12
GV-1 SERIES

GV-1 S - YMT Ltd series.pdf · GV-1 Series Construction ... With the FANUC servo motor generating an ultra high resolution of 100 million ... FANUC CONTROL FUNCTIONS*˜ PMC

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Page 1: GV-1 S - YMT Ltd series.pdf · GV-1 Series Construction ... With the FANUC servo motor generating an ultra high resolution of 100 million ... FANUC CONTROL FUNCTIONS*˜ PMC

Maximum Performance Vertical CNC Turning Centers

GV-1 SERIES

Page 2: GV-1 S - YMT Ltd series.pdf · GV-1 Series Construction ... With the FANUC servo motor generating an ultra high resolution of 100 million ... FANUC CONTROL FUNCTIONS*˜ PMC

( GV-1200M model shown with FANUC Oi -TD control )

Packed with industry leading technology and top quality components, the Goodway GV-1

series vertical turning centers combine incredible power, strong constructions, and heavy- duty

cutting capabilities to bring you The Ultimate Machining Power®. These maximum performance

machines will easily accomplish the demanding turning applications of today and tomorrow.

With maximum turning diameter up to 1,800 mm, maximum weight load up to 8,000 kg, and

available live tooling spindle & Cf-axis capabilities, turning, milling, contour milling and drilling

applications may be completed in one single machine.

MAXIMUM PERFORMANCE VERTICAL TURNING CENTERS

GV-1 Series Construction Spindle

Enclosed splashguards keep chips and coolant contained for a safe clean working environment.

Extra wide door enables large size work-pieces to be loaded onto the work table with a crown

block providing easy loading and unloading operations.

GV-1200

Ø 1,600 mm( Ø 63" )

Ø 1,350 mm( Ø 53" )

1,300 mm( 51" )

5,000 Kg( 11,000 lb )

Ø 2,000 mm( Ø 79" )

Ø 1,800 mm( Ø 70" )

1,300 mm( 51" )

8,000 Kg( 17,600 lb )

Max. swing diameter

Max. turning diameter

Max. turning length

Max. table load

Models GV-1600

* Live tooling spindle available

Page 3: GV-1 S - YMT Ltd series.pdf · GV-1 Series Construction ... With the FANUC servo motor generating an ultra high resolution of 100 million ... FANUC CONTROL FUNCTIONS*˜ PMC

1

2

Standard BT50 16T umbrella type ATC

with fully enclosed guarding can be

equipped with various turning,

milling, and drilling tools based on

di�erent turning applications.

Right discharge chip conveyor can

be equipped with a programmable

controller to minimize coolant loss

and increase chip disposal e�ciency.

Super rigidity work table with a standard

4-jaws individual manual chuck provides

easy operation and outstanding

heavy-duty cutting capability.

With the outstanding chip disposal

design, chips can be easily brought out

through the coolant tank and chip

conveyor to the chip cart.

Dimensions Features Specifications

Super large 900L coolant tank capacity allows smooth coolant circulation

which tremendously improves the machine's overall accuracy by lowering

thermal expansion e�ects to a minimum.

Page 4: GV-1 S - YMT Ltd series.pdf · GV-1 Series Construction ... With the FANUC servo motor generating an ultra high resolution of 100 million ... FANUC CONTROL FUNCTIONS*˜ PMC

SUPER RIGIDITY CONSTRUCTION

Built to endure years and years of rigorous high production turning, the heavily ribbed, thermally balanced,

super rigidity bed and column are of Meehanite casting. It is capable of withstanding much greater stress

without deforming and provides maximum vibration dampening, which result in a machine that will outlast

and outperform the competition.

Spindle and servo motors of each axis rapid systems are FANUC

αi series components to ensure peak machining performance

and accuracy.

( Casting structure of GV-1600 series shown )

By using Finite Element Analysis ( FEA ), optimal reinforce ribbings are directly cast into the bed and column

structure. Mechanical rigidity has been increased by more than 30% when compared to conventional designs.

The GV-1 series is capable of performing super heavy-duty turning and maintain long-term super high precision

accuracy. More rigidity also means extended tool life.

GV-1 Series Construction Spindle

Page 5: GV-1 S - YMT Ltd series.pdf · GV-1 Series Construction ... With the FANUC servo motor generating an ultra high resolution of 100 million ... FANUC CONTROL FUNCTIONS*˜ PMC

3

4

The square ram on the tooling spindle is adopted with a

closed-type design and �xed with 4 sets of powerful

wedges. This gives the GV-1 series with greater structural

rigidity and machining accuracy compared to peer models

with a semi-closed type square ram structure.

The column is adopted with the high-low box way

design to �rmly support the crossrail while minimizing

structural distortion and increasing rigidity.

Super large box way and components are of one-piece

casting, they are applied with heat treatment and

precision grinded to provide maximum strength and

accuracy.

Contact surfaces of all slides, spindles, ball screw

bearing housings, bed and column are precision hand

scraped to provide maximum assembly precision,

structural rigidity, and load distribution.

The moving cross rail structure adopts reduction drive mechanism which is

driven by servo motor. When cross rail moves to the position, two sets of

live locking bolts start to engage with column and cross rail in the �rst

place, and then 4 sets of hydraulic cylinders automatically lock itself which

ensure the rigidity of cross rail structure and excellent positioning.

Semi-closed Type Square Ram Closed-type Square Ram

Dimensions Features Specifications

W-axis travel ( cross rail up and down ) : 800 mm.Space between each step of the positioning mechanism : 200 mm.

Page 6: GV-1 S - YMT Ltd series.pdf · GV-1 Series Construction ... With the FANUC servo motor generating an ultra high resolution of 100 million ... FANUC CONTROL FUNCTIONS*˜ PMC

Work-Piece Spindle Output Clamping Range

GV-1200High-speed Low-speed

ULTIMATE TURNING POWER

Torque Output Torque Output

Torque Output Torque Output

GV-1 Series Construction Spindle

GV-1200

GV-1600High-speed Low-speed

GV-1600

1500

3000

45004818

3961

6000

35023688

0 100 200 300

25016963

0 150 22575

2000

4000

60005546

6745

8000

45 kW ( 30 min. )

37 kW ( cont. )

45 kW ( 30 min. )

37 kW ( cont. )

45 kW ( 30 min. )

37 kW ( cont. )

45 kW ( 30 min. )

37 kW ( cont. )

10

20

30

40

50

10

20

30

40

50

10

20

30

40

50

( N-m ) ( kW )

( N-m ) ( kW )

( N-m ) ( kW )

( N-m ) ( kW )

0 30 60 90

5000

10000

1500014064

17100

20000

25 66100

7500

15000

22500

19690

23900

30000

0 20 40 6018 46.8

70

10

20

30

40

50

rpm

rpm

rpm

rpm

Torque ( 30 min. )

Torque ( 30 min. ) Torque ( 30 min. )

Torque ( 30 min. )

Torque ( cont. )

Torque ( cont. ) Torque ( cont. )

Torque ( cont. )

1,355

1,675

385

385

GV-1200GV-1600

A CMax. I.D. Clamping

1,195

1,515

225

225

GV-1200GV-1600

B D

Ø A

Ø B

Ø D

Ø C

Max. O.D. Clamping

Unit : mm

Page 7: GV-1 S - YMT Ltd series.pdf · GV-1 Series Construction ... With the FANUC servo motor generating an ultra high resolution of 100 million ... FANUC CONTROL FUNCTIONS*˜ PMC

5

6

Dimensions Features Specifications

( N-m ) ( kW ) ( N-m ) ( kW )Low-GearHigh-Gear Torque OutputTorque Output

The super rigidity, high rotation accuracy cross

roller bearing can sustain radial, axial and

torque compound loads to ensure machining

accuracy under long-term heavy work loads

and extend the service life of the spindle.

Standard high-speed ratio, high-torque 2-speed gear box mated with FANUC series spindle motor provides

ample power output for heavy-duty cutting.

High precision gear-box deceleration mechanism

provide high torque output when machining

in low-speed range.

Ø 90 mm big diameter NN TYPE high-precision

roller bearings provide super-rigidity and

low-wear advantages.

Generating twice the torque output of standard motors, the A/C

constant output, wide-range, high torque i series motor is rated at

45 kW ( 30 min. ). This double wound motor is designed to reach full

output at 1/2 the RPM of standard motors, providing the ability to

take heavier cuts in the lower RPM ranges.

The optional Cf-axis and disk brake system available on the

GV-1 series provide the most rigid and powerful type of

C-axis on the market today. It is adopted with worm gear

drive system for high accuracy transmission and easy

backlash adjustment. The indexing accuracy is up to 0.001°.

Working with the live tooling spindle, the Cf-axis and disk

brake system enables the machine to perform multiple

tasks, such as drilling, tapping, and milling operations,

including cylindrical and polar coordinate interpolations.

With the FANUC servo motor generating an ultra high resolution of 100 million pulses per spindle rotation and 3,840 N-m

( GV-1600 ), 2,740 N-m ( GV-1200 ) of torque, machined surfaces �nishes are much superior than Cs-axis ( driven by spindle

motor ) equipped machines.

Tooling Spindle

Work-Piece Spindle

C-axis Spindle ( Optional )

8 13

3000

2250

1500

750

0

Torque( N-m )

2740

2220

rpm

8

6

4

2

3

Output( kW )

Torque( N-m )

Output( kW )

4 12 8 13

4000

3000

2000

1000

0

3840

3180

rpm

8

6

4

2

3

4 12

GV-1200 GV-1600

Cf-axis motor output

0 0

600

450493

150

300

361

200

150

173

50

100

127

16

8

4

12

16

8

4

12

rpm rpm600 1600400 800 12001162291828 1356

1200 1800 2400

15 kW ( 30 min. )

11 kW ( cont. )

15 kW ( 30 min. )

11 kW ( cont. )

Torque ( 30 min. )

Torque ( cont. )

Torque ( 30 min. )

Torque ( cont. )

Page 8: GV-1 S - YMT Ltd series.pdf · GV-1 Series Construction ... With the FANUC servo motor generating an ultra high resolution of 100 million ... FANUC CONTROL FUNCTIONS*˜ PMC

Specifications are subject to change without notice.

Unit : mmTool Holders Tool Shank ( Optional )

GENERAL DIMENSION

L D80

1172863

BT50-TER16BT50-TER40

Tapping RangeM3-M12

M12-M35

L Capacity100 1-13

2-20BT50-ER20-100

Collet TypeER-20

BT50-ER32-100BT50-ER40-100

100100 3-26

ER-32ER-40

L C105 50

55BT50-SLA20-105

D20

602532

BT50-SLA25-105BT50-SLA32-105

8095

4050.8

BT50-SLA40-105BT50-SLA50.8-105

105105105105

L125BT50-FMA25.4-105

Model

Model

Model

Model

Model

D858595

BT50-FMA31.75-105BT50-FMA38.1-75

95

80100125150BT50-FMA50.8-75

1279899

L D300 62~90

72~110BT50-BSA62-300

320195 105~160

BT50-BSA72-320BT50-BSA105-195

Ø69.85

101.

83

37Ø85

Ø100

23.2

M24

Ø25

BT-50

Tapping tool holders

L

D

Drilling ( collect type ) tool holders

L

32 :

32 (

Std.

)40

: 40

( O

pt. )

L : 2

00 (

Std.

)

300

( O

pt. )

L : 2

00 (

Std.

)

300

( O

pt. )

D

L

L

D

Face milling tool holders

Boring tool holders

L

D C

Drilling ( side lock ) tool holders

Cutter Dia.

GV-1 Series Construction Spindle

Ø25

74

Ø36Ø2875°

Ø21

M24

DIN 69872

220

L

S

S

BT50

BT50

32 : 3240 : 40

32 :

200

40 :

210

Ø100 25

25

BT50

BT50

Ø100 25

BT50

BT50

Page 9: GV-1 S - YMT Ltd series.pdf · GV-1 Series Construction ... With the FANUC servo motor generating an ultra high resolution of 100 million ... FANUC CONTROL FUNCTIONS*˜ PMC

2,83

0

1,520

GV-1200 : 3,540GV-1600 : 3,790

Spindle Center Line

500

150

325

Max

: 5,

300

Min

: 4,

500

GV-

1200

: 93

0G

V-16

00 :

910

GV-1200 : 1,315GV-1600 : 1,350 GV-1200 : 3,195

GV-1600 : 3,450

GV-

1200

: 3,

580

GV-

1600

: 3,

560

GV-

1200

: 4,

730

GV-

1600

: 4,

750

800

M25

Gua

rd-r

ail

7

8

90° Milling Tapping U-Drill Drilling Face milling Milling O.D. Tool

Live Tools

Boring Boring

Turning Tools

GV-1200

GV-1600

GV-1200

GV-1600

G

Ø1,250

H

5

I

155

J

900

K

1,300

L

1,550

M

750

Ø1,600 5 155 900 1,300 1,550 750

GV-1200

GV-1600

A

100

100

B

835

1,060

C

40

40

D

180

180

E

220

220

F

Ø1,350

Ø1,800

Model

Model

A

L( M

ax. )

/ M

( Min

. ) J

Home

Tool position Tool change point

FMax. turning dia.

G

ED

K M

ax. t

urni

ng h

eigh

t

H I

B C

ATC door

Table dia.

b

b

c

a

Min. inner turning dia.

Tool tip

Ram center

a

Ø320

Ø320

b

220

c

50

220 50

Boring

Tooling System

Work Range

Dimensions Features Specifications

Model

Machine Layout

Unit : mmSpecifications are subject to change without notice.

Page 10: GV-1 S - YMT Ltd series.pdf · GV-1 Series Construction ... With the FANUC servo motor generating an ultra high resolution of 100 million ... FANUC CONTROL FUNCTIONS*˜ PMC

FEATURES

S: Standard O: Option–: Not available C: Contact Goodway

FANUC CONTROL FUNCTIONS*1

PMC system

Display

Graphic function

Full keypad

Part program

storage length

Registerable programs

Tool o�set pairs

Servo control

Conversationalprogramming

Servo motors

Spindle motors

Tool Life Management

Tool Nose Radius Compensation

Background editing

Variable Lead Thread Cutting

Polygon Turning

Unexpected disturbance torque detection function

Polar coordinate & cylindrical interporlation

Multiple Threading

Run hour & parts counter

Auto power o� function

Custom macro B

RS-232 port

Memory card input /output

Ethernet

Fast ethernet

Oi - TD

31i

S

S

O

S

O

S

O*2

S

S

S

O

S

S

O*2

S

S

S

S

S

S

S

S

S

S

S

S

S

S

S

O

S

S

S

S

S

O

O

O

S

O

S

O

O

O

O

S

S

S

S

S

S

O

S

S*3

S

O

S

S

S

S

S

S

S

O

Oi D PMC 0.025μsec/step

31i PMC 25μnsec/step

8.4" color LCD

10.4" color LCD

Standard

Dynamic

Small - 44 keys

Large - 56 keys

512K bytes

1M bytes

2M bytes

4M bytes

8Mbytes

400

1,000

4,000

64

99

400

499

999

2000

HRV2 (3)

Manual Guide Oi

Manual Guide i

αi

αi

Speci�cations are subject to change without notice.*1 Please contact Goodway for complete control speci�cation list.*2 10.4" LCD option needed.*3 For servo motor drivern live tooling spindle only.

10 Kg/cm²

20 Kg/cm²

S

S

O

O

S

S

S

O

S

O

S

O

O

O

O

S

O

O

O

O

O

O

S

O

O

O

S

S

S

S

S

S

S

S

S

O

S

S

S

S

S

S

O

O

S

S

S

O

S

O

S

O

O

O

O

S

O

O

O

O

O

O

S

O

O

O

S

S

S

S

S

S

S

S

S

O

S

S

S

S

GV-1200

GV-1600WORK PIECE SPINDLE

Main spindle

Rigid tapping

Cf-axis

Disk brake for main spindle

Lubrication system

WORK HOLDING

4-jaws manual chuck

BT-50 spindle

Spindle Coolant

Coolant through spindle ( CTS )

Drilling & milling function

16T magazine

24T magazine

TOOLING SPINDLE

Fully enclosed splash guard

Door interlock ( incl. Mechanical lock )

Impact resistant viewing window

Low hydraulic pressure detection switch

Over travel ( soft limit )

Auto power-o� device

Tool presetter

X & Z axes linear scales

Part presence check

MRASUREMENT

CHIP DISPOSAL

COOLANT

Chip conveyor with auto timer

Chip cart

Coolant gun

Air gun

SAFETY

Coolant pump

High-pressure coolant system

Oil skimmer

Coolant �ow switch

Coolant level switch

Coolant intercooler system

Paper tape �lter

Heat exchanger

A/C cooling system

OTHERS

Tri-color operation status signal light tower

Florescent work light

Electrical cabinet

Complete hydraulic system

Advanced auto lubrication system

Emergency maintenance electrical part package

Operation & maintenance manuals

GV-1 Series Construction Spindle

Page 11: GV-1 S - YMT Ltd series.pdf · GV-1 Series Construction ... With the FANUC servo motor generating an ultra high resolution of 100 million ... FANUC CONTROL FUNCTIONS*˜ PMC

Ø 1,250 mm

Ø 1,600 mm

Ø 1,350 mm

5,000 Kg

Ø 423 mm

1 ~ 350 rpm

17,100 N-m

13 rpm

2,740 N-m

935 mm

23,500 Kg

3,540 x 3,695 x 5,300 mm

1,300 mm

37 kW

45 kW

2

11 kW

15 kW

1 ~ 2,400 rpm

3 kW

900 mm

800 mm

12 / 10 m / min.

6 kW

9 kW

16

BT50

280 x 150 x 400 mm

50 Kg

360 Kg

GV-1200 GV-1600

Ø 1,600 mm

Ø 2,000 mm

Ø 1,800 mm

8,000 Kg

Ø 580 mm

1 ~ 250 rpm

23,900 N-m

9 rpm

3,840 N-m

1,160 mm

25,500 Kg

3,790 x 3,950 x 5,300 mm

± 0.007 / 500 mm ( X & Z axes ), ± 7.5 arcsec / 360˚ ( C-axis )

± 0.005 mm ( X & Z axes ), ± 4 arcsec / 360˚ ( C-axis )

FANUC Oi -TD

AC200 / 220 + 10 % to -15 % 3 phase / 100 KVA

50 L ( 13 gal )

900 L ( 237 gal )

Table diameter

Max. swing diameter

Max. turning diameter

Max. turning height

Max. table load

CAPACITY

WORK PIECE SPINDLE

Spindle bearing diameter

Motor output ( Cont. )

Motor output ( 30 min. )

Gear step

Spindle speed range

Max. spindle torque

TOOLING SPINDLE ( OPTIONAL )

Motor output ( Cont. )

Motor output ( 30 min. )

Spindle speed range

Motor output

Cf-axis speed range

Cf-axis torque output

CF-AXIS

X & Z AXES

Max. X-axis travel

Max. Z-axis travel

Max. W-axis travel

X / Z axes rapids

X-axis servo motor output

Z-axis servo motor output

Magazine capacity

Spindle taper

Max. tool size

Max. tool weight

Max. magazine load

ATC

GENERAL

Positioning accuracy ( JIS B 6338 )

Repeatability ( JIS B 6338 )

Standard CNC control

Voltage / Power requirement

Hydraulic capacity

Coolant tank capacity

Machine weight

Dimensions L × W × H

Speci�cations are subject to change without notice.

MACHINE SPECIFICATIONS9

10

Dimensions Features Specifications

Page 12: GV-1 S - YMT Ltd series.pdf · GV-1 Series Construction ... With the FANUC servo motor generating an ultra high resolution of 100 million ... FANUC CONTROL FUNCTIONS*˜ PMC

GOODWAYCNC.com

GOODWAY MACHINE ( WUJIANG ) CO.,LTDHEADQUARTERS CENTRAL TAIWAN SCIENCE PARK BRANCH

No.13, 5Th Road,

Taichung Industrial Park,

Taichung City, 407, Taiwan, R.O.C.

E-mail : [email protected]

No. 38, Keyuan Road,

Central Taiwan Science Park.Taichung,

Taichung City, 407, Taiwan, R.O.C.

TEL : + 886-4-2463-6000

FAX : + 886-4-2463-9600

No. 4888, East Lake Taihu Avenue, Wujiang

Economic and Technological Development Zone,

Jiangsu, China

Sales Hotline : + 86-512-8286-8068

Service Hotline : + 86-512-8286-8066

FAX : + 86-512-8286-8620

E-mail : [email protected]

GOODWAY MACHINE CORP.

Copyright 2015 by Goodway Machine Corp. All right reservedG-GV-1-EN-201505