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Grown with experience.by means of laser-cutting technology ,, Batch size and storage production possible ,, Surface refinement according to customer specification: Wet paint coating

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Page 1: Grown with experience.by means of laser-cutting technology ,, Batch size and storage production possible ,, Surface refinement according to customer specification: Wet paint coating
Page 2: Grown with experience.by means of laser-cutting technology ,, Batch size and storage production possible ,, Surface refinement according to customer specification: Wet paint coating

Grown with experience.

With almost 6o years of expert experience,

we are the competent partner in the field of

switching gear and sheet metal production. Our

company has grown steadily and continuously,

and our know-how has grown with it, making

us a modern, future-oriented enterprise. And

what's most important: We never forget that at

the center ofit all should be the high quality of

our products and services, high enough to meet

our customers' discriminating demands.

We see ourselves as our customers' partners:

Their satisfaction is the basis for our success.

Their judgment sets the standards for our

qual ity. From the competent consulting and

planning to the on-schedule termination, we

are at our customers' side for the entire

duration of their project.

1948 » "Starkstrom-Anlagen bau Erfurt"

founded Manujacturer oj energy supply

and distribution systems, industrial

controller systems (e.g.for potash

plants, silage plants, control rooms

for transformer stations, ships'

gear), mobile transformer stations

1963 » New plant built at the

present-day location Mean -voltage protection systems,

electronic modules employed for

the first time, controller systems for

processing and converting machines

as weil as machine tools. Since 1970

e/ectronic controller systems

Page 3: Grown with experience.by means of laser-cutting technology ,, Batch size and storage production possible ,, Surface refinement according to customer specification: Wet paint coating

7984

» New name:"VEB Erfurt electronic" Own production of programmable

logic controllers

1991

» Takeover by Moeller Group (then Klöckner Moeller) Controllersystemsand factory

automation machinery, energy

distribution systems, manufacture

of control cabinets

2004

» Hive-off as management buyout "SAE SchaltanlagenbauErfurt

GmbH"founded, production of

cantroll er systems and factory

automation machinery as weil as

sheet meta/ production continued

Our company guidelines clearly state

our commitment to both quality and the

environment. OuT employees aTe awaTe of

theiT Tesponsibility to implement these

guidelines and stTive to do so in theiT daily

pTactices.ln cooperation with ouT customeTs

and suppliers we aTe always looking foT

products and solutions that save eneTgy

and otheT Tesources and that have as little

an impact on the enviTonment as possible.

High-quality peTfoTmance means efficiency.

By consistently using pToven and efficient

pTocesses, we aTe able to complete all projects

without flaw. This reduces the costs. The peTfect

coopeTation of all employees, acToss individual

depaTtments and divisions, is a pTeTequisite foT

ouT ability to satisfy customeT demands.

Page 4: Grown with experience.by means of laser-cutting technology ,, Batch size and storage production possible ,, Surface refinement according to customer specification: Wet paint coating

The changing and ever-developing demands of our customers are our

challenge. Wemaster this challenge successfully and plan to continue

doing so in the future. With competence, reliability, and flexibility, we

contribute to our customers' innovative power. A cooperation based on

trust is the foundation for long-standing,fruiiful business relationships.

Quality and expert knowledge: our key ingredients.

SAE SchaltanlagenbauErfurt GmbH is your partner for machine and system controls that are wired

tobe connected as well as standard and customized sheet-steel control cabinets. We develop and

manufacture complete electric switching stations for a wide range of applications in the sector of

machine and plant construction. Our greatest strength is the production of customized, individual ,

and complex switchboard cabinets, control panels, and equipment- individually tailored to our

customers' specifications. All our products are refined according to international standards in our

own powder coating and paint-spray line.

And our service doesn 't stop with the delivery ofthe finished product- our technicians will

support you during the set-up process, help you take the equipment into operation, and assist

you with maintenance services.

Page 5: Grown with experience.by means of laser-cutting technology ,, Batch size and storage production possible ,, Surface refinement according to customer specification: Wet paint coating

We deliver system controls worldwide- with

a volume of several thousand control cabinets

annually for renowned manufacturers of

machin es and plant engineers, as well as ca.

15,000 customized control panels and switch­

board cabinets.

With our staff of nearly 140 highly qualified

and dedicated employees and oUT long-standing

experience in steel sheet manufactUTing and

the construction of control systems, we are the

perfect partner for your success.

Our top priority: long-term

customer satisjaction.

According to this priority, we develop high­

quality control systems that meet the latest

industrial standards. Our policy is to offer OUT

customers extensive, individual consultation.

Each individual project is developed in close

cooperation with the customer to find the

optimal solution for the respective time and

budget frame. And each project is supported

on a long-term basis. SAE Schaltanlagenbau

GmbH achieves long-term customer satisfaction

through continuous, consequent optimization

of all processes, always following the principle of

standard conformity. Thus, our project control­

ling always remains transparent, and initiation

and follow-up costs are calculable.

in accordance with these basic assets, we

guarantee that oUT quality consistently conforms

to standard DIN EN ISO 9001:2ooo. Our switch­

board cabinets have the quality seal CE and come

with a conformity and manufacturer certificate.

Furthermore, we develop and manufacture

according to North American standards and

regulations. We are certified manufacturers

of switch board cabinets with U Land cU L seal

of approval.

CE

Page 6: Grown with experience.by means of laser-cutting technology ,, Batch size and storage production possible ,, Surface refinement according to customer specification: Wet paint coating

Steel-sheet manujacturing at the highest level-

SAE Schaltanlagenbau Erfurt GmbH gives your control

systems a jace. Whether you need a customized unit

or a standard model- we solve every problern and help

you improve your perjormance.

The perfect casing for every specification.

We are the perfect partner for your special

requirements. With competence and experience

in individual switchboard-cabinet construction,

we fulfill all your demands and customize your

product to meet your individual needs.

Decades ofknow-how in the construction of

customized steel-sheet casings for machine

and plant construction purposes, suitable for

applications up to safety leveliP 55, speak of

our competence.

All casings can be modified according to your

specifications and will be assembled completely.

Our engineering and construction department

will cooperate with you every step of the way.

Modern, flexible machinery in combination

with adaptable processes are the perfect

means to create dependable, high-quality,

and presentable switchboard cabinets.

We offer you the security of receiving a perfect product. For this, we use special software to

plan and represent all technological processes . Thus, we can guarantee a transparent production

process specially designed to meet your requirements- from the structured parts Iist to the

detailed representation ofthe individual production steps to the monitaring ofthe entire

production and its progress.

Page 7: Grown with experience.by means of laser-cutting technology ,, Batch size and storage production possible ,, Surface refinement according to customer specification: Wet paint coating
Page 8: Grown with experience.by means of laser-cutting technology ,, Batch size and storage production possible ,, Surface refinement according to customer specification: Wet paint coating

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Page 9: Grown with experience.by means of laser-cutting technology ,, Batch size and storage production possible ,, Surface refinement according to customer specification: Wet paint coating

Durservices in steel-sheet manufacturing - an overview:

,, Standard-sized and customized casings

and switchboard cabinets

,, Every switchboard cabinet and casing

completely assembled

,, Modifications according to customer specifications

,, Production of casings and construction parts

with minimal dimensional tolerance

,, Manufacture of diverse openings in the casings

by means of laser-cutting technology

,, Batch size and storage production possible

,, Surface refinement according to

customer specification:

Wet paint coating

Smooth powder coating

Structured powder coating

Galvanized coatings

,, Long-standing cooperation at the highest level

with plant engineering and construction companies

in diverse areas

,, Quality management to optimally monitor

all processes

Technological facilities I machine equipment:

,, Shear-action cutters

(for up to 6 mm thickness I 3,000 mm length)

,, CNC punch nibbler I laser cutter

(for steel I zinc up to 6 mm)

,, CNC press brake

(3,000 kN, length 3,ooo mm, height 350 mm)

,, Eccentric presses for punching I stamping

(up to 1,6oo kN)

,, Cornering I steel sheeting

(1.512 mm, height 12/18 mm)

,, CNC serial spot welding (length up to 2,200 mm)

,, NC corner welding (height up to 6oo mm)

,, CNC stud welding

(width up to 1,300 mm, depth up to 2,6oo mm)

,, CNC joint sealing

(width up to 1,300 mm, depth up to 2,6oo mm)

,, CNC buttstop welding

(width up to 1,300 mm, depth up to 2,6oo mm)

,, CNC powder coating (width up to 8oo mm,

height up to 1,8oo mm, length up to 3,ooo mm)

,, CNC gasket foaming

,, Screen printing

,, Plastics processing

Page 10: Grown with experience.by means of laser-cutting technology ,, Batch size and storage production possible ,, Surface refinement according to customer specification: Wet paint coating
Page 11: Grown with experience.by means of laser-cutting technology ,, Batch size and storage production possible ,, Surface refinement according to customer specification: Wet paint coating

We leave you the f reedom you need! Customer-oriented,

individual solutions in switchboard construction are our

specialty. Dur high-quality production technologies and

superbly trained staff will work tagether seamlessly to

offer you the customized solution you need fo r your

machinery and facility.

SAE SchaltanlagenbauErfurt GmbH-Professional solutions for your specific requirements.

We lookback on many years of experience with

controller and plant construction working as a

competent partner with renowned companies

in the areas ofmachine and plant construction.

This is the warranty for our high-quality work.

Our size and the capacity of our highly

qualified staff make it possible for us to

deliver your customized special solutions

on schedule and in the highest quality. This

includes completely assembled and equipped,

wired and certified switchboard cabinets,

control panels and special casings.

Using modern electronic communications,

we are able to react quickly and to process our

customers' orders even on a tight schedule -

from the placement of the order to the

manufacturing and testing ofthe product.

Our machine and plant controller systems

are wired for connection. This saves our

customers costly and time-consuming tests

during installation and setup.

For all our projects, we consider the adherence

to VDE and safety regulations as well as to

international norms and customer-specific

requirements tobe self-evident.

We will also gladly take over the entire elec­

tronic projecting ofthe switchboard systems

according to your particular specification, as

well as the development of the complete user

application software.

Page 12: Grown with experience.by means of laser-cutting technology ,, Batch size and storage production possible ,, Surface refinement according to customer specification: Wet paint coating

Our services in switchboard construction ­an overview:

>> We produce complete switchboard stations according to your constructional drawings and specifications

>> We use high-quality machinery and components supplied by renowned European manufacturers

,, We will employ the equipment, components, and bus systems you specify

,, We wire switchboard cabinets according to wiring diagrams or wiring lists

,, We cut cables and wires to size on automated trimming and end-stop machines for efficient production

Page 13: Grown with experience.by means of laser-cutting technology ,, Batch size and storage production possible ,, Surface refinement according to customer specification: Wet paint coating

,, We produce and deliver machine wiring according

to your type and measurement specifications, with

or without stop plates and plugs

» We use established labeling systems to mark

machines, conductors, wires, and cables (e.g. Weid­

müller, Wago, Phoenix, Legrand)

" We offer the complete electronic construction of your

switchboard systems: we project your hardware with

different CAD systems and compile user application

software for SPS and control systems according to

your specifications

» We use monitared measurement- and testing

technology, processes, and tools and can therefore

guarantee consistently high quality

" We monitor and calibrate all products in our own,

certified calibrating station

" Our products are CE-, conformity-, and manufacturer

certified

» We are certified manufacturers of switchboard

systems {UL and cUL certificates) according to North

American regulations

Page 14: Grown with experience.by means of laser-cutting technology ,, Batch size and storage production possible ,, Surface refinement according to customer specification: Wet paint coating

We offer extensive, immediate consultation.

Our customers can't know everything about

our area of expertise- and they don't need to.

We are the experts, and we are here to assist

you with all your questions. Whether you need

consultation, support, maintenance service, or

have a complaint, our highly motivated service

team is ready to assist you at any time.

Our competent, skilled employees will

be at your side during the entire process of

planning and manufacturing , and will continue

to support you with follow-up service. We also

optimize, expand, and modernize your existing

switchboard systems.

Andin the unlikely case that you have a

complaint, our customer complaints

management guarantees swift satisfaction

of your claims. ln parallel to that, we will

initiate and follow-up on correction and

prevention measures to avoid future failures .

Page 15: Grown with experience.by means of laser-cutting technology ,, Batch size and storage production possible ,, Surface refinement according to customer specification: Wet paint coating

Always there for you­your contacts.

Management

Ms. Dipl.-Betrw. Gudrun Schmidt

Phone: +49(0)361/2224-101

Fax: +49(0)361/2224-300

E-mail: gudrun.schmidt@sae-erfurt .de

Mr. Dipl.-lng . Wilfried Köditz

Phone: +49(0)361/2224-102

Fax: +49(0)361/2224-300

E-mail: [email protected]

Head of Engineering

Mr. Dipl .-lng . Rainer Kreckler

Phone: +49(0)361/2224-130

Fax: +49(0)361/2224-335

E-mail: rainer.kreckler@sae-erfurt .de

Marketing/Sales

Mr. Dipl.-lng . Alfred Schwerger

Phone: +49(0)361/2224-181

Fax: +49(0)361/2224-300

Mobil: +49 (o )151111333-764

E-mail: [email protected]

Marketing/Sales

Mr. Steffen Brehme

Phone: +49(0)361/2224-186

Fax: +49(0)361/2224-300

Mobil : +49(0)151/11333-772

E-mail : steffen [email protected]

Order Processing Center

Steel-Sheet Manufacturing

Ms. Dipl.-lng. Erika Erben

Phone: +49(0)361/2224-157

Fax: +49(0)361/2224-356

E-mail: [email protected]

Order Processing Center

Switchboard Systems Construction

Mr. Dipl.-lng . Bernd Au ras

Phone: +49(0)361/2224-127

Fax: +49(0)361/2224-327

E-mail : [email protected]

Assistant of Management

Ms. Iris Soika

Phone: +49(0)361/2224-100

Fax: +49(0)361/2224-300

E-mail: [email protected]

Page 16: Grown with experience.by means of laser-cutting technology ,, Batch size and storage production possible ,, Surface refinement according to customer specification: Wet paint coating