12
CY
L13
CY
L11
CY
L14
CB
V7
CB
V8
CB
V15
CB
V10
CB
V11
CB
V13
CB
V14
CB
V12
CB
V17
CB
V18
CB
V16
CB
V9
M6
M5
BR
5*
*Lift cylinder and platform level cylinder pressure transducers only on machines equipped with the optional Overload Sensing System.
“Titan Boom 40-S” Service and Parts Manual August 2012
HYDRAULIC SCHEMATICS -
Figure 5-2: Hydraulic Schematic, 2 of 2
ART_
3695
Tit
an B
oo
m 4
0-S
HY
DR
AU
LIC
SC
HE
MA
TIC
, 2 o
f 2
To P
age
1
DR
IVE
PU
MP
P1
FR
RR
FL
RL
DR
IVE
SP
EE
D S
HIF
T A
ND
BR
AK
ES
HY
DR
AU
LIC
RE
SE
RV
OIR
*opt
iona
l Ove
rload
S
ensi
ng S
yste
m o
nly
DR
IVE
FL
OW
DIV
IDE
MA
NIF
OL
D -
- M
A2
D1
D2
D3
D4
D5
D6
D7
D8
C2
C1
OR
F2
FD
3F
D2
OR
F3
FD
4
OR
F4
MB
BAMA
M3
EF
M5
M4 L4 L3
L2L1
S
BU
BD
BE2
BE2
BR2
BR2
P1 T
SFL
SFR
SRL
SRR
EP
1E
P2
SV
2
BE1
BE1
Telescope
Boom
Steering
Fra
me
Leve
ling
Stabilizers
FD
1BR1
BR1
ORE
ORR
OLE
OLR
Axle Float
AS
AP
3000
PS
IR
V1
PFR
PFS
AP
U
GLS
GP
1
GP
2
2000
PS
IR
V2
SV
1
SV
3
P2
CR
215
00
PS
I
CR
115
00
PS
I
CV
4C
V5
EP
FR
1
SV
D2
LS2
CV
1
CV
2C
V3
Platform
100
PS
IP
R1
LS3
SP
1
SP
2
SP
3S
P4
SV
D1
P5
P10
OR
F1
.040
CV
6
3200
PS
IR
V3
FR
1
LS1
FR
2
EP
3
SV
4
SV
5S
V6
SV
7
SV
8S
V9
CV
7
MA
IN M
AN
IFO
LD
--
MA
1
RE
AR
ST
EE
RIN
GC
YL
IND
ER
SR
EA
R A
XL
EC
YL
IND
ER
SDRN
300
PS
I
RV
4
0.09
0O
RF
5 HS
1
PD
1P
D2
FR
ON
T A
XL
EC
YL
IND
ER
S
BO
OM
LIF
TC
YLI
ND
ER
FR
ON
T S
TE
ER
ING
CY
LIN
DE
RS
CP
2SPD
BRK
GCP
DA
DB
GD
B
A
PLT
PFR
PFS
OLE
OLR
ORE
ORR
P2
CY
L1
CB
V1
CB
V2
M1
M2
M3
M4
CY
L7
CB
V4
CY
L6
CB
V3
CY
L2C
YL3
CY
L4C
YL5
CY
L8C
YL9CB
V6
CB
V5
BR
1B
R2
BR
3B
R5
*
F2
F3
F1
ORF6.030
Opt
iona
l3k
V G
ener
ator
“Titan Boom 40-S” Service and Parts ManualAugust 2012
HYDRAULIC SCHEMATICS -
Figure 5-3: Function Manifold, MA1
TITAN BOOM 40-SFUNCTIONS MANIFOLD MA1 ART_3697
BE2
P2
APUORR
GD
ORE
SRR
SRL
BR2
BE1
BUBR1
FRONT OF
MACHINE
REAR OF MACHINE
BD
SFR
DA AS
PFR
AP
OLR
DB
OLE
T
P1
PR1
CV6
RV3
SV7
CV5
SV4
SVD2
CV4
SV3
SVD1EP2
FD1
CV3SP3
SP4
SV9
SV8
CR1
SP2
RV2
SP1
CV2
CV1
CV8
EP3PLG4
LS2
GCP
FR1
CV9
GP2
SV1
SV2
SV5
RV1
EP1
GLS
GP1
CR2
FR2
SV6
EPFR1
“Titan Boom 40-S” Service and Parts Manual August 2012
HYDRAULIC SCHEMATICS -
Figure 5-4: Drive Manifold, MA2
ART_3698
Titan Bom 40-SDRIVE MANIFOLD MA2
D8
D5
D4
D2
DRN
B
D6
D7D3
D1
PLT
A
PD1
PD2
ORF3
ORF2
FD4
RV4
FD3
FD2
ORF5
HS1
ORF4
“Titan Boom 40-S” Service and Parts ManualAugust 2012
HYDRAULIC SCHEMATICS -
Figure 5-5: Auxiliary Manifold, MA3
ART_3699
Titan Boom 40-SAUXILLARY MANIFOLD MA3
LU
LD
RLSR
SF
RR
P
T
SP5
SP6SP7
EPFR2
“Titan Boom 40-S” Service and Parts Manual August 2012
ELECTRICAL SCHEMATICS - STANDARD MACHINE -
ELECTRICAL SCHEMATICS - STANDARD MACHINEFigure 5-6: Electric Schematic, Lower Control Box, Standard Machines
SCHE
MAT
IC --
Low
er C
ontro
ls ST
ANDA
RD M
ACHI
NES
Publ
icatio
n Ar
t #: A
RT_3
700
Refe
renc
e Ar
t #: 2
2551
Tita
n Bo
om 4
0-S
| Ser
ial #
1240
0001
- UP
(414)
(413)
(412)
(82)
(83)
(152)
(80)
(81)
(61)
(60)
(29)
(38)
(39)
(96)
(63)
(107)
(108)
(62)
(37)
(111)
(110)
(213)
(333)
(334)
(79)
(97)
(33)
(225)
(34)
(84)
(16)
(124)
(120)
(204)
(205)
(19)
(125)
(73)
(86)
(21)
(43)
(58)
(42)
(70)
(59)
(85)
(87)
1-1P1PP1-2P1-3
TITAN BOOM 40-S ELECTRICAL SCHEMATICS PAGE 1 (LOWER CONTROL BOX) 22551 REV-0GP400 MICROPROCESSOR
1-5P5PP5-2P5-3P5-4P5-6P5-7P5-8P5-9
P5-10P5-11P5-12P5-14
1-6P6PP6-2P6-3P6-4P6-5P6-6P6-7P6-9
P6-10P6-11P6-12P6-13P6-14P6-15
1-7P7PP7-2P7-3P7-4P7-5P7-6P7-7P7-9
P7-10P7-11P7-12P7-13
2-8P8PP8-3P8-4P8-5P8-6P8-7P8-8P8-9
P8-11P8-15
P15 P15-1P15-2P15-3P15-4P15-5P15-6P15-7P15-8P15-9
P14 P14-1P14-2P14-3
P14-10
CAN BUS H
CAN BUS LGROUND
2-4P4PP4-3
P4-6P4-7P4-8P4-9
P4-10P4-13P4-14P4-15
CRAB STEER VALVE
4 WHL STEERING
AXLE LOCK
FRAME LEVEL LEFT
FRAME LEVEL RIGHTLT OUTRIGGER UP
LT OUTRIGGER DOWNBRAKE DUMP
DUMP VALVEPROP VALVE (PLATFORM)
R OUTRIGGER UPSTEER RIGHT
STEER LEFT
RT OUTRIGGER DOWNALARM
DRIVE PUMP FORWARDDRIVE PUMP REVERSE
TWO-SPEED
LIFT PROPORTIONAL
TELESCOPE
TILT LIGHT
BATTERY ISOLATOR
BOOM EXTENDGENERATOR
LOW FUEL LEVEL LIGHT
ENGINE START INHIBIT LIGHT
BOOM RETRACT
EMERG. PUMP CONTACTORALTERNATOR EXCITE
CHOKE/GLOW PLUGSTARTER
BOOM UP COILBOOM DOWN COIL
IGNITION/DIESEL
HIGH RPM
HORN
VALVE SUPPLY
KEY SWITCH BASE SELECTBOOM UP
KEY SWITCH PLATFORM SELECT
BOOM EXTENSION SWITCH UPPER
ENGINE START
ENGINE STOPEMERG. POWER
BOOM DOWN
BOOM EXTEND
BOOM RETRACT
ENGINE OIL PRESSURE SWITCH
BOOM ANGLE TRANSDUCER
OUTRIGGER AUTO EXTEND
OUTRIGGER AUTO RETRACT
DOWN PRESSURE SWITCH, L O/R
PRESSURE TRANSDUCERLOW FUEL LEVEL SWITCH
DOWN PRESSURE SWITCH, R O/R
VALVE CURRENT MEAS.
VOLTAGE SUPPLYGROUND (B-)TO MODULE
FRAME TILT LEFTFRAME TILT RIGHT
PLATFORM LEVEL UP
CHOKE/GLOW PLUGIDLE ENABLE
PLATFORM LEVEL DOWNPLATFORM ROTATE CW
HI-SPEED ENABLE
PLATFORM ROTATE CCW
PLATFORM SLIDE OUTPLATFORM SLIDE IN
BOOM EXTENSION SWITCH LOWER
BOOM RETRACT SWITCH REAR
TERMINAL BLOCK MODULE (TBM)B+
234
B-
1
(414)
(413)(412)
(82)
(83)
(152)
(80)
(81)
(61)
(60)
(29)
(38)
(39)
(63)
(107)(108)
(62)
(37)
(111)
(110)
(213)
(333)
(334)
(280)
(79)
(33)
(225)(281)
(36)
(34)
(84)
(16)
(124)
(120)
(204)
(205)
(19)
(125)
(73)
(1)
(405)
(290)
(515)
(86)
(282)
(283)
(100)(291)
(292)
(293)
(21)
(43)(284)
(285)(58)
(42)
(70)(59)
(117)
(15)
(294)(295)(85)(87)
(286)
(287)(298)
(24)
(289)
(299)
(297)(288)
(296)
(117)
(15)
ENABLEIDLE/HI-SPEED
PLATFORM LEVEL UP/DOWN
PLATFORM ROTATE CW/CCW
BOOMEXTEND/RETRACT
OUTRIGGER AUTOEXTEND/RETRACT
PLATFORM SLIDE OUT/IN
(405)
(415)
(296)
(297)
(299)
(298)
(287)
(286)(24)
(293)
(292)
(295)
(294)
(100)
J1
(405)
(515)
(1)
P9 P9-1P9-2P9-3P9-4
B+ SUPPLYRxTx
B- GROUND
EZ CAL DIAGNOSTICS
DIAGNOSTICDISPLAY
(1)
(1)
(1)
(15)
(280)
(281)
(36)
(283)
(282)
(291)
(290)
(0)
(00)
(0)(0)
(00)
(15)
(289)
(288)
(285)
(284)
(1)(15)
CONTROL BOX DOOR
TO MAIN CHASSIS
SCHEMATICPAGE 2
5253555657585960
(1)
(1)
(15)
(15)
(15)
(15)
(415)
(515)
(15)
(16)(1)
5150494847464544434039383736353433323130292825242322212019181716151413121110
987654321
1234
J2
“Titan Boom 40-S” Service and Parts ManualAugust 2012
ELECTRICAL SCHEMATICS - STANDARD MACHINE -
Figure 5-7: Electric Schematic, Chassis, Standard MachinesSC
HEM
ATIC
-- C
hass
isPu
blica
tion
Art #
: ART
_370
1
Refe
renc
e Ar
t #: 2
2550
Tita
n Bo
om 4
0-S
| Ser
ial #
1240
0001
- UP
GB
#1-
12
AX
LEH
AR
NE
SS
12
34
56
78
1011
12
CAN
TIL
T 4
MO
DU
LER
EA
R A
XLE
12V INPUT 1CAN BUS HI 2
CAN BUS LO 3CAN BUS HI 4
CAN BUS LO 5GROUND 6
(15)
(15)
(00)
(00)
J3
1 2 3 4 5 6
GB
#1-8
RE
AR
SE
NS
OR
S
J6
(84)
J4
OIL
PR
ESS
UR
EA
LTER
NAT
OR
EB+
STAR
TER
B+S
T
OU
T
HO
LDP
ULL
FUE
L S
OLE
NO
ID
30A
REV
FWD
DR
IVE
PU
MP
GLO
W P
LUG
SH
IGH
SPE
ED
R3
GLO
WR
2TH
RO
TTLE
R1
STA
RT
858630
878586
30
5878
8630
87
EN
GIN
E (K
ubot
a V
2403
MT)
GE
NE
RA
TOR
OP
TIO
N
A/C
G
EN
ER
ATO
R
ACEX
C
858630
87
MA
INB
ATT
ER
Y
BATT
ER
YG
RO
UN
DMA
IN B
ATT
ER
Y
SW
ITC
H
85 86
30
87
CAN
TIL
T 2
MO
DU
LEFR
ON
T A
XLE
GROUND 6CAN BUS LO 5CAN BUS HI 4
CAN BUS LO 3CAN BUS HI 2
12V INPUT 1
GB
#1-5
SHIE
LDC
AN B
US
LO
CA
N B
US
HI
LOW
FU
EL S
WIT
CH
PB
#1-5
PB
#1-4
GB
#1-9
GB#
1-10
12
34
56
911
12
(70)
(225
)
(110
)
(111
)
(21)
(16)
(120
)(1
25)
(124
)
(19)
)95()85(
B-B+
EM
ER
GE
NC
Y
PO
WE
R U
NIT
EMER
GE
NC
YB
ATT
ER
Y
21
(79)
GB
#1-7
50A
(1)
(1)
(15)
(15)
MA
IN M
ANIF
OLD
GB
#2-9
GB
#2-6
GB
#2-3
GB
#3-3
GB
#3-5
GB
#2-5
GB
#2-4
GB
#3-8
GB
#3-6
GB
#2-1
GB
#2-8
GB
#3-4
GB
#3-7
GB
#2-7
GB
#3-9
GB
#3-1
1
GB
#3-1
0
GB
#2-1
0
GB
#3-1
GB
#2-1
1
GB
#2-1
2
(GB
#X-X
) =G
RO
UN
D B
US
SC
ON
NE
CTI
ON
S
(PB#
X-X
) =P
OS
ITIV
E B
USS
C
ON
NE
CTI
ON
S
GR
OU
ND
AN
D
PO
SIT
IVE
BU
SS
MO
DU
LES
AR
E LO
CA
TED
B
EH
IND
LO
WER
C
ON
TRO
L B
OX
CH
AR
GE
ISO
LATO
R
REL
AY
GB
#3-1
2
PB
#1-2
PB#
1-5
PB
#1-
6(8
2)
(83)
(152
)
(80)
(81)
(61)
(60)
(29)
(38)
(39)
(63)
(107
)
(108
)
(62)
(213
)
(333
)
(334
)
(33)
(34)
(204
)
(205
)B
OO
M D
OW
N
BO
OM
LIF
T
BO
OM
RE
TRAC
T
BOO
M E
XTE
ND
EXT
/RET
PR
OPO
RTI
ON
AL
PRO
PO
RTI
ON
AL
HI S
PEE
D
STA
BILI
ZER
RIG
HT
EXT
STE
ER
LEF
T
STE
ER
RIG
HT
STA
BIL
IZE
R R
IGH
T R
ET
L/S
DU
MP
LO
FLO
W
L/S
DU
MP
HI F
LOW
BR
AKE
STA
BIL
IZE
R L
EFT
EXT
STA
BIL
IZE
R L
EFT
RE
T
FRAM
E LE
VEL
RIG
HT
FRA
ME
LE
VEL
LE
FT
OS
CIL
LATE
AXL
E
4-W
HE
EL S
TEER
CR
AB S
TEE
R
(15)(1)
(15)(1)
(15)(1)
(86)
(415
)
(515
)
(58)
(59)
(120
)(1
24)
(125
) (19)(2
25) (1
6)(2
1)
(414
)
(413
)(4
12)
(82)
(83)
(152
)(8
0)(8
1)
(61)
(60)
(29)
(38)
(39)
(63)
(107
)
(108
)
(62)
(37)
(213
)
(334
)
(79)
(33)
(34)
(84)
(204
)(2
05)
(73)
(86)
(43)
(58)
(42)
(70)
(59)
(85)
(87)
(1)
(1)
(515
)(4
15)
GB
#1-2
GB
#2-2
GB
#3-2
(15)
(110
)
(333
)
(111
)
(225
)
(16)
(124
)(1
20)
(19)
(125
)
(21)
LEFT
STA
BILI
ZER
P
RE
SSU
RE
SEN
SOR
RIG
HT
STA
BILI
ZER
PR
ESS
UR
E S
EN
SO
R
1 3 2
1 3 2
21
¼” p
ush
conn
. in
sula
ted
12V
12V
J5
(OU
TPU
T .5
TO
4.
5 V
OLT
S)
1 2 3 4 5 6
J7
7 8 9 10
J6A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 29 30 31 32 33 34 35 36 37 38 39 40 42 43 44 45 46 47 48 49 50 51 52 53 55 56 57 58 59 60 61 64 65 66 1 2 3 4J267
PB#
1-1
(15)
(15)
(15)
PB#1
-8
PB#1
-6
(118
)(1
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“Titan Boom 40-S” Service and Parts Manual August 2012
ELECTRICAL SCHEMATICS - STANDARD MACHINE -
Figure 5-8: Electric Schematic, Control Cable, Standard Machines
SCHE
MAT
IC --
Con
trol C
able
Publ
icatio
n Ar
t #: A
RT_3
702
Refe
renc
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t #: 2
2555
Tita
n Bo
om 4
0-S
| Ser
ial #
1240
0001
- UP
TO C
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12V INPUT 1CAN BUS HI 2
CAN BUS LO 3CAN BUS HI 4
CAN BUS LO 5GROUND 6
(1)
(1)
(85)
(15)
(15)
(15)
(15)
(1)
(1)
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)
(85)
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(515
)
(85)
(415
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(15)
(1)
(1)
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(15)
(1)
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(415
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(1)
(1)
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)
(412
)
(413
)
(1)
(15)
(54)
(52)
(88)
(53)
(54)
(52)
(88)
(53)
(128
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(90)
(129
)
(130
)
(91)
(92)
(131
)
(93)
(15)
(413
)
(1)
(414
)
(412
)
(1)
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(15)
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(128
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(129
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(131
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(130
)
(95)
(96)
(90)
(91)
(92)
CA
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GROUND 6CAN BUS LO 5CAN BUS HI 4
CAN BUS LO 3CAN BUS HI 2
12V INPUT 1
(413
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(414
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(412
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AB
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EF
DEL
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1 3 4 5 6 7 8 9 10 16 17 18 19 21
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CA
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P1 2
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(133
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(134
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1 2 3 4 5 6 7 8 9 10 11 12 13 14
J3
15 16 17
(1)
(15)
1 2 3 4 5 6 7 8 9 10 11 12 13 14
24 P
IN D
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J8 15 16 17(8
9)
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MAC
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S
“Titan Boom 40-S” Service and Parts ManualAugust 2012
ELECTRICAL SCHEMATICS - STANDARD MACHINE -
Figure 5-9: Electric Schematic, Upper Control Box, All Machines
SCHE
MAT
IC --
Upp
er C
ontro
ls Pu
blica
tion
Art #
: ART
_370
3
Refe
renc
e Ar
t #: 2
2552
Tita
n Bo
om 4
0-S
| Ser
ial #
1240
0001
- UP
ENABLE
HALL EFFECT
HALL EFFECT
BOOM PROPORTIONAL CONTROL HANDLE
GP440MICROPROCESSOR
(392)
P14 P14-1P14-2P14-3P14-4P14-9
P14-10P14-11P14-12P14-13P14-14
CRAB STEER MODE4-WHL STEER MODE LEFT FRAME LEVEL
RIGHT FRAME LEVELO/R AUTO EXTEND
O/R AUTO RETRACT MANUAL PLATFORM LEVEL UP
MANUAL PLATFORM LEVEL DOWNAUXILLIARY POWER SIGNAL
GENERATOR SIGNAL
P10 P10-1P10-4P10-6P10-7P10-8
P10-11P10-12
FWD & REV SIGNAL DRIVE HALL EFFECT SUPPLY
DRIVE HALL EFFECT GROUND STEER LEFT
STEER RIGHT DRIVE ENABLE SWITCH
STEER/DRIVE ENABLE SUPPLY
P8 P8-1P8-2P8-4P8-6
ROTATION SENSOR INPUT A ROTATION SENSOR INPUT B ROTATION SENSOR SUPPLY
ROTATION SENSOR GROUND
P7 P7-1P7-2P7-3P7-4P7-5P7-6
PLAT SLIDE FWD/REV SIGNALPLAT ROT CW/CCW SIGNAL
PLATFORM SLIDE/ROTATE ENABLE PLATFORM HALL EFFECT SUPPLY
PLATFORM SLIDE/ROTATE ENABLE SUPPLYPLATFORM HALL EFFECT GROUND
1-6P 6PP6-2P6-3P6-4P6-5P6-6
BOOM SIGNAL TELE SIGNAL
BOOM/TELESCOPE ENABLE BOOM HALL EFFECT SUPPLY
BOOM TELESCOPE ENABLE SUPPLYBOOM HALL EFFECT GROUND
P5 P5-1P5-2P5-3P5-4P5-5P5-7P5-8
YELLOW LAMP-LOW FUEL INDICATOR ALARM TILT/OVERLOAD
12 V SUPPLYRED LAMP-TILT INDICATOR
GREEN LAMP- STABILIZER DOWN GROUND SUPPLY
STABILIZER LITE ALARM
CHOKE/GLOW PLUG
12
OUTRIGGER AUTOEXTEND/RETRACT
12
3
PLATFORM LEVEL UP/DOWN
1
2
3
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3 2
1
23
HI SPEED 3
ENGINE START/STOP
2
654
1
ALARMA
B
C
EMERGENCY STOP
(427)(417)
(1)
(74)
(56)
(15)
(453)
(402)(403)
(276)
(50)(277)
(398)(399)
(278)(50)
(279)
(51)
(52)
(53)(54)
(88)
(50)
(51)
(8)(7)
(3)(30)
(388)(387)
(385)
(386)(383)
(384)
(394)(395)
(242)(71)
(450)
(419)
(24)(420)(73)
(51)
AUXILIARY POWER
1 2
BOOM ENABLE
3 4
(427)(417)
(74)
(56)
(453)
(388)
(387)
(385)
(386)
(384)
(394)
(395)(71)
(450)
(419)
(24)
(420)
(73)
1 2
P15 P15-1P15-3P15-4P15-5P15-8
STARTBOOM ENABLE
CHOKE/GLOW PLUG HI-SPEED
HORN
(15)
(15)
(383)
1
23
STEER MODE2WHL/4WHL/CRAB
(15)
(1)
12345678
(15)
(15)
(15)
(15)
123
111012
BUS CONNECTION
(POSITIVE)
(1)
(1)
(1)
(1)
(52)
(53)
(54)
(88)
(1)
(1)
(15)
(15)
(15)
(1)
(BLUE)
(GREY)
(BLACK)
(ORANGE)
(RED)
(GREEN)
(BLUE)
(GREY)
(BLACK)
(ORANGE)
(RED)
(GREEN)
(GREY)
(RED)
(BLACK)
(GREY)
(GREY)
(GREY)
(RED)
FRAME TILTRIGHT/LEFT
1
2
3
(1)
(515)
(415)
(415)
(515)
(1)
(1)
(15)
BUS CONNECTION (NEGATIVE)
UPPER CONTROL BOX CONNECTOR
P12 P12-1P12-2
ENABLE
HALL EFFECT
HALL EFFECT
PLATFORM PROPORTIONAL CONTROL HANDLE
3
3 4
3 4
3 4
CAN BUS HICAN BUS LO
HALL EFFECT
DRIVE PROPORTIONAL CONTROL HANDLE
ENABLE STEERP1-3 P1-6
P1-4&12
P1-5
P2-1&3 P2-2&4
P2-5&8
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
TO CONTROL CABLE
(SEE PAGE 3)
J9
J15
J16
P4 P4-1
OVERLOAD (OPTION)
(74)
RED LAMP-OVERLOAD INDICATOR(74)
“Titan Boom 40-S” Service and Parts Manual August 2012
ELECTRICAL SCHEMATICS - OPTIONAL OVERLOAD SENSING SYSTEM -
ELECTRICAL SCHEMATICS - OPTIONAL OVERLOAD SENSING SYSTEM
Figure 5-10: Electric Schematic, Lower Control Box, Optional Overload Sensing SystemSC
HEM
ATIC
-- L
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Con
trols
Publ
icatio
n Ar
t #: A
RT_3
811
Refe
renc
e Ar
t #: 2
2630
Tita
n Bo
om 4
0-S
| Ser
ial #
1240
0001
- UP
(414)(413)(412)(82)(83)(152)(80)(81)(61)(60)(29)(38)(39)
(63)(107)(108)(62)(37)(111)(110)(213)(333)(334)(79)
(33)(225)(34)(84)(16)(124)(120)(204)(205)(19)(125)(73)
(86)(21)(43)(58)(42)(70)(59)(85)(87)
P1 P1-1P1-2P1-3
GP400 MICROPROCESSORCAN BUS H
CAN BUS LGROUND
TERMINAL BLOCK MODULE (TBM)
B+
234
B-
1
(414)(413)(412)
(82)(83)
(152)(80)(81)(61)(60)(29)(38)(39)
(63)(107)(108)(62)(37)(111)(110)(213)(333)(334)(79)
(33)(225)(34)(84)(16)(124)(120)(204)(205)(19)(125)(73)
(1)
(405)(515)
(86)
(21)
(43)
(58)(42)
(70)
(59)
(15)
(74)
(85)
(87)
(117)
(15)
EN
ABLE
IDLE
/HI-SP
EE
D
PLA
TFOR
M LEV
EL
PLATFO
RM
RO
TATE C
W/C
CW
BO
OM
EXTE
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TRIG
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R A
UTO
EXTE
ND
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ACT
PLATFO
RM
SLIDE
OU
T/IN
(405)
(415)
(24)
(100)
J1
(405)(515)
(1)
EZ CAL DIAGNOSTICS
DIAGNOSTICDISPLAY
(1)
(1)
(15)
(280)
(36)
(0)
(00)(0)(0)
(00)
(15)
(289)
(288)
CONTROL BOX DOOR
5253555657585960
(1)(1)
(15)(15)(15)(15)
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(515)
(15)
(16)
(1)
515049484746454443
4039383736353433323130292825242322212019181716151413121110
987654321
1234
J2
P7 P7-1P7-2P7-4
P7-13
P7-5
VALVE SUPPLYKEY SWITCH BASE SELECTED
KEY SWITCH PLATFORM SELECTED
BOOM EXTENSION SWITCH UPPER
ENGINE OIL PRESSURE SWITCH
P6 P6-1P6-2P6-5P6-6
P6-9P6-10P6-11P6-12P6-13P6-14
P6-7
P6-15
P8
(70)
P8-2
P8-5P8-6P8-7P8-8
P8-11P8-15GROUND (B-) TO MODULE
VOLTAGE SUPPLY
PRESS SWITCH RT STABLZRLOW FUEL LEVEL SWITCH
LIFT CYL PRESSURE TRANSPRESS SWITCH LT STABLZR
BOOM ANGLE TRANSDUCER
BOOM EXTENDGENERATOR
BOOM RETRACTEMERGENCY PUMP CONTACTOR
ALTERNATOR EXCITECHOKE/GLOW PLUG
STARTERBOOM UP
BOOM DOWNIGNITION/DIESEL FUEL SOL
HIGH RPM SOLENOIDHORN
P14 P14-3P14-10
BOOM EXT PROX SWITCH LOWER
BOOM RET PROX SWITCH REAR
P1
P1-1
P1-2
P1-3
P1-4
P1-5
P1-6
4P3P2P
P4-2
P4-3
P4-4
P4-5
P3-1
P3-2
P3-4
P3-5
P3-6
P3-7
P3-8
P3-9
P3-10
P3-11
P2-1
P2-2
P2-3
P2-6
TILT LIGH
T
LOW
FUE
L LIGH
T
STA
RT IN
HIB
IT LIGH
T
OV
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LOA
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HT
CO
MM
ON
TO S
WITC
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S
CO
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TO S
WITC
HE
S
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T/STO
P
BO
OM
EX
TEN
D/R
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AC
T
STA
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UP
/DO
WN
FRA
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/DO
WN
CH
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PLU
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AB
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LE
EN
AB
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H S
PE
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LVE
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RR
EN
T ME
AS
UR
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KEY SW
ITCH
PLATFOR
M SE
LEC
TED
KE
Y S
WITC
H B
AS
E S
ELE
CTE
D
CA
N H
GN
D
GN
DC
AN
L
MATRIX MODULE
STARTINHIBIT
OVERLOAD
EMERGENCY POWER P7-9 (100)
P4-2P4-3
P4-6P4-7P4-8P4-9
P4-10P4-13P4-14P4-15
P2 P1-1P1-2P1-3
CAN BUS H
CAN BUS LGROUND
(414)
(412)(413)
P4 CRAB STEER VALVE4 WHEEL STEER VALVE
AXLE LOCK VALVEFRAME LEVEL LEFT VALVE
FRAME LEVEL RIGHT VALVELT OUTRIGGER UP VALVE
LT OUTRIGGER DOWN VALVEBRAKE DUMP VALVE
L/S DUMP VALVE – HIGH FLOWL/S DUMP VALVE - LOW FLOW
P5-1P5-2P5-3P5-4P5-6P5-7P5-8P5-9
P5-10P5-11P5-14
P5 RT OUTRIGGER UP VALVESTEER RT VALVESTEER LT VALVE
RT OUTRIGGER DOWN VALVEALARM
DRIVE PUMP FORWARDDRIVE PUMP REVERSE
TWO SPEED SHIFT VALVELIFT PROPORTIONAL VALVE
TELE PROPORTIONAL VALVE
BATTERY ISOLATOR RELAY
P8-1CABLE EXTENSION. TRANSDUCER 1
BOOM ANGLE TRANSDUCER 2 (CE) P8-3CABLE EXTENSION TRANSDUCER 2 P8-4
P8-9TILT CYL PRESSURE TRANS (89)
P9 P9-1P9-2P9-3P9-4
B+ SUPPLYRXTX
B- GROUND
(407)
(118)
(119)
42(407)
6164656667
(15)
(1)
(89)(118)
(119)
TO MAIN CHASSIS SCHEMATIC
“Titan Boom 40-S” Service and Parts ManualAugust 2012
ELECTRICAL SCHEMATICS - OPTIONAL OVERLOAD SENSING SYSTEM -
Figure 5-11: Electric Schematic, Chassis, Optional Overload Sensing System
SCHE
MAT
IC --
Cha
ssis
Publ
icatio
n Ar
t #: A
RT_3
840
Refe
renc
e Ar
t #: 2
2631
Tita
n Bo
om 4
0-S
| Ser
ial #
1240
0001
- UP
GB
#1-
12
AX
LEH
AR
NE
SS
12
34
56
78
1011
12
CA
N T
ILT
4 M
OD
ULE
RE
AR
AX
LE
12V INPUT 1CAN BUS HI 2
CAN BUS LO 3CAN BUS HI 4
CAN BUS LO 5GROUND 6
(15)
(15)
(00)
(00)
LIFT
CY
LIN
DER
P
RE
SSU
RE
TRA
NS
DU
CE
R(C
E O
NLY
)
1 2 3
BO
OM
AN
GLE
TRA
NS
DU
CE
REZ
FIT
1
1 2 3
BO
OM
AN
GLE
TRA
NS
DU
CE
REZ
FIT
2
(CE
ON
LY)
1 2 3
REA
R O
F B
OO
M
(43)
(42)
J3
1 2 3 4 5 6
GB
#1-8
RE
AR
SE
NS
OR
S
J6
(84)
J4
OIL
PR
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LTE
RN
ATO
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EB
+
STAR
TER
B+S
T
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HO
LDPU
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L S
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RE
V
FWD
DR
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PU
MP
GLO
W P
LUG
SH
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S
PEE
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GLO
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2TH
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R1
STA
RT
858630
878586
30
5878
8630
87
EN
GIN
E (K
ubot
a V
2403
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NN
EC
T SW
ITC
H 85 86
30
87
CA
N T
ILT
2 M
OD
ULE
FRO
NT
AX
LE
GROUND 6CAN BUS LO 5CAN BUS HI 4
CAN BUS LO 3CAN BUS HI 2
12V INPUT 1
GB
#1-5
SHIE
LDC
AN B
US
LO
CA
N B
US
HI
LOW
FU
EL S
WIT
CHP
B#1
-5P
B#1
-4G
B#1
-9
GB#
1-10
12
34
56
911
12
(70)
(225
)
(110
)
(111
)
(21)
(16)
(120
)(1
25)
(124
)
(19)
)95()85(
GB
#1-1
GB
#1-3(7
3)
(37)
B-B+
EM
ER
GEN
CY
P
OW
ER U
NIT
EMER
GE
NC
YB
ATT
ER
Y
21
(79)
GB
#1-7
50A
(1)
(1)
(15)
(15)
MA
IN M
ANIF
OLD
GB
#2-9
GB
#2-6
GB
#2-3
GB
#3-3
GB
#3-5
GB
#2-5
GB
#2-4
GB
#3-8
GB
#3-6
GB
#2-1
GB
#2-8
GB
#3-4
GB
#3-7
GB
#2-7
GB
#3-9
GB
#3-1
1
GB
#3-1
0
GB
#2-1
0
GB
#3-1
GB
#2-1
1
GB
#2-1
2
(GB
#X-X
) =G
RO
UN
D B
US
SC
ON
NE
CTI
ON
S
(PB#
X-X
) =P
OS
ITIV
E B
USS
C
ON
NE
CTI
ON
S
GR
OU
ND
AN
D
PO
SIT
IVE
BU
SS
MO
DU
LES
AR
E LO
CA
TED
B
EH
IND
LO
WER
C
ON
TRO
L B
OX
CH
AR
GE
ISO
LATO
R
REL
AY
GB
#3-1
2
PB
#1-2
PB#
1-5
PB
#1-
6
(82)
(83)
(152
)
(80)
(81)
(61)
(60)
(29)
(38)
(39)
(63)
(107
)
(108
)
(62)
(213
)
(333
)
(334
)
(33)
(34)
(204
)
(205
)
BO
OM
DO
WN
BO
OM
LIF
T
BO
OM
RE
TRAC
T
BOO
M E
XTE
ND
EXT
/RET
PR
OPO
RTI
ON
AL
PRO
PO
RTI
ON
AL
HI S
PEE
D
STA
BILI
ZER
RIG
HT
EXT
STE
ER
LEF
T
STE
ER R
IGH
T
STA
BIL
IZE
R R
IGH
T R
ET
L/S
DU
MP
LO
FLO
W
L/S
DU
MP
HI F
LOW
BR
AKE
STA
BIL
IZE
R L
EFT
EXT
STA
BIL
IZE
R L
EFT
RE
T
FRA
ME
LEV
EL R
IGH
T
FRA
ME
LE
VEL
LE
FT
OS
CIL
LATE
AXL
E
4-W
HE
EL S
TEER
CR
AB S
TEE
R
(97)
(96)
(15)(1)
(15)(1)
(15)(1)
(86)
(415
)
(515
)
(58)
(59)
(120
)(1
24)
(125
) (19)(2
25) (1
6)(2
1)
(414
)
(413
)(4
12)
(82)
(83)
(152
)(8
0)(8
1)
(61)
(60)
(29)
(38)
(39)
(96)
(63)
(107
)
(108
)
(62)
(37)
(213
)
(334
)
(79)
(97)
(33)
(34)
(84)
(204
)(2
05)
(73)
(86)
(43)
(58)
(42)
(70)
(59)
(85)
(87)
(1)
(1)
(515
)(4
15)
GB
#1-2
GB
#2-2
GB
#3-2
(15)
(110
)
(333
)
(111
)
(225
)
(16)
(124
)(1
20)
(19)
(125
)
(21)
FLA
SH
ING
BE
ACO
NP
B#1
-7G
B#1
-4
LEFT
STA
BILI
ZER
P
RE
SSU
RE
SEN
SOR
RIG
HT
STA
BILI
ZER
PR
ESS
UR
E S
EN
SO
R
1 3 2
1 3 2
21
¼” p
ush
conn
. in
sula
ted
12V
12V
J5
(OU
TPU
T .5
TO
4.
5 V
OLT
S)
(TR
AN
SD
UC
ER
VO
LTA
GE
.5
TO
4.5
VO
LTS
OU
TPU
T)
1 2 3 4 5 6
J7
7 8 9 10
7 8 9 10
(407
)
J6A
CA
BLE
EXTE
NSI
ON
TRAN
SDU
CER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 29 30 31 32 33 34 35 36 37 38 39 40 42 43 44 45 46 47 48 49 50 51 52 53 55 56 57 58 59 60 61 64 65 66 1 2 3 4J267
PB#1
-1
(15)
(15)
(15)
PB#1
-8
PB#1
-6
(118
)(1
)
(15)
(89)
(1)
(15)
(43)
(47)
(1)
(15)
(118
)(1
19)
(407
)
J1
12
56
(1)
(15)
(118
)(119
)
RED
BLK
GR
NW
HT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
GB#
1-11
PB
#1-9
(119
)
(89)
(110
)(1
11)
TO L
OW
ER
CO
NTR
OLS
SC
HE
MA
TIC
TO C
ON
TRO
L C
AB
LE S
CH
EM
ATI
C
OPTI
ONAL
OVE
RLOA
D SE
NSIN
G SY
STEM
“Titan Boom 40-S” Service and Parts Manual August 2012
ELECTRICAL SCHEMATICS - OPTIONAL OVERLOAD SENSING SYSTEM -
Figure 5-12: Electric Schematic, Control Cable, Optional Overload Sensing System
SCHE
MAT
IC --
Con
trol C
able
Publ
icatio
n Ar
t #: A
RT_3
841
Refe
renc
e Ar
t #: 2
2632
Tita
n Bo
om 4
0-S
| Ser
ial #
1240
0001
- UP
OPTI
ONAL
OVE
RLOA
D SE
NSIN
G SY
STEM
TO C
HA
SS
IS S
EC
TIO
N S
CH
EM
ATI
CTO
UP
PE
R C
ON
TRO
L B
OX
SC
HE
MA
TIC
J14
J13
J9J1
0 C F M P N B G D E S A U T R H L J K
1 2 3 4 5 6 7 8 9 10 11 12 13 14
J3(B
RN
)
(OR
G)
(YE
L)
(OR
G/B
LK)
(RE
D/B
LK)
(YE
L/B
LK)
(BR
N)
(OR
G)
CA
N H
I (B
LK)
CA
N L
O (R
ED
)
(YE
L)
(OR
G/B
LK)
(RE
D/B
LK)
(YEL
/BLK
)
(RE
D/B
LU)
(BLK
/BLU
)
(YE
L/B
LU)
J11
(BLK/BLU)
CA
N G
ND
(BA
RE
)
CA
N T
ILT
MO
DU
LE 3
12V INPUT 1CAN BUS HI 2
CAN BUS LO 3CAN BUS HI 4
CAN BUS LO 5GROUND 6
(1)
(15)
(1)
(15)
(15)
(15)
(1)
(1)
(515
)
(85)
(415
)
(515
)
(85)
(415
)
(15)
(1)
(1)
(15)
(15)
(1)
(515
)
(415
)
(1)
(1)
(414
)
(412
)
(413
)
(1)
(15)
(15)
(15)
(54)
(52)
(88)
(53)
(54)
(52)
(88)
(53)
(15)
(413
)
(1)
(414
)
(412
)
(1)
(15)
(15)
(1)
(1)
(85)
RO
TATI
ON
SE
NS
OR
(INS
IDE
PLA
TFO
RM
R
OTA
TOR
)
CA
N T
ILT
MO
DU
LE 1
GROUND 6CAN BUS LO 5CAN BUS HI 4
CAN BUS LO 3CAN BUS HI 2
12V INPUT 1
(413
)
(414
)
CBA
AB
CD
EF
DEL
PH
I C
ON
NE
CTO
R12
1622
61
(54)
(88)
(53)
(52)
EXTE
NSI
ON
11'
(BR
N)
1
EX
T. S
WIT
CH
SIG
NA
L (B
LU)
2
(OR
G)
3
CAN
HI (
BLK
)
CA
N G
ND
(BA
RE
)C
AN
LO
(RE
D)
CA
N L
O (R
ED
)
TBM
+ U
PP
ER
SU
PP
LY (Y
EL)
TBM
+ U
PP
ER
SU
PP
LY (O
RG
/BLK
)
TBM
-UP
PE
R S
UP
PLY
(RE
D/B
LK)
TBM
-UP
PE
R S
UPP
LY (Y
EL/
BLK
)
TBM
+ to
VC
CM
(BR
N/B
LK)
TBM
-to
VC
CM
(BLK
/RE
D)
4 5 6 7 8 9 10 11 12 13 14
1 3 4 5 6 7 8 9 10 16 17 18 19 21
(BLU
)
(RED/BLU)
(YEL/BLU)
CA
N H
I (B
LK)
CAN
GN
D (B
AR
E)
CAN LO (RED)
CAN GND (BARE)
CAN HI (BLK)
TBM
+ to
VC
CM
(P11
-1)
TBM
-to
VC
CM
(P11
-2)
12
34
56
78
910
1112
12
34
12
34
24 P
IN D
EUTS
CH
24 P
IN D
EUTS
CH
24 P
IN D
EUTS
CH
4 PI
N
DEU
TSC
H12
PIN
D
EUTS
CH
4 P
IN
DE
UTS
CH
15 16 17
TBM
+ to
PR
ESS
UR
E T
RA
NS
(TIL
T C
YL)
BLK
/WH
TTB
M –
to P
RE
SSU
RE
TR
AN
S (T
ILT
CY
L) R
ED/B
LUP
RE
SS
UR
E T
RA
NS
(TIL
T C
YL)
SIG
NA
L B
LU/B
LK
J8 15 16 17(8
9)
A B C
PR
ES
SU
RE
TRA
NS
DU
CER
TI
LT C
YLI
ND
ER
VA
LVE
CU
RR
EN
TC
ON
TRO
L M
OD
ULE
(VC
CM
)
VP2
LEVE
L D
OW
N1 2
VP3
PLA
TFO
RM
SLI
DE
FOR
WA
RD
1 2
VP4
PLA
TFO
RM
SLI
DE
REV
ER
SE
1 2
VP5
PLA
TFO
RM
R
OTA
TE C
CW
1 2
VP6
PLA
TFO
RM
R
OTA
TE C
W
1 2
P11
B+
1
B-
2
P12
CA
N H
I1
CA
N L
O2
SH
IELD
3
P13
CA
N H
I1
CA
N L
O2
SH
IELD
3
(128
)
(90)
(129
)
(130
)
(91)
(92)
(131
)
(93)
PLA
TFO
RM
LE
VEL
UP
PLA
TFO
RM
LE
VEL
DO
WN
PLA
TFO
RM
RO
TATE
CC
W
PLA
TFO
RM
RO
TATE
CW
PLA
TFO
RM
SLI
DE
REV
ER
SE
PLA
TFO
RM
SLI
DE
FOR
WA
RD
AU
XIL
ER
IAR
YM
AN
IFO
LD
(93)
(128
)
(129
)
(131
)
(130
)
(95)
(96)
(90)
(91)
(92)
(412
)
VP1
LEVE
L U
P1 2
(95)
(96)
(133
)
(134
)
(133
)
(134
)
“Titan Boom 40-S” Service and Parts ManualAugust 2012
ELECTRICAL SCHEMATICS - OPTIONAL OVERLOAD SENSING SYSTEM -
Figure 5-13: Electric Schematic, Upper Control Box, All Machines
SCHE
MAT
IC --
Upp
er C
ontro
ls Pu
blica
tion
Art #
: ART
_370
3
Refe
renc
e Ar
t #: 2
2552
Tita
n Bo
om 4
0-S
| Ser
ial #
1240
0001
- UP
ENABLE
HALL EFFECT
HALL EFFECT
BOOM PROPORTIONAL CONTROL HANDLE
GP440MICROPROCESSOR
(392)
P14 P14-1P14-2P14-3P14-4P14-9
P14-10P14-11P14-12P14-13P14-14
CRAB STEER MODE4-WHL STEER MODE LEFT FRAME LEVEL
RIGHT FRAME LEVELO/R AUTO EXTEND
O/R AUTO RETRACT MANUAL PLATFORM LEVEL UP
MANUAL PLATFORM LEVEL DOWNAUXILLIARY POWER SIGNAL
GENERATOR SIGNAL
P10 P10-1P10-4P10-6P10-7P10-8
P10-11P10-12
FWD & REV SIGNAL DRIVE HALL EFFECT SUPPLY
DRIVE HALL EFFECT GROUND STEER LEFT
STEER RIGHT DRIVE ENABLE SWITCH
STEER/DRIVE ENABLE SUPPLY
P8 P8-1P8-2P8-4P8-6
ROTATION SENSOR INPUT A ROTATION SENSOR INPUT B ROTATION SENSOR SUPPLY
ROTATION SENSOR GROUND
P7 P7-1P7-2P7-3P7-4P7-5P7-6
PLAT SLIDE FWD/REV SIGNALPLAT ROT CW/CCW SIGNAL
PLATFORM SLIDE/ROTATE ENABLE PLATFORM HALL EFFECT SUPPLY
PLATFORM SLIDE/ROTATE ENABLE SUPPLYPLATFORM HALL EFFECT GROUND
1-6P 6PP6-2P6-3P6-4P6-5P6-6
BOOM SIGNAL TELE SIGNAL
BOOM/TELESCOPE ENABLE BOOM HALL EFFECT SUPPLY
BOOM TELESCOPE ENABLE SUPPLYBOOM HALL EFFECT GROUND
P5 P5-1P5-2P5-3P5-4P5-5P5-7P5-8
YELLOW LAMP-LOW FUEL INDICATOR ALARM TILT/OVERLOAD
12 V SUPPLYRED LAMP-TILT INDICATOR
GREEN LAMP- STABILIZER DOWN GROUND SUPPLY
STABILIZER LITE ALARM
CHOKE/GLOW PLUG
12
OUTRIGGER AUTOEXTEND/RETRACT
12
3
PLATFORM LEVEL UP/DOWN
1
2
3
GENERATOR
3 2
1
23
HI SPEED 3
ENGINE START/STOP
2
654
1
ALARMA
B
C
EMERGENCY STOP
(427)(417)
(1)
(74)
(56)
(15)
(453)
(402)(403)
(276)
(50)(277)
(398)(399)
(278)(50)
(279)
(51)
(52)
(53)(54)
(88)
(50)
(51)
(8)(7)
(3)(30)
(388)(387)
(385)
(386)(383)
(384)
(394)(395)
(242)(71)
(450)
(419)
(24)(420)(73)
(51)
AUXILIARY POWER
1 2
BOOM ENABLE
3 4
(427)(417)
(74)
(56)
(453)
(388)
(387)
(385)
(386)
(384)
(394)
(395)(71)
(450)
(419)
(24)
(420)
(73)
1 2
P15 P15-1P15-3P15-4P15-5P15-8
STARTBOOM ENABLE
CHOKE/GLOW PLUG HI-SPEED
HORN
(15)
(15)
(383)
1
23
STEER MODE2WHL/4WHL/CRAB
(15)
(1)
12345678
(15)
(15)
(15)
(15)
123
111012
BUS CONNECTION
(POSITIVE)
(1)
(1)
(1)
(1)
(52)
(53)
(54)
(88)
(1)
(1)
(15)
(15)
(15)
(1)
(BLUE)
(GREY)
(BLACK)
(ORANGE)
(RED)
(GREEN)
(BLUE)
(GREY)
(BLACK)
(ORANGE)
(RED)
(GREEN)
(GREY)
(RED)
(BLACK)
(GREY)
(GREY)
(GREY)
(RED)
FRAME TILTRIGHT/LEFT
1
2
3
(1)
(515)
(415)
(415)
(515)
(1)
(1)
(15)
BUS CONNECTION (NEGATIVE)
UPPER CONTROL BOX CONNECTOR
P12 P12-1P12-2
ENABLE
HALL EFFECT
HALL EFFECT
PLATFORM PROPORTIONAL CONTROL HANDLE
3
3 4
3 4
3 4
CAN BUS HICAN BUS LO
HALL EFFECT
DRIVE PROPORTIONAL CONTROL HANDLE
ENABLE STEERP1-3 P1-6
P1-4&12
P1-5
P2-1&3 P2-2&4
P2-5&8
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
TO CONTROL CABLE
(SEE PAGE 3)
J9
J15
J16
P4 P4-1
OVERLOAD (OPTION)
(74)
RED LAMP-OVERLOAD INDICATOR(74)
“Titan Boom 40-S” Service and Parts Manual August 2012
ELECTRICAL SCHEMATICS - OPTIONAL OVERLOAD SENSING SYSTEM -
Figure 5-14: Sensor Locations
ART_3705
CAN-TILTFRONT AXLE ANGLE
CAN TILTREAR AXLE ANGLE
PROXIMITY SENSORBOOM EXTENSION 1
PRESSURE TRANSDUCER*LIFT CYLINDER PRESSURE
PRESSURE TRANSDUCER*PLATFORM LEVEL CYLINDER PRESSURE
2X PRESSURE TRANSDUCERSTABILIZER CYLINDER PRESSURE
PROXIMITY SENSORBOOM EXTENSION 2
CAN TILT #151 & #153PLATFORM LEVEL
ROTATION SENSORPLATFORM ANGLEUNDER FLOOR PLATE
PROXIMITY SENSORBOOM RETRACT
EZ-FITBOOM ANGLE
TRANSDUCER**
*Only in machines equipped with Optional Overload Sensing System **Two (2) present on machines equipped with Optional Overload Sensing System
CABLE EXTENSION TRANSDUCER*
REAR OF BOOM