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Hd P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

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Page 1: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

H d P id Bl hiHydrogen Peroxide Bleaching

Fundamental Overview

Page 2: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

H2O22 2

• NAME: Hydrogen Peroxide; Hydrogen Dioxide; Albone; Inhibine; Perhydrol; Peroxan; Oxydol;Albone; Inhibine; Perhydrol; Peroxan; Oxydol; Hydroperoxide; Hioxy; Dihydrogen Dioxide;

• CAS No.: 7722-84-1• MOLAR MASS: 34.0147 g/mol• APPLICATIONS: Pulp and paper, chemical synthesis,

i t l i l di t t t t t tilenvironmental uses, including water treatment, textiles, mining, electronics, food and cosmetic.

Note: Usage of hydrogen peroxide requires specialized training and equipmentbeyond the level of this overview

Page 3: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

Hydrogen Peroxide• H2O2 is a very pale blue liquid, slightly more viscous than water,

that appears colorless in dilute solution. • First isolated in 1818 by Louis Thénard. • Naturally produced in organisms as a byproduct of oxygen

metabolism. Nearly all living things possess enzymes known asmetabolism. Nearly all living things possess enzymes known as peroxidases, which harmlessly and catalytically decompose low concentrations of hydrogen peroxide to water and oxygen.

• Commercially available as water solutions in the concentrations• Commercially available as water solutions in the concentrations range of 3-90% w/w.

• World production in 2008 3 million metric tons with annual growth of 4%. In 2006 bulk 30% H2O2 sold for around $0.54 per kg.

Page 4: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

H d P idHydrogen PeroxideMolecular Structure

Hydrogen peroxide adopts a "skewed" shape, due to repulsion between the lone pairs on the oxygen atoms. Despite the fact that the O-O bond is a

i l b d h l l h k bl hi h i lsingle bond, the molecule has a remarkably high barrier to complete rotation of 29.45 kJ/mol; this is also caused by the lone pair repulsion.

Page 5: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

P ti f H O M l lProperties of H2O2 Molecule

Bond angles: Θ (H-O-O angle): 95° ± 2°Φ (Dihedral angle): 120° ± 3°

Ref: Gmelin "Handbuch der Anorganischen Chemie", Suerstoff – syst. 3, Lief. 7-8 Auflage –Weinheim – VERLAG Chemie, p.429 (1966)

Bond length: O-H: 0 097 ± 0 001 nm - Ref: P A Giguere and O Bain J Phys Chem 56:340-42 (1952)Bond length: O H: 0.097 ± 0.001 nm Ref: P.A. Giguere and O. Bain, J.Phys.Chem. 56:340 42 (1952)O-O: 0.149 ± 0.001 nm - Ref: S.C. Abrahams, et.al., Acta Cryst. 4:15-20 (1951)

Bond strength: HO-OH: 51 ± 1 kcal/mole - Ref: J.A. Kerr, Chem.Rev. 66:465 (1966)H-OOH: 90 ± 2 kcal/mole - Ref: J.A. Kerr, Chem.Rev. 66:465 (1966), ( )

Dipole moment: μ = 2.26 D

Note: The H2O2 molecule has no center of symmetry

Page 6: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

Select Molecular Structure DataWave Number, cm-1

Vibration O-H stretching 3610

Symmetric bending 1295Symmetric bending 1295

O-O stretching 890

Torsional oscillation 520

O H stretching 3610O-H stretching 3610

Unsymmetrical bending 1266

Moments of inertia (g.cm2) IA = 2.78 x 10-40

IB 34 0 10 40IB = 34.0 x 10-40

IC = 33.8 x 10-40

Ired = IA/4 = 0.696 x 10-40

Barrier restricting internal rotation: Vo = 3.5 kcal/mole

Absolute entropy: So298.16 = 55.66 cal/mole °K

P.A. Giguere, I.D. Liu, J.S. Dugdale, J.A. Morrison. Can. J. Chem., 74:3715 (1952) g , , g , , ( )Notes: 1. In rotation as a whole, the molecule remains rigid.

2. Vibration may be considered to be harmonic oscillations.

Page 7: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

H d P id h i l tiHydrogen Peroxide: physical propertiesAqueous solutions of H2O2q 2 2

Concentration 35% 50% 70%

Appearance Clear Colorless Odorless And Waterlike

Active Oxygen 16.5% min 23.5% min 32.9% min

Specific gravity 1.133 1.196 1.288

Boiling point 108 °C 114 °C 126 °CBoiling point 108 °C 114 °C 126 °C

Viscosity 1.81 1.89 1.93

Freezing point -33 °C -52 °C -40 °C

Apparent pH 2.5 1.8 0.5

Page 8: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

H2O2:Related Electrochemical ValuesH2O2 contains oxygen in a state of oxidation midway between molecular oxygen and water. 2 2 yg y yg

Oxygen MoietyReduction →

O2 ↔ H2O2 ↔ H2O

Oxygen Valence← Oxidation

H O → O + 2H+ + 2e- Eo = -0 682 V

0 -1 -2

H2O2 → O2 + 2H + 2e E 0.682 VH2O2 + 2H+ + 2e- → 2H2O Eo = 1.776 V

For perhydroxyl ion (HO2-): OH- + HO2

- → O2 + H2O + 2e- EBo = 0.084 V

3OH- → HO2- + H2O + 2e- EB

o = -0.87 V

Page 9: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

H2O2:Related Electrochemical ValuesP t ti l V ltPotential, Volts

HO2 + H+ + e- ↔ H2O2 1.5O + H O + 2 HO + OH 0 076O2 + H2O + 2e- ↔ HO2

- + OH- -0.076O2 + 2H2O + 2e- ↔ H2O2 + 2OH- -0.146HO - + H O + 2e- ↔ 3OH- 0 87HO2 + H2O + 2e ↔ 3OH 0.87

Heat for formation (Δ Hfo) for:

HO. 9.2 ± 1 kcal/mole

HO2- 5.3 ± 2 kcal/mole

Ref: J.A. Kerr, Chem.Rev. 66:465 (1966)

Page 10: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

Ch i t f H d P idChemistry of Hydrogen Peroxide.Decompositionp

• Thermodynamically, hydrogen peroxide is unstable as is shown by the following equation:

½ O (l) ½ O (l) O ( ) ΔG° 119 2 k / l

• The reaction from left to right is a spontaneous process and is accompanied by a decrease of free energy. However, the decomposition of H2O2 at 25°C in the absence of catalysts is slow Platinum silver copper cobalt manganese

½H2O2 (l)→ ½H2O (l) + O2 (g) ΔG° = –119.2 kJ/mol

absence of catalysts is slow. Platinum, silver, copper, cobalt, manganese dioxide, iron, etc. are catalysts, which accelerate its decomposition. There are also a few stabilizers such as, acids, acetanilide, stannates and pyrophosphates.

• Commercial grades of hydrogen peroxide are often quite stable, typically losing l h 1% l i hless than 1% relative strength per year.

Page 11: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

Possible Redox reactions of H2O2

Page 12: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

Ch i t f H d P idChemistry of Hydrogen PeroxideRedox reactions

• H2O2 is a powerful oxidizer

Oxidant Oxidation potential, VFluorine 3.0Hydroxyl radical 2.8Ozone 2 1Ozone 2.1Hydrogen peroxide 1.8Potassium permanganate 1.7Chlorine dioxide 1.5Chlorine 1.4

Page 13: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

Redox chemistry of H2O2

Perhydroxyl anionPerhydroxyl anion

pKa 11.62

The principal reactive species in peroxide bleaching systems is the p p p p g yperhydroxyl ion

Page 14: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

R ti f H O i fReactions of H2O2 in presence of transition metal (M)( )

H2O2 + M → HO. + HO- + M+

H2O2 + HO- → HO2- + H2OH2O2 HO HO2 H2O

HO2- + M+ → HO2

. + MHO2

. + HO-→ O2.- + H2O

O2 .- + M+ → O2 + M

O O O OO2 .- + HO. → O2 + HO-

2O2.- + H2O → O2 + HO2

- + HO-

The essential element of any proposed peroxide decomposition sequence is a transition metal catalysis step

Page 15: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

Reactions of radicals in subsequent stage

HO.+ HO2- → H2O + O2

.-

HO. + M → HO- + M+

HO. + HO. → H2O22 2

Page 16: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

Ch i l P E l d I ThChemical Process Employed In The Industry For Generation of H2O2y 2 2

Today, hydrogen peroxide is manufactured almost exclusively by the autoxidation of a 2-alkyl anthrahydroquinone (or 2-alkyl-9 10-the autoxidation of a 2-alkyl anthrahydroquinone (or 2-alkyl-9,10-dihydroxyanthracene) to the corresponding 2-alkyl anthraquinone. Major producers commonly use either the 2-ethyl or the 2-amyl d i iderivative.

Page 17: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

Typical stages of ECF Bleaching SequencesTypical stages of ECF Bleaching Sequences

Abbreviation NameAbbreviation NameO oxygen delignificationP hydrogen peroxideD chlorine dioxideE alkaline extractionH hypochlorite

Pac peroxy acid (peracid)Z ozoneZ ozone

Page 18: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

Bl hi S C i d OfBleaching Sequences Comprised Of A Hydrogen Peroxide Delignification Stage

Sequence Pulp type

OPDED Softwood kraft

PPDED Softwood kraft

OPOPP Softwood and hardwood kraft

OPD Hardwood kraft

PDP,PDPD Softwood sulfite

PHDH Softwood sulfite

(PO) (PO) Softwood kraft(PO) (PO) Softwood kraft

(EOP) P Softwood and hardwood sulfite

PPacP Softwood sulfite

OPZ Hard ood kraftOPZ Hardwood kraft

OPZP Softwood kraft

(EOP) Z P Hardwood and softwood sulfite

Page 19: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

MINOX Process

• H2O2 directly applied to the unbleached pulp

P i di iP reaction conditionsTime 30-60 min

Temp 60-105pCharge: both H2O2 and NaOH 0.5% on pulp

pH 10.2 on averageConsistency 10 12%Consistency 10-12%

Delignification limited to about 20%

Page 20: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

LIGNOX Process

P reaction conditions Q reaction conditionsP reaction conditionsTime 40-90 min

Temperature 60-85 °CCh 0 2 0 % O

Q eac o co d o sTime 40-90 minTemp.: 60-85 °C

Charge 0.2-0.5 % H2O2pH 9.5-11.0

Consistensy 10-12%

Charge 0.2-0.5% EDTApH 6.5-6.9

Consistensy 4-5%y

Delignification up to 50%

y

50%

Page 21: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

Combined Oxygen-H2O2 Process

P reaction conditionsTime 50 120minTime 50-120minTemp 50-70 °C

Charge up to 0.5% H2O2pH 5-7

Consistency 12%60% kappa number reduction60% kappa number reduction

Page 22: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

S l t P P t E l dSelect Process Parameters Employed With H2O22 2

Eop - also written as (E+O+P)P id 0 1 0 6%• Peroxide 0.1 - 0.6%

• Temp.: 55 – 85 oC (typically 70 °C)• pHi i i l 10 5 pHfi l 9 0-9 5pHinitial 10.5 pHfinal 9.0-9.5• amount of NaOH less than 0.5% on pulp• Time: 50 – 140 min• O2: 0.5 - 0.7% consumed• Pulp consistency desired 10%• Brightness 45-58% ISO• first extraction stage

Page 23: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

Select Process Parameters Employed Wi h H OWith H2O2

Softwood kraft pulp, kappa no. 3090 Softwood kraft pulp, kappa no. 30

H O added to (E+O)2 2

90

80

O

H O omitted2 2

70

60

nes s

, % IS

O

2 2

50

40

Brig

htn

40

D (E+O) D E DD (E+O) D E DStages in bleach sequence

Effect of peroxide addition in an (E+O) stage on brightness at the end of each stage in a D(E+O)DED sequence.

Page 24: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

S l t P P t E l dSelect Process Parameters Employed With H2O22 2

EpP id 0 2 0 6%

PPeroxide: 2 5 3 0%• Peroxide: 0.2 - 0.6%

• Temp. 65-85oC

Peroxide: 2.5-3.0%Temp. 65- 85oC

pH 10.5-11.8• pHinitial 10.5 pHfinal 9.0-9.5• NaOH up to 0.5% on pulp

pH 10.5 11.8NaOH 0.2-0.5%Kappa no. 4-10

• Time: 45 - 120 min.• second extraction stage

Time: 45 - 120 min.

Page 25: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

Select Process Parameters EmployedSelect Process Parameters Employed With H2O2

PO• Requires pre Q stage Typically• Requires pre Q-stage• Peroxide: 0.5 - 3.0%• Temp: 100 - 110oC

19-27 % delignification for SW22-33 % delignification for HW

Temp: 100 110 C• Time: 60 - 120 min• O2: 75 - 120 psi2 p• Stabilizer EDTA or DTPA up to 0.2%• NaOH 0.5% on pulp

• Brightening and delignifying

Page 26: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

Select Process Parameters EmployedSelect Process Parameters Employed With H2O2

PHT• Pre Q stage preferred TypicallyPre Q stage preferred• Peroxide 0.5 - 3.0%• Temp.105 - 110oC for 5-15 min

90 - 98oC for 180 - 240 min

21-28 % delignification for SW25-34 % delignification for HW

• O2: 70 - 120 psi• Stabilizer EDTA up to 2 kg per ton of pulp (0.2%)• Consistency 10-20%y• pH 9.5-11.8• NaOH 0.5%

• Brightening 8-10 points ISO• Delignifying

Page 27: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

Select Process Parameters Employed p yWith H2O2

Typical bleaching sequences used in North AmericaPrimarily ECF• D(Eop)DED• D(Eop)DEpD,( op) p ,• OD(Eop)D or OD(Eop)DEpD

D(E )DED• D(Ep)DED

HD (High Density) storage (0.1 - 0.2% P, pH approx. 9)pp )

Page 28: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

H2O2 Bleaching Chemistry

• Addition to quinones:

Page 29: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

H2O2 Bleaching Chemistry

• Michael addition to conjugated carbonyl structures

O O O O O

OH

HOOHOO

OO O

OHOHOO

OOHOH

O

OCH3

O

OCH3

O

OCH3

O

OCH3

O

OCH3

O

RO

R

O

R

O

R

O

R

Page 30: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

H2O2 Bleaching Chemistry

• Dakin reaction

Page 31: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

H2O2 Bleaching Chemistry

• ‘Dakin-like’ reaction

R R R R HC

R

OHHC

R

O

HC OH CH HC OOH HCO

O

OOH OH

OH

OH

O

OCH3

O

OCH3

O

OCH3

O

OCH3

O

OCH3

O

OCH3

Page 32: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

H O Bl hi Ch I t Eff t OfH2O2 Bleaching ChemIstry: Effect Of Metal Ions On Reaction

• Hydrogen peroxide is also very sensitive to traces of transition metal ions partic larl iron copper andtransition metal ions, particularly iron, copper and manganese, which catalyze its decomposition (Brown and Abbot 1995)Abbot 1995).

n +

n+1

Page 33: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

Chelating AgentsEDTA DTPA

ethylene-diamine-tetraacetic acid diethylene-triamine-pentaacetic acid

Page 34: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

H O Bl hi Ch i Eff Of M l IH2O2 Bleaching Chemistry: Effect Of Metal Ions On Reaction. Chelating Agents

O

O

DMTPA

N

P

OH

HO OH

P

O

OHHO

N

NP

N

P

OH

OOH

O

P OH

O

HOOH

O

diethylene-triamine-methylene-phosphonic acid d et y e e t a e et y e e p osp o c ac d

Page 35: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

Effect of chelation (Q stage) on metalEffect of chelation (Q stage) on metal content of softwood kraft pulps.

Metal content, ppm

Ca Mg Fe Mn Cu

Before сhelation 1400 300 11 47 0.6

After chelation 500-1000 120-280 6-8 <5 0.1-0.2

Q-stage conditions: 0.2% EDTA on oven-dry pulp, 90°C, 1 h, pH 5-7

Page 36: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

H SO h t t lH2SO4 wash out metals

Effect of acid-pretreatment pH on the removal of metals from an oxygen-delignified softwood kraft pulp

Page 37: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

H O Bl hi Ch i tH2O2 Bleaching Chemistry: Effect of Temperature

O

H O charge 35 kg/metric ton Consistency 10-12%

2 29088

s s, %

ISO

110 °C 90 °C868482

Brig

htne

s 80787674 70°CB 747270

0 2 4 6 8 10

70 C

Effect of temperature on the rate of bleaching of an oxygen delignified softwood kraft pulp

Retention time, h

(kappa No. 6) bleached with hydrogen peroxide.

Page 38: H d P id Bl hi Hydrogen Peroxide Bleaching Fundamental Overview

H O Bl hi Ch i tH2O2 Bleaching Chemistry: Effect Of Peroxide Charge On Brightness

H O kg/metric ton2 2

O90

4030

s s, %

ISO

8520

Brig

htne

s

80Temperature 90°CConsistency: 11%

75

0 2 4 6 8 10 12 14

Effect of peroxide charge on the rate of bleaching of an oxygen-delignified hardwood kraft pulp

Retention time, h0 2 4 6 8 10 12 14

(kappa No. 11) bleached with hydrogen peroxide.