Upload
gc7090
View
395
Download
1
Embed Size (px)
Citation preview
Suzuki Worldwide Motorcycle-ATV Page: 1 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG1 GASKET SETBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415161718192021
Part No
11400-0186111141-01D1011143-06B0011173-1550211177-15510-H1711241-01D0011482-4411011483-4411011489-4411012837-24A1014181-01D0016518-4500009168-0602309168-0800809168-1003109168-1400409280-0300309280-1300409280-1500609280-2600609280-40010
Description
Gasket Set• . Gasket, Cylinder Head• . O Ring, Head Gasket• . Gasket, Cylinder Head Cover• . Gasket, Breather Cover• . Gasket, Cylinder• . Gasket, Clutch Cover• . Gasket, Magneto Cover• . Gasket, Oil Pan• . Gasket, Exhaust Pipe• . Gasket, Exhaust Pipe• . O Ring, Oil Filter Cap• . Gasket (5.8x13x1.2)• . Gasket (8.2x14x1)• . Gasket (10.2x20x2.3)• . Gasket (14.1x18x1.5)• . O Ring (d:1.05,id:3.1)• . O Ring (d:1.9,id:13)• . O Ring (d:1.9,id:14.5)• . O Ring (d:3.1,id:26.4)• . O Ring (d:2.4,id:39.7)
Suzuki Worldwide Motorcycle-ATV Page: 2 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG2 CYLINDER HEAD COVERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910
Part No
11171-01D0211173-1550209106-0701009106-0700909280-1500611176-3320111186-1550111177-15510-H1701550-0625309404-06432
Description
Cover, Cylinder HeadGasket, Head CoverBolt (l:19)Bolt (l:5.5)O Ring (d:1.9,id:14.5)Cover, BreatherSeparator, Oil BreatherGasket, Breather CoverBoltClamp
Suzuki Worldwide Motorcycle-ATV Page: 3 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG3 CYLINDER HEADBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910111213141515161718192021222324
Part No
11100-01D2011115-4574009381-1000309103-0607109206-0800107120-0612309168-0602311141-01D1011143-06B0001550-0630304211-1118909159-1006909159-1002609168-1003109482-0033409482-0033526431-4500226441-4900026451-4500009289-0500209128-0510113101-01D4009280-4001002112-1616309402-54208
Description
Head Assy, Cylinder• . Guide, Valve (os:0.3)• . Ring, Valve Guide• . Bolt (6x39)• . Pin• . Bolt, Oil Gallery• . GasketGasket, Cylinder HeadO Ring, Cylinder HeadBoltPinNutNutGasketSpark Plug (ngk,dpr8ea-9)Spark Plug (nd,x24epr-u9)Gear, Tacho. Driven (nt:10)SleeveSeal BandOil Seal (5x12x8)Screw (5x12)Pipe, Intake• . O Ring (d:2.4,id:39.7)ScrewClamp
Suzuki Worldwide Motorcycle-ATV Page: 4 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG4 CYLINDERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345
Part No
11210-01D20-0F009108-1011209108-1004104211-1118911241-01D00
Description
CylinderStud Bolt (l:168)Stud Bolt (l:178)PinGasket, Cylinder
Suzuki Worldwide Motorcycle-ATV Page: 5 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG5 CRANKCASEBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415161718192021222324252627282930
Part No
11301-4489009206-1300409206-1101707130-0870309103-0818209103-0813409103-0823001550-0865301550-0845309103-0603309103-0606701550-0690301550-0670301550-0665301550-0650701550-0645309168-0800809493-2201009493-3200209493-2400809280-0300309103-1013709103-1015409103-1012709103-1027809159-1007811611-01D1011610-4541011521-4410002112-06123
Description
Crankcase Set• . Pin• . Pin• . Bolt (8x70)• . Bolt (8x125)• . Bolt (8x110)• . Bolt (8x100)• . Bolt (8x65)• . Bolt (8x45)• . Bolt (6x125)• . Bolt (6x105)• . Bolt (6x90)• . Bolt (6x70)• . Bolt (6x65)• . Bolt (6x50)• . Bolt (6x45)• . Gasket• . Jet, Oil Gallery Mission• . Jet, Oil Galy. Bal. Shaft• . Jet, Oil Gallery Cylinder• . O Ring (d:1.1,id:3.1)Bolt (10x255)Bolt (10x245)Bolt (10x170)Bolt (10x160)NutSpacer (l:16.8)Spacer (l:65)Plate, Oil SeparatorScrew
Suzuki Worldwide Motorcycle-ATV Page: 6 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG6 CRANKCASE COVERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910111213141516171819202122232425262728
Part No
11341-01D1011482-4411004211-1318909103-0621609103-0621409103-0621611970-4411009280-2600609247-1401209168-1400211381-01D1009103-0501668233-01D0011351-01D1011483-4411004211-1318909103-0621468233-01D0011361-01D1004211-0912909103-0623909103-0623809103-0621511382-4411101547-0508311387-01D1002122-0512737820-33D10
Description
Cover, ClutchGasket, Clutch CoverPinBoltBoltBoltGauge, Oil LevelO Ring (d:3.1,id:26.4)Plug, Oil CheckGasketCover, Contact BreakerBoltEmblemCover, GeneratorGasket, Generator CoverPinBoltEmblemCover, Engine SprocketPinBoltBoltBoltCover, Starter MotorBoltCap, Clutch ReleaseScrewSwitch, Oil Pressure
Suzuki Worldwide Motorcycle-ATV Page: 7 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG7 OIL FILTER - OIL PUMPBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415161718192021
Part No
11511-4410011489-4411001550-0630309247-1402609168-1400216440-11D0016510-4504016518-4500009440-3200416512-45D0001421-0620808313-2006316520-01D0101570-0612316400-4410009280-1300402112-0625316331-01D1009181-1015809261-0400908331-31106
Description
Pan, OilGasket, Oil PanBoltPlug, Oil DrainGasketValve Assy, Oil ReliefFilter, Engine OilO RingSpringCap, Engine Oil FilterStud BoltNutStrainer, Engine OilScrewPump Assy, Engine OilO Ring (d:1.9,id:13)ScrewGear, Driven (nt:27)WasherPinCirclip
Suzuki Worldwide Motorcycle-ATV Page: 8 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG8 CRANKSHAFTBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123333456666789101112131415161717
Part No
12160-4410009159-0803312164-01D01-0A012164-01D01-0B012164-01D01-0C012164-01D01-0D012220-01D0209202-0301612229-01D01-0A012229-01D01-0B012229-01D01-0C012229-01D01-0D012228-4410621111-4410009140-2400709164-2500108341-3105909283-2201512111-01D01-0F012140-01D2012151-4550109381-1800212100-01D00-05012100-01D00-100
Description
Rod Assy, Connecting• . NutBearing, Crank Pin (green)Bearing, Crank Pin (black)Bearing, Crank Pin (brown)Bearing, Crank Pin (yellow)Crankshaft• . PinBearing, Crankshaft (green)Bearing, Crankshaft (black)Bearing, Crankshaft (brown)Bearing, Crankshaft (yellow)Bearing, ThrustGear, Primary Drive (nt:28)NutWasherKeyOil Seal, Rh (22x40x8)PistonRing Set, PistonPin, PistonCirclipPiston Set (os:0.5)Piston Set (os:1.0)
Suzuki Worldwide Motorcycle-ATV Page: 9 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG9 CRANKSHAFT BALANCERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789999
Part No
12650-01D0112666-4400109160-2402609440-1500709201-0800109180-2400909160-1203901500-1220312229-01D01-0A012229-01D01-0B012229-01D01-0C012229-01D01-0D0
Description
Balancer, CrankshaftGear, Driven (nt:46)WasherSpringPinSpacerWasherBoltBearing (green)Bearing (black)Bearing (brown)Bearing (yellow)
Suzuki Worldwide Motorcycle-ATV Page: 10 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG10 STARTER CLUTCHBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678
Part No
12611-01D0009206-1300312600-4483409261-1500109440-0401512633-3100007130-0816312649-45000
Description
Gear, Starter Idle (nt:55/19)PinClutch Set, Starter• . Roller• . Spring• . Piece, PushBoltShim
Suzuki Worldwide Motorcycle-ATV Page: 11 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG11 CAM SHAFT - VALVEBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12222345678888910111213141516171819202122222222222222222222222222222222222222222324
Part No
12710-0183009181-2216709160-2207409160-2207509160-2207612740-4504212748-4400009111-0602712747-4400012720-0182009181-2216709160-2207409160-2207509160-2207612750-4504112748-4400009111-0602712747-4400012891-1550012891-1550012911-01D0012912-01D0012920-4411012931-4500012932-4501012933-4500109289-0700212892-45000-21512892-45000-22012892-45000-22512892-45000-23012892-45000-23512892-45000-24012892-45000-24512892-45000-25012892-45000-25512892-45000-26012892-45000-26512892-45000-27012892-45000-27512892-45000-28012892-45000-28512892-45000-29012892-45000-29512892-45000-30012892-45000-30512892-45000-31012800-4581199000-69521
Description
Camshaft Set, Intake• . Washer (t:1.0)• . Washer (t:1.1)• . Washer (t:1.2)• . Washer (t:1.3)Sprocket, Intake (nt:30)PinBolt (6x12.5)WasherCamshaft Set, Exhaust• . Washer (t:1.0)• . Washer (t:1.1)• . Washer (t:1.2)• . Washer (t:1.3)Sprocket, Exhaust (nt:30)PinBolt (6x12.5)WasherTappet, IntakeTappet, ExhaustValve, IntakeValve, ExhaustSpring Set, ValveRetainer, SpringCotter, ValveSeat, SpringOil Seal (7x14.4x9)Shim, Tappet (t:2.15)Shim, Tappet (t:2.20)Shim, Tappet (t:2.25)Shim, Tappet (t:2.30)Shim, Tappet (t:2.35)Shim, Tappet (t:2.40)Shim, Tappet (t:2.45)Shim, Tappet (t:2.50)Shim, Tappet (t:2.55)Shim, Tappet (t:2.60)Shim, Tappet (t:2.65)Shim, Tappet (t:2.70)Shim, Tappet (t:2.75)Shim, Tappet (t:2.80)Shim, Tappet (t:2.85)Shim, Tappet (t:2.90)Shim, Tappet (t:2.95)Shim, Tappet (t:3.00)Shim, Tappet (t:3.05)Shim, Tappet (t:3.10)Shim Set Inc.no.22-1~22-20(3pcs.each)• . Case
Suzuki Worldwide Motorcycle-ATV Page: 12 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG12 CAM CHAINBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234567891011121314
Part No
12760-4504012771-4505212782-4920002112-0510312791-4504001550-0612309168-0602312810-01D0012814-4410112830-01D1212838-38200-H1712839-3820012837-24A1007130-06253
Description
Chain, Cam Shaft Drive (120l)Guide, Cam Chain No.1Guide, Cam Chain No.2ScrewGuide, Cam Chain No.3BoltWasherTensioner, Cam ChainCushionAdjuster Assy, Tensioner• . GasketPlugGasket, AdjusterBolt
Suzuki Worldwide Motorcycle-ATV Page: 13 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG13 CARBURETOR (GS500K1/K2/UK1/UK2/P37)Block No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
11223456789101111121314141516171819202122222323242526272728293031323334353637383940414243444546
Part No
13201-01DE013201-01DL013202-01DE013202-01DL013573-19E0013418-33E0009280-0500413481-13F0013382-19E0013387-13F0013383-01DE013502-07F0013501-29FA013501-29FA013507-17C0113247-0234009492-1701609492-2002413247-33E0013258-44B0013250-04F0013254-0101002112-0408313602-05A1013370-33E8009491-2301209491-2402609491-6001009491-6200413385-07F0013246-4301009494-0094913279-33E0013279-19F1013268-4707013291-2990013295-2990013267-13F0013271-33C0013411-0530013682-3121013418-4408013417-26D0013278-4709013247-33E0009493-3300213274-8400009401-0610113295-3301013268-9611113271-44B0013267-44B0013683-01DF0
Description
Carburetor Assy, LhCarburetor Assy, LhCarburetor Assy, RhCarburetor Assy, Rh• . Spring• . Holder• . O Ring (d:1.9,id:4.8)• . Spring• . Washer• . E Ring• . Needle, Jet (5dh41-4)• . Cover, Diaphragm• . Valve, Piston• . Valve, Piston• . Diaphragm• . Screw, Drain• . Jet, Pilot• . Jet, Pilot (20)• . Screw• . Gasket, Float Chamber• . Float Assy• . Pin, Float• . Screw• . Screw• . Valve Assy, Needle• . Jet, Main (115)• . Jet, Main (120)• . Jet, Main (60)• . Jet, Main (62.5)• . Holder, Jet• . O Ring• . Jet, Needle (p-5m)• . Screw, Pilot (2 3/4)• . Screw, Pilot (2.0)• . Spring• . Washer• . O Ring• . Adjuster• . Spring• . Plunger Assy• . Cap• . Holder, Guide• . Spring• . O Ring• . Screw• . Jet, Air (165)• . Cap• . Clip• . O RingSpringSpringScrewHose
Suzuki Worldwide Motorcycle-ATV Page: 14 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG13 CARBURETOR (GS500K1/K2/UK1/UK2/P37)Block No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
47484950515253545556
Part No
13413-01DE013602-04F0013557-33E0013683-01DE013683-01DB013673-44B0013685-33EQ013565-01DE002122-0510313685-01DB0
Description
PlateScrewPackingHoseHoseSealNippleBracketScrewPipe
Suzuki Worldwide Motorcycle-ATV Page: 15 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG13A CARBURETOR (GS500HK1/HK2/HUK1/HUK2)Block No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
3467891011121314151718192021222324252627282930313232333435363738394041424344454647484950515253545556
Part No
13573-01DB013507-17C0113418-33E0009280-0500413481-13F0013382-4403013394-17E6013387-13F0013383-01DE009494-0094913246-4301013385-07F0013295-2990013291-2990013268-4870013279-33E0013370-33E8002112-0408313602-05A1013250-04F0013254-0101009492-1701609491-6001009493-3400313258-04F0002112-0410713247-0234013502-01DB013502-01DC013411-0530013417-26D0013278-4709013418-4408013682-3121002112-0512713274-8400009401-0610113267-13F0013271-33C0009355-35755-60013683-10F6013685-04F1095569-7804018115-70G1013683-01DB013683-01DE013683-46D1013683-01DC109401-1640109408-0003313413-01DE002142-0408313557-33E00
Description
• . Spring• . Diaphragm• . Holder• . O Ring (d:1.9,id:4.8)• . Spring• . Washer• . E Ring• . Ring• . Needle, Jet (5dh41-3)• . Jet, Needle (p-5m)• . O Ring• . Holder, Jet• . O Ring• . Washer• . Spring• . Adjuster (2 5/8)• . Valve Assy, Needle• . Screw• . Screw• . Float Assy• . Pin, Float• . Jet, Pilot (17.5)• . Jet, Mian (60)• . Jet, Pilot Air (170)• . Gasket• . Screw• . Plug, Drain• . Cover Assy, Diaphragm Lh• . Cover Assy, Diaphragm Rh• . Plunger Assy• . Spring• . O Ring• . Holder, Guide• . Cap• . Screw• . Cap• . ClipAdjusterSpringHoseHoseNippleCheck Valve AssySolenoid AssyHoseHoseHoseHoseClipClipLeverScrewPacking
Suzuki Worldwide Motorcycle-ATV Page: 16 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG13A CARBURETOR (GS500HK1/HK2/HUK1/HUK2)Block No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
575859606162636465666768697071
Part No
13602-13D6013602-55A0009355-35755-60009355-35755-60009355-35755-60009367-0400709355-35755-60013685-01DC013685-01DB013268-9611013271-44B0013267-44B0013673-44B0013685-33EQ018780-32E00
Description
Sensor AssyScrewHoseHoseHoseNippleHoseRodPipeSpringSpringScrewSealNippleFilter, Air Cleaner No.2
Suzuki Worldwide Motorcycle-ATV Page: 17 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG14 AIR CLEANERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112
Part No
13700-01D7013780-01D5102142-0508713881-01D6009402-6420309352-11153-60009401-1430113870-2145809401-1340909404-0641301580-0616309404-06434
Description
Cleaner Assy, Air• . Filter Assy• . Screw• . Tube, Outlet• . Clamp• . Tube, Breather• . Clip• . Tube, Drain• . Clip• . ClampBoltClamp
Suzuki Worldwide Motorcycle-ATV Page: 18 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG15 MUFFLERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678
Part No
14181-01D0007120-0840314301-01DB009103-0825609160-0813609180-0815209320-1204808316-10083
Description
Gasket, Exhaust PipeBoltMuffler AssyBolt (8x40)Washer (8.5x28x1.6)Spacer (8.6x12x20.1)CushionNut
Suzuki Worldwide Motorcycle-ATV Page: 19 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG16 CLUTCHBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910111213141516171819202122232425262728
Part No
21200-4410209181-2522321411-4410109140-2000109167-2000609160-2001521441-3740021451-28C3121462-1430109440-2001909100-0614521414-01D0023121-4410009263-1500309160-1504516321-01D1009261-0600208331-3138323110-4411123111-24A0109285-0601123117-4410201500-0612323200-01D0009134-0601008310-0006703141-0616309443-08001
Description
Gear, Primary Driven (nt:76)Washer (25x38x1.0)Hub, SleeveNutWasher (20.5x38x0.8)Washer (20x44x3)Plate, DrivePlate, DrivenDisk, PressureSpringBolt (6x40)SpacerPiece, PushBearing (15x28x2)Washer (15.5x28x1)Gear, Oil Pump Drive (nt:39)PinCirclipRod, Push RhRod, Push LhOil Seal (6x34x10)Holder, Oil SealBoltScrew Assy, Release• . Screw• . NutScrewSpring
Suzuki Worldwide Motorcycle-ATV Page: 20 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG17 TRANSMISSIONBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415161718192021222324252627282930313233343536373839
Part No
24121-01D0124221-4400124231-01D1124251-01D0024252-19F0024260-01D0109181-2516709380-2501009262-2505109390-6201209263-2002504221-0712924741-4410209126-0601424131-01D0024310-4400109181-2025124321-4400509301-2500109380-2501024331-4400309167-2501209167-2501309380-2501024341-4400309167-2501209169-2500109380-2501024351-4400124361-4401009390-6201209283-3201509263-2002709262-2510509282-3200227511-01D0127531-01D1008331-3125627600-01C10-110
Description
Countershaft (nt:13)Gear, 2nd Drive (nt:18)Gear, 3/4 Drive (nt:21/24)Gear, 5th Drive (nt:26)BushGear, 6th Drive (nt:27)Washer (25x34x1.0)CirclipBearing, Rh (25x62x17)C RingBearing, Lh (20x34x20)PinHolder, BearingScrew (6x16)DriveshaftGear, 1st Driven (nt:32)Washer (20x34x1)Gear, 2nd Driven (nt:32)BushCirclipGear, 3rd Driven (nt:29)Washer (25.1x31x1.0)Lock WasherCirclipGear, 4th Driven (nt:27)Washer (25.1x31x1.0)Lock WasherCirclipGear, 5th Driven (nt:25)Gear, 6th Driven (nt:23)C RingOil Seal (32x62x7)Bearing, Rh (20x34x17)Bearing, Lh (25x62x17)Oil SealSprocket, Engine (nt:16)Spacer (l:32.7)CirclipChain, Drive (did520vm,110le)
Suzuki Worldwide Motorcycle-ATV Page: 21 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG18 GEAR SHIFTINGBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234567891011121314151617181920212223242526272829303132333435363738
Part No
25211-4400125221-4400125231-4400025411-1890002142-0608308211-0614125311-01D0009261-0400109209-0401309181-2600125322-4400002112-0616325341-3330009111-0605401500-0616309263-4000125350-4400009443-0900725351-3001025354-3000009440-0602009168-1400225510-4410009448-1300808332-1107309444-2601309180-1206825671-0101109285-1200225600-01D0225652-20C0001500-0620337720-47D0037720-01D0009280-2600502112-7520309209-0501109440-04010
Description
Fork, Gear Shifting No.1Fork, Gear Shifting No.2Fork, Gear Shifting No.3Shaft, Gear Shifting ForkScrewWasherCam, Gear ShiftingPinPinWasher (26x32.5x0.3)Holder, Drive PinScrewGuide, CamBolt (6x14.6)BoltBearing (40x47x12)Stopper, Cam No.1SpringStopper, Cam No.2Holder, SpringSpringGasket (13.8x18.8x0.4)Shaft, Gear ShiftingSpringE RingSpringSpacer (12x20x15.3)StopperOil Seal (12x22x9)Lever Assy, Gear Shifting• . RubberBoltBase Assy, Gear Shift Base Assy, Gear ShiftO Ring (d:2.4,id:26.2)ScrewContactSpring
Suzuki Worldwide Motorcycle-ATV Page: 22 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG19 STARTING MOTORBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910111213141516
Part No
31100-20C0031310-27A01-H1731153-4340031170-4340031264-4411031132-27A0131135-6501031130-3830031172-3830031171-3830031143-3830031281-88C0031156-3830009280-2400309128-0602408361-35068
Description
Motor Assy, Starting• . Armature• . Oil Seal• . Shim Set• . O Ring• . Brush Holder Assy•• .. Spring• . Brush• . Bushing (a)• . Bushing (b)• . O Ring• . Bolt• . O Ring• . O Ring (d:3.0,id:24.5)Bolt (6x25)Nut
Suzuki Worldwide Motorcycle-ATV Page: 23 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG20 GENERATORBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789
Part No
31401-01D1031402-01D0002112-3530309103-1200431497-4500002112-0508331498-4500002112-0610309404-06432
Description
Stator RotorScrewBolt (12x60)ClampScrewClampScrewClamp (l:65)
Suzuki Worldwide Motorcycle-ATV Page: 24 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG21 SIGNAL GENERATORBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12356789
Part No
32900-01D2002142-0616333110-4442033120-01D0033120-01D2009103-0606402112-0510309404-06432
Description
Ignitor ScrewSignal Generator Assy Rotor, Signal Rotor, SignalBolt (6x60)ScrewClamp (l:80)
Suzuki Worldwide Motorcycle-ATV Page: 25 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG22 BATTERYBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678
Part No
33610-01D0033652-19B0033651-3700033680-16A1033860-01D1033870-01D0033624-01D0033624-43500
Description
Battery (fb10l-b2,12v 11ah)Cushion (30x130x3) Protector (170x95x3) Hose, ExhaustLead Wire, (-)Lead Wire, Battery (+)• . Cap, Starter Relay Terminal• . Cap, Battery (+)
Suzuki Worldwide Motorcycle-ATV Page: 26 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG23 ELECTRICALBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910111213141516
Part No
31800-01D0031841-01D0031892-07D0009481-2010108361-3506833810-01DA031861-48B1033624-01D1032800-33C0002162-0620333410-01D0001500-0640309180-0619833510-2201033541-2451033542-38B00
Description
Relay Assy, Starting Motor• . Terminal, Relay• . Holder, Relay• . Fuse, (20a)NutWire, Starter Motor Lead• . Cap, Starter Motor• . Cap, Battery PlusRectifier AssyScrewCoil Assy, IgnitionBoltSpacer (6.2x12x16)Cap Assy, Spark PlugSeal, Spark PlugSeal, High Tension Cord
Suzuki Worldwide Motorcycle-ATV Page: 27 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG24 SPEEDOMETER - TACHOMETERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
112345678910111212131415161718192021222324252627
Part No
34110-01D7034110-01D6034124-21E1009139-0200334210-01D6034288-01D2034193-01D6034189-01D2009160-0501308313-1005702112-3408334950-01D6034170-01D2134170-01D2109471-1202809471-1216509107-0600309180-0629434956-3100109160-0613608316-1006334910-01D0234938-4510001550-0616334938-01D0134938-01D1001550-0612302112-0516334940-01D02
Description
Speedometer (mile/kilo)Speedometer (kilo)KnobScrewTachometerDamperCoverCushionWasher (5.2x16x1)NutScrewBracket, MeterSocketSocketBulb (12v,3.4w)Bulb (12v,1.7w)Bolt (6x30)Spacer (6.5x10x15.7)CushionWasher (6.5x28x1.6)NutCable, SpeedometerGuide, Cable No.1BoltGuide, Cable No.2Guide, Cable No.3BoltScrewCable, Tachometer
Suzuki Worldwide Motorcycle-ATV Page: 28 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG25 HEADLAMPBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
11233456789101112131415
Part No
35100-26D60-99935100-26D52-99935111-01D2035121-26D6035121-26D5235127-10D2035173-20A0135181-1561108321-0105708310-0005335151-4590035152-1561135154-3190036118-26D5009471-1206009471-1206309126-05003
Description
Headlamp AssyHeadlamp Assy• . Rim• . Lamp Unit• . Lamp Unit• . Ring• . Cover, Socket• . Screw• . Lock Washer• . Nut• . Screw, Adjusting• . Nut• . Spring• . SocketBulb (12v60/55w)Bulb (12v,4w)Screw (l:12)
Suzuki Worldwide Motorcycle-ATV Page: 29 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG26 HEADLAMP (E24)Block No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910111213
Part No
35100-10D70-99935111-01D2035121-10D3035127-10D2035173-20A0135181-1561108321-0105708310-0005335151-4590035152-1561135154-3190009471-1206009126-05003
Description
Headlamp Assy• . Rim• . Lamp Unit• . Ring• . Cover, Socket• . Screw• . Lock Washer• . Nut• . Screw, Adjusting• . Nut• . SpringBulb (12v60/55w)Screw (l:12)
Suzuki Worldwide Motorcycle-ATV Page: 30 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG27 TURNSIGNAL LAMPBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415
Part No
35604-33E3035603-33E3035610-33E0003242-0412309471-1204508316-1010335603-33E3035604-33E3035610-33E0003242-0412309471-1204508310-0010309160-1050135695-17C0038610-26E00
Description
Lamp Assy, Front TurnsignalLamp Assy, Front Turnsignal• . Lamp Unit• . Screw• . Bulb (12v,21w)NutLamp Assy, Rear RhLamp Assy, Rear Lh• . Lamp Unit• . Screw• . Bulb (12v,21w)NutWasher (10.5x30x2.30)SpacerRelay Assy, Turnsignal
Suzuki Worldwide Motorcycle-ATV Page: 31 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG28 TURNSIGNAL LAMP (E24)Block No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415
Part No
35601-03FC035602-03FC035610-33E0003242-0412309471-1204508316-1010335603-33E3035604-33E3035610-33E0003242-0412309471-1204508310-0010309160-1050135695-17C0038610-26E00
Description
Lamp Assy, Front RhLamp Assy, Front Lh• . Lamp Unit• . Screw• . Bulb (12v,21w)NutLamp Assy, Rear RhLamp Assy, Rear Lh• . Lamp Unit• . Screw• . Bulb (12v,21w)NutWasher (10.5x30x2.30)SpacerRelay Assy, Turnsignal
Suzuki Worldwide Motorcycle-ATV Page: 32 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG29 REAR COMBINATION LAMPBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234566a6b7891011121314151617181920
Part No
35710-01D2035712-01D2035713-01D2003511-0440309471-1208333652-01D1033652-01D2033652-06C0009160-0607709320-0900909180-0626202112-0620335927-01D2009321-0602602142-0616309160-0607708310-0006335970-07F0008310-0005335974-01D0002142-0612308310-00063
Description
Lamp Assy, Rear Combination• . Lens• . Gasket, Lens• . Screw• . Bulb (12v,21/5w)Cushion (80x20x10)Cushion, Upper (40x40x38)Cushion, Lower (40x120x6) Washer (6.5x20x1.2)CushionSpacer (6.5x9x8.5)ScrewBracket, License PlateCushionScrewWasherNutReflex Reflector Assy, RearNutBracket, Rear Reflex ReflectorScrewNut
Suzuki Worldwide Motorcycle-ATV Page: 33 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG30 WIRING HARNESSBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234555666789101111121314151617181920
Part No
36610-01DB036611-38A0036611-01D0036611-01D1009404-0643209404-0643409404-0820709407-1440309407-1840209407-1940109403-0631001550-0616337000-2689037100-2686037100-26D0337100-26D1109139-0602637740-24A0009443-0604237840-26X5001550-0630338740-24X5038500-01D1001550-0612337146-26D10
Description
Harness, Wiring • . DiodeProtector, Wiring HarnessProtector, Wiring HarnessClamp (l:80)Clamp (l:95)Clamp (l:97)Clamp (l:125)Clamp (l:165)Clamp (l:190)ClampBolt, Wiring Harness GuideLock SetLock Set• . Lock Assy, Steering• . Lock Assy, SteeringBoltSwitch Assy, Stop LampSpringSwitch Assy, Side StandBoltRelay Assy, Side StandHorn AssyBoltKey, Blank
Suzuki Worldwide Motorcycle-ATV Page: 34 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG31 HANDLE SWITCHBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
11345678910
Part No
37200-27E1137200-27E3102112-0550502112-0530502112-0510337400-23E1002112-0545509125-0506637560-38A0037564-26E00
Description
Switch Assy, Handle RhSwitch Assy, Handle Rh• . Screw• . ScrewScrew, Throttle CableSwitch Assy, Handle Lh• . Screw• . Screw (5x25)Switch Assy, ClutchScrew, Clutch Switch
Suzuki Worldwide Motorcycle-ATV Page: 35 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG32 FRAMEBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112
Part No
41102-01880-13L09103-1033408319-3110743585-01D0041540-01D3109116-0616709116-0616809180-0603809320-0802108313-2006347410-01D1001550-06163
Description
Frame Set (silver)• . Bolt• . NutCapHolder, BatteryBolt, LowerBolt, UpperSpacer (6.2x9x7.5)CushionNutHolder, Electric PartsBolt
Suzuki Worldwide Motorcycle-ATV Page: 36 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG33 STAND - REAR BRAKEBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234567891011121314151617
Part No
42100-01D0001580-1060309180-1004009443-1405909443-2201309321-1001742310-01D10-01909111-1002708319-2110309443-1504609443-2201743110-01D1225652-4930043121-01D0043212-04A0001550-0625309443-13028
Description
Stand, CenterBoltSpacerSpring, InnerSpring, OuterCushionStand, Prop (black)BoltNutSpring, InnerSpring, OuterPedal, BrakeRubberArm, Brake RodWasherBoltSpring, Return
Suzuki Worldwide Motorcycle-ATV Page: 37 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG34 FOOTRESTBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910111213141516
Part No
43550-01D0043560-01D0043631-34A0109208-0600508332-1104343510-01D00-13L43520-01D00-13L09106-0809443586-01D1043596-01D1009139-0606243600-12B0043700-12B0043631-34A0109208-0600508332-11043
Description
Rubber Assy, Front RhRubber Assy, Front LhWasher, RubberPinE RingBracket, Front Rh (silver)Bracket, Front Lh (silver)Bolt, BracketGuard, Front Footrest RhGuard, Front Footrest LhBolt, GuardFootrest Assy, Pillion RhFootrest Assy, Pillion LhWasher, RubberPinE Ring
Suzuki Worldwide Motorcycle-ATV Page: 38 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG35 FUEL TANK (MODEL K1)Block No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
11122233345678910111213141516
Part No
44100-01DJ0-YC244100-01DJ0-Y9H44100-01DJ0-YM768110-01D70-FT568110-01D70-FT668110-01D70-FT768111-42E00-YD868111-42E00-20G68111-42E00-1ZY44201-3382009106-0501744511-27E0002142-0510309169-0501244541-01D0044550-01D0101550-0840309320-1401709320-1003809180-0627109116-0617244423-01D00
Description
Tank Assy, Fuel (blue)Tank Assy, Fuel (yellow)Tank Assy, Fuel (blue)• . Tape Set, Fuel Tank• . Tape Set, Fuel Tank• . Tape Set, Fuel Tank• . Emblem, Fuel Tank (silver)• . Emblem, Fuel Tank (gray)• . Emblem, Fuel Tank (gray)Cap Set, Fuel TankBoltCushion, FrontScrew, FrontWasherCushion, SideBracket, RearBolt, BracketCushion, Rear UpperCushion, Rear LowerSpacerBoltHose, Water Drain
Suzuki Worldwide Motorcycle-ATV Page: 39 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG35A FUEL TANK (MODEL K2)Block No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1122345678910111213141516
Part No
44100-01DD0-Y7L44100-01DD0-YC268110-01DA0-FP268110-01DA0-GZ868111-42E20-0JW44201-3382009106-0501744511-27E0002142-0510309169-0501244541-01D0044550-01D0101551-0840309320-1401709320-1003809180-0627109116-0617244423-01D00
Description
Tank Assy, Fuel (black)Tank Assy, Fuel (blue)• . Tape Set• . Tape Set• . EmblemCap Set, Fuel TankBoltCushion, FrontScrewWasherCushion, SideBracket, RearBolt, BracketCushion, Rear UpperCushion, Rear LowerSpacerBoltHose, Drain
Suzuki Worldwide Motorcycle-ATV Page: 40 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG36 FUEL COCKBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234567891011
Part No
44300-01D3007120-0610344443-01D1009401-1140744442-01D2044441-01D2009401-1040944300-01D1044348-2807034826-03F0009168-06026
Description
Cock Assy, FuelBoltHose, FuelClipHose, Fuel "res"Hose, Fuel "on"ClipFilter Unit, Fuel• . O RingBolt, UnitGasket
Suzuki Worldwide Motorcycle-ATV Page: 41 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG37 FRAME COVER (MODEL K1)Block No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
11122234445556789101010111111121314
Part No
47110-01DJ0-YC247110-01DJ0-Y9H47110-01DJ0-YM768135-01D50-FT568135-01D50-FT668135-01D50-FT768131-01D40-FN347210-01DJ0-YC247210-01DJ0-Y9H47210-01DJ0-YM768145-01D50-FT568145-01D50-FT668145-01D50-FT768131-01D40-FN309116-0601009180-0626309320-0901647310-01D50-YC247310-01D50-Y9H47310-01D50-YM768165-01D00-YD868165-01D00-20G68165-01D00-1ZY47321-01DA003541-0410309320-08018
Description
Cover, Frame Rh (blue)Cover, Frame Rh (yellow)Cover, Frame Rh (blue)• . Tape, Rh• . Tape, Rh• . Tape, Rh• . EmblemCover, Frame Lh (blue)Cover, Frame Lh (yellow)Cover, Frame Lh (blue)• . Tape, Lh• . Tape, Lh• . Tape, Lh• . EmblemBoltSpacerCushionCover, Center (blue)Cover, Center (yellow)Cover, Center (blue)• . Emblem, "suzuki" (silver)• . Emblem, "suzuki" (gray)• . Emblem, "suzuki" (gray)Cover, Frame LowerScrewCushion
Suzuki Worldwide Motorcycle-ATV Page: 42 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG37A FRAME COVER (MODEL K2)Block No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
11223445567891011121314
Part No
47110-01DK0-YD847110-01DK0-YUX68130-01D90-FP268130-01D90-GZ868135-01D40-HJ547210-01DK0-YD847210-01DK0-YUX68140-01D90-FP268140-01D90-GZ868145-01D40-HJ509116-0601009180-0626309320-0901647310-01D50-YD868165-01D00-Y7L47321-01DA003541-0410309320-08018
Description
Cover, Frame Rh (silver)Cover, Frame Rh (silver)• . Tape Set, Rh• . Tape Set, Rh• . Tape, RhCover, Frame Lh (silver)Cover, Frame Lh (silver)• . Tape Set, Lh• . Tape Set, Lh• . Tape, LhBoltSpacerCushionCover, Center (silver)• . EmblemCover, Frame LowerScrewCushion
Suzuki Worldwide Motorcycle-ATV Page: 43 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG38 HEADLAMP HOUSINGBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234567891011
Part No
51810-01D1151817-01D0101550-0830708316-1008351851-01D1151861-01D1101550-0612709118-0600709180-0700409320-1001551815-06C00
Description
Housing, Headlamp• . GrommetBoltNutStay, Headlamp Housing RhStay, Headlamp Housing LhBoltBolt, StopperSpacerCushionPlate
Suzuki Worldwide Motorcycle-ATV Page: 44 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG39 FRONT FENDERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1112345678
Part No
53111-01D40-YC253111-01D40-Y9H53111-01D40-YM753145-30B0053114-01D0009139-0503209169-0501009159-0504309139-0602758621-21203
Description
Fender, Front (blue)Fender, Front (yellow)Fender, Front (blue)CushionBrace, Front Fender (silver)ScrewWasherNutScrewGuide, Cable
Suzuki Worldwide Motorcycle-ATV Page: 45 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG40 HANDLEBARBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234567891011121314151617181920212223
Part No
56111-01DA056211-31F00-0FP56221-01D50-0FP07130-0830756241-01D0009250-0601107130-1065309160-1009408319-3110756200-0184002122-0685356272-4450008316-1008309159-0602456500-0809056500-01D1156600-01D1158200-01DA058300-01DA058300-01DB058410-01D7094474-22D0072895-78A30
Description
HandlebarClamp, Upper (silver)Clamp, Lower (silver)BoltCushion, HolderCapBoltWasherNutBalcncer Set, Handlebar• . Screw• . Expander• . Nut• . NutMirror Assy, Rear ViewMirror Assy, Rear View RhMirror Assy, Rear View LhCable Assy, ClutchCable Assy, Throttle No.1Cable Assy, Throttle No.2Cable, StarterProtector, CableProtector, Cable
Suzuki Worldwide Motorcycle-ATV Page: 46 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG41 HANDLE LEVERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415
Part No
57110-22D0257300-33E0157431-17C0008316-1006357460-17C0057465-17C0057211-22D0157500-01D0157620-01D0057531-14A0008319-2106357441-1101057442-1101001547-0620357661-33400
Description
Grip, ThrottleLever Assy, Brake• . Bolt, Pivot• . NutSwitch Assy, Stop• . ScrewGrip, LhLever Assy, Clutch• . Lever, Clutch• . Bolt• . Nut• . Adjuster• . Nut• . BoltCover, Clutch Lever
Suzuki Worldwide Motorcycle-ATV Page: 47 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG42 REAR FENDERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415161718
Part No
63111-01D3109113-0600101550-0616309169-0603763210-01DA063220-01DA001550-0812301550-0820347425-01D0009800-2101709822-0000509462-0004695720-01D0001550-0616363411-42A0009169-0601002142-0616363115-06C00
Description
Body, Rear FenderBoltBolt, SideWasherBrace, Rear Fender RhBrace, Rear Fender LhBolt, Brace RearBolt, Brace FrontPlate, Tool HolderTool AssyClamp, WrenchBandHolder, HelmetBoltMud Guard, Rear UnitWasherScrewTape, Fender
Suzuki Worldwide Motorcycle-ATV Page: 48 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG43 LABELBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
11111111111112234444
Part No
68319-29F0068319-29F2068319-29F3068319-29F4068319-29F5068319-29F7068319-29F8068319-29F9068319-29FA068319-29FB068319-29FC068319-30F4068319-30F9068623-17D0086932-7306068332-01D3099011-01D62-28B99011-01D62-04299011-01D62-05799011-01D63-042
Description
Label, Warning (english)Label, Warning (german)Label, Warning (french)Label, Warning (italian)Label, Warning (spanish)Label, Warning (dutch)Label, Warning (potuguese)Label, Warning (swedish)Label, Warning (finnish)Label, Warning (norwegian)Label, Warning (danish)Label, Warning (italian)Label, Warning (swedish)Label, Fuel CautionLabel, Fuel CautionLabel, TireManual, Owner'sManual, Owner'sManual, Owner'sManual, Owner's
Suzuki Worldwide Motorcycle-ATV Page: 49 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG44 COWLING (OPTIONAL)Block No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
111234567891011111112131415
Part No
94402-01D60-YC294402-01D60-Y9H94402-01D60-YM794432-01D6002142-0412308322-0104308321-0104308310-0004394741-01D6094511-01D6001570-0616708310-0006394401-01810-YC294401-01810-Y9H94401-01810-YM794580-01D5094582-01D5002112-3645709160-06084
Description
Cowling Assy, Upper (blue)Cowling Assy, Upper (yellow)Cowling Assy, Upper (blue)• . Screen, Wind• . Screw• . Washer• . Lock Wahser• . Nut• . Bolt, Headlamp• . Brace, Cowling• . Bolt• . NutCowling Set, Under (blue)Cowling Set, Under (yellow)Cowling Set, Under (blue)• . Bracket, Outer• . Bracket, Inner• . Screw• . Washer
Suzuki Worldwide Motorcycle-ATV Page: 50 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG45 SEATBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415161718
Part No
45100-01D20-FH409321-1001245149-3130094982-2940045215-22A0045213-1360145126-41B0045127-41B0008316-2006345220-20A0102122-0630345280-3840045288-14F0045289-11F0095700-1481046211-01D00-13L01550-0825309407-18402
Description
Seat Assy (black)• . Cushion, Front Lower• . Cushion, Center & Rear• . Cushion, Battery Stopper• . Striker, Seat Lock• . Cushion, Boss• . Cushion, Striker Upper• . Cushion, Striker Lower• . NutBracket, Seat SupportScrewCable, Seat LockGuide, Seat Lock CablePlate, Seat Lock AssyLock Set, SeatHandle, Pillion Rider (silver)BoltClamp, Seat Lock Cable
Suzuki Worldwide Motorcycle-ATV Page: 51 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG46 FRONT DAMPERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415161718192021222324
Part No
51103-01DB051104-01DB051103-01DC051104-01DB051130-01DA051140-01DA051167-01D0051158-4950051153-26F0051156-4030151173-26F0051110-01D6051121-01D0051195-01D0051146-01D0051196-13A1051177-01D0051147-1651051148-4131001550-0840751171-01D6051172-01D0051176-01DB051192-01D6051351-24D0051117-3826051201-01DA051166-01D80
Description
Damper Assy, Front Fork RhDamper Assy, Front Fork LhDamper Assy, Front Fork RhDamper Assy, Front Fork Lh• . Tube, Outer Rh• . Tube, Outer Lh• . Metal, Slide• . Washer• . Seal, Oil• . Ring, Snap• . Seal, Dust• . Tube, Inner•• .. Piston• . Piece, Oil Lock• . Cylinder•• .. Ring, Piston•• .. Spring, Rebound• . Bolt• . Gasket• . Bolt, Rh• . Spring, Main• . Washer, Spring• . Spacer• . Washer, Upper• . Bolt, Fork• . O Ring• . ProtectorBolt, Rh
Suzuki Worldwide Motorcycle-ATV Page: 52 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG47 STEERING STEMBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
112345678910111112131415
Part No
51410-01D9151410-01D8009265-3000951530-01D0151540-01D0151553-3430051352-01D0009265-2501951643-4900251631-2800051311-01D0007130-0830351328-01D8056240-01D0056243-01D0051353-05C0051356-22012
Description
Stem, SteeringStem, Steering• . Bearing (30x55x17)Bracket, Headlamp RhBracket, Headlamp LhCushion, BracketBolt, Steering StemBearing (25x47x15)Dust SealNutHead, Steering StemBolt, Stem HeadBolt, Stem HeadCushion, Stem HeadSpacer, Stem HeadBolt, UpperWasher
Suzuki Worldwide Motorcycle-ATV Page: 53 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG48 FRONT WHEELBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910111213141515
Part No
54111-34C00-Y6G09180-1501108123-6302754711-01D0054740-3341054741-01D0009159-1205809160-1209454600-01D0154871-38C00-0SR59210-01D2109106-0812555110-01D0043130-24A0055411-00A0055412-00A01
Description
Wheel, Front (mt3.00x17) (silver)Spacer (15.3x21.7x63)BearingAxle, FrontSpacer, Front Axle RhSpacer, Front Axle RhNutWasherBox Assy, Speedometer GearCover, Front Hub Lh (gray)Disc, Front Brake RhBolt (8x33)Tire, Front,110/70-17 54h BridgestoneValve Assy, Wheel Rim (tr412)Balancer, Wheel (10g)Balancer, Wheel (20g)
Suzuki Worldwide Motorcycle-ATV Page: 54 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG49 FRONT CALIPERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910111213
Part No
59100-33D9059300-3383059300-3384059102-3381059171-33D0059115-33D0059112-44B0059313-3650059116-33D0059121-1841055156-6631059141-44B0169142-4500001550-10253
Description
Caliper Assy, Front Rh• . Piston Set•• .. Seal Set, Piston• . Pad SetShim, Pad• . Spring• . Boot• . Insulator• . Guide• . Bleeder• . Cap• . Pin• . ClipBolt
Suzuki Worldwide Motorcycle-ATV Page: 55 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG50 FRONT MASTER CYLINDERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234567891011121314151617
Part No
59600-45C1059600-0481059667-4946059669-41C0069689-4930059671-4430059675-19C0059675-19C1059664-48B0059668-41C0059480-01D7009360-1004109360-1004209161-1000959268-01D0159268-45D0001550-06123
Description
Cylinder Assy, Front Master• . Piston/cup Set• . Diaphragm• . Cap• . Screw• . Holder• . Bolt• . Bolt, Upper• . Protector• . PlateHose, Front BrakeBolt (10x1.00x22)Bolt, Lower (10x1.25x22)WasherClamp, HoseClamp, HoseBolt
Suzuki Worldwide Motorcycle-ATV Page: 56 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG51 REAR SWINGING ARMBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910111213141516171819
Part No
61000-01D10-13L09263-2201709263-1703761282-01D0061251-4500109160-1402061262-4500261211-30B0009160-1400909159-1401961222-48B0061273-01D0061310-01D0002142-0612309169-0602664310-01D0209111-1005209100-1018708319-31103
Description
Swinging Arm Assy, Rear (silver)• . Bearing, Pivot (22x29x30)• . Bearing, Rod (17x24x25)Spacer, CenterSpacer, Pivot BearingWasherDust Seal, Pivot ShaftShaft, Swinging Arm PivotWasherNutCap, Swinging Arm PivotBuffer, Chain Touch DefenseCase, ChainScrewWasherTorque Link, Rear (black)Bolt, Front (10x41)Bolt, Rear (10x34)Nut
Suzuki Worldwide Motorcycle-ATV Page: 57 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG52 CUSHION LEVERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
123456789101112131415
Part No
62601-0182109263-2006409263-1703709263-1703462684-01D0009103-1204208319-3112809180-1212562684-40A1062641-01D0209103-1204108319-3112862100-01D2009103-1021308319-31107
Description
Lever Set, Rear Cushion• . Bearing, Front (20x27x26)• . Bearing (17x24x25)• . Bearing, Rear (17x24x26)Spacer, Front (12x20x30)Bolt, Front (12x57)NutSpacer, Center (12x17x89)Spacer, Rear (10x17x30)Rod, Rear CushionBolt, Center (12x118)NutAbsorber Assy, Rear ShockBolt (10x52)Nut
Suzuki Worldwide Motorcycle-ATV Page: 58 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG53 REAR WHEELBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
1234567891011121314151617181920212223242526272728
Part No
64111-34C00-Y6G69211-01D0009106-0813169721-4340064740-19C0064611-01D0064651-27A0164711-01D3064733-01D0064751-19C0009160-1704708319-2116809180-1706708143-6303709262-2507309285-3500164511-01D0409119-1005908319-3110761410-01D0061421-01D0008319-3108764712-19C0164712-01D0065110-01D0043130-24A0055411-00A0055412-00A0161442-33300
Description
Wheel, Rear (mt3.50x17) (silver)Disc, Rear Brake (gold)Bolt (8x30)Bracket, Caliper (black)Spacer, Rear Axle,rhDrum, Rear SprocketAbsorber, Rear Hub ShockAxle, RearRetainer, DrumSpacer, Rear Axle,lhWasherNutSpacer, Bearing (17.5x25x88)BearingBearing (25x62x17)Oil Seal (35x62x8)Sprocket, Rear (nt:39)Bolt (10x38)NutAdjuster, ChainPlate, GuideNutWasher, Chain Adjuster RhWasher, Chain Adjuster LhTire, Rear (130/70-17 62h) BridgestoneValve Assy, Wheel Rim (tr412)Balancer (10g)Balancer (20g)Cap
Suzuki Worldwide Motorcycle-ATV Page: 59 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG54 REAR CALIPERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910111213
Part No
69100-01D2069100-3284069100-0584069100-0182059145-1670059143-1670069141-4500069142-4500059151-1670159121-1841055156-6631059371-20C0059381-20C0001550-08303
Description
Caliper Assy, Rear• . Piston Set•• .. Seal Set, Piston• . Pad Set• . Bolt• . Spring• . Pin• . Clip• . Cover• . Bleeder• . Cap• . Shim, Inner• . Shim, OuterBolt
Suzuki Worldwide Motorcycle-ATV Page: 60 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG55 REAR MASTER CYLINDERBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12345678910111213141516171819202122232425
Part No
69600-01D0069600-0482069691-00A0069692-19A0069670-01D0069693-05A0069672-00A0069686-3420002112-7412309139-0605769740-01D0259667-0470059669-05D0069689-04A0001550-0616308316-1006369731-01D0209401-1341769480-01D2009360-1004109161-1000969243-01D1009200-0603708322-0106304111-20158
Description
Cylinder Assy, Rear Master• . Piston / Cap Set•• .. Boot• . Yoke• . Rod, Push• . Nut• . Connector• . O Ring• . ScrewScrew (6x25)Tank Assy, Rear Reservoir• . Diaphragm• . Cap• . ScrewBoltNutHose, ReservoirClampHose, Rear BrakeBolt (10x1.00x22)Washer (10x15x1.5)Guide, Brake HosePinWasherPin, Cotter
Suzuki Worldwide Motorcycle-ATV Page: 61 of 61GS500K1 (GS500K1 E2)Catalogue Title:
FIG56 OPTIONALBlock No. Block Title.
Copyright © 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Ref No
12222234456777777777777
Part No
99000-2511099000-3202099000-3203099000-3205099000-3210099000-3213099000-3204099000-3114099000-3111099000-2503099000-2514099000-10209-33J99000-10209-0FP99000-10209-13L99000-10209-19A99000-10209-1LF99000-10209-Y0V99000-10109-01999000-10209-Z9499000-10209-Y0W99000-10209-Y9899000-10209-16399000-10209-Y7E
Description
Suzuki Pbc GreaseThread Lock Super (1333b)Thread Lock Super (1303b)Thread Lock Super (1342)Thread Lock Super (1305)Thread Lock Super (1360)Thread Lock CementSuzuki Bond (1207b) BlackSuzuki Bond (1215)Suzuki Super GreaseSuzuki Moly PastePaint (pearl Novelty Black)Paint (traditional Silver Metallic)Paint (bright Silver Metallic)Paint (candy Antares Red)Paint (pearl Suzuki Deep Blue)Paint (candy Marine Blueish Green)Paint (black)Paint (mable Azteca Orange)Paint (candy Koran Orange)Paint (candy Forest Green)Paint (mable Phlolina Yellow)Paint (candy Koran Orange)