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Edition One April 2016
Guide to Specifying Fire Penetrations
Fire Rated Penetrations
Introduction to Fire Rated Penetrations
This document aims to assist Architects, Engineers, Certifiers, Contractors and Builders in correctly specifying and installing fire rated penetration seals. All of the systems in this document are tested or assessed against AS 1530 Part 4 and AS 4072 Part 1.
This document is produced as a guide only and for specific FRL’s and test reports please contact Promat WA directly. Testing of a broad range of penetration seals is an ongoing process. If a specific service is not listed within this document, please contact Promat WA as there may be new test evidence available after the time of printing this document.
1. Identify if your penetration is passing through a floor or a wall, and establish the required FRL.
2. Use the table at the top of each page that matches your criteria to establish maximum opening size in the floor or wall to be penetrated.
3. Look up the specific service to identify the protection product required that meets your required criteria.
4. Make the appropriate selection and follow the installation instructions that are available in Promat WA’s Fire Stopping Application Guide.
5. Specification statements for Promat’s range of fire stopping products are listed on pages 13-15 of this document.
** Please Note: If your service or FRL required is not listed, please contact Promat WA and we will provide technical assistance.**
promatwa.com.au 08 9445 8300
How to use this document
2
Fire Rated Penetrations
Penetrations through Fire Rated Plasterboard & Concrete Walls with PROMASEAL® Bulkhead Batt
Aperture sizes for PROMASEAL® Bulkhead Batt System in Walls
Barrier Size Thickness FRL
PRO
MA
SEA
L®B
ulkh
ead
Bat
tsFi
tted
to A
pert
ure
600mm wide x 1500mm long
Maximum 1000mm high and anywidth to a maximum area of 1.0m2
500mm wide × infinite
2 x 50mm thick
-/120/120
-/120/120
-/120/120
600mm wide × 1200mm long -/180/180
Service Penetrations through PROMASEAL® Bulkhead Batt System in Walls
Barrier Service Protection Max FRL
PRO
MA
SEA
L® B
ulkh
ead
Bat
tsFi
tted
to A
pert
ure
2 x
50
mm
Brass Pipes Ø32mm to Ø100mm Single Pipe protectedwith 25mmPROMASEAL® Wrap 800mm each side of the wall
-/120/120
-/120/120
-/120/120with only FlexiWrap
FRL is -/180/90)**
uPVC pipe Ø40mm to Ø100mm
Copper, Steel & Iron Ø32mm to Ø150mm
Copper Pipe Ø19mm wrapped Armaflex & 6mm PROMASEAL® FlexiWrap fitted within steel sleeve
Trefoil Copper Pipe Ø19mm wrapped Armaflex & 6mm PROMASEAL® FlexiWrap fitted within steel sleeve
Bundle protectedwith 25mm PROMASEAL® Wrap
-/120/120
HDPE pipe Ø40mm to Ø100mm
PROMASEAL® FCW -/120/120
-/180/180
uPVC pipe Ø40mm PROMASEAL® FC 40 -/120/120
uPVC pipe Ø100mm PROMASEAL® FC 100 -/120/120
PEX pipe Ø20mm PROMASEAL® CFC -/120/120
AS1530.4: 2005 Appendix D, D1 and D2 cables
Cable tray and cables
Cables protected with 25mm PROMASEAL® Wrap 800mm each side of the wall
-/120/120
-/120/120
Cable bundle Ø60mm
Cable bundle Ø30mm PROMASEAL® AN Acrylic Sealant
-/120/120
Cable tray and cables 150mm wall 300mm PROMASEAL® SupaWrap
-/120/120
Fibre Optic cable bundle Ø60mm
-/120/120
-/180/180
PROMASEAL® FC
3
Fire Rated Penetrations
Penetrations through Floors with PROMASEAL® Bulkhead Batt
Aperture sizes for PROMASEAL® Bulkhead Batt System in Floors
Service Penetrations through PROMASEAL® Bulkhead Batt System in Floors
Service Penetrations through Bulkhead Batt System in Walls and Floors
PRO
MA
SEA
L®B
ulkh
ead
Bat
tsFi
tted
to A
pert
ure
600mm wide x 1500mm long
600mm wide × infinite long (supported at 600mm centres)
300mm wide × infinite long
2 x 50mm thick
-/120/120
-/120/120
-/120/120
Barrier Size Thickness FRL
PRO
MA
SEA
L® B
ulkh
ead
Bat
tsFi
tted
to A
pert
ure
2 x
50
mm
Brass Pipes Ø32mm to Ø100mm Single Pipe protectedwith 25mmPROMASEAL® Wrap 800mm each side of the floor
-/120/120
-/120/120Copper, Steel & Iron Ø32mm to Ø150mm
Copper Pipe Ø19mm wrapped Armaflex & 6mm PROMASEAL® FlexiWrap fitted within steel sleeve
AS1530.4: 2005 Appendix D, D1 and D2 cables
Cable trunking and cables
Cables protected with 25mm PROMASEAL® Wrap 800mm each side of the floor
-/120/120
-/120/120
Cable bundle Ø60mm
Cable bundle Ø30mm
PROMASEAL® AN Acrylic Sealant
-/120/120
-/120/120
-/120/120
Barrier Service Protection Max FRL
4
Fire Rated Penetrations
Penetrations through Walls with PROMASEAL® Mortar
Aperture sizes for PROMASEAL® Mortar System in Walls
Service Penetrations for PROMASEAL® Mortar System in Walls
PRO
MA
SEA
L®M
orta
rFi
tted
to A
pert
ure 600mm x 600mm
800mm x 800mm
800mm x 800mm
-/240/120
-/180/120
-/180/120
400 x 600mm -/240/240
90mm
90mm
105mm
105mm
Barrier Size Thickness FRL
PRO
MA
SEA
L® M
orta
r Fitt
ed to
Ape
rtur
e
Brass Pipes Ø32mm to Ø100mm Single Pipe protectedwith 25mmPROMASEAL® Wrap 800mm each side of the wall
-/120/120
-/120/120
-/120/120
uPVC pipe Ø16mm to Ø300mm
Copper, Steel & Iron Ø32mm to Ø150mm
Copper Pipe Ø19mm wrapped Armaflex & 6mm PROMASEAL® FlexiWrap fitted within steel sleeve
Trefoil Copper Pipe Ø19mm wrapped Armaflex & 6mm PROMASEAL® FlexiWrap fitted within steel sleeve
Bundle protectedwith 25mm PROMASEAL® Wrap
-/120/120
HDPE pipe Ø40mm to Ø200mm
PROMASEAL® FC + UniCollars
Consult Promat WA
Other Plastic Pipes PROMAT Collars
AS1530.4: 2005 Appendix D, D1 and D2 cables
Cable tray and cables
Cables protected with 25mm PROMASEAL® Wrap 800mm each side of the wall
-/120/120
PROMASEAL® AN Acrylic Sealant
Consult Promat WA
Consult Promat WA
-/120/120
Cables and Cable Bunches Consult Promat WA
Barrier Service Protection Max FRL
5
Fire Rated Penetrations
Penetrations through Floors with PROMASEAL® Mortar
Aperture sizes for PROMASEAL® Mortar System in Floors
Barrier Size Thickness FRL
PRO
MA
SEA
L®M
orta
rFi
tted
to A
pert
ure
800mm x 800mm
-/240/120
-/180/120
-/180/120400 x 600mm
-/240/240
90mm
90mm
105mm
800mm x 800mm
Support
Z Clips
Z Clips
Z Clips
Mechanical interlock
Service Penetrations through PROMASEAL® Mortar System in Floors
Service Penetrations through PROMASEAL® Mortar System in Walls and Floors
Brass Pipes Ø32mm to Ø100mm PROMASEAL® Wrap 800mm
-/120/120
-/120/120Copper, Steel & Iron Ø32mm to Ø150mm
Copper Pipe wrapped with Armaflex
AS1530.4: 2005 Appendix D, D1 and D2 cables
Cable trunking and cables
Cables protected with 25mm PROMASEAL® Wrap 800mm each side of the floor
-/120/120
-/120/120
Cables and cable bunchesPROMASEAL® AN Acrylic Sealant
-/240/120
PRO
MA
SEA
L® M
orta
r Fi
tted
to A
pert
ure
PROMASEAL® FlexiWrap
Barrier Service Protection Max FRL
6
-/120/120
Fire Rated Penetrations
Penetrations through Walls with PROMASEAL® Pillows
Aperture sizes for PROMASEAL® Pillow System in Walls
Service Penetrations through PROMASEAL® Pillow System in Walls
-/120/90
Brass Pipes Ø32mm to Ø100mm PROMASEAL® Wrap 800mm
-/120/120
-/120/120Copper, Steel & Iron Ø32mm to Ø150mm
AS1530.4: 2005 Appendix D, D1 and D2 cables
Cable trunking and cables
Cables protected with 25mm PROMASEAL® Wrap 800mm each side of the wall
-/120/120
-/120/120
Cables and cable bunches PROMASEAL® AN Acrylic Sealant
PRO
MA
SEA
L® P
illow
s Fi
tted
to A
pert
ure
AS1530.4: 2005 Appendix D, D1 and D2 cables
Cables protected with 600mmPROMASEAL®Pillows protruding200mm on both sides of walls
-/120/120
Barrier Service Protection Max FRL
PRO
MA
SEA
L®Pi
llow
s Fi
tted
to A
pert
ure 550mm x 550mm
550mm x 550mm
-/120/120
-/180/180
100mm
140mm
Barrier Size Thickness FRL
7
Fire Rated Penetrations
Penetrations through Floors with PROMASEAL® Pillows
Aperture sizes for PROMASEAL® Pillow System in Floors
Service Penetrations through PROMASEAL® Pillow System in Floors
-/120/90
Barrier Service Protection Max FRL
Brass Pipes Ø32mm to Ø100mm PROMASEAL® Wrap 800mm
-/120/120
-/120/120Copper, Steel & Iron Ø32mm to Ø150mm
AS1530.4: 2005 Appendix D, D1 and D2 cables
Cable trunking and cables
Cables protected with 25mm PROMASEAL® Wrap 800mm each side of the floor
-/120/120
-/120/120
Cables and cable bunches PROMASEAL® AN Acrylic Sealant
PRO
MA
SEA
L® P
illow
s Fi
tted
to A
pert
ure
AS1530.4: 2005 Appendix D, D1 and D2 cables
Cables protected with 600mmPROMASEAL®Pillows protruding200mm on top side of the floor
-/120/120
PRO
MA
SEA
L®Pi
llow
s Fi
tted
to A
pert
ure 550mm x 550mm
550mm x 550mm
-/120/120
-/180/180
125mm
150mm
Barrier Size Thickness FRL
Service Penetrations through PROMASEAL® Pillow System in Walls and Floors
8
Fire Rated Penetrations
Penetrations through Fire Rated Plasterboard, Masonry, AAC and Concrete Walls
Service Penetrations through Walls
Service Penetrations with PROMASEAL® FlexiWrap and SupaWrap in Walls
Barrier Service Protection Max FRL
PRO
MA
SEA
L® A
N A
cryl
ic S
eala
nt
Brass Pipes Ø32mm to Ø100mm PROMASEAL® Wrap 800mm each side of the wall
-/120/120
-/120/120
-/240/120
Copper, Steel & Iron Ø32mm to Ø150mm
Copper Pipe wrapped with Armaflex
AS1530.4: 2005 Appendix D, D1 and D2 cables
Cable tray and cables
Cables protected with 25mm PROMASEAL® Wrap 800mm each side of the wall
-/120/120
-/120/120
Cable bundle Ø60mm
Cable bundle Ø30mm
PROMASEAL® AN Acrylic Sealant
-/120/90
Cable tray and cables 150mm wall 300mm PROMASEAL® SupaWrap -/120/120
-/120/120
PROMASEAL® FlexiWrap
Other Plastic Pipes PROMAT Collars Consult Promat WA
uPVC pipe Ø16mm to Ø300mm
HDPE pipe Ø40mm to Ø200mm
PROMASEAL® FC + UniCollars
Consult Promat WA
Consult Promat WA
9
Fire Rated Penetrations
Penetrations through Floors with PROMASEAL® AN Acrylic Sealant
Service Penetrations through Floors
Service Penetrations with PROMASEAL® Collars and Wraps in Floors
Barrier Service Protection Max FRL
PRO
MA
SEA
L® A
N A
cryl
ic
Seal
ant o
r Con
cret
e Sl
ab
Brass Pipes Ø32mm to Ø100mm PROMASEAL® Wrap 800mm each side of the floor
-/120/120
-/120/120
-/240/120
Copper, Steel & Iron Ø32mm to Ø150mm
Copper Pipe wrapped with Armaflex
AS1530.4: 2005 Appendix D, D1 and D2 cables
Cable tray and cables
Cables protected with 25mm PROMASEAL® Wrap 800mm each side of the floor
-/120/120
-/120/120
Cable bundle Ø60mm
Cable bundle Ø30mm
PROMASEAL® AN Acrylic Sealant
PROMASEAL® FlexiWrap
Other Plastic Pipes PROMAT Collars Consult Promat WA
uPVC pipe Ø16mm to Ø300mm
HDPE pipe Ø40mm to Ø200mm
PROMASEAL® FC + UniCollars
Consult Promat WA
Consult Promat WA
-/120/120
Consult Promat WA
Plastic pipe Floor Waste Retrofit PROMASEAL® FWR Consult Promat WA
Plastic pipe Floor Waste Cast In PROMASNAP® Consult Promat WA
12
Fire Rated Penetrations
Specification Statements
PROMASEAL® Bulkhead Batt
Where appropriate, with or without service penetrations, the floor/wall openings should be properly fire stopped using PROMASEAL® Bulkhead Sealer in accordance with the required FRL (…/…/…) when tested and assessed in accordance with AS 1530.4. Installation of any fire stopping product should be carried out according to the manufacturer’s recommendations. Please consult Promat WA for more details. All work to be certified by an experienced installer in an approved manner.
PROMASEAL® Mortar
Openings in fire rated floors and walls are to be sealed using PROMASEAL® Mortar, formed and placed to the required depth in accordance with the required FRL (…/…/…) of the element. Where services penetrate the openings, PROMASEAL® AN Acrylic Sealant and PROMASEAL® fire stopping products may be required depending on the type of service and the manufacturer’s instructions, all in accordance with AS 1530.4 Please consult Promat WA for more details. All work to be certified by an experienced installer in an approved manner.
PROMASEAL® Pillows
Openings in fire rated floors and walls are to be sealed using PROMASEAL® Pillows, tightly packed in accordance with the manufacturers printed instructions. Where services penetrate the openings, the gaps between the services and the surrounding PROMASEAL® Pillows are to be sealed with PROMASEAL® AN Acrylic Sealant, all to achieve a FRL of (…/…/…) when tested to AS 1530.4. Please consult Promat WA for more details. All work to be certified by an experienced installer in an approved manner.
PROMASEAL® AN Acrylic Sealant
All perimeter gaps and penetration seals in fire rated plasterboard walls and ceilings are to be sealed with PROMASEAL® AN Acrylic Sealant to the required depth as tested and approved to AS 1530.4 and to the FRL (…/…/…) performance of the element. All details to be in accordance with the manufacturers printed instructions. Please consult Promat WA for more details. All work to be certified by an experienced installer in an approved manner.
13
Fire Rated Penetrations
Specification Statements
PROMASEAL® FLEXIWRAP
Where appropriate, the specified insulated penetrations through floor/wall should be properly fire stopped using PROMASEAL® FlexiWrap as tested and approved to AS 1530.4 and to the FRL (…/…/…) performance of the element. Please consult Promat WA for more details. All work to be certified by an experienced installer in an approved manner.
PROMASEAL® WRAP
Where appropriate, metal pipe and cable tray penetrations through floor/wall should be properly fire stopped using PROMASEAL® Wrap as tested and approved to AS 1530.4 and to the FRL (…/…/…) performance of the element. Please consult Promat WA for more details. All work to be certified by an experienced installer in an approved manner.
PROMASEAL® SupaWrap
Where appropriate, metal pipe and cable tray penetrations through walls should be properly fire stopped using PROMASEAL® SupaWrap as tested and approved to AS 1530.4 and to the FRL (…/…/…) performance of the element. Please consult Promat WA for more details. All work to be certified by an experienced installer in an approved manner.
PROMASEAL® Retrofit Fire Collars
Where plastic pipes penetrate through floor or wall openings, use PROMASEAL® Retrofit Collars as tested to AS 1530: Part 4: 2005 and AS 4072: Part 1: 2005 to maintain the FRL of the element. All work to be certified by an experienced installer in an approved manner.
PROMASTOP® UniCollar
Where plastic pipes penetrate through floor or wall openings, use PROMASEAL® UniCollar as tested to AS 1530: Part 4: 2005 and AS 4072: Part 1: 2005 to maintain the FRL of the element. All work to be certified by an experienced installer in an approved manner.
14
Fire Rated Penetrations
Specification Statements
PROMASEAL® FCW Wall Collar
Where plastic pipe penetrations through wall openings, use PROMASEAL® FCW Wall Collars as tested to AS 1530: Part 4: 2005 and AS 4072: Part 1: 2005 to maintain the FRL of the element. All work to be certified by an experienced installer in an approved manner.
PROMASEAL® Conduit Collar
Where plastic pipes up to 32mm penetrate through wall openings, use PROMASEAL® Conduit Collar as tested to AS 1530: Part 4: 2005 and AS 4072: Part 1: 2005 to maintain the FRL of the element. All work to be certified by an experienced installer in an approved manner.
PROMASEAL® FWR Retrofit Fire Collars (FLOOR WASTE)
Where plastic pipes used for floor waste, use PROMASEAL® Retrofit Floor Waste Collars as tested to AS 1530: Part 4: 2005 and AS 4072: Part 1: 2005 to maintain the FRL of the element. All work to be certified by an experienced installer in an approved manner.
PROMASNAP® CAST IN Collar (FLOOR WASTE)
Where plastic pipes used for floor waste, use PromaSnap® Floor Waste Collars as tested to AS1530: Part 4 and AS4072: Part 1 to maintain the FRL of the element. All work to be certified by an experienced installer in an approved manner.
NOTES
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15
promatwa.com.au 08 9445 8300