GTW-P42M504

CONFIDENTIAL Issues: 11.Oct.04

Version:1.0 42“ PDP SERVICE MANUAL MODEL：GTW-P42M504 PANEL：LG 42” XGA X1 (VVEPDP42X12032-)

Collation:Andy

Designs and Specifications are subject to change without notice.

CONTENTS

1. IMPORTANT SAFETY PRECAUTIONS … … … 1-2

2. SPECIFICATION … … … … … … … … … … … … .2-10

3. FACTORY & ELECTRONIC ADJUSTMENT.....3-17

4. BLOCK DIAGRAM … … … … … … … … … … … … 4-3

5. TROUBLE SHOOTING GUIDES … … … … … … ..5-6

6. B.O.M OF BOARD ASSEMBLY … … … … … … 6-13

7. P.C. BOARD TOP VIEW … … … … … … … … … ..7-8

8. ELECTRONIC MODULE LIST … … … … … … … 8-1

9. EXPLODED VIEW … … … … … … … … … … … … 9-1

10. PACKAGING OF THE LIST … … … … … … … 10-1

IMPORTANT SAFETY PRECAUTIONS REV:1.0

1-1

1. Before returning an instrument to the customer, always make a safety check of the entire instrument, including, but not limited to, the following items.

a. Be sure that no built-in protective devices are defective and/or have been defeated during servicing. (1) Protective shields are provided on this chassis to protect both the technician and the customer. Correctly replace all missing protective shields, including any removed for servicing convenience. (2) When reinstalling the chassis and/or other assembly in the cabinet, be sure to put back in place all protective devices, including, but not limited to, nonmetallic control knobs, insulating fish papers, adjustment and compartment covers/shields, and isolation resistor/capacitor networks. Do not operate this instrument or permit it to be operated without all protective devices correctly installed and functioning.

b. Be sure that there are no cabinet openings through which an adult or child might be able to insert their fingers into, Such opening include, but are not limited to, (1) spacing between the picture tube and the cabinet mask, (2) excessively wide cabinet ventilation slots, and (3) an improperly fitted and/or incorrectly secured cabinet back cover.

c. Leakage Current Check—With the instrument completely reassembled, plug the AC line cord directly into a 120V AC outlet. (Do not use an isolation transformer during this test.) Use a leakage current tester or a metering system that complies with American National Standards Institutes (ANSI) C101.1 Leakage Current for Appliances and Underwriters Laboratories (UL) 478. With the instrument AC switch first in the ON position and then in the OFF position, measure from a known earth ground (metal water pipe, conduit, etc.) to all exposed metal parts of the instrument (antennas, handle bracket, metal cabinet, screw heads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current measured must not exceed 3.5 milliamp. Reverse the instrument power cord plug in the outlet and repeat test. ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE INSTRUMENT TO THE CUSTOMER.

2. Read and comply with all caution and safety-related notes on or inside the Monitor cabinet.

3. Design Alteration Warning—Do not alter or add to the mechanical or electrical design of this unit. Design alterations and additions, including, but not limited to, circuit modifications and the addition of the items such as auxiliary audio and/or video output connections might alter the safety characteristics of this Monitor and create a hazard to the user. Any design alterations or additions will void the manufacturer’s warranty and will make you, the service, responsible for personal injury or property damage resulting there from.

DEVICE UNDER

TEST

ALSO TEST WITH PLUG REVERSED (USING AC ADAPTER PLUG AS REQUIRED)

TEST ALL EXPOSED METAL SURFACES

LEAKAGE CURRENT TESTER

+ -

EARTH GROUND

3. WIRE CORD

AC Leakage Test (READING SHOULD NOT

BE ABOVE 3.5mA)

IMPORTANT SAFETY PRECAUTIONS REV:1.0

1-2

4. Primary Chassis Warning—a. Certain Monitor chasses are electrically connected directly to one conductor of the AC power cord. They may be safely serviced without an isolation transformer only if the AC power plug is inserted so that the chassis is connected to the groundside of the AC power source. To confirm that the AC power plug is inserted correctly use an AC voltmeter to measure the voltage potential between the chassis and a known earth ground. If the voltage reading is greater than 1.0V, remove and reinsert the AC power plug in opposite polarity and re-measure the voltage potential between the chassis and a known earth ground. b. Certain Monitor chasses have 85V AC (RMS) between chassis and earth ground regardless of the AC plug polarity. These chasses can be safely serviced only with an isolation transformer inserted in the power line between the receiver and the AC power source, for both personnel and test equipment protection. c. Some Monitor chasses have a secondary ground systems in addition to the main chassis ground. This secondary ground system is not isolated from the AC power line. The two ground systems are electrically separated by insulating material that must not be defeated or altered.

5. Observe original lead dress. Take extra care to assure correct lead dress in the following areas: a. near sharp edges, b. near thermally hot parts—be sure that leads and components do not touch thermally hot parts, c. the AC supply, d. high voltage, e. antenna wiring. Inspect in all areas for pinched, out-of-place, or frayed wiring. Do not change the spacing between components or the spacing between the printed-circuit board and components. Last but not least, visually check the AC power cord to ensure no outer appearance damage is present.

6. Components, parts, and/or wiring that appear to have overheated or are otherwise damaged should be replaced with components, parts, or wiring that meet original specifications. Additionally, determine the cause of overheating and/or damage and, if necessary, take corrective action to remove any potential safety hazard(s).

7. PRODUCT SAFETY NOTICE — Many electrical and mechanical parts have special safety-related characteristics some of which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified in this service data by shading with a mark on schematics and by shading or a ＊ mark in the parts list. Use of a replacement part that does not have the same safety characteristics as the recommended replacement part in the Service data parts list might create shock, fire, and/or other hazards.

SPECIFICATION FOR GTW-P42M503 PLASMA DISPLAY REV:1.0

2-1

1. SCOPE: These specifications describe all the characteristics of the 42 inch color monitor.

2. ELECTRICAL REQUIREMENTS:

2.1. Display panel: Specification

a. Screen size Diagonal 42 inch b. Aspect ratio 16:9 wide c. Number of pixels 1024(Horizontal, RGB Trio) X 768(Vertical) pixels d. Pixel Pitch 0.9mm X 0.676mm e. Luminance 700cd/m2, (1/25white window pattern at center) f. Chromatically x=0.260±0.03, y=0.275±0.03(color temperature HIGH )

at center block white pattern 100% (mosaic). x=0.285±0.03, y=0.295±0.03(color temperature MID ) at center block white pattern 100% (mosaic). x=0.335±0.03, y=0.343±0.03(color temperature LOW ) at center block white pattern 100% (mosaic). x=0.313±0.03, y=0.329±0.03(color temperature 6500D ) at center block white pattern 100% (mosaic).

2.2. Power Source:

a. Input voltage 100 ~ 240 Vac, 50 / 60 Hz b. Input current 4.0 A c. Inrush current 60 A p-p/20ms Max. d. Power consumption 380 Watts (at 110Vac/all white pattern) e. Stand-by 5 Watts (at 110Vac)

2.3. Input Signal:

2.3.1 Connector Type:

RCA Jack for audio, video Y/CB/CR and Y/PB/PR 6 pin Din S-terminal 9 pin D-SUB 15 pin D-SUB 24 pin DVI

2.3.2 Video/S-Video Signal:

a. Type Analog b. Polarity Positive c. Amplitude d. Frequency

AV: 1Vp-p (with sync) S-Video: Y: 1Vp-p,C: 0.286Vp-p H: 15.734KHz V: 60Hz(NTSC)

e. Input impedance 75 ohms

2.3.3 COMPONENT Signal:

a. Type Analog b. Polarity Positive c. Amplitude Y: 1Vp-p (with sync)

CB/PB: 0.7Vp-p, CR/PR: 0.7Vp-p d. Frequency

Y/CB/CR: Y/PB/PR: HDTV

H: 15.734KHz V: 60Hz (480i) H: 31KHz V: 60Hz (480p) H: 45KHz V: 60Hz (720p) H: 33KHz V: 60Hz (1080i)


2-2

2.3.4 RGB Signal:

a. Type TTL b. Polarity Positive or Negative c. Amplitude RGB: 0.7Vp-p d. Frequency

H: support to 31K~91KHz V: support to 50~85Hz

2.3.5 DVI Signal:

a. Type b. Polarity c. Frequency

Digital Positive or Negative H: support to 31K~68KHz V: support to 50~85Hz

d. HDCP Encryption Enabled

2.3.6 Audio Signal: Analog 500mV rms /more than 22Kohm

2.3.7 Pin Assignments For D-SUB Connector (In / Loop Out):

Pin Signal Assignment Pin Signal Assignment Pin Signal Assignment 1 RED 6 RED GND 11 GND 2 GREEN 7 GREEN GND 12 SDA 3 BLUE 8 BLUE GND 13 H-SYNC 4 GND 9 NC 14 V-SYNC 5 GND 10 GND 15 SCL

2.3.8 Pin Assignments For 24 Pin DVI Connector (Digital Only):

Pin Signal Assignment Pin Signal Assignment Pin Signal Assignment 1 TMDS Data 2- 9 TMDS Data 1- 17 TMDS Data 0- 2 TMDS Data 2+ 10 TMDS Data 1+ 18 TMDS Data 0+ 3 TMDS Data 2/4 Shield 11 TMDS Data 1/3 Shield 19 TMDS Data 0/5 Shield 4 TMDS Data 4- 12 TMDS Data 3- 20 TMDS Data 5- 5 TMDS Data 4+ 13 TMDS Data 3+ 21 TMDS Data 5+ 6 DDC Clock 14 +5V Power 22 TMDS Clock Shield 7 DDC Data 15 Ground (For +5V) 23 TMDS Clock + 8 No Connect 16 Hot Plug Detect 24 TMDS Clock -


2-3

2.3.9 MODE LIST FOR RGB/DVI:

Mode No Resolution Refresh

Rate Horizontal Frequency

Vertical Frequency

Vertical Sync

Polarity

Horizontal Sync

Polarity Dot rate

(Hz) (K Hz) (Hz) (TTL) (TTL) (MHz) 1 640(VGA)×480 60 31.5 59.94 - - 25.175 2 640(VGA)×480 72 37.9 72.81 - - 31.500 3 640(VGA)×480 75 37.5 75 - - 31.500 4 640(VGA)×480 85 43.3 85.01 - - 36.000 5 800(SVGA)×600 56 35.1 56.25 + + 36.000 6 800(SVGA)×600 60 37.9 60.317 + + 40.000 7 800(SVGA)×600 72 48.1 72.19 + + 50.000

8 800(SVGA)×600 75 46.9 75 + + 49.500

9 800(SVGA)×600 85 53.7 85.06 + + 56.250 10 1024(XGA)×768 60 48.4 60.01 - - 65.000 11 1024(XGA)×768 70 56.5 70.07 - - 75.000 12 1024(XGA)×768 75 60.0 75.03 + + 78.750 13 1024(XGA)×768 85 68.7 84.99 + + 94.500 14 1280(SXGA)×1024 60 63.98 60.02 + + 108.00 18 720(DOS)×400 70 31.46 70.08 + - 28.322 19 640(VGA)×480 50 31.5 50 - - 25.175 20 1280(HDTV)×720p 60 45.00 60 + + 74.250 21 1920(HDTV)×1080i 60(I) 33.75 60 + + 74.250 22 640(VGA)×350 70 31.50 70 - + 25.175 23 720(EDTV)×480p 60 31.47 59.94 + + 27.000

RGB/DVI For Apple Standard.

Mode No Resolution Refresh

Rate Horizontal Frequency

Vertical Frequency

Vertical Sync

Polarity

Horizontal Sync

Polarity Dot rate

(Hz) (KHz) (Hz) (TTL) (TTL) (MHz) 24 640 x 480 67 35 66.67 - - 30.240 25 832 x 624 75 49.73 74.55 - - 57.283 26 1152 x 870 75 68.68 75.06 - - 100.000

2.3.10 Y/PB/PR For Component:

Mode No Resolution Refresh Rate 1 640 × 480p 60 2 1920 ×1080i 60 3 1280 ×720p 60


2-4

2.4. Display Performance Requirements: The data of display performance are measured based on the following conditions unless otherwise specified.

a. Ambient temperature 25±5 ℃ b. Warm up period 30 minutes Min. c. Line input voltage : 100 Vac ~ 240 Vac (50 / 60 Hz) d. Viewing distance Distance from screen is 81 cm e. Display mode Test with window white pattern mode if not specified. f. Brightness condition Press recall bottom to set default brightness

2.4.1 Maximum Resolution: Support to 1280 x 1024

2.4.2 Horizontal Size (Standard) 920.1 ± 8 mm (for mode 1∼26) Vertical Size (Standard) 518.4 ± 8 mm (for mode 1∼26)

2.4.3 Maximum Brightness Level: Timing Mode 1

a. 100% center block white pattern(mosaic)

More than 30FL (while pressing recall button to set default brightness)

b. Raster background

Less than 0.4FL (while pressing recall button to set default brightness)

2.5. Operation:

Main unit button Main power switch (power ON /OFF) Power ON/OFF Input Select (TV -> AV1 ->AV2 -> COMPONENT 1 -> COMPONENT 2-> RGB -> DVI->TV run in circle) Menu key, CH -,+ VOL -,+

IR Remote Control Power on/off MUTE Display Input Select (same as Main unit button) Volume -,+ Wide:

TV/AV1/AV2/COMPONENT 1/2 input: 16:9/ 4:3/ PANORAMA (ZOOM1/ZOOM2/ZOOM3/OFF For 16:9 Only) Analog RGB input: 4:3/16:9 DVI input: 4:3/16:9

Menu -,+ Adjustment -,+ RECALL PIP, SOURCE, SWAP, POSITION DIRECT KEY: POWER ON, POWEROFF, RGB, TV, AV1, AV2,

COMPONENT1/2, DVI


2-5

2.5.1 Adjustable Items:

TV /

PICTURE: CONTRAST, BRIGHTNESS, COLOR, TINT, SHARPNESS, COLOR TEMPERATURE, FORMAT SOUND: BASS, TREBLE, BALANCE, VOLUME, GAIN, SURROUND, BBE, SPEAKER, AUDIO OUTPUT TV: CHANNEL, CHANNEL STATUS, MTS, BLUE BACK, CHANNEL SEARCH, TUNNER SOURCE SETUP: LANGUAGE, VIDEO SYSTEM, SLEEP TIMER, PASS CODE, CLOSED CAPTION, V-CHIP, OSD TIMEOUT, OSD BACKGROUND, POWER SAVE, PIP WINDOW SIZE, POWER ON SEQUENCE, RESET INFO: S/W VERSION, H-FREQUENCE[KHz], V-FREQUENCE[Hz], VIDEO SYSTEM

AV1 /AV2 PICTURE: CONTRAST, BRIGHTNESS, COLOR, TINT, SHARPNESS, COLOR TEMPERATURE, FORMAT SOUND: BASS, TREBLE, BALANCE, VOLUME, GAIN, SURROUND, BBE, SPEAKER, AUDIO OUTPUT SETUP: LANGUAGE, VIDEO SYSTEM, SLEEP TIMER, PASS CODE, CLOSED CAPTION, V-CHIP, OSD TIMEOUT, OSD BACKGROUND, POWER SAVE, PIP WINDOW SIZE, POWER ON SEQUENCE, RESET INFO: S/W VERSION, H-FREQUENCE[KHz],V-FREQUENCE[Hz], VIDEO SYSTEM

COMP1/COMP2(480i)

PICTURE: CONTRAST, BRIGHTNESS, COLOR, TINT, SHARPNESS, COLOR TEMPERATURE, FORMAT SOUND: BASS, TREBLE, BALANCE, VOLUME, GAIN, SURROUND, BBE, SPEAKER, AUDIO OUTPUT SETUP: LANGUAGE, VIDEO SYSTEM, SLEEP TIMER, PASS CODE, CLOSED CAPTION, V-CHIP, OSD TIMEOUT, OSD BACKGROUND, POWER SAVE, PIP WINDOW SIZE, POWER ON SEQUENCE, RESET INFO: S/W VERSION, H-FREQUENCE[KHz], V-FREQUENCE[Hz], VIDEO SYSTEM


2-6

COMP1/COMP2(480p) (720p) (1080i)

SOUND: SAME AS COMP1/COMP2(480i) SOUND SETUP: SAME AS RGB/DVI SETUP INFO: SAME AS RGB/DVI INFO PICTURE: SAME AS COMP1/COMP2(480i) PICTURE BUT ADD V-SIZE, V-POSITION, H-SIZE,

H-POSITION, CLOCK PHASE RGB

PICTURE: CONTRAST, BRIGHTNESS, COLOR TEMPERATURE, FORMAT, V-SIZE, V-POSITION, H-SIZE, H-POSITION, CLOCK PHASE SOUND: BASS, TREBLE, BALANCE, VOLUME, GAIN, SURROUND, BBE, SPEAKER, AUDIO OUTPUT SETUP: LANGUAGE, SLEEP TIMER, OSD TIMEOUT, OSD BACKGROUND, POWER SAVE, PIP WINDOW SIZE, POWER ON SEQUENCE, RESET INFO: S/W VERSION, H-FREQUENCE[KHz], V-FREQUENCE[Hz], RESOLUTION

DVI

PICTURE: CONTRAST, BRIGHTNESS, COLOR TEMPERATURE, FORMAT, V-SIZE, V-POSITION, H-SIZE, H-POSITION, CLOCK PHASE SOUND: BASS, TREBLE, BALANCE, VOLUME, GAIN, SURROUND, BBE, SPEAKER, AUDIO OUTPUT SETUP: LANGUAGE, SLEEP TIMER, OSD TIMEOUT, OSD BACKGROUND, POWER SAVE, PIP WINDOW SIZE, POWER ON SEQUENCE, RESET INFO: S/W VERSION, H-FREQUENCE[KHz], V-FREQUENCE[Hz], RESOLUTION

3. DIMENSIONS: Without/Stand With/Stand

Width Height Depth

1083mm 680.7 mm 93 mm

1083.7mm 710.8 mm 291.0mm

Package Dimensions:

Width 1230 mm Height 960 mm Depth 470 mm

3.1. Weight:

Net weight 78.76lbs/35.8 Kgs (w/o stand) 81.62lbs/ 37.1Kgs (w/ stand) Gross weight 104.533lbs/47.3 Kgs

4. ENVIRONMENT:

4.1. Operating:

Temperature 0~40℃(32~104℉) Relative humidity 20~80% Pressure 800~1114 hpa


2-7

4.2. Non-Operating:

Temperature -5~50℃(23~122 ℉) Relative humidity 20~80% Pressure 700~1114 hpa Vibration X/Y/Z, 0.5G/10~55Hz(sweep), 10 minutes

4.3. Acoustics: (IHF A-weighted 1meter) 40dB Max.

5. SOUND:

a. Residual hum (at volume min) 500μW Max. b. Practical max. Audio output (at 10% THD max.)

1.0vp-p 1K Hz input 5W +5W Max. /16 ohm c. Sound distortion (at 250 mw 1K Hz) 1% Max. d. Audio output (input at 1.4VP-P) ≧1.0 VP-P e. Max. hum (at volume max) 1000μW Max. f. Sensitivity (at volume max. O/P 1W)

at 1KHz AV Input 150mV ±3dB

g. Audio Fidelity (1KHz 0dB,corrected for emphasis characteristics) WOOFER ON 60Hz 11dB ±3dB 10KHz 4dB ±3dB BBE ON 60Hz 6dB ±3dB 10KHz 8dB ±3dB WOOFER & BBE OFF 100Hz -1dB ±3dB 10KHz -1dB ±3dB

6. RF

6.1 RF Sensitivity (Peak)

VHF CH 2 ~ CH 13 30dB Max. UHF CH 14 ~ CH 69 30dB Max. CATV CH A-5 ~ CH W+29 30dB Max.

6.2 AFT Pull-In Range

VHF CH 2 ~ CH 13 ±0.6MHz Min. UHF CH 14 ~ CH 69 ±0.6MHz Min. CATV CH A-5 ~ CH W+29 ±0.6MHz Min.

6.3 Picture IF Rejection

VHF CH 2 ~ CH 13 50dB Min. UHF CH 14 ~ CH 69 50dB Min. CATV CH A-5 ~ CH W+29 50dB Min.

6.4 Picture Image Rejection

VHF CH 2 ~ CH 13 40dB Min. UHF CH 14 ~ CH 69 35dB Min. CATV CH A-5 ~ CH W+29 35dB Min.

6.5 AGC Characteristics

AGC Figure Of Merit 50dB Min. RF signal range in which video at PDP drops 6 dB from output level obtained with 100mV input.

6.6 RF AGC Cut In Level 55dB ±2dB

6.7 FM/AM Rejection (100mV at SIF input) 14dB min


2-8

6.8 Noise Limits Sensitivity VHF 45dB max

UHF 49dB max

7. Reliability Requirement: The MTBF needs 20000hrs under operation 25±5℃(half luminosity, motion picture)

8. REGULATORY REQUIREMENTS:

8.1 Safety Requirement:

a. UL Safety of information technology equipment including electrical business equipment

b. CSA

Safety of information technology equipment including electrical business equipment

c. TUV

8.2 Emission Requirement: The unit shall meet the EMI limits in all screen modes. For EMI testing, the unit must be failed with the screen pattern consisting of scrolling capital “H” characters also the brightness contrast will be adjusted to max. Level.

a. FCC class B part 15

8.3 Transit test

a. Drop Test 300mm max.

b. Vibration Test

1. Forward and backward 2. Right and left 3. Up and down

30 minutes 1000 c.p.m 30 minutes 1000 c.p.m 30 minutes 1000 c.p.m

8.4 Power Management:

Mode H-sync V-sync Video Power dissipation Normal Pulse Pulse Active Normal power Stand-by No pulse No pulse No video Less than 5 watts

Pulse No pulse Power saving No pulse Pulse

Blanked Less than 55 watts

Note: The power indicator LED color is green in normal state, yellow in stand-by and power saving state.

9. AUDIO

9.1 Audio Signal Output

(input signal at 1.0 Vp-p ±0.2Vp-p) 1.0 Vp-p ±0.2Vp-p


2-9

APPENDIX A:

Preset Timing Chart

Item Description: A Total time B Active display area including borders C Active display area excluding borders D Left/Top border E Right/bottom border F Blanking time G Front porch H Sync-width I Back porch

Mode No 1 2 3 4 5 6 7 8 9 Resolution & Refresh Rate

640 480 60

640 480 72

640 480 75

640 480 85

800 600 56

800 600 60

800 600 72

800 600 75

800 600 85

Hz Pixel Clock 25.175 31.5 31.5 36 36 40 50 49.5 56.25 MHz Horizontal visible 640 640 640 640 800 800 800 800 800 Dots Horizontal total 800 832 840 832 1024 1056 1040 1056 1048 Dots Horizontal front porch 24 32 16 56 24 40 56 16 32 Dots Horizontal sync 96 40 64 56 72 128 120 80 64 Dots Horizontal back porch 48 128 120 80 128 88 64 160 152 Dots Horiz blanking time 160 192 200 192 224 256 240 256 248 Dots Vertical visible 480 480 480 480 600 600 600 600 600 Lines Vertical total 525 520 500 509 625 628 666 625 631 Lines Vertical front porch 18 17 1 1 1 1 37 1 1 Lines Vertical sync 2 3 3 3 2 4 6 3 3 Lines Vertical back porch 33 28 16 25 22 23 23 21 27 Lines Vertical blanking time 45 40 20 29 25 28 66 25 31 Lines Horizontal frequency 31.469 37.9 37.5 43.3 35.1 37.9 48.1 46.9 53.7 KHz Vertical frequency 59.94 72.81 75 85.01 56.25 60.317 72.19 75 85.06 Hz Vertical sync polarity - - - - + + + + + TTL Horiz sync polarity - - - - + + + + + TTL


2-10

Mode No 10 11 12 13 14 18 19 Resolution & Refresh Rate

1024 768 60

1024 768 70

1024 768 75

1024 768 85

1280 1024 60

720 400 70

640 480 50

Hz Pixel Clock 65 75 78.75 94.5 108 28.322 25.175 MHz Horizontal visible 1024 1024 1024 1024 1280 720 640 Dots Horizontal total 1344 1328 1312 1376 1688 900 800 Dots Horizontal front porch 24 24 16 48 48 18 16 Dots Horizontal sync 136 136 96 96 112 108 96 Dots Horizontal back porch 160 144 176 208 248 54 48 Dots Horiz blanking time 320 304 288 352 408 180 160 Dots Vertical visible 768 768 768 768 1024 400 480 Lines Vertical total 806 806 800 808 1066 449 629 Lines Vertical front porch 3 3 1 1 1 12 62 Lines Vertical sync 6 6 3 3 3 2 2 Lines Vertical back porch 29 29 28 36 38 35 85 Lines Vertical blanking time 38 38 32 40 42 49 149 Lines Horizontal frequency 48.4 56.5 60 68.7 63.98 31.46 31.5 KHz Vertical frequency 60.01 70.07 75.03 84.99 60.02 70.08 50 Hz Vertical sync polarity - - + + + + - TTL Horiz sync polarity - - + + + - - TTL

Mode No 20 21 22 23 24 25 26 Resolution & Refresh Rate

1280 720P

60

1920 1080I 60I

640 350 70

720 480P

60

640 480 67

832 624 75

1152 870 75

Hz Pixel Clock 74.250 74.250 25.175 27.000 30.240 57.283 100.000 MHz Horizontal visible 1280 1920 640 720 640 832 1152 Dots Horizontal total 1650 2200 800 858 864 1152 1456 Dots Horizontal front porch 70 44 16 16 64 32 32 Dots Horizontal sync 40 44 96 62 64 64 128 Dots Horizontal back porch 260 192 48 60 96 224 144 Dots Horiz blanking time 370 280 160 138 224 320 304 Dots Vertical visible 720 540 350 480 480 624 870 Lines Vertical total 750 562.5 449 525 525 667 915 Lines Vertical front porch 1 3 37 9 3 1 3 Lines Vertical sync 5 2 2 6 3 3 3 Lines Vertical back porch 20 18 60 30 39 39 39 Lines Vertical blanking time 26 23 99 45 45 43 45 Lines Horizontal frequency 45.000 33.759 31.469 31.469 35.000 49.725 68.681 KHz Vertical frequency 60.000 60.000 70.087 59.940 66.667 74.550 75.062 Hz Vertical sync polarity + + - + - - - TTL Horiz sync polarity + + + + - - - TTL

FACTORY & ELECTRONIC ADJUSTMENT REV:1.0

3-1

1. PANEAL voltage adjustment

1. POWER ON. 2. Signal Source: No signal (black screen). 3. Connect Digital Voltage Meter (-) to Panel GND. Connect Digital Voltage Meter (+) to

Plug CN806 Pin#10 and adjust the VA (Variable Resistor RV204) value to the VA value recorded on the Panel Voltage Label ± 0.5VDC (VA ± 0.5VDC= value adjusted).

4. Connect Digital Voltage Meter (-) to Panel GND. Connect Digital Voltage Meter (+) to Plug CN806 Pin#1 and adjust the VS (Variable Resistor RV203) value to the VS value recorded on the Panel Voltage Label ± 0.5VDC (VS ± 0.5VDC= value adjusted).

Remark 1: The Panel Voltage Label is located at the upper- right corner of the panel.

Remark 2: Make sure the “Selection Wire” is connected at 24V.

Remark 3: Make sure the “PSU Operation Mode Switch” is set at Normal mode.

CN806

VS RV203

VA RV204

Selection Wire

PSU Operation Mode Switch


3-2

2. Color Temperature Adjustment 1.1 Pre-setting Adjustment and Equipment Preparation for DVI Mode:

(1) Turn on the PDP and let it warm up for at least 30 minutes. (2) Turn on the Color Analyzer (ie. Minolta, Model = CA-100) and reset the Color

Analyzer. (3) Change the PDP input mode to DVI and press the “Recall” key on the remote

control to have the PDP set recalled back to default factory settings. (4) Set up the Video Pattern Generator (ie. Chroma, Model = C2226) with the

following settings: a. Timing: 640 x 480 @ 60Hz, b. Make sure the Output signal is Digital (DVI) Connect the PDP DVI input connector to the Chroma DVI output connector.

(5) Dark level and bright level center block definition: A. Dark level center block definition:

Pattern set = Pattern name = 1-mosaic, Color form = norm, Background color = 0 Foreground color = 17 According to the C-2226’s user manual, appendix analog-color: Normal Pen from Pen 17 = R: 102, G: 102, B: 102 102 (output amplifier)/1024 (total amplifier)=10%, therefore the 10% is the 10 IRE white output pattern.

B. Bright level center block definition: Pattern set = Pattern name = 1-mosaic, Color form = norm, Background color = 0 Foreground color = 25 According to the C-2226’s user manual, appendix analog-color: Normal Pen from Pen 25 = R: 614, G: 614, B: 614 614 (output amplifier)/1024 (total amplifier)=60%, therefore the 60% is the 60 IRE white output pattern.

(6) There are 3 different modes (DVI, RGB,Component YPbPr and AV) that have Color Temperature settings. For each one of these 4 modes, there are 4 different Color Temperatures (5400K, 6500D, 9300K and 13800K) that can be individually adjusted. Each Color Temperature is adjusted through the dark level, bright level, Gain and Bias values.

(7) Press the following key sequence to access the Factory Adjustment Menu: Press and hold down the Left Arrow key for at least 5 seconds, then press and hold down the Right Arrow key for at least 5 seconds followed by pressing the FAV.SET key.


3-3

From the “Function Setup” Menu, choose “Color Temperature” option, press Right Arrow Button and then the “Color Temperature” OSD menu will appear on the screen.

COLOR TEMPERATURE

1. DVI 2. RGB 3. YPbPr 4. AV Bias Gain R G B R G B 5. 5400 F3 EF F5 07 07 02 6. 6500D F3 EF F5 06 07 03 7. 9300 F3 EF F4 05 07 05 8. 13800 FF FF FF 00 00 00 9. EXIT ADJUST SELECT

*Note: When adjusting the Color Temperatures, press number key “1”, “2”, “3”, and “4” on the remote control to select the PDP input source that you would like to adjust, including DVI, RGB, YPbPr, and AV. When you press the number key to select the input source that you would like to adjust Color Temperature, the PDP set will switch to the to-be-adjusted input source mode automatically.

(8) Flatly place the Minolta Color Analyzer’s Photo Detector in contact with the center of the PDP screen.

1.2 DVI Mode Color Temperature Adjustment Procedure:

(1) With the PDP’s DVI input connected to Chroma C-2226’s DVI output connector, set the Chroma to send a dark level center block signal (10 IRE). Now press the Function Setup Key Sequence as stated in point #1.1.(7) above. When Color Temperature OSD menu shows up, press number key “1” to start DVI Color Temperature setting.

(2) Press the Left/Right Button to switch between the Bias (R, G, B) and Gain (R, G, B) values. Use the Up/Down Buttons to change the Bias and Gain Values.

(3) 5400K dark level center block adjustment procedure: A. Press the Left/Right key on the remote control to select G-BIAS and adjust

(using the up/down key) the G-Bias value until Y = 0.65±0.1 FL. B. Press the Left/Right key on the remote control to select R-BIAS and adjust

the R-Bias value until x = 335±30 C. Press the Left/Right key on the remote control to select B-BIAS and adjust

the B-Bias value until y = 343±30 D. Repeat steps A, B and C until the following final values are obtained:

ñ ò ï ð


3-4

x = 335±30 y = 343±30 Y = 0.65±0.1 FL

(4) 5400K bright level center block adjustment procedure: (Please set the Chroma C-2226 DVI bright level center block signal to 60 IRE) A. Select G-GAIN and adjust the G-GAIN value until Y = 35±1.5 FL. B. Select R-GAIN and adjust the R-GAIN value until x = 335±30 C. Select B-GAIN and adjust the B-GAIN value until y = 343±30 D. Repeat steps A, B and C until the following final values are obtained:

x = 335±30 y = 343±30 Y = 35±1.5 FL

(5) Repeat Steps (3) and (4) until the 5400K Bias and Gain RGB values are all obtained, and then press number key “6” for the next Color Temperature setting of 6500D, number key “7” for the setting of 9300K, and number key “8” for the setting of 13800K sequentially. For each color temperature setting, please repeat Steps (3) and (4) above but replace the x and y settings with the following values: a. 6500D: x = 313, y = 329 for both Dark and Bright Level Settings b. 9300K: x = 285, y = 295 for both Dark and Bright Level Settings c. 13800K: x = 265, y = 275 for both Dark and Bright Level Settings For these 3 Color Temperatures (6500D, 9300K and 13800K), adjust the Dark and Bright Levels to the following Y values: a. Dark level Y = 0.65±0.1 FL b. Bright level Y = 35±1.5 FL

(6) Once all 4 Color Temperatures have been adjusted, press number key “2” to start RGB Color Temperature setting.

2.1 Pre-setting Adjustment and Equipment Preparation for RGB Mode:

(1) Turn on the Color Analyzer (Minolta, Model = CA-100) and reset the Color Analyzer.

(2) Switch the PDP input to RGB mode and press the “Recall” key on the remote control to have the PDP set recalled back to default factory settings.

(3) Set up the Video Pattern Generator (Chroma, Model = C2226) with the following settings: A. Timing: 640 x 480 @ 60Hz, B. Make sure the Output signal is Analog (RGB) Connect the PDP RGB input connector to the Chroma C-2226 RGB output connector.

(4) Dark level and bright level center block definition:


3-5

A. Dark level center block definition: Pattern set = Pattern name = 1-mosaic Color form = norm Background color = 0 Foreground color = 17 According to the C-2226’s user manual, appendix analog-color: Normal Pen from Pen 17 = R: 102, G: 102, B: 102 102 (output amplifier)/1024 (total amplifier)=10%, therefore the 10% is the 10 IRE white output pattern.

B. Bright level center block definition: Pattern set = Pattern name = 1-mosaic Color form = norm Background color = 0 Foreground color = 25 According to the C-2226’s user manual, appendix analog-color: Normal Pen from Pen 25 = R: 614, G: 614, B: 614 614 (output amplifier)/1024 (total amplifier)=60%, therefore the 60% is the 60 IRE white output pattern.

(5) Flatly place the Minolta Color Analyzer’s Photo Detector in contact with the center of the PDP screen.

2.2 RGB Mode Color Temperature Adjustment Procedure:

(1) With the PDP’s RGB input connected to Chroma C-2226’s RGB output connector, set the Chroma C-2226 to a dark level center block signal (10 IRE). Enter the Color Temperature OSD menu using the same Key Sequence specified above. Press number key “2” to start RGB Color Temperature setting.


(3) 5400K dark level center block adjustment procedure: A. Select G-BIAS and adjust the G-Bias value until Y = 0.65±0.1 FL B. Select R-BIAS and adjust the R-Bias value until x = 335±30 C. Select B-BIAS and adjust the B-Bias value until y = 343±30 D. Repeat steps A, B and C until the following final values are obtained:

x = 335±30 y = 343±30 Y = 0.65±0.1 FL

(4) 5400K bright level center block adjustment procedure: (Please set the Chroma C-2226 RGB bright level center block signal to 60 IRE)

A. Select G-GAIN and adjust the G-GAIN value until Y = 35±1.5 FL B. Select R-GAIN and adjust the R-GAIN value until x = 335±30


3-6

C. Select B-GAIN and adjust the B-GAIN value until y = 343±30 D. Repeat steps A, B and C until the following final values are obtained:

x = 335±30 y = 343±30 Y = 35±1.5 FL

(5) Repeat Steps (3) and (4) until the 5400K Bias and Gain RGB values are all obtained, and then press number key “6” for the next Color Temperature setting of 6500D, number key “7” for the setting of 9300K, and number key “8” for the setting of 13800K sequentially. For each color temperature setting, please repeat Steps (3) and (4) above but replace the x and y settings with the following values: a. 6500D: x = 313, y = 329 for both Dark and Bright Level Settings b. 9300K: x = 285, y = 295 for both Dark and Bright Level Settings c. 13800K: x = 265, y = 275 for both Dark and Bright Level Settings For these 3 Color Temperatures (6500D, 9300K and 13800K), adjust the Dark and Bright Levels to the following Y values: a. Dark level Y = 0.65±0.1 FL b. Bright level Y = 35±1.5 FL

(6) Once all 4 Color Temperatures have been adjusted, press number key “3” to start Component YPbPr Color Temperature setting.

3.1 Pre-setting Adjustment and Equipment Preparation for Component YPbPr Mode:

(1) Turn on the Color Analyzer (Minolta, Model = CA-100) and reset the Color Analyzer.

(2) Switch the PDP input to Component1 mode and press the “Recall” key on the remote control to have the PDP set recalled back to default factory settings.

(3) Set up the Video Pattern Generator (ie. SENCORE VP-300 Multimedia Video Generator) with the following settings: A. Dark Level Center block definition:

a. Signal Type: Component b. Format: 1080i c. Pattern = WINDOW 1 14 IRE

C. Bright Level Center block definition: a. Signal Type: Component b. Format: 1080i c. Pattern = WINDOW 2 60 IRE

(4) Connect the PDP Component1 input to the VP-300 Component output connector. (5) Flatly place the Minolta Color Analyzer’s Photo Detector in contact with the center

of the PDP screen.


3-7

3.2 Component YPbPr Mode Color Temperature Adjustment Procedure:

(1) Set the VP-300 to send a dark level center block signal (14 IRE). Enter the Color Temperature OSD menu using the same Key Sequence specified above. Press number key “3” to start the Component YPbPr Color Temperatures setting.


(3) 5400K dark level center block adjustment procedure: A. Select G-BIAS and adjust the G-Bias value until Y = 0.85±0.1 FL. B. Select R-BIAS and adjust the R-Bias value until x = 335±30 C. Select B-BIAS and adjust the B-Bias value until y = 343±30 D. Repeat steps A, B and C until the following final values are obtained:

x = 335±30 y = 343±30 Y = 0.85±0.1 FL

(4) 5400K bright level center block adjustment procedure: (Please set the VP-300 bright level center block signal to 60 IRE)

A. Select G-GAIN and adjust the G-GAIN value until Y = 45±1.5 FL B. Select R-GAIN and adjust the R-GAIN value until x = 335±30 C. Select B-GAIN and adjust the B-GAIN value until y = 343±30 D. Repeat steps A, B and C until the following final values are obtained:

x = 335±30 y = 343±30 Y = 45±1.5 FL

(5) Repeat Steps (3) and (4) until the 5400K Bias and Gain RGB values are all obtained, and then press number key “6” for the next Color Temperature setting of 6500D, number key “7” for the setting of 9300K, and number key “8” for the setting of 13800K sequentially. For each color temperature setting, please repeat Steps (3) and (4) above but replace the x, y and Y values with the following values: a. 6500D: x = 313, y = 329 for both Dark and Bright Level Settings b. 9300K: x = 285, y = 295 for both Dark and Bright Level Settings c. 13800K: x = 265, y = 275 for both Dark and Bright Level Settings

For these 3 Color Temperatures (6500D, 9300K and 13800K), adjust the Dark and Bright Levels to the following Y values: a. Dark level Y = 0.85±0.1 FL b. Bright level Y = 45±1.5 FL

(6) Once all 4 Color Temperatures have been adjusted, press number key “4” to start AV Color Temperature setting.


3-8

4.1 Pre-setting Adjustment and Equipment Preparation for AV Mode:

(1)Turn on the Color Analyzer (Minolta, Model = CA-100) and reset the Color Analyzer. (2)Switch the PDP input to AV1 (Composite Video) mode and press the “Recall” key

on the remote control to have the PDP set recalled back to default factory settings. (3)Set up the Video Pattern Generator (ie. SENCORE VP-300 Multimedia Video

Generator) with the following settings: A. Dark Level Center block definition:

a. Signal Type: Composite b. Format: 525 Line/60Hz (NTSC) c. Pattern = WINDOW 1 14 IRE

B. Bright Level Center block definition: a. Signal Type: Composite b. Format: 525 Line/60Hz(NTSC) c. Pattern = WINDOW 2 60 IRE

(4)Connect the PDP AV1 (Composite Video) input to the VP-300 Composite output connector.

(5)Flatly place the Minolta Color Analyzer’s Photo Detector in contact with the center of the PDP screen.

4.2 AV Mode Color Temperature Adjustment Procedure:

(1)Set the VP-300 to send a dark level center block signal (14 IRE). Enter the Color Temperature OSD menu using the same Key Sequence specified above. Press number key “4” to start the AV Color Temperatures setting.

(2)Press the Left/Right Button to switch between the Bias (R, G, B) and Gain (R, G, B) values. Use the Up/Down Buttons to change the Bias and Gain Values.

(3)5400K dark level center block adjustment procedure: A. Select G-BIAS and adjust the G-Bias value until Y = 0.55±0.1 FL. B. Select R-BIAS and adjust the R-Bias value until x = 335±30 C. Select B-BIAS and adjust the B-Bias value until y = 343±30 D. Repeat steps A, B and C until the following final values are obtained:

x = 335±30 y = 343±30 Y = 0.55±0.1 FL

(4)5400K bright level center block adjustment procedure: (Please set the VP-300 bright level center block signal to 60 IRE)

A. Select G-GAIN and adjust the G-GAIN value until Y = 45±1.5 FL B. Select R-GAIN and adjust the R-GAIN value until x = 335±30 C. Select B-GAIN and adjust the B-GAIN value until y = 343±30 D. Repeat steps A, B and C until the following final values are obtained:


3-9

x = 335±30 y = 343±30 Y = 45±1.5 FL

(5)Repeat Steps (3) and (4) until the 5400K Bias and Gain RGB values are all obtained, and then press number key “6” for the next Color Temperature setting of 6500D, number key “7” for the setting of 9300K, and number key “8” for the setting of 13800K sequentially.

For each color temperature setting, please repeat Steps (3) and (4) above but replace the x, y and Y values with the following values: a. 6500D: x = 313, y = 329 for both Dark and Bright Level Settings b. 9300K: x = 285, y = 295 for both Dark and Bright Level Settings c. 13800K: x = 265, y = 275 for both Dark and Bright Level Settings

For these 3 Color Temperatures (6500D, 9300K and 13800K), adjust the Dark and Bright Levels to the following Y values: a. Dark level Y = 0.55±0.1 FL b. Bright level Y = 45±1.5 FL

(6)Once all 4 Color Temperatures have been set press number key “9” to exit the Color Temperature OSD menu.

(7)Re-enter the Color Temperature OSD menu again to double check that the Color Temperature values just adjusted are stored in the PDP display.


3-10

ISP Firmware Update User Manual 1. Definitions:

a. Computer – Requires a 9-pin RS-232 port and a Windows 98/ME/XP based operating system PC.

b. Display – A Sampo Corporation manufactured LCD TV or PDP TV. c. Firmware Hex Code – The firmware in hex code to be updated onto the Display.

File will be provided by Sampo Corporation d. LED – Light Emitting Diode that is located at the lower-right corner of the front bezel

of the Display. When the Display is powered OFF, the LED will not be lighted. When the Display is in Standby Mode or ISP Mode, the LED will be in orange color. When the Display is turned ON, the LED will be in solid green color.

e. Main Power Switch – The red main power switch located on the back of the Display (either at the lower right or lower left corner).

f. Tera Term Pro – It is a free software terminal emulator that can either be downloaded from the website or provided by Sampo Corporation.

g. RS-232 Cable – The RS-232 serial cable to connect the Computer and the Display must be straight-through type that pin 2 (RX) and pin 3 (TX) are not reversed at one end of the cable. The pin layout for RS-232 Terminal: Pin 1 Received Line Signal Detector (Data Carrier

Detect) Pin 2 Received Data (RXD) Pin 3 Transmit Data (TXD) Pin 4 Data Terminal Ready (DTR) Pin 5 Signal Ground Pin 6 Data Set Ready (DSR) Pin 7 Request to Send (RTS) Pin 8 Clear To Send (CTS) Pin 9 Ring Indicator

2. Application Software & Firmware Setup:

a. Acquire the Tera Term Pro setup software and install it on the Computer. b. Acquire the to-be-updated Firmware Hex Code (.hex) file. c. Save the Firmware Hex Code in the hard drive of the Computer.

3. Hardware Setup: a. Press the Main Power Switch to turn off the Display. b. Connect the Computer’s RS-232 port (COM 1 on the PC) to the Display’s RS-232

port. c. Press and hold both the Display’s “Input” and “Volume Up” front control buttons

(located at the front bezel of the Display) and at the same time turn on the Display by pressing the Main Power Switch on the back of the Display.

d. Hold the “Input” and “Volume Up” buttons until the LED becomes orange color, which indicates the Display is in the ISP Mode.

Note: To verify if the Display enters in the ISP Mode successfully or not, push the “Power” front control button at the front bezel of the Display, if the Display powers on and LED turns green, the Display in NOT in the ISP mode so you have to repeat Step #3.a to #3.c again; if the Display doesn’t power on and LED stays in orange, the Display is in the right mode and ready for the next step.


3-11

4. Uploading Firmware:

a. Start the Tera Term Pro program on the Computer by double clicking the Tera Term Pro icon (the “ttermpro.exe” icon circled in red below).

b. Once the program is initialized, choose “Serial” option, change the “Port”

configuration to “COM1” and click “OK”.


3-12

c. Pull up the “Setup” Drop Down Menu then select “Serial port”.

d. Under the “Serial port setup” Menu, set the following selections and then click OK.

Port: COM1 Baud rate: 57600 Data: 8 bit Parity: none Stop: 1 bit Flow control: Xon/Xoff Leave the “Transmit delay” boxes (msec/char, msec/line) both at 0.


3-13

e. Pull up the “Setup” Drop Down Menu and click “Save setup” to save the above Step

#3.b ~ #3.d settings so that you don’t need to repeat the same steps next time you run Tera Term program.

f. Press spacebar at the key board once and then Tera Term terminal will show the

following instruction: “Press 1 to enter ISP mode”


3-14

g. Press “1” and then press “y” when you see the “Erase the on-board FLASH memory?” to start the firmware uploading process.

h. Pull up the “File” Drop Down Menu, choose the “Send file” option.


3-15

i. Browse to where the Firmware Hex Code is saved at in Step #2C above. After clicking “Open File” the uploading process will begin. It approximately takes 5 to 6 minutes to complete the process. Important Note: DO NOT disrupt the uploading process by closing the “Tera Term” terminal, shutting down the Computer or turning off the Display. If the uploading process is disrupted, the Firmware Hex Code cannot be uploaded through this ISP process anymore and can only be updated by physically removing the EEPROM.

j. Once the uploading process is completed, the “Tera Term” terminal will show the

information “Programming finished.”


3-16

k. Press the Main Power Switch to turn off the Display (LED should not be illuminated).

5 seconds later, press the Main Power Switch to power the Display back on, then the new firmware will be running.

Tips & Notes: 1. EEPROM that has NOT burned any firmware in it cannot be updated through

RS-232. 2. Uploading disconnected at the middle of the process:

a. If the Tera Term terminal shows “If you want to reflash the program, please disconnect the Terminal and Reconnect.” at the middle of the uploading process, you can disconnect and re-connect the uploading process again.


3-17

b. Pull up the “File” Drop Down Menu and then select “Disconnect”. Pull up the

“File” Drop Down Menu again and then select “New connection”.

c. Press “y” next to the sentence “Erase the on-board FLASH memory?” to re-start the firmware uploading process.

d. If the process failed three times, you have to physically remove the failed

EEPROM and replace with an EEPROM that has burned the to-be-updated firmware or with an EEPROM that has burned some other firmware revisions but repeat the RS-232 firmware update process again to upgrade the to-be-updated Firmware Hex Code onto the Display.

BLOCK DIAGRAM REV:1.0

4-1

TUNER CARD BLOCK DIAGRAM

TU1/3FQ1236FH3Tuner

VIDIO I/P

TU1

5VTo AV/B

RFTV1_CVBS

I2C(1)

AV CARD BLOCK DIAGRAM

ICV2M52055FP

ICV3TA8851CN

ICV1M52055FP

CVBS1

CVBS2

SVHS1

SVHS2

YUV1_Y

YUV1_R

YUV2_Y

YUV2_B

YUV2_R

YUV1_B

9V

M/B

SIF1

9V

I2C(1)

9V

AUDIO I/P

ICV5MSP3450G

Multi Sound Process

YUV_SW

5V

ICV64052BTAnalog Sw

COMP1_RIN

8V

ICV4NJM2930L08

CBVS1_L

CBVS1_R

CBVS2_L

CBVS2_R

AUDIO_LAUDIO_R

SUB_WFR

RSRnM/B

A_DCTLM/B

M/B

AL_DACM

AR_HPIN

AGS

COMP_R

COMP_LCOMP1_LIN

COMP2_RIN

COMP2_RIN

SIF1

I2C

TV1_CVBS

AUDIO O/P

8V

8V

ICV89V

11.5V/9V

AR_DACM

AL_PC

AR_PC

AL_HPIN

YUV_SW

YUV_SW

QT2/QT4

8V

IC306Sound power amplifierTA2024

SPK

TV 1

AV 1AV 2

S 1S 2

COMP1

COMP2


4-2

IC1A6DVI RX

SII169CT100

JP103

IC501DPTV6830

IC601VPC3230D(SP)

IC602 AD9883A140

IC901PMM

IC2SDA5550

IC913DVI TXSII164CT64

VGA/IN

DVI 1

TMDS

TTL

24bit RGB

MP

SP

Digital 16bit(CCIR656)

TTX(RGB/FB)

YUV(MP)

VGA/OUT

Digital

CCIRDigital

SO101

IC103HIN232CBTransceiver

RS232

MAIN CARD & DVI/RGB BLOCK DIAGRAMAnalog

SO1A3

YUV(MP)

YUV(SP)

YUV(SP)

CVBS(MP)SVHS(MP)

CVBS(SP)

SVHS(SP)


SDRAM SDRAM

SDRAM SDRAM

TTX(RGB/FB)


SDRAM

SDRAM

IC9CPLD

E2PROM

IC105IC104HS_DET

HS_S2HS_S1

HS_PCHS_DVIHSO_DPTV

DVI_HPDDVI2_HPD

PG103

CRn_DET

HSO_DPTVHSO_VPCVSO_DPTV

VSO_VPC

HS_TTX

VS_TTX

TO CPU

Card Reader

IC111BA7657F

PG103

Card Reader

Analog RGB

VIDEO_SPSV_C_Y_SPSV_C_Y_SP

Y_YUV_MP

B_YUV_MP

R_YUV_MP

Y_YUV_SP

B_YUV_SP

R_YUV_SP

VIDEO_MPSV_C_Y_MPSV_C_Y_MP

(42"XGA PANEL)


4-3

IC1A6DVI RXSII169CT100

JP103

IC501DPTV6830

IC601VPC3230D(SP)

IC602 AD9883A140

IC901PMM

IC2SDA5550

IC913DVI TXSII164CT64

RGB/IN

DVI 1

TMDS

TTL

24bit

MP

SP

MP

SP

MP Analog Ycbcr

Digital 16bit

Digital 8bit

YcbcrRGB TTX

MP AnalogYpbpr

RGB/OUT

Analog

Digital

CCIRDigital

RGB TTX

Ypbpr

SO101

IC103HIN232CBTransceiver

RS232

Analog

Analog

MAIN CARD & DVI/RGB BLOCK DIAGRAM

VIDEO_SP

SV_C_Y_SP

SV_C_Y_SP

VIDEO_MP

SV_C_Y_MP

SV_C_Y_MP

Y_YUV_MP

B_YUV_MP

R_YUV_MP

Y_YUV_SP

B_YUV_SP

R_YUV_SP

(42"XGA PANEL)

TROUBLE SHOOTING GUIDE REV:1.0

5-1

No Power

SET POWER ON

OK

Main Power

3501Q00104A

(PLG-422) Replace

Main Power

3501Q00104A(PLG-422)

AC Master Power

Switch Board

DPWB11455-1G-G-

N

Y


5-2

No Picture

No picture

AV Module Board (with Tuner) DPWB11420-AT-GA

Y

Replace AV Module Board (with Tuner) DPWB11420-AT-GA

N

OK Image Board DPWB11501-MPLGA

Y

N

Replace Image Board DPWB11501-MPLGA

OK PDP Panel Module VVEPDP42X12032-

N

Replace PDP Panel Module VVEPDP42X12032-

OK


5-3

Vertical Line Fail

Vertical Line

Buffer X-DRV-Left-Top 6871QLH029A

Y

Replace Buffer X-DRV-Left-Top 6871QLH029A

N

OK

PDP Panel Module Assembly VVEPDP42X12032-

N

Replace PDP Panel Module Assembly VVEPDP42X12032-

OK

Y

Buffer X-DRV-Right-Top 6871QRH030A

Replace Buffer X-DRV-Right-Top 6871QRH030A

N

OK


5-4

Horizontal Line Fail

Horizontal Line

Y-SUS

6871QYH025A

Y

Y

PDP Panel Module Assembly VVEPDP42X12032-

N

Replace PDP Panel Assembly VVEPDP42X12032-

OK

Y DRV-Top 6871QDH054A Y DRV-Bottom 6871QDH055A

Replace Y DRV-Top 6871QDH054A Y DRV-Bottom 3871QDH0055A

OK

Replace Y-SUS 6871QYH025A

OK

N


5-5

No Remote Control

Front Button Control

Board

DPWB11438-KPS-A

SET POWER ON

Remote Control

Replace

Battery

OK

Replace Front Button

Control Board

DPWB11438-KPS-A

OK

Image Board DPWB11501-MPLGA

Replace

Image Board

DPWB11501-MPLGA

O K

N

Y

Y

N

N

Replace

BRC-250CGATEWAY

OK


5-6

Front Button Fail

SET POWER ON

Front Button Control

Board

DPWB11438-KPS-A Replace Front Button

Control Board

DPWB11438-KPS-A

OK

Image Board

DPWB11501-MPLGA

Replace

Image Board

DPWB11501-MPLGA

OK

N

Y

N

B.O.M. OF BOARD ASSEMBLY REV:1.0

Module Part Level BOM

Module Name: Image BoardSupplier Name: SampoModule P/N: DPWB11501-MPLGARevision: L11501-01-100

Part # Part Number Name Quantity perAssembly

Ref Designator

PRDAA0215-1P--- Heat Sink 2 HEAT SINK FOR IC501 IC901QCNCP1628-120-A Connector 20PIN 1 PG103QCNCP1628-140-A Connector 40PIN 2 PG904 PG906QCNCS1731-1---- Connector 48PIN 2 JP103 JP104QJAKP1079-1-2-A Pin jack 2 JK301 JK303QPWB11415-1G-5- PCB 1 MAIN PWBQPWB11417-1G-4- PCB 1 RGB/DVI PWBQSOCD1550-115-- Socket 2 SO102 SO103QSOCD1553-109-- Socket 1 SO101QSOCD1555-124-- Socket 28PIN 1 SO1A4QSOCI1514-132-S Socket 32PIN 1 IC SOCKET PLCC20 FOR IC6RCHOL1020-1100- Choke 10uH 5 L705 L707 L709 L714 L715RCORA1021-1---U Bead core 0.45uH 2 FB701 FB703RCORA1048-1700A Bead core 70Ω 12 FB105 FB512 FB606 FB607 FB608 FB614 FB615 FB616 FB617 FB618

FB619 FB620RCORA1050-1121A Bead core 120Ω/2A 66 FB103 FB104 FB301 FB302 FB303 FB307 FB308 FB309 FB313 FB503FB504 FB505 FB506 FB507 FB508 FB509 FB510 FB511 FB601 FB602FB603 FB609 FB610 FB611 FB613 FB704 FB705 FB712 FB713 FB714FB715 FB719 FB901 FB902 FB903 FB904 FB905 FB906 FB907 FB908FB909 FB910 FB911 FB912 FB913 FB914 FB915 FB916 FB917 FB918FB919 FB920 FB921 FB922 FB923 FB924 FB925 FB926 FB928 FB929FB930 FB932 FB933 FB1A3 FB1A4 R198

RCORA1051-1121A Bead core 120Ω/4A 6 FB706 FB707 FB708 FB710 FB711 FB722RCRSL1187-1---A Crystal 14.318MHz 1 X501RCRSL1192-1---A Crystal 10MHz 1 X901RCRSL1193-1---A Crystal 20.25MHZ 1 X601RCRSL1219-1---A Crystal 6MHz 1 X1RFIL-1084-1---A BMS Filter 13nH 2 FB513 FB514

RNWR-0028CM103A Network Resister 10K ohm 1 RP1E1

Part Description

6-1



Ref DesignatorPart Description

RNWR-0028CM220A Network Resister 22 ohm 55 RP1 RP2 RP3 RP4 RP5 RP6 RP7 RP10 RP11 RP16 RP18 RP19 RP20 RP21RP22 RP23 RP24 RP26 RP27 RP28 RP29 RP30 RP31 RP32 RP33 RP501RP502 RP503 RP504 RP601 RP602 RP603 RP604 RP605 RP606 RP901RP902 RP903 RP918 RP919 RP920 RP921 RP922 RP923 RP924 RP937RP938 RP939 RP1C6 RP1D4 RP1D5 RP1D6 RP1D7 RP1D8 RP1D9

RNWR-0028CM471A Network Resister 470 ohm 1 RP17RNWR-0028CM472A Network Resister 4.7K ohm 3 RP8 RP9 RP25TLABD1145-1B--- Barcode Label 1VCDCDU1HH5R0C-P Capacity,Temp. Comp. Ceramic 5PF 50V ±.0.25PF 1 X501VCEABN1CG106MNA Capacity,Aluminum Elect. 10uF 16V ±20% 39 C23 C26 C30 C40 C143 C146 C325 C390 C508 C510 C515 C519 C520

C559 C561 C563 C565 C567 C570 C607 C609 C660 C741 C747 C912C914 C915 C936 C978 C982 C984 C986 C7C7 C9E1 C9F1 C9F8 C9G7

VCEABN1CG107MNA Capacity,Aluminum Elect. 100uF 16V ±20% 21 C2 C107 C164 C301 C318 C327 C382 C661 C703 C705 C707 C708 C717C729 C730 C767 C776 C7A3 C7A4 C7C1 C1A9

VCEABN1CG226MNA Capacity,Aluminum Elect. 22uF 16V ±20% 22 C328 C331 C532 C533 C592 C621 C622 C623 C655 C673 C755 C757C971C973 C975 C980 C988 C990 C993 C994 C996 C998

VCEABN1CG227MNA Capacity,Aluminum Elect. 220uF 16V ±20% 15 C389 C502 C503 C505 C530 C734 C752 C753 C766 C775 C794 C795C799 C7A7 C7A9

VCEABN1CG337MNA Capacity,Aluminum Elect. 330uF 16V ±20% 1 C664VCEABN1CG476MNA Capacity,Aluminum Elect. 47uF 16V ±20% 23 C9 C104 C112 C114 C119 C126 C151 C161 C162 C163 C308 C516 C517

C518 C714 C732 C764 C773 C792 C797 C928 C930 C932VCEABN1CG477MNA Capacity,Aluminum Elect. 470uF 16V ±20% 1 C315VCEABN1EG227MNA Capacity,Aluminum Elect. 220uF 25V ±20% 3 C951 C7E8 C7F1VCEABN1EG475MNA Capacity,Aluminum Elect. 4.7uF 25V ±20% 5 C150 C321 C326 C332 C334VCEABN1HG105MNA Capacity,Aluminum Elect. 1uF 50V ±20% 4 C124 C125 C528 C529VCEABN1HG224MNA Capacity,Aluminum Elect. 0.22uF 50V ±20% 1 C678VCEABN1HG225MNA Capacity,Aluminum Elect. 2.2uF 50V ±20% 1 C329VCEABN1VG475MNA Capacity,Aluminum Elect. 4.7uF 35V ±20% 4 C109 C110 C115 C117VCEACU1AG107MNP Capacity,Aluminum Elect. 100uF 10V ±20% 1 C1H2VCEACU1HG476MNP Capacity,High Diel. Ceramic 47uF 50V ±20% 1 C9F3VCICHN1HH101J-A Capacity,Temp. Comp. Ceramic 100PF 50V ±5% 26 C132 C133 C134 C136 C137 C138 C147 C148 C149 C153 C154 C155

C166 C521 C523 C526 C531 C560 C562 C780 C7C4 C1E7 C1G1 C1G2C1G3 C1G4VCICHN1HH121J-A Capacity,Temp. Comp. Ceramic 120PF 50V ±5% 2 C20 C21

VCICHN1HH181J-A Capacity,Temp. Comp. Ceramic 180PF 50V ±5% 3 C130 C131 C145VCICHN1HH200J-A Capacity,Temp. Comp. Ceramic 20PF 50V ±5% 2 C511 C512VCICHN1HH220J-A Capacity,Temp. Comp. Ceramic 22PF 50V ±5% 1 C9H2VCICHN1HH221J-A Capacity,Temp. Comp. Ceramic 220PF 50V ±5% 2 C322 C324VCICHN1HH270J-A Capacity,Temp. Comp. Ceramic 27PF 50V ±5% 2 C917 C918VCICHN1HH330J-A Capacity,Temp. Comp. Ceramic 33PF 50V ±5% 10 C11 C13 C105 C106 C625 C626 C627 C921 C922 C923

6-2




VCICHN1HH331J-A Capacity,Temp. Comp. Ceramic 330PF 50V ±5% 15 C604 C605 C606 C643 C644 C645 C648 C1F2 C1F3 C1F4 C1F5 C1F6C1F7 C1F8 C1F9

VCICHN1HH3R3J-A Capacity,Temp. Comp. Ceramic 3.3PF 50V ±5% 2 C611 C612VCICHN1HH470J-A Capacity,Temp. Comp. Ceramic 47PF 50V ±5% 2 C156 C9D8VCICHN1HH561J-A Capacity,Temp. Comp. Ceramic 560PF 50V ±5% 3 C144 C919 C920VCLFCN1CY105Z-A Capacity,High Diel. Ceramic 1uF 16V +80%~-20% 15 C901 C902 C903 C904 C905 C906 C907 C908 C909 C910 C911 C913

C916 C933 C934VCLFCN1CY684Z-A Capacity,High Diel. Ceramic 0.68uF 16V +80%~-20% 2 C632 C633VCLFHN1EY104Z-A Capacity,High Diel. Ceramic 0.1uF 25V +80%~-20% 107 C6 C24 C25 C27 C31 C32 C33 C34 C35 C36 C37 C103 C123 C127 C128

C129 C501 C504 C507 C509 C522 C524 C525 C534 C536 C538 C540C542 C544 C545 C546 C547 C548 C554 C564 C566 C568 C569 C571C572 C573 C574 C575 C576 C593 C640 C641 C649 C650 C651 C652C653 C654 C656 C657 C662 C665 C666 C668 C670 C672 C700 C702C704 C706 C709 C718 C728 C731 C733 C742 C748 C751 C754 C765C768 C774 C778 C793 C796 C798 C1C1 C1C4 C1G7 C7A2 C7A5 C7C2C7C8 C7E9 C7F2 C9E2 C9E7 C9E9 C9F2 C9F4 C9F5 C9F6 C9F7 C9F9

VCLFHN1HY270J-A Capacity,High Diel. Ceramic 27PF 50V ±5% 1 C679VCLRCN1CB224K-A Capacity,High Diel. Ceramic 0.22uF 16V ±10% 8 C601 C602 C603 C628 C629 C630 C646 C677VCLRCN1CB474K-A Capacity,High Diel. Ceramic 0.47uF 16V ±10% 20 C302 C305 C311 C314 C317 C319 C320 C323 C330 C333 C383 C384

C385 C386 C387 C388 C391 C392 C398 C399VCLRCN1CB564K-A Capacity,High Diel. Ceramic 0.56uF 16V ±10% 1 C935VCLRCN1HB104K-A Capacity,High Diel. Ceramic 0.1uF 50V ±10% 1 C316VCLRHN1CB104K-A Capacity,High Diel. Ceramic 0.1uF 16V ±10% 67 C1 C3 C4 C7 C8 C10 C12 C15 C28 C165 C620 C624 C674 C756 C758

C937 C938 C939 C940 C941 C942 C943 C944 C945 C946 C947 C948C949 C950 C952 C953 C954 C955 C956 C957 C958 C959 C960 C961C962 C963 C964 C965 C966 C967 C968 C969 C970 C972 C974 C976C979 C981 C983 C985 C987 C989 C991 C992 C995 C997 C999 C9C9

VCLRHN1CB473K-A Capacity,High Diel. Ceramic 0.047uF 16V ±10% 8 C608 C610 C613 C617 C634 C635 C636 C642VCLRHN1CB683K-A Capacity,High Diel. Ceramic 0.068uF 16V ±10% 4 C116 C615 C616 C619VCLRHN1CB823K-A Capacity,High Diel. Ceramic 0.082uF 16V ±10% 1 C638VCLRHN1HB102K-A Capacity,High Diel. Ceramic 1000PF 50V ±10% 26 C5 C16 C17 C18 C19 C535 C537 C539 C541 C543 C549 C550 C551 C552

C553 C577 C578 C579 C580 C581 C582 C583 C584 C585 C631 C637

VCLRHN1HB103K-A Capacity,High Diel. Ceramic 0.01uF 50V ±10% 52 C108 C111 C113 C118 C157 C158 C159 C160 C586 C587 C588 C589C590 C591 C658 C663 C669 C743 C746 C749 C779 C927 C929 C931C1C2 C1C5 C7C3 C7C9 C9A1 C9A2 C9A3 C9A4 C9A5 C9A6 C9A7C9A8 C9A9 C9C1 C9C2 C9C3 C9C4 C9C5 C9C6 C9C7 C9C8 C9D1 C9D2

VCLRHN1HB152K-A Capacity,High Diel. Ceramic 1500PF 50V ±10% 3 C614 C618 C647VCLRHN1HB471K-A Capacity,High Diel. Ceramic 470PF 50V ±10% 4 C303 C304 C312 C313VCLRHN1HB472K-A Capacity,High Diel. Ceramic 4700PF 50V ±10% 2 C506 C555VCLRHN1HB822K-A Capacity,High Diel. Ceramic 8200PF 50V ±10% 1 C639VCNCP0043-JJST- Connector 3 Pin 1 CN706VCNCP0046-JJST- Connector 5 Pin 1 CN702VCNCP0047-JJST- Connector 7 Pin 1 CN705

6-3




VCNCP0307-EJST- Connector 7 PIN 1 PG2VCNCP030C-EJST- Connector 12 PIN 1 PG310VCTABN1AB106M-A Capacity,tantalum 10uF 10V ±20% 10 C135 C1C3 C1E8 C1E9 C1F1 C1G5 C1G6 C1G8 C1G9 C1H1VL-GN150K0000-A Peaking coil 15uH ±10% 1 L101

VL-JN3R3K0000-A Peaking coil 3.3uH ±10% 1 FB927VRMBNV8--000J-A Resiser,Metal Film 0 1/8W ±5% 11 L3 L5 L8 R143 R516 R522 R707 R708 R993 R998 FB99(SECOND)VRMBNV8--2R2J-A Resiser,Metal Film 2.2 1/8W ±5% 2 R332 R335VRMCNVA--000J-A 1 L7VRMCNVA--220J-A Resiser,Metal Film 22 1/10W ±5% 2 FB501 FB502VRMHNVG--000J-A Resiser,Metal Film 0 1/16W ±5% 97 R1 R5 R6 R7 R10 R11 R12 R15 R16 R25 R27 R29 R31 R36 R40 R44 R45

R46 R50 R51 R66 R82 R106 R107 R132 R134 R136 R157 R158 R390R391 R509 R510 R512 R513 R514 R519 R520 R523 R524 R601 R627R629 R642 R643 R644 R645 R647 R648 R652 R711 R901 R902 R903R904 R909 R910 R912 R917 R918 R922 R923 R926 R927 R931 R933R939 R940 R941 R961 R962 R963 R967 R973 R983 R984 R988 R999R1H2 R1H9 R1J1 R1J2 R1J7 R1L2 R1L8 R9A1 R9A2 R9A4 R9A5 R9D2

VRMHNVG--100J-A Resiser,Metal Film 10 1/16W ±5% 11 R56 R57 R111 R138 R138 R139 R141 R148 R312 R378 R1A5VRMHNVG--101J-A Resiser,Metal Film 100 1/16W ±5% 21 R112 R114 R116 R502 R503 R612 R613 R614 R624 R625 R626 R649

R650 R990 R991 R968 R969 R970 R1M3 R1M4 R9E8VRMHNVG--102J-A Resiser,Metal Film 1K 1/16W ±5% 15 R78 R151 R159 R180 R182 R183 R314 R316 R328 R330 R337 R346 R908

R954 R9F7VRMHNVG--103J-A Resiser,Metal Film 10K 1/16W ±5% 42 R8 R34 R35 R67 R108 R130 R131 R188 R189 R196 R197 R198 R324R325 R333 R334 R336 R341 R343 R344 R504 R515 R911 R958 R974R978 R979 R980 R989 R1A3 R1J5 R1J6 R1J9 R1K4 R1K8 R1L5 R1L7

VRMHNVG--104J-A Resiser,Metal Film 100K 1/16W ±5% 4 R68 R640 R641 R3A7VRMHNVG--121J-A Resiser,Metal Film 120 1/16W ±5% 3 R949 R950 R951VRMHNVG--122J-A Resiser,Metal Film 1.2K 1/16W ±5% 6 R113 R115 R117 R140 R142 R149VRMHNVG--123J-A Resiser,Metal Film 12K 1/16W ±5% 1 R654VRMHNVG-1240F-A Resiser,Metal Film 124 1/16W ±1% 14 R701 R702 R703 R705 R706 R713 R715 R717 R719 R952 R9D8 R9D9

R9E1 R9E3VRMHNVG--153J-A Resiser,Metal Film 15K 1/16W ±5% 1 R1H3VRMHNVG--181J-A Resiser,Metal Film 180 1/16W ±5% 2 R69 R70VRMHNVG--182J-A Resiser,Metal Film 1.8K 1/16W ±5% 2 R377 R385VRMHNVG--202J-A Resiser,Metal Film 2K 1/16W ±5% 3 R942 R943 R944VRMHNVG--203J-A Resiser,Metal Film 20K 1/16W ±5% 1 R1A2VRMHNVG-2050F-A Resiser,Metal Film 205 1/16W ±1% 8 R704 R714 R716 R718 R720 R953 R9E2 R9E4VRMHNVG--220J-A Resiser,Metal Film 22 1/16W ±5% 20 R21 R22 R23 R24 R144 R146 R152 R155 R638 R639 R653 R928 R929

R934 R935 R936 R937 R938 R9C9 R996VRMHNVG--221J-A Resiser,Metal Film 220 1/16W ±5% 4 R946 R947 R948 R3A3VRMHNVG--222J-A Resiser,Metal Film 2.2K 1/16W ±5% 11 R305 R306 R339 R340 R386 R387 R388 R389 R971 R3A2 R3A4VRMHNVG--223J-A Resiser,Metal Film 22K 1/16W ±5% 1 R657VRMHNVG--242J-A Resiser,Metal Film 2.4K 1/16W ±5% 2 R379 R384VRMHNVG--272J-A Resiser,Metal Film 2.7K 1/16W ±5% 1 R637

6-4




VRMHNVG--330J-A Resiser,Metal Film 33 1/16W ±5% 4 R521 R1H8 R1K1 R1K2VRMHNVG--331J-A Resiser,Metal Film 330 1/16W ±5% 1 R13VRMHNVG--332J-A Resiser,Metal Film 3.3K 1/16W ±5% 6 R311 R317 R326 R331 R338 R349VRMHNVG--334J-A Resiser,Metal Film 330K 1/16W ±5% 1 R945VRMHNVG--390J-A Resiser,Metal Film 39 1/16W ±5% 1 R9VRMHNVG--392J-A Resiser,Metal Film 3.9K 1/16W ±5% 2 R350 R351VRMHNVG--433J-A Resiser,Metal Film 43K 1/16W ±5% 2 R381 R382VRMHNVG--470J-A Resiser,Metal Film 47 1/16W ±5% 3 R606 R607 R608VRMHNVG--471J-A Resiser,Metal Film 470 1/16W ±5% 5 R656 R661 R662 R663 R1H5VRMHNVG--472J-A Resiser,Metal Film 4.7K 1/16W ±5% 6 R4 R52 R53 R162 R505 R507VRMHNVG--473J-A Resiser,Metal Film 47K 1/16W ±5% 19 R19 R26 R184 R302 R303 R304 R308 R309 R310 R313 R315 R327 R329

R342 R345 R347 R348 R352 R353VRMHNVG--474J-A Resiser,Metal Film 470K 1/16W ±5% 1 R127VRMHNVG--4R7J-A Resiser,Metal Film 4.7 1/16W ±5% 4 R128 R129 R1J3 R1J4VRMHNVG--511J-A 510 1 R964VRMHNVG--513J-A Resiser,Metal Film 51K 1/16W ±5% 2 R517 R518VRMHNVG--561J-A Resiser,Metal Film 560 1/16W ±5% 1 R501VRMHNVG--562J-A 5.6K 1 R977VRMHNVG--563J-A Resiser,Metal Film 56K 1/16W ±5% 5 R178 R179 R181 R186 R187VRMHNVG--622J-A Resiser,Metal Film 6.2K 1/16W ±5% 2 R380 R383VRMHNVG--623J-A Resiser,Metal Film 62K 1/16W ±5% 1 R194VRMHNVG--680J-A Resiser,Metal Film 68 1/16W ±5% 3 R609 R610 R611VRMHNVG--682J-A Resiser,Metal Film 6.8K 1/16W ±5% 1 R185VRMHNVG--683J-A Resiser,Metal Film 68K 1/16W ±5% 3 R156 R195 R196VRMHNVG--750J-A Resiser,Metal Film 75 1/16W ±5% 19 R17 R125 R126 R129 R133 R135 R137 R150 R160 R190 R191 R192 R603

R604 R605 R615 R616 R617 R655VRMHNVG--823J-A Resiser,Metal Film 82K 1/16W ±5% 1 R79VSDBAV99------A Diode BAV99 22 D104 D105 D106 D107 D108 D109 D110 D111 D112 D113 D114 D117

D1E2 D1E3 D1E4 D1E5 D1E6 D1E7 D1E8 D1E9 D1F1 D1F2VSDRLS4148----A Diode RLS4148 13 D1 D2 D115 D116 D118 D119 D120 D121 D122 D901 D1D9 D1E1 D1F3VSI24LC21ATSN-A IC - RGB&DVI EDID EEPROM 24LC21ATSN 2 IC101 IC1A7VSI39VF040-7--S IC 39VF040-7 1 IC6VSI4064V75----D IC 4064V75 1 IC9VSI74LV153PW--A IC 74LV153PW 1 IC105VSI74LVC244ADBA IC- Octal Buffer/Line Driver 74LVC244ADB 1 IC908VSI74LVC245APWA IC 74LVC245APW 1 IC504VSI74LVT04----A IC- Hex Inverter 74LVT04 1 IC8VSI80830CNUA--A IC 80830CNUA 1 IC11VSIAD9883A140-D IC AD9883A140 1 IC602VSIBA033------A IC- Low Dropout 3.3 Voltage

RegulatorBA033 2 IC603 IC1A2

6-5




VSIBA033LBSG--A IC- 3.3 Voltage Regulator BA033LBSG 1 IC604VSIBA7657F----A IC- Input Selector Switch BA7657F 1 IC111VSID6432AH-6--D IC- SGRAM D6432AH-6 4 IC502 IC503 IC906 IC907VSIDPTV6830---A IC DPTV6830 1 IC501VSIDS90C385---A IC- I/O Output DS90C385 1 IC914VSIHEF4052BT--A IC HEF4052BT 2 IC104 IC301VSIHEF4053BT--A IC- Analogue

Multiplexer/DemultiplexerHEF4053BT 1 IC109

VSIHEF4066----A IC HEF4066 2 IC302 IC305VSIHIN232CB-T-A IC- RS232 IC HIN232CB 1 IC103VSIILC6383ADJ-A IC ILC6383ADJ 1 IC110VSILD1117S----A IC- Regulator LD1117S 10 IC702 IC703 IC705 IC706 IC707 IC708 IC902 IC903 IC904 IC905VSILM1085ISX-AA IC- 2.5 Voltage Regulator LM1085ISX-A 1 IC701VSIM24C16WMN6TA IC M24C16WMN6T 1 IC12VSIM52347FP---A IC- Sync Signal Processor M52347FP 1 IC108VSIN74F14D----A IC N74F14D 3 IC1 IC102 IC112VSINJM2904M---A IC NJM2904M 3 IC304 IC308 IC312VSIPMMT7203-G-D IC PMMT7203-G 1 IC901VSISDA5550M---D IC SDA5550M 1 IC2

VSISII164CT64-D IC-Interface IC SII164CT64 1 IC913VSISII169CT100D IC- DVI with HDCP SII169CT100 1 IC1A6VSIUPC1406----- IC UPC1406 1 IC303VSIUT62L2568--D IC UT62L2568 1 IC4VSIVPC3230D---D IC VPC3230D 1 IC601VST2SA1037KQ--A Transistor 2SA1037KQ 4 Q6 Q601 Q602 Q603VST2SC2412KBQ-A Transistor 2SC2412KBQ 16 Q1 Q2 Q3 Q5 Q7 Q101 Q102 Q103 Q104 Q105 Q106 Q108 Q109 Q604

Q605 Q606VSTBSN20------A Transistor BSN20 8 Q110 Q111 Q112 Q113 Q607 Q608 Q1A6 Q1A7VSTDTC144EKA--A Transistor DTC144EKA 9 Q107 Q301 Q302 Q303 Q304 Q902 Q903 Q904

6-6

B.O.M. OF BOARD ASSEMBLY REV:1.0Module Part Level BOM

Module Name: Audio Amplifier BoardSupplier Name: SampoModule P/N: DPWB11423-SPXGARevision: A11423-03-100


Ref Designator

QPWB11423-1G-3- PCB SOUND PWBRCHOL1020-1100- Choke 10uH 4 L301 L302 L303 L304RCILF1105-1---- Toroid Coil 2 L306 L307RCORA1051-1121A Bead core 120Ω/4A 4 FB310 FB311 FB312 FB316RRLYD1102-1DDG- Relay 12V/5A 2 RL301 RL302VCEABN1CG107MNA Capacity,Aluminum Elect. 100uF 16V ±20% 2 C337 C345VCEABN1CG227MNA Capacity,Aluminum Elect. 220uF 16V ±20% 1 C340VCEABN1CG337MNA Capacity,Aluminum Elect. 330uF 16V ±20% 1 C336VCEABN1CG476MNA Capacity,Aluminum Elect. 47uF 16V ±20% 1 C338VCEABN1HG105MNA Capacity,Aluminum Elect. 1uF 50V ±20% 2 C341 C342VCEACF1AG228MN- Capacity,Aluminum Elect. 2200uF 10V ±20% 4 C347 C356 C358 C370VCEACF1CG228MN- Capacity,Aluminum Elect. 2200uF 16V ±20% 1 C399VCEACF1HG477MN- Capacity,Aluminum Elect. 470uF 50V ±20% 2 C394 C397VCEICU1EH227MNP Capacity,Aluminum Elect. 220uF 25V ±20% 2 C353 C359VCICHN1HH221J-A Capacity,Temp. Comp. Ceramic 220PF 50V ±5% 1 C393VCLRCN1CB474K-A Capacity,High Diel. Ceramic 0.47uF 16V ±10% 2 C357 C369VCLRCN1EY224K-A Capacity,High Diel. Ceramic 0.22uF 25V ±10% 4 C349 C355 C360 C365VCLRCN1HB104K-A Capacity,High Diel. Ceramic 0.1uF 50V ±10% 10 C335 C343 C346 C350 C352 C363 C367 C371 C395 C396VCLRCN1HB223K-A Capacity,High Diel. Ceramic 0.022uF 50V ±10% 1 C392VCLRHN1HB101K-A Capacity,High Diel. Ceramic 100PF 50V ±10% 5 C344 C351 C354 C362 C368VCLRHN1HB272K-A Capacity,High Diel. Ceramic 2700PF 50V ±10% 2 C361 C364VCMECU1JG474J-P Capacity,Metal Ploy. Film 0.47uF 63V ±5% 2 C348 C366VCNCP0042-JJST- Connector 2 PIN 1 PG302

Part Description

6-7

B.O.M. OF BOARD ASSEMBLY REV:1.0Part # Part Number Name Quantity per

AssemblyRef DesignatorPart Description

VCNCP0043-JJST- Connector 3 PIN 1 PG303VCNCP0044-JJST- Connector 4PIN 1 PG304VCNCP0045-JJST- Connector 5PIN 1 PG307VCNCP030C-EJST- Connector 12 PIN 1 PG306VRMHNVG--101J-A Resiser,Metal Film 100 1/16W ±5% 1 R359VRMHNVG--103J-A Resiser,Metal Film 10K 1/16W ±5% 3 R362 R372 R392VRMHNVG--153J-A Resiser,Metal Film 15K 1/16W ±5% 2 R364 R369VRMHNVG--220J-A Resiser,Metal Film 22 1/16W ±5% 1 R395VRMHNVG--223J-A Resiser,Metal Film 22K 1/16W ±5% 1 R360VRMHNVG--332J-A Resiser,Metal Film 3.3K 1/16W ±5% 3 R356 R371 R397VRMHNVG--333J-A Resiser,Metal Film 33K 1/16W ±5% 2 R357 R358VRMHNVG--392J-A Resiser,Metal Film 3.9K 1/16W ±5% 2 R398 R399VRMHNVG--393J-A Resiser,Metal Film 39K 1/16W ±5% 2 R365 R370VRMHNVG-4122F-A Resiser,Metal Film 41.2K 1/16W ±1% 1 R393VRMHNVG-4641F-A Resiser,Metal Film 4.64K 1/16W ±1% 1 R390VRMHNVG--472J-A Resiser,Metal Film 4.7K 1/16W ±5% 2 R355 R391VRMHNVG--473J-A Resiser,Metal Film 47K 1/16W ±5% 2 R366 R368VRMHNVG--822F-A Resiser,Metal Film 8.2K 1/16W ±1% 1 R361VRMMTV2--100J-U Resiser,Metal Film 10 1/2W ±5% 2 R363 R367VSDB140-------A Diode B140 4 D305 D306 D307 D308VSDRLS4148----A Diode RLS4148 7 D301 D302 D303 D309 D310 D312 D313VSDSCD36------A Diode SCD36 1 D311VSIL5973D------ IC L5973D 1 IC309VSITA2024-----A IC TA2024 1 IC306VST2SA1037KQ--A Transistor 2SA1037KQ 1 Q306VST2SC3441F---A Transistor 2SC3441F 2 Q305 Q310VSTDTC144EKA--A Transistor DTC144EKA 4 Q307 Q308 Q312 Q315VSTDTC363TK---A Transistor DTC363TK 2 Q313 Q314

6-8


Module Name: AC Master Power Switch BoardSupplier Name: SampoModule P/N: DPWB11455-1G-G-Revision: OR

Part # Part NumberName

Quantityper

Ref Designator

QPWB11455-1G-1- PCB Bareboard POWER SWITCH B/O 1 MASTER POWER PCBQSW-P1255-12X2- SWITCH 1 MASTER SWQCNCP1624-1---- Connector 2PIN 2 JP1JP2

Part Description

6-9


Module Name: Front Button Control BoardSupplier Name: SampoModule P/N: DPWB11421-KPS-ARevision: OR


Ref Designator

QPWB11418-1G-1- PCB 1 KEYPADQSW-A1199-11-1D Tact Switch 7 S101 S102 S103 S104 S105 S106 S107VCICHN1HH471J-A Capacity,Temp. Comp. Ceramic 470PF 50V ±5% 1 C139VCLRHN1HB102K-A Capacity,High Diel. Ceramic 1000PF 50V ±10% 2 C140 C142VCNCP0317-EJST- Connector 7 Pin 1 PG102VCTAEN1AB107M-A Capacity,tantalum 100uF 10V ±20% 1 C141VRMHNVG--000J-A Resiser,Metal Film 0 1/16W ±5% 2 R109 R110VRMHNVG--153-A Resiser,Metal Film 15K 1/16W ±1% 2 R163 R167VRMHNVG--220J-A Resiser,Metal Film 22 1/16W ±5% 2 R166 R177VRMHNVG--471J-A Resiser,Metal Film 470 1/16W ±5% 1 R171VRMHNVG--472-A Resiser,Metal Film 4.7K 1/16W ±1% 4 R164 R165 R168 R169VRMHNVG--4R7J-A Resiser,Metal Film 4.7 1/16W ±5% 1 R170VSDRLS4148----A Diode RLS4148 3 D101 D102 D103VSI93M2AKF----A IC- Infrared Receiver 93M2AKF 1 IC106VSPHB5-30YGC--- LED HB5-30YGC 1 LD101VSZUDZ5.6B----A Zener Diode UDZ5.6B 3 ZD101 ZD102 ZD103

Part Description

6-10


Module Name: AV w/ Tuner Module BoardSupplier Name: SampoModule P/N: DPWB11420-AT-GARevision: T11420-04-100


Ref Designator

QCNCP1615-148-C Connector 48PIN 2 JPV1 JPV2QCNCS1680-1---- Connector 48pin 1 JPV3QJAKM1076-1---A Pin jack 2 JKV2 JKV3QJAKP1147-1---A Pin jack 1 JKV5QJAKP1158-1-6-C Pin jack 6Pin 1 JKV1QJAKP1158-1-6-D Pin jack 6Pin 1 JKV4QJAKP1177-1---- Pin jack 2 SV1 SV2QPWB11420-1G-4- PCB 1 AV PWBRCHO-1022D8---- Choke 330uH 1 LT2RCORA1046-1---A Bead core 200Ω/100MHz 2 FBV5 FBV6RCORA1050-1121A Bead core 120Ω/2A 11 FBV1 FBV2 FBV3 FBV4 FBV7 FBV8 FBV9 FBV10 FBV11

FBV12 FBV13RCRSL1182-1---- Crystal 18.432MHz 1 XV1TLABD1145-1B--- Barcode Label 1VCEABN1CG106MNA Capacity,Aluminum Elect. 10uF 16V ±20% 16 CT8 CV1 CV3 CV4 CV8 CV12 CV16 CV17 CV23 CV60

CV70 CV73 CV75 CV85 CV104 CV105

VCEABN1CG107MNA Capacity,Aluminum Elect. 100uF 16V ±20% 9 CT16 CV5 CV20 CV62 CV67 CV71 CV96 CV101 CV124VCEABN1CG226MNA Capacity,Aluminum Elect. 22uF 16V ±20% 2 CV36 CV37VCEABN1CG227MNA Capacity,Aluminum Elect. 220uF 16V ±20% 5 CV31 CV34 CV38 CV117 CV119VCEABN1CG476MNA Capacity,Aluminum Elect. 47uF 16V ±20% 12 CV2 CV7 CV13 CV22 CV25 CV26 CV27 CV28 CV30 CV33

CV111 CV116VCEABN1HG225MNA Capacity,Aluminum Elect. 2.2uF 50V ±20% 2 CV78 CV80VCEACU1HG335MNP Capacity,Aluminum Elect. 3.3uF 50V ±20% 1 CV61

Part Description

6-11

B.O.M. OF BOARD ASSEMBLY REV:1.0Part # Part Number Name Quantity per


VCICHN1HH101J-A Capacity,Temp. Comp. Ceramic 100PF 50V ±5% 18 CV9 CV10 CV11 CV14 CV15 CV18 CV19 CV24 CV41 CV44CV47 CV49 CV52 CV53 CV56 CV59 CV81 CV82

VCICHN1HH220J-A Capacity,Temp. Comp. Ceramic 22PF 50V ±5% 2 CT5 CT6

VCICHN1HH271J-A Capacity,Temp. Comp. Ceramic 270PF 50V ±5% 2 CV121 CV122VCICHN1HH330J-A Capacity,Temp. Comp. Ceramic 33PF 50V ±5% 1 CT20VCICHN1HH331J-A Capacity,Temp. Comp. Ceramic 330PF 50V ±5% 8 CV126 CV128 CV129 CV130 CV131 CV132 CV135 CV136VCICHN1HH471J-A Capacity,Temp. Comp. Ceramic 470PF 50V ±5% 2 CV69 CV92VCICHN1HH560J-A Capacity,Temp. Comp. Ceramic 56PF 50V ±5% 3 CV74 CV76 CV77VCICHN1HH5R0D-A Capacity,Temp. Comp. Ceramic 5PF 50V ±0.5PF 2 CV79 CV83VCLFHN1EY104Z-A Capacity,High Diel. Ceramic 0.1uF 25V +80%~-20% 3 CV29 CV118 CV120VCLRCN1CB474K-A Capacity,High Diel. Ceramic 0.47uF 16V ±10% 18 CV40 CV43 CV45 CV46 CV50 CV51 CV55 CV57 CV91

CV94 CV102 CV107 CV108 CV112 FBV14 FBV15 FBV16FBV17

VCLRHN1CB104K-A Capacity,High Diel. Ceramic 0.1uF 16V ±10% 10 CT18 CV63 CV64 CV65 CV66 CV68 CV72 CV95 CV97CV123

VCLRHN1HB102K-A Capacity,High Diel. Ceramic 1000PF 50V ±10% 13 CT14 CV42 CV48 CV54 CV58 CV84 CV86 CV88 CV90 CV93CV98 CV99 CV100

VCLRHN1HB103K-A Capacity,High Diel. Ceramic 0.01uF 50V ±10% 7 CT2 CT12 CV6 CV21 CV32 CV35 CV39VCLRHN1HB471K-A Capacity,High Diel. Ceramic 470PF 50V ±10% 4 CV103 CV106 CV109 CV110VL-DH101K0000-U Peaking coil 100uH ±10% 1 LT4VL-KN3R3KR80--A Peaking coil 3.3uH ±10% 4 FV1 FV4 FV5 FV12VL-PH100K0000-P Peaking coil 10uH ±10% 3 LV2 LV3 LV4VRMBNV8--100J-A Resiser,Metal Film 10 1/8W ±5% 1 RV96VRMCNVA--000J-A Resiser,Metal Film 0 1/10W ±5% 9 FV2 FV3 FV6 FV7 FV8 FV9 FV10 FV11 LV1VRMHNVG--000J-A Resiser,Metal Film 0 1/16W ±5% 9 RT1 RV1 RV11 RV15 RV16 RV67 RV74 RV108 RV109VRMHNVG--100J-A Resiser,Metal Film 10 1/16W ±5% 6 RV3 RV13 RV24 RV25 RV32 RV36VRMHNVG--101J-A Resiser,Metal Film 100 1/16W ±5% 15 RT5 RT6 RV30 RV31 RV53 RV55 RV58 RV62 RV66 RV68

RV69 RV70 RV77 RV78 RV81VRMHNVG--102J-A Resiser,Metal Film 1K 1/16W ±5% 8 RT12 RT16 RV4 RV14 RV18 RV23 RV34 RV49VRMHNVG--103J-A Resiser,Metal Film 10K 1/16W ±5% 1 RV105

6-12

B.O.M. OF BOARD ASSEMBLY REV:1.0 Part # Part Number Name Quantity per


VRMHNVG--105J-A Resiser,Metal Film 1M 1/16W ±5% 1 RV71VRMHNVG--121J-A Resiser,Metal Film 120 1/16W ±5% 4 RV7 RV10 RV111 RV113VRMHNVG--151J-A Resiser,Metal Film 150 1/16W ±5% 4 RV39 RV41 RV45 RV47VRMHNVG--152J-A Resiser,Metal Film 1.5K 1/16W ±5% 9 RT10 RV35 RV37 RV38 RV40 RV42 RV43 RV44 RV46VRMHNVG--153J-A Resiser,Metal Film 15K 1/16W ±5% 1 RT9VRMHNVG--202J-A Resiser,Metal Film 2K 1/16W ±5% 1 RV12VRMHNVG--221J-A Resiser,Metal Film 220 1/16W ±5% 4 RV33 RV48 RV112 RV114VRMHNVG--222J-A Resiser,Metal Film 2.2K 1/16W ±5% 2 RV89 RV90VRMHNVG--331J-A Resiser,Metal Film 330 1/16W ±5% 6 RT18 RV2 RV72 RV73 RV75 RV76VRMHNVG--332J-A Resiser,Metal Film 3.3K 1/16W ±5% 9 RT15 RV50 RV54 RV59 RV63 RV95 RV99 RV100 RV103VRMHNVG--473J-A Resiser,Metal Film 47K 1/16W ±5% 25 RV51 RV52 RV56 RV57 RV60 RV61 RV64 RV65 RV79

RV80 RV82 RV83 RV84 RV85 RV86 RV87 RV88 RV91RV92 RV93 RV94 RV97 RV98 RV101 RV102

VRMHNVG--750J-A Resiser,Metal Film 75 1/16W ±5% 10 RV5 RV6 RV8 RV9 RV17 RV21 RV27 RV28 RV29 RV110VSDB140-------A Diode B140 1 DV1VSIHEF4052BT--A IC HEF4052BT 1 ICV6VSIM52055FP---A IC- 3-Channel Analog Switch M52055FP 2 ICV1 ICV2VSIMSP3450G-B-A IC MSP3450G-B 1 ICV5VSINJM2930L08-P IC NJM2930L08 1 ICV4VSINJM7809FA--- IC-Power NJM7809FA 1 ICV8VSITA8851CN---- IC- Audio/Video Switch TA8851CN 1 ICV3VST2SC2412KBQ-A Transistor 2SC2412KBQ 6 QV3 QV4 QV5 QV6 QV7 QV8VSTDTC144EKA--A Transistor DTC144EKA 1 QV9VSTMMBT2222A--A Transistor MMBT2222A 2 QT2 QT4VSZUDZ5.1B----A Zener Diode UDZ5.1B 6 ZDV1 ZDV2 ZDV3 ZDV4 ZDV5 ZDV6VSZUDZ6.8B----A Zener Diode UDZ6.8B 6 ZDV7 ZDV8 ZDV9 ZDV10 ZDV11 ZDV12VTU-FQ1236FH3-- Tuner FQ1236FH3 1 TU1

6-13


7-1

MODULE NAME PARTS NO.

IMAGE & DVI/RGB BOARD ASS'Y DPWB11501-MPLGA


AUDIO AMPLIFIER BOARD ASS'Y DPWB11423-SPXGA


7-2


AC MASTER POWER SWITCH B/D ASS'Y DPWB11455-1G-G-


FRONT BUTTON CONTROL BOARD ASS'Y DPWB11438-KPS-A


7-3


AV w/TUNER MODULE BOARD ASS'Y DPWB11420-AT-GA


LOGIC BOARD ASS'Y 6871QCH041A


7-4


Y DRV_TOP BOARD ASS'Y 6871QDH054A


Y DRV_BOTTOM BOARD ASS'Y 6871QDH055A


7-5


Y-SUS BOARD ASS'Y 6871QYH025A


X DRV_RIGHT_TOP BOARD ASS'Y 6871QRH030A


7-6


X DRV_LEFT_TOP BOARD ASS'Y 6871QLH029A


X DRV_RIGHT_BOTTOM BOARD ASS'Y 6871QRH031A


7-7


X DRV_LEFT_BOTTOM BOARD ASS'Y 6871QLH030A


Z-SUS BOARD ASS'Y 6871QZH029A


7-8


MAIN POWER BOARD ASS'Y 3501Q00104A (PLG-422)


PDP PANEL MODULE ASS'Y VVEPDP42X12032-

ELECTRONIC MODULE LIST REV:1.0

8-1

Model Name: GTW-P42M504

No. Module Supplier Supplier's Ass'y Part # Quantity Per Final Assembly

Sub-Con Name Sub-Con Location

Current Revision Level

1 Image Board Sampo DPWB11501-MPLGA 1 TSMT/Win House PCBA Taiwan L11501-00-100

2 Audio Amplifier Board Sampo DPWB11423-SPXGA 1 TSMT/Win House PCBA Taiwan A11423-03-100

3 AC Master Power Switch Board Sampo DPWB11455-1G-G- 1 TSMT/Win House PCBA Taiwan OR

4 Front Button Control Board Sampo DPWB11438-KPS-A 1 TSMT/Win House PCBA Taiwan OR

5 AV w/ Tuner Module Board Sampo DPWB11420-AT-GA 1 TSMT/Win House PCBA Taiwan T11420-04-100

6 Logic Board LGE 6871QCH041A 1 - - A

7 Y DRV_Top LGE 6871QDH054A 1 - - A

8 Y DRV_Bottom LGE 6871QDH055A 1 - - A

9 Y-SUS LGE 6871QYH025A 1 - - A

10 X DRV_Right_Top LGE 6871QRH030A 1 - - A

11 X DRV_Left_Top LGE 6871QLH029A 1 - - A

12 X DRV_Right_Bottom LGE 6871QRH031A 1 - - A

13 X DRV_Left_Bottom LGE 6871QLH030A 1 - - A

14 Z-SUS LGE 6871QZH029A 1 - - A

15 Main Power LGE 3501Q00104A (PLG-422) 1 Origin China A

16 Full Set PDP Panel Module LGE VVEPDP42X12032- 1 - - OR

17 Glass Filter Sampo PGLS-0017-142CN 1 Samsung Corning Co., Ltd Korea OR

18 Speaker Sampo RSPKES011-1GFI- 2 In Hana Industrial Co. Ltd. Taiwan OR

19 Front Bezel Sampo DMSKP0133-1F--- 1 Sun Plastic Enterprise Co., Ltd Taiwan OR

20 Rear Cover Sampo GCABB0317-1P--F 1 Yung Cheng Industrial Co., Ltd. Taiwan F

21 Plasma Stand Assembly- Leg Type Sampo DANGF0987-1C--- 2 Yo Tai Plastic Industrial Co., Ltd. Taiwan OR

EXPLODED VIEW REV:1.0

9-1

PACKAGING OF THE LIST REV:1.0

10-1

Gateway

Documents

GTW-P42M504