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PT. GUNANUSA UTAMA FABRICATORS ENGINEERS AND CONSTRUCTORS

Gunanusa Overview Rev.9

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Page 1: Gunanusa Overview Rev.9

PT. GUNANUSA UTAMA

FABRICATORS

ENGINEERS AND CONSTRUCTORS

Page 2: Gunanusa Overview Rev.9

Fabrication Yard

Head Office

Branch Office

YARD & OFFICE LOCATION

Jl. Bendungan Hilir Raya No.60, Jakarta 10210,

IndonesiaPhone : 62 - 021 - 5703329 Fax. : 62 - 021 – 5703334

Desa Margasari, Bojonegara, Cilegon, Banten, Indonesia

Phone : 62 - 0254 - 500088, 500089

Fax. : 62 - 0254 – 500087

Jl. Bung Tomo RT.23 No.24Sungai Keledang – Smarinda Seberang,

75131East Kalimantan, Indonesia

Phone : 62 - 0541 – 7084123 Fax. : 62 - 0541 – 261565

Page 3: Gunanusa Overview Rev.9

FOUNDER : Ir. IMAN TAUFIK

ESTABLISHED : 22 DECEMBER 1980

STARTED OPERATION : 01 NOVEMBER 1983

AUGUST, 1999 : CERTIFIED ASME STAMPS (U,U2,S)

FOR MANUFACTURING OF

PRESSURE VESSELS AND BOILER

DECEMBER, 1999 : CERTIFIED ISO 9001- 2000 (LLOYD

REGISTER)

COMPANY HYSTORY

Page 4: Gunanusa Overview Rev.9

SPECIALIZING IN TURNKEY PROJECT :

1. Oil and Gas Industries, Offshore Platform, Gas

Processing Plant, Pressure Vessel & Module.

2. Petrochemical And Power Plant3. Heavy Industries.4. Infrastructure.

COMPANY EXPERTISE

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VISION

To be a world class EPC Company

MISSION

To be a leader in Oil & Gas Construction in Asia

 To achieve zero defect and deliver

competitive product on time

To meet International Standard with concern on Health, Safety

and Environment

VISION & MISSION

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MANAGEMENT

Our primary asset is the knowledge and experience of our people, The senior staff has over fifteen years of experience.

This strength plus commitment to HSE, on time product delivery and acceptable quality is our competitive advantage and foundation of our culture.

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Logistic Manager

HSE Manager

QC Manager

Yard Manager

Contract/Cost Manager

Engineering Manager

Vice President Commercial

Sigit Purwanto

Vice President Commercial

Sigit Purwanto

Vice President Bus.Development Darpin Manggus

Vice President Bus.Development Darpin Manggus

Marketing Manager

Bidding Manager

LegalLegal

President DirectorDR. Samad SolbaiPresident DirectorDR. Samad Solbai

Board Of Commissioners

Board Of Commissioners

Vice President Operations

Eddy Rijanto

Vice President Operations

Eddy Rijanto

Line Of Coordination

Line Of Command

Vice President Finance

John George Ritchie

Vice President Finance

John George Ritchie

Internal Audit

Internal Audit

Senior Procurement

Manager

Procurement Manager

Project Support Manager

HRD Manager

Pers. Adm. & GA Manager

New Business Unit

Finance Manager

Account Manager

MIS Manager

Corporate Affairs

Risk Assessment Manager

Audit CommitteeAudit Committee

QA Manager

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* CORPORATE CULTURE *

Team Work, Discipline, Competent And Innovative

• QUALITY POLICY *Committed to Customer’s requirements and satisfaction through

measurable quality objective and continues improvement

QUALITY POLICY & CORPORATE CULTURE

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No Fatality

No Lost Time Injury

No Medical Treatment Injury

No Damage ToThe Environment

No Accident Resulting In Lost Or Damage To Company’s

And Contractor’s Assets

HSE ZERO TARGETS

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ENGINEERING

PROCUREMENT

FABRICATION&

CONSTRUCTION

INSTALLATION &OFFSHORE HOOK-UP

TESTING AND PRE-COMMISSIONING

COMMISSIONING & START-UP

RANGE OF SERVICES

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• IRIS, CAESAR II, NOZZLE PRO

Fully Equipped with Hardware and

Software X-STEEL* AUTO CAD* PDMS

• FINGLOW• PV ELITE • PRIMAVERA

• MS. PROJECT

StructureDrafting

PV Design Reporting

Mechanical & Piping

Construction Engineering

Qualified Experience Personnel

RANGE OF SERVICES (Continue) Engineering

Page 12: Gunanusa Overview Rev.9

Qualified Experience of Personnel in Oil and Gas Project

Familiar with Materials And Equipment

Specifications in Oil & Gas Industries (ASME, BS, API

etc)

Outsourcing from all over the world,

as per preference vendor list given by

Client

Offices are in Jakarta, Houston and Singapore

Inspection world wide: ITEX (Europe), WISCO

(USA), MOODY INT’L (Asia), DNV, LLOYD

RANGE OF SERVICES (Continue)Procurement

Page 13: Gunanusa Overview Rev.9

RANGE OF SERVICES (Continue)Fabrication & Construction

OFFSHORE PLATFORMS

MODULE, DECK, JACKET, PIPELINE, ETC

FLOATING FACILITIES EQUIPMENTS

* MOORING BUOY

* FLOATING PRODUCTION

UNIT (FPU)

* TENSION LEG PLATFORM

(TLP)

PROCESS EQUIPMENT

* PRESSURE VESSELS

AND TANKS

* FILTRATION PACKAGES

* BOILERS AND WASTE HEAT RECOVERY BOILERS.

CONTROL BUILDING & WORKSHOP BUILDING

SITE CONSTRUCTION

* OFFSHORE PLATFORM

* PIPING, ELECTRICAL,

INSTRUMENT AND MECHANICAL

* BLOCK STATION

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Our Services

Covering all tests, checks and inspections as per specification required.

RANGE OF SERVICES (Continue)Testing & Pre-Commissioning

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Installation Execution

Our Services

RANGE OF SERVICES (Continue)Installation & Offshore Hook-Up

Hook-Up ExecutionAnd

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To Assist Our Clients During Commissioning And Start-Up

Our Services

RANGE OF SERVICES (Continue)Commissioning & Start-Up

Page 17: Gunanusa Overview Rev.9

• Total E & P Indonesie

• Unocal Indonesia Company

• ConocoPhillips

• BP Indonesia

• Premier Oil

• Amerada Hess

• Total E & P Indonesie

• Unocal Indonesia Company

• ConocoPhillips

• BP Indonesia

• Premier Oil

• Amerada Hess

• Santos

• CNOOC

• ExxonMobil

• Caltex • Kodeco Energy Co.

Ltd.

• Pertamina

• Santos

• CNOOC

• ExxonMobil

• Caltex • Kodeco Energy Co.

Ltd.

• Pertamina

Others

MAJOR CLIENT LIST

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AREA NETWORK

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GUNANUSA FABRICATION YARD

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YARD LAYOUT

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FABRICATION YARD FACILITIES TECHNICAL DATA

Total Area : 176.559 SQMOffice Area : 1.900 SQMShop Area : 10,000 SQMWorking Table : 7.055 SQMBearing Capacity : 37 Tons/SQM (Average)Power Source - PLN : 1,730 KVA Generators : 1,625 KVA Warehouse : 1,400 M2

Fully equipped with fabrication facilities e.g : Crawler Crane 80-225 MT lifting capacity, Air Compressor 725 CFM, Overhead Crane 5-40 MT lifting capacity, Welding machine 400-600 A, Cherry Picker 10-20 MT, etc.

JETTY - I JETTY - II- Module Weight 3,000 Tons 4 Legs 3.000 Tons 4 legs

6,000 Tons Multi Legs 6,000 Tons Multi Legs- Single Load 1300 Tons 1,300 Tons- C/C of Skid Way 12.00 & 20 M 15,24 M- Skid Way Length 300 M 153 M- Water Depth 6 M 7 M- Anchor Dead Man 1,000 T

or 300 Tons Fraction-Standard Skid Shoe 60 CM X 6 M 60 CM X 6 M

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FABRICATION YARD PRODUCTION CAPACITY

- Piping Shop : 566,000 M.hrs / year- Pressure Vessel Shop : 258,000 M.hrs / year- Instrument : 100,000 M.hrs / year- Electrical : 80,000 M.hrs / year- Open Area : 2,805,000 M.hrs / year- TOTAL : 3,779,000 M.hrs / year

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CANTEEN

CLINIC & AMBULANC

E

ACCOMMODATION

FABRICATION YARD FACILITIES

OFFICE

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HEAVY CONSTRUCTION SHOP

FABRICATION YARD FACILITIES

(Con’t)(Con’t)

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WAREHOUSE & BONDED AREA

AUTO BLASTING MACHINE SHOP

FABRICATION YARD FACILITIES (Con’t)

ERECTION AREA

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FABRICATION YARD FACILITIES (Con’t)

LOAD OUT FACILITIES

JETTY-1

JETTY-2

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FABRICATION YARD FACILITIES (Con’t)

WELDING SCHOOL

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SISI NUBI PRODUCTION SEPARATION PLATFORM PROJECTSN 1 / EPSC 1

Client : TOTAL E&P INDONESIE

Location : Sisi Nubi Area East Kalimantan

Scope of Works: * EPCI CONTRACT* Weight 3500 MT, 12 Legs, 8000 MT Incl. Site Work

Award Date : December 2004

Project Duration : 23 Months

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BP TANGGUH GAS PRODUCTION FACILITIES PROJECT

Client : SAIPEM / BP INDONESIALocation : Tangguh Field ( Irian Jaya )

Scope of Works : • Part Of Procurement + Fabrication Of Two Jackets, Decks and Piles, with total weight 10,900 MT.

Awarded Date : March, 2005

Fabrication Duration : 12 Months

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HEAT RECOVERY STEAM GENERATOR – ALSTOM

ASTORIA ENERGY PROJECTClient : Alstom Power Inc.Project Location : Astoria District, New York

Scope of Works : Fabrication and Assembly of HRSG module frame (2500 Ton), pipe spool, E&I

Load Out : Multi-wheel MethodSchedule Duration : 8 MonthCompletion : 2005

Page 34: Gunanusa Overview Rev.9

PECIKO OFFSHORE DEV. PROJECT PHASE 4 / EPSC 2Client : SAIPEM / TOTAL E & P Indonesie Project Location : Peciko Area - East Kalimantan

Scope of Works : Engineering, Procurement, Construction of :* 2 Satellite Wellheads Platform 4 Legs SWP E & K, 1700 Ton/Ea * 2 Jackets 4 Legs SWP E & K, 800 Tons / Ea, * 1 Temporary Drilling Deck * Offshore Hook-Up & Modification of 4 Existing Platform

Major Processing Facilities Supplied :* Pedestal Crane* Wellhead Control Panel* Emergency Diesel Generator* Fire Detection System* Pumps and Mechanical Injection Package* Test Separator BS - 5500* CCTV* Test Separator BS - 5500

Load Out : Skidding MethodProject Schedule Duration : 30 MonthCompletion : 2004

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Client : HALLIBURTON / CONOCOProject Location : South Cina Sea

Gunanusa Scope of Works :Supply & Fabrication of WORKSHOP Building with Total Weight 320 Tons

Major Equipment : * Switch Gear Supplied* Fire & Gas System* Transformer* Panels Shop Equipment* HVAC Shop & Lab Equipment

Load Out : Multi-wheel MethodSchedule Duration : 9 MonthCompletion : 2003

WORKSHOP BUILDING FOR

BELANAK FPSO DEV. PROJECT

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Client : HALLIBURTON / CONOCO

Project Location : South Cina Sea Scope of Works :Supply & Fabrication of Electrical Building (5 buildings) with Total Weight 1300 Tons.

Major Equipment : Switch Gear Transformer HVAC Fire & Gas System Communication System

Load Out : Multi-wheel MethodSchedule Duration : 14 MonthCompletion : 2003

ELECTRICAL BUILDING FOR BELANAK FPSO DEV.

PROJECT

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Major Processing Facilities Supplied : Test Separator Flotation Unit Piping and Equipment Installation HVAC Electrical, Instrumentation, Telecommunication and Control Cold Vent System

Load Out : Skidding MethodProject Schedule Duration : 11 MonthsCompletion : 2003

OILY WATER TREAMENT (OWT) PLATFORM

Client : Total E & P Indonesie

Project Location : Tunu / Tambora, East Kalimantan

Scope of Works : Engineering, Procurement, Construction, Pre-commissioning, Offsite Works And Installation of OWT Platform With 700 MT Deck and 1,500 MT Incl. Site.

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Major Processing Facilities Supplied : Pedestal Crane Pumps Wellhead Control Panel Telemetry System Emergency Diesel Generator Thermo Electric Generator (TEG) Test Separator BS – 5500 Burner Drum

Load Out : Skidding MethodProject Schedule Duration : 18 MonthCompletion : 2002

PECIKO OFFSHORE DEV. PROJECT PHASE 3 / EPSC1

Client : TOTAL E & P Indonesie Project Location : Peciko Area, East Kalimantan

Scope of Works : Engineering, Procurement, Construction, Installation of Satellite Wellhead Platform consist of Deck 1200 MT, Jacket 800 MT, Pipeline 4 KM, Duplex Piping 108 MT

Page 39: Gunanusa Overview Rev.9

ATTAKA OSCAR PLATFORM – UNOCAL PROJECTClient : Unocal Indonesia Company

Project Location : Attaka Field, Tg. Santan

Scope of Works : Engineering, Procurement, Construction, Pre-commissioning and Installation of Deck 541 T, Jacket (4 Legs) 234 T, Pile 352 T, Pipeline 12 ¾” 17 KM (Length)

Major Equipment :

- Wellhead Control Panel- Pressure Vessel- Solar Power Supply Equipment- Utilities air compressor - Chemical Injection Skid- Oil Disposal Tube- Crude Pump- E & I, Telecommunication and Control

Load Out : Skidding MethodProject Schedule Duration : 9 MonthCompletion : 2002

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Client : TOTAL E & P IndonesieProject Location : TUNU Field, East Kalimantan

Scope of Works : Engineering, Procurement, Construction and Installation of 16 Legs Platform With 5400 MT.

Major Processing Facilities Supplied :Gas Turbine, Slug Catcher, Generator Package & Fuel Gas Package, Gas Compressor Suction & Discharge Scrubber, Gas Compressor Discharge Air Coolers, Piping & Equipment Installation, HVAC, Condensate, Coloumn, Tank & Press. Vessels, Electrical Distribution, Instrumentation & Control (DSC & PLC), Telecommunication (SCADA System), Flare Boom & Burn Pit

Load Out : Skidding MethodCompletion : 2002

TUNU FIELD DEVELOPMENT PHASE 8

Page 41: Gunanusa Overview Rev.9

Client : TOTAL E & P IndonesieProject Location : TUNU Field, East Kalimantan

Scope of Works : Engineering, Procurement, Construction and Installation of 16 Legs Platform with 4900 MT, Offsite Work and Modification of CPU 1 & 2.

Major Processing Facilities Supplied :Gas Turbine, Slug Catcher, Generator Package, Gas Compressor Suction & Discharge Scrubber, HVAC, Column, Tank & Press. Vessels, E & I, Telecommunication (SCADA System), Flare Boom & Burn Pit

Load Out : Skidding MethodCompletion : 2000

TUNU COMPRESSION PLATFORM (TCP) PHASE 7

Page 42: Gunanusa Overview Rev.9

Client : ELF Brunei / Bougues Offshore Project Location : Brunei Darussalam Scope of Works :Construction of SWP, CP Platform, And Temporary Drilling Deck (400 MT), Jacket (4 Legs) 950 MT, Pile 60” (1100 MT), Conductor 30” (504 MT), Boat Landing 82 MT, Deck 1050 MT, Vent Boom 60 MT.

Schedule duration : 16 MonthsCompletion : 1999

MAHARAJALELAJAMALULALAM PROJECT

Page 43: Gunanusa Overview Rev.9

NPU & ASSOCIATED OFFSITES & CAMP FACILITIES

Client : TOTAL E & P IndonesieProject Location : Terentang River, East Kalimantan

Scope of Works :Engineering, Procurement, Construction, Installation And Offsite Work Of Platforms (14 Legs) With 4200 MT.

Major Processing Facilities Supplied :Gas Compressor Suction, HVAC, Column, Tank & Press. Vessels, Control (DSC & PLC), Telecommunication (SCADA System).

Load Out : Skidding MethodSchedule Duration : 20 MonthCompletion : 1998

Page 44: Gunanusa Overview Rev.9

SITE CONSTRUCTION

Site Work For NPU TUNU Project TOTAL E & P INDONESIE

Scope Of Work :

Camp Facilities, Helipad, Jetty, All Civil Work, FWP Platform 450 MT, Telecom Tower, 2 Flare Tower, Diesel Storage Tank, Walkway, And Associated Facilities, others.

Page 45: Gunanusa Overview Rev.9

Site Work For CPU 1 & 2 ProjectsTOTAL E & P INDONESIE

SITE CONSTRUCTION

Scope Of Work :Offsite Facilities, Flare Stack (65 m), Burn Pit, Etc.

Page 46: Gunanusa Overview Rev.9

SITE INSTALLATION

Installation Of NCP DeckTOTAL E & P INDONESIE

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SITE INSTALLATION

Installation Of TCP Deck (ACSF)TOTAL E & P INDONESIE

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GUNANUSA SAFETY AWARD

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SAFETY AWARD

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SAFETY AWARD

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SAFETY AWARD

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SAFETY AWARD

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SAFETY AWARD

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GUNANUSA STANDARD QUALITY

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STANDARD QUALITY

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STANDARD QUALITY

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STANDARD QUALITY

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STANDARD QUALITY

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STANDARD QUALITY

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PT.GUNANUSA UTAMA FABRICATORSBusiness Development Division

Jl. Bendungan Hilir Raya no. 60, Jakarta 10210 Indonesia

Phone : 62 - 021 - 5703329 Fax : 62 - 021 - 570 3334

PT.GUNANUSA UTAMA FABRICATORSBusiness Development Division

Jl. Bendungan Hilir Raya no. 60, Jakarta 10210 Indonesia

Phone : 62 - 021 - 5703329 Fax : 62 - 021 - 570 3334

E-mail : [email protected]

Website : http://www.gunanusautama.com

Page 62: Gunanusa Overview Rev.9