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HIOKI I'Cf 1220Series - GR&R HIOKI

GR&R Test ReportHIOKI 1220-00 In-Circuit HiTester

SIN: 050437183With

Sample Components Value at the lower limit-RLC

Create By: Mr. PARAMESR KHETTSUPANMr. CHARTCHAY BOUR-NGERNWKK. TH.

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HIOKI I'Cf 1220Series - GR&R HIOKI

Title of Contents Four Different Models of 1220 Specifications of 1220 Sample Components for GR&R GR&R Test Data GR&R Test Results with RO.Sn GR&R Test Results with LI0uH GR&R Test Results with L4.7uH GR&R Test Results with CI0pF Recommendation

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HIOKI I'Cf 1220 Series - Models HIOKI

'_I1L 1ac _ & _ . . . .. . .n..,...... U

r ._ ': 'I . , .~I

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HIOKIMeasurements Specifications of 1220

Guarding 5 points/stepMeasurement Speed (Components) From approx. 0.9 msec/stepRemark: *With Reed Relay Type Scanner Board (1131-03)

Number of testNumber of inspection stepsMeasurement ranges (Components)

2,176pins max.(1220-00&01), 1,536pins max. (1220-02&11)10,000 steps max.ResistanceLow Resistance*ImpedanceHigh-Voltage Low-Resistance*Isolation Measurement*CapacitanceInductanceDiodes and TransistorsHigh-Current-Applied Diodes*Zener DiodesHigh-Voltage Zener Diodes*Switching TransistorsPhoto-Coupler Test FunctionDC Voltage MeasurementShort circuitOpen circuit

400mQ to 40MQ40~to 400mQlQto 10MQ400mQto IGQ200Qto IGQ10pF to 400mF10~H to 100H100mV to 25V100mV to 9V100mV to 25V25 to 100V (option)100mV to 25V100mV to 25V100mV to 25V400mQto 4MQ4Qto4MQ

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Measurements Specifications of 1220 HIOKI Test Signals DC Low Voltage 0.1V, O.4V,2 ranges

DC Low Current 200JlA to 100mA, 8 rangesAC Low Voltage 160Hz, 0.1Vrms, single range*0.2Vrms to 2.0Vrms, 0.1V-steps 1.6kHz, 0.1Vrms, single range

16kHz, 0.1Vrms, single range160kHz, 0.1Vrms, single range

Measurement Unit DC Voltmeter 800JlV f.s. to 25V f.s,DC Ammeter 100nA f.s, to 250mA f.s,ACAmmeter 100JlArms f.s, to 10mArms f,s.

*in 0.1Vrms-steps Scanner Unit Analog Switching 64 Channels/board

(1131-01 Scanner Board) 2/4-terminal switch ableMax. Rating +15V/20mA(with batch configuration)

Reed Relay Switching 64 Channels/board(1131-03 Relay Board) 2/4-terminal switch able

Max. Rating 250V/500mA

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HIOKIGR&R with the Lower-limit RLC

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HIOKIGR&R with the Lower-limit RLC~ HIOKI1 no I N- CI RC UI T H iT ES TE R ~ P C s of t Y 1.B.OB1 ( H IOKl/Debug mode) : 1no RLC@Limit for G rr ~ ~ ~File(F) Test(T) DataCreation(D) Statistics(S) Preferences(P) Utilities(U) View(V) Help(H)

1220 RLC0Limit for GrrCharge: r=rPincontact ChecK: ..HORT: r=:OPEN: r=:Macro: 0 r=:Comp: 50 ..C: 0 r=:FCT: 0 r=r' ,PewWI 116,,,WI 116,,,,,,WI 0Cycle Time: ~ S

Printer; IOFF . . : lDiSK Step: IALL . . : lDiSK Grp: IOFF :: J

I FlO~. Barcode I Fll I F12Print etc 1/2F9~-------------------------------- ~ . . , S~ r~InboxcOutlookEXP" r~2CamfrogChentM . ~~~~ ~HIOKI1220IN-CIRC EN tt r:;!!!')I!cl!~4" *~:;~ 018

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HIOKIGR&R Test Results with the RO.SQ

Gage R&R (ANOVA) for MEAS-RO.5R

c~ 50O J0..

O JOJc& .~QEO J(f)

cO JO J

:2 : 0.505QE 0.495O J(f)

Com ponents of Variation100

Gage narre:Date of study:Reported by:Tolerance:Mise:

Res ponse ByPART-RO.5R

0.485 -GageR&R Repeat Reprod Part-to-Part0.515 - ... - -0.505 - . . .

R Chart byOPER0.0025

-. . . . ..495 - -. . . . . . . .A I B I UCL=0.002254

P AR T - RO . 5 R R1-0.tlR10-0.9R2-0.5R3-0.5R4-0.5RR5-0.5R6-0.5R7-0.5R8-0.5R9-0.5R

0.515O J 0.505OJ~O J> 0.495

Response ByOPER0.515

0.505

0.495

0.485Oper A B C D E

0.0015 R=0.001422

OPER*PART-RO.5R Interaction OPER ABCDE

LCL=5.00E-04

iii

0.485P AR T - RO . 5 R R1-0.5R 10-0.5R2-0.5R3-0.5RR4-0.5RR5-0.5R6-0.5RR7-0.5RR8-0.5R9-0.5R

0.0005

Xbar Chart byOPER0.515

0.485

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HIOKIGR&R Test Results with the RO.SQGage R&R Study - ANOVA MethodGage R&R {orMEAS-RO.5RTwo-Way ANOVA Table With InteractionSource DF SS MS F P

PART-RO.5R 9 0.124848 0.0138720 289782 0.00000OPER 4 0.000001 0.0000002 4 0.01168OPER*PART -RO.5R 36 0.000002 0.0000000 0 0.99997Repeatability 950 0.000144 0.0000002Total 999 0.124994

Two-Way ANOVA Table Without Interaction

Source SS MSF F P

PART-RO.5ROPER

9 0.124848 0.0138720 93957.9 0.000004 0.000001 0.0000002 1.2 0.30018

Repeatability 986 0.000146 0.0000001Total 999 0.124994

GageR&R0 /0 ContributionSource VarComp (of VarComp)

Total Gage R&R 1.48E-07 0.11Repeatability 1.48E-07 0.11Reproducibility 1.63E-I0 0.00OPER 1.63E-I0 0.00

Part- To-Part 1.39E-04 99.89Total Variation 1.39E-04 100.00

StdDev Study Var 0 /0 Study VarSource (SD) (5.15*SD) (%SV)

Total Gage R&R 3.84E-04 1.98E-03 3.26Repeatability 3.84E-04 1.98E-03 3.26Reproducibility 1.28E-05 6.58E-05 0.11OPER 1.28E-05 6.58E-05 0.11

Part- To-Part 1.18E-02 6.07E-02 99.95Total Variation 1.18E-02 6.07E-02 100.00

Number of Distinct Categories =43

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GR&R Test Results with the LIOuH HIOKIG a ge n am e :D a t e o f s t u d y .R e p o rt e d b y .Tolerance:Mise:

Response ByPART-L 10uH9.08.98.88.78.68.58.48.38.28.1

PART -L 1 O uH L10-10Ll H-10ui tJ 2-10uIH3-10uH:J 4-10uI! i 5-10uIH6-10uIH7-10uH:: l 8 -10uH:: l 9-10uH

-9.08.9 -8.8 -8.7 -8.6 -8.5 -8.4 -8.3 -8.2 -8.1

Oper

9.08.98.8Q) 8.7OJ 8.6~Q) 8.5> 8.4 8.38.28.1

Response ByOPER

Gage R&R (ANOVA) for MEAS-L 1O u H

c~ 50Q)0...

Q)OJc& . 0.020..EO J 0.01(f)

9.08.98.88.78.6~ 8.50.. 8.4E 8.3~ 8.28.18.0

cOJQ):2:

Com ponents of Variation10 0

A B C D EOPER*PART-L 1OuH Interaction

PART -L 1 O uH L10-10uCi1-10ul!i2-10uIH3-10uI!i4-10uI!i5-10uIH6-10uI!i7-10uI!i8-10ulHg.10uH

OPER A

B CD

Ii E

oG ageR & R R epeat R eprcxJ Part-to-Part

R Chart byOPER0.03

L C L = 0 . 0 07 3 2 4

UCL= 0.02800

R = 0.01766

Xbar Chart byOPER

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HIOKIGR&R Test Results with the LIOuHGage R&R Study - ANOVA MethodGage R&R {orMEAS-LIOuHTwo-Way ANOVA Table With InteractionSource DF SS MS F PPART-LI0uHOPER

9 63.4808 7.05343 573950 0.000004 0.0001 0.00002 2 0.11993

OPER*PART -LI0uH 36 0.0004 0.00001 1 0.99085Repeatability 950 0.0222 0.00002Total 999 63.5036Two-Way ANOVA Table Without InteractionSource DF SS MS F PPART-LI0uHOPERRepeatabilityTotal

9 63.4808 7.05343 306677 0.000004 0.0001 0.00002986 0.0227 0.00002999 63.5036

1 0.37872

GageR&RSource 0 /0 ContributionVarComp (ofVarComp)Total Gage R&R 0.000023 0.03Repeatability 0.000023 0.03Reproducibility 0.000000 0.00OPER 0.000000 0.00

Part- To-Part 0.070534 99.97Total Variation 0.070557 100.00

SourceStdDev Study Var 0 /0 Study Var(SD) (5.15*SD) (%SV)

Total Gage R&R 0.004796 0.02470 1.81Repeatability 0.004796 0.02470 1.81Reproducibility 0.000078 0.00040 0.03OPER 0.000078 0.00040 0.03

Part- To-Part 0.265582 1.36775 99.98Total Variation 0.265626 1.36797 100.00Number of Distinct Categories = 78

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GR&R Test Results with the L4.7uH HIOKIG a ge n am e :D a t e o f s t u d y .R e p o rt e d b y .Tolerance:Mise:

Response By PART-L4.7uH4.24.14.03.93.83.7

Gage R&R (ANOVA) for MEAS-L4.7uH

c~ 50Q)0...

Q) 0.020OJcOJ 0.0150::~0.. 0.010EOJ(f) 0.005

4.2c 4.1OJQ):2: 4.0~ 3.90..E 3.8OJ 3.7f)

3.6

Com ponents of Variation100 - -- -

OPER A

B CD

Ii E

oG ageR & R R epeat R eprcxJ Part-to-Part

R Chart byOPERUCL=0.02058

R=0.01298

LCL=0.005383

Xbar Chart byOPER

-ART -L4. 7 u H L 11-4.7IuII1'-4.7IuII$-4.71u11-41-4.7IuII$-4.7lJl\-4.7IuII-f-4.7IuII$-4.7IuII$-4.7IlJI'ffi-4.7uH4.24.14.03.93.83.7

Oper

4.24.1Q) 4.0J~Q) 3.9> 3.83.7

Response ByOPER

A B C D EOPER*PART-L4.7uH Interaction

PART -L4. 7 u H L 11-4.7lJl\i2-4.7lJlH3-4.71u11-41-4.7lJlH5-4.7lJl\-4.7IuII-f-4.7lJl\-4.7lJIID-4.7IlJI'ffi-4.7uH

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HIOKIGR&R Test Results with the L4.7uHGage R&R Study - ANOVA MethodGage R&R {orMEAS-L4. 7uHTwo-Way ANOVA Table With InteractionSource DF SS MS F P

PART-L4.7uHOPER

9 20.2433 2.24926 264857 0.000004 0.0001 0.00002 2 0.14401

OPER*PART-L4.7uH 36 0.0003 0.00001 1 0.91280Repeatability 950 0.0116 0.00001Total 999 20.2553


Source DF SS MS F P

PART-L4.7uH 9 20.2433 2.24926 186099 0.00000OPER 4 0.0001 0.00002 1 0.27312Repeatability 986 0.0119 0.00001Total 999 20.2553

GageR&RSource

0 /0 ContributionVarComp (ofVarComp)

Total Gage R&R 0.000012 0.05Repeatability 0.000012 0.05Reproducibility 0.000000 0.00OPER 0.000000 0.00


StdDev Study Var 0 /0 Study Var(SD) (5.15*SD) (%SV)ource


Part- To-Part 0.149975 0.772370 99.97Total Variation 0.150015 0.772578 100.00


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HIOKIGR&R Test Results with the CIOpF

Gage R&R (ANOVA) for MEAS-C10pF

c~Q)0...

~ 0.3cs~ 0.20..EOJ(f) 0.1

cm 11:2:- E . 10EO J(f) 9

Com ponents of Variation100

Gage name:Date of study.Repor ted by.Tolerance:Mise:

Res ponse ByPART-C 1OpF12

11 -50

oGageR&R Repeat Reproc Part-to-Part

10 -

9 -

PART -c 1 Op F C 10-10;re'1-10p82-10p83-10p84-10p85-10p86-10p87-10p8B-10p8g.10pFResponse ByOPERChart byOPER

UCL=0.3334

R=0.2103

LCL=0.OB722

12

11 -10 -9 -

Oper

12

Q) 11OJ~Q) 10>9

A B C D EOPER*PART-C 1OpF Interaction OPERXbar Chart byOPER12

A

BCDE

PART -c 1 Op F C10-10""1-10p82-10p83-10p84-10p85-10p86-10p87-10p8B-10p8g.10pF

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HIOKIGR&R Test Results with the CIOpFGage R&R Study - ANOVA MethodGage R&R {orMEAS-CIOpFTwo-Way ANOVA Table With InteractionSource DF SS MS F P

PART-CI0pFOPER

9 554.151 61.5723 21955.2 0.000004 0.006 0.0015 0.5 0.71144

OPER*PART -CI0pF 36 0.101 0.0028 0.9 0.66337Repeatability 950 3.009 0.0032Total 999 557.266


Source DF SS MS F P

PART-CI0pF 9 554.151 61.5723 19523.6 0.00000OPER 4 0.006 0.0015 0.5 0.75412Repeatability 986 3.110 0.0032Total 999 557.266

GageR&RSource

0 /0 ContributionVarComp (ofVarComp)

Total Gage R&R 0.00315 0.51Repeatability 0.00315 0.51Reproducibility 0.00000 0.00OPER 0.00000 0.00


StdDev Study Var 0 /0 Study Var(SD) (5.15*SD) (%SV)ource


Part- To-Part 0.784660 4.04100 99.74Total Variation 0.786667 4.05134 100.00


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HIOKI I'Cf 1220Series - GR&R

RecommendationThe HIOKI1220 having a very good performance fortesting & verifying the defective components

HIOKI

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HIOKI I'Cf 1220 Series - GR&R

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