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Zim Float – Floating PV-System Zim Track – Single Axis Tracker Product Catalogue 05/2019, English Ground Mount Solar Mounting Systems In-house Manufacturing

Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

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Page 1: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

Zim Float – Floating PV-System

Zim Track – Single Axis Tracker

Product Catalogue 05/2019, English

Ground Mount Solar Mounting Systems

In-house

Manufacturing

Page 2: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 3

ZIMMERMANN PV-Stahlbau – worldwide

Facts and figures

The ZIMMERMANN company

Headquarter in Oberessendorf, Germany

Sales office and warehouse in Fulenbach, Switzerland

Logistics Center in Oberessendorf, Germany

Production in Ritzenweiler, Germany

1950 Company was founded as a steel fabrication shop by Anton Zimmermann1965 Livestock division founded1978 Erwin Zimmermann industrializes the production1998 Robert Zimmermann becomes CEO, first laser tube machines are implemented2005 Start in the CIS market with equipment for barnes and live stock2009 PV mounting system established2015 Holger Krug becomes Managing Director and shareholder of ”ZIMMERMANN PV-Stahlbau“2018 Single Axis Tracker and PV-Floating Systems

Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in stock 4.000 tonnes finished goods available for immediate supply 30.000 tonnes material turnover per year (2017) Supply capacitiy of up to 30 MW of mounting systems per week

(depending on system)

Managing Directors PV-Stahlbau: Holger Krug and Robert Zimmermann

Headquarter Sales partners and branches

Productions partners

ZIMMERMANN Stalltechnik (Livestock Division) ZIMMERMANN PV-Stahlbau (Solar Division) ZIMMERMANN PV-Tracker ZIMMERMANN Lohnfertigung

(Contract Manufacturing) The Zimmermann company is a dynamic, competitive family enterprise with 50 years of tradition and experience. The company‘s headquarters in Oberessendorf and the production facilities at Ritzenweiler are located in the Upper Swabian town of Eberhardzell. In 1998, a sales office and warehouse facility was opened in Fulenbach and ”Zimmermann Stalltechnik“, Switzerland was founded.Zimmermann has opened new branches in 2016, including: USA, Canada and Turkey.For many years our products have been sucessfully exported to global markets.Highly trained employees; German engineering; top-quality raw materials; precise, fully automated, state of the art manufacturing equipment and production facilities guarantee “top quality product at market competitive pricing“!

The Zimmermann Group of Companies full product range includes:

Fixed Tilt Ground Mount Solar Mounting Systems Single Axis Trackers PV-Floating Livestock & Barn Equipment High-tec laser tube- and sheet metal forming

Page 3: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 5

CNC tube bending machines CNC folding machine DIN EN 1090

Modern tube and sheet metal laser systems 3-D construction Over 8000 tons of facilities sheets and tubes in stock

HeadlineProducts

Livestock and barn equipment, steel buildings, gates and roof lights.

Contract Manufacturing – tube and sheet metal fabrication.

Large warehouse facility with both raw material and finished goods ...

... together with modern and efficient production facilities.

Page 4: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

Darling Downs, Australia, 134 MW

ZM1 V_25°: two modules in portrait Changoi, Kenya ZM1 V_10°: three modules in landscape

6 www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 7

ZM 1 V – OptionsGround Mount Solar Mounting System ZM 1 V

V-profile post, made with high tensile steel, strict galvanization standards, with a large surface area and a unique V form.

Designed with our structural engineering experts, optimizing anchor system solutions to on-site geotechnical conditions.

Fast and easy assembly, minimal components and long span capabilities (up to 5 meters).

Height, pitch and inclination are adjustable during assembly.

Integrated cable routing in the C rails, no cable ties necessary!

Longevity and durability of the system is ensured through high-quality components and a certified galvanization process.

Supply capacitiy, of up to 30 MW of mounting systems per week (depending on system)

Also available as a Slide-in System (See Page 14)

Cost Effective – German Quality – Fast Assembly

Options

800

Module = 3960 mm

20°

222

5 990

320

0

255

5

ZM1 V_18°: two modules in portrait, 72 Cell ZM1 V_20°_Slide-In: four modules in landscape

Automated production facilities are able to adapt designs quickly and cost effectively. This enables Zimmermann to produce individual, designs variations tailored to meet project specific requirements.Typical system designs allow for inclinations from 10 to 30 degrees; hold 1 or 2 modules in portrait or 2 to 4 modules in landscape (for standard module dimensions).

ZM1 V_25°, hybrid: two modules in portrait

Page 5: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

8 www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 9

ZM 2 – OptionsGround Mount Solar Mounting System ZM 2 V

Don Rodrigo, Spain, 175 MWp

ZM2 V_20°: three modules in portrait ZM2 V: three modules in portrait

V-profile post, made with high tensile steel, strict galvanization standards, with a large surface area and a unique V form.

Designed with our structural engineering experts, optimizing anchor system solutions to on-site geotechnical conditions.

Fast and easy assembly, minimal components and long span capabilities (up to 6 meters).

Height, pitch and inclination are adjustable during assembly.

Longevity and durability of the system is ensured through high-quality components and a certified galvanization process.

Supply capacitiy, of up to 30 MW of mounting systems per week (depending on system)

Also available as a Slide-in System (See Page 14)

Cost Effective – high structural performance – German quality

Options

ZM2 V_30°: two modules in portrait ZM2 V_20°: two modules in portrait, 72 Cell

We are able to produce unique, project specific designs. This enables Zimmermann to produce individual, design variations tailored to meet project specific requirements.Typical system designs allow for inclinations from 5 to 30 degrees; hold 1 or 4 modules in portrait or 4 to 6 modules in landscape (for standard module dimensions).

ZM2 V_20°: four modules in landscape

Page 6: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

10 www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 11

Systems built in parallel to the flank of a hill HPZM 2 – Options – large tables

Options – large tables

ZM2 V_20°: three modules in portrait, 72 Cell ZM2 V_15°: four modules in portrait

Large tables with an up to 9 m span are particularly cost-effective and space-saving. (There are less aisles and table rows required.)However, these tables should be utilized for flat terrain project sites with a module array inclination below 20°.

ZM2 V_20°: six modules in landscape

Gruibingen, Germany

ZM HP

We are able to produce individual, project specific designs for undulating land and heavy hilly sites.

Niederviehbach, GermanySenegal, 30 MWp

Page 7: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

12 www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 13

ZM East-West SystemEast-West Mounting Systems ZM 2 EW

Almere, Netherlands, 30 MWp: 2 x four modules in portrait

242

2

100

0

4717

300

0

1559

ZM2 EW 15°: 2x three modules in portrait

Neuburxdorf, Germany

Installation allows for mounting from below for all standard solar modules.

Options from 5 or 6 module rows in landscape to 3 or 4 module rows in portrait on both east and west sides.

Mounting Systems can be used for agriculture. Quick assembly with a minimal hardware.

Advantage:

Scaldia, Netherlands, 50 MWp: 2 x four modules in portrait

Page 8: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

14 www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 15

ZM ES – Slide-in Module SystemZM ES – Slide-in Module System

ZM2 ES: six modules in landscape

Aluminum slide-in rails are available for all standard module sizes.

System allows for flexible design variations ranging from 1-8 rows.

They provide optimum support for narrow constructions.

Possible for modules in portrait or landscape direction.

Wroughton, England, 60 MWp, ZM2 V ES: six modules in landscape Darling Downs, Australia, 134 MWp, ZM1 V ES: four modules in landscape

ZM 1 ES: four modules in landscape

Nouakchot, Mauretania, 50 MWp, ZM2 V ES: six modules in landscape

Page 9: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

16 www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 17

Geldermalsen, Netherlands

Optional Concrete Foundations

For use where below grade anchors are not possible

Concrete foundations are suitable for soils with low bearing capacities

Easy assembly Concrete foundations in different lengths Specially designed for use at landfill sites Very rigid and sturdy Specially designed according to your needs

Especially recommended for: Landfill sites Small plants

(no pile driving test and geotechnical report required) Soil classes with high rock content For very soft soils All systems supplied will have project specific structural

calculations for the frame and foundation!

ZM1 with concrete rings

Pre-cast concrete slabVinefarm, England

ZM Big Foot

Mauretania, ZM Big Foot: one module in portrait, 60,72 or 96 Cell

The ZM big foot is a low-cost and simplified racking sys-tem eliminating the need for below grade anchoring. The ZM Big Foot replaces costly concrete ballast with a frame mounted container that can be filled with locally sourced material ranging from sand and stones, to gravel. Emplo-ying in house rapid laser manufacturing, Zimmermann is able to offer customized solutions to meet local structural and ballast material.

No below grade anchoring. Ease of construction, reduced onsite equipment

requirements. Reduced freight costs (> 500 KWp/20 ft container). Allows for simple disassembly or decommissioning. Ballast containers are designed to suit varying materials

from stone and larger aggregates to sand and gravel.

Container 20 ft.

ZM Big Foot: one module in portrait, row length and inclination can be adjusted to suit requirements.

Page 10: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

18 www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 19

Stainless or galvanised steel construction.

Anodized coating of aluminum module frame is penetrated from the below, not on the topside (glass to frame area).

Tightening the screw can be carried out from the upper or lower edges of the tables.

Module Attachment – Grounding ClampModule Attachment – Variations

For all types of framed and frameless modules – ”We adapt our system to your modules!”

Laminated module clamps and other mounting options for all standard frameless modules.

The 80 mm long keyholes allow for easy use of the preassembled module sets and allow sufficient mounting clearance.

Key Hole

Insert – tighten – finished! The module mid clamp with tension spring keeps itself on the frame track thereby reducing the module assembly time. Modules can essentially be ”clicked in“. Available as middle and end clamp set.

Module Assembly by Self-Retaining Clamp

Frameless Modules

Our backstop nut allows installation independent of the module’s mounting hole locations. The tightening of the screw can be carried out from the top edge or from the lower edge of the tables.

Module mounting with top clamp and backstop nut

Backstop nut with grounding points:

Backstop Nut with grounding points Backstop Nut with grounding points

Module top clamp with grounding points: Stainless steel construction.

Anodized coating of aluminum module frame is penetrated from the topside.

Available for designs utilizing landscape module orientations.

Tightening of hardware from the top sideTightening of hardware from the bottom side

Page 11: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

20 www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 21

Details – AccessoriesDetails – C-Rails and Cable Channels

Cable Channels – the C-rails are also used as cable channel

Barth, Germany

Accessory – Cable channels to inverter C-Rail Clamp

Wind cross bracing through chains with tensioners. (U-Channel profiles are also available when required)

Inverter bracket ”directly mounted to frame“and mowing cable protection cover for transition of cables from structure to trench.

V-profile with brace: ”Easy height adjustment“.

Optional wedge ”for slopes in east-west direction with more than 5°“.

Easy-to-fit brackets for inverters and combiner boxes.

Rounded edges

Page 12: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 23

References 2012/2013 – 573 MWpTrack Record – worldwide!

Oxfordshire, England 2011

Adelschlag, Germany 2012, with screw foundation

Hill Farm, England 2013

Gattendorf, Germany 2013

References 2010/2011 – 136 MWp

Over 3400 MWp mounting structuresfor 715 power plantsin 35 countrieson 6 continents

Branches:

Canada USATurkey

Sales agencies:

Great BritainFranceSpainAustralia

Page 13: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

Wroughton, England, 60 MWp, 2016

24 www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 25

References 2014/2015 – 984 MWp

Vinefarm, England, 46 MWp

Neuhardenberg, Germany, 72 MWp

Fontes, Brazil, 11 MWp

References 2016/2017 – 940 MWp

Izmir, Turkey, 2017

Jordan, 2017

Page 14: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

26 www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 27

Zim Float – Floating PV-SystemReferences 2018 up to June 2019 – 770 MWp

Darling Downs, Australia, 134 MWp

Don Rodrigo, Spain, 175 MWp

Scaldia, Netherlands, 50 MWp

Zim Float – a large scale floating PV-System

Integrated system design with fully certified electrical concept.

Integrated inverter boats, walk- and maintenance ways, cable ducts, wave barrier and floating transformer station.

High module occupancy rate results in low consumption.

Scalable system adaptable to project size and external conditions.

Page 15: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

28 www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 29

Zim Float-SystemZim Float-System

High solid steel beams, with zinc,aluminum and magnesium coating for maximal corrosion prevention.

System based on high-density polyethylene floater, connected without mechanical attachment.

Modular east-west system, based on a solar boat concept with 12 x 72 cell (or 18 x 72 cell) modules.

New product – German quality

High cooling effect of modules by air permeability, chimney effect and close range to the cooling water.

No heat accumulation underneath modules possible.

High light transmission by glass-glass modules possible.

Small footprints on water by floats ensure flowing water underneath installation which results in low impact to environment.

Prevention of algae formation and dirt accumulation.

All modules and inverters are accessible via safe and stable maintenance gangways.

Gangways are following the strings, which simplifies maintenance and repair.

Railings inverter row available on request. In final state all cables are protected from long term

water contact and direct sunlight which ensures best conditions for cable strings and cable connectors.

Safe maintenance!

Neat and tidy cable routing by integrated cable ducts for DC and AC cabling.

Easy, fast and safe cabling on shore by prefabricated cable strings guarantee highest electrical safety and a long-lasting quality.

Certified electrical cabling!

Page 16: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

30 www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 31

Assembly guide, technical description, VDE Confirmation of Concept and a validated risk assessment is available.

Zim Float-SystemZim Float – Planning/Certification

Easy, fast and space saving assembly of the solar boats. Several boats can be assembled simultaneous in line production and get

launched to the water by a roller conveyor.

Prefabricated VDE certified floating transformer station fits into system design and can be integrated.

Amount PV-Modules: 5.752 Area: 1.45 ha Size: 90,6 m x 159,6 m Solar boat: 480 Inverter boats: 19 Transformer station: 1 72 Cell modules (1m x 2m) East/West 12 degrees

„Up to 2,5 MW per block/1,7 MW per hectar“ (dep. on modules)

Key Facts Floating Block Scalability guaranteed by standard block with certified electrical concept.

Effective integration of string or central inverters and transformer station possible.

Wave barrier

Transformer Station

Block North

Inverter row

Block South

Page 17: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

Zim Track – Single Axis Tracker

32 www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 33

ZIMMERMANN PV-Tracker

Strong and solid construction.

Windtunnel tested with 145 mph.

Rows up to 90 modules (1 x 2m).

Fast and easy assembly.

Backtracking indepentend row tracking.

Integrated cable management.

String powered solution without battery – optional.

Mollégés France, 2,5 MWp

Module 2010x1000x35 gesamt(modules 2010x1000x35 total)

= 132.048 Stk.

Rammpunkte GELB C120(ram points YELLOW C120)

= 18.864 Stk.

Rammpunkte GELB C140(ram points YELLOW C140)

= 3.144 Stk.

Rammpunkte gesamt(ram points total)

= 22.008 Stk.

Rammpunkte WEISS C120(ram points WHITE C120)

= 0 Stk.

Rammpunkte WEISS C140(ram points WHITE C140)

= 0 Stk.

Index Änderung Datum Name

Maßstab

Datum Name

bear.gepr.

AB-Belegnr.

Zeichnung Format

eventuelle Änderungen bleiben dem Eigentümer vorbehalten!

Plan bleibt Eigentum von ZIMMERMANN PV-Stahlbau GmbH & Co. KG

18951RammplanBV Don Rodrigo II / ES

1:2000

15.04,2019 Gaupp

15.04.2019 Gaupp

15.04.2019

A0

18951 Don Rodrigo II Rammplan - V01.dwg

Don Rodrigo II, Spain 50 MWp

Page 18: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

34 www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 35

ZIMMERMANN PV-Tracker – MechanicsZIMMERMANN PV-Tracker – Mechanics 4

00

109

5

50°

192

7

196

0

115

4

50°

205

2

400

991

991

140

212

2

Zim Track: one module in portrait Zim Track: two modules in landscape, „Perfect for bifacial modules!“

Concrete sock in earthquake area, hex tube connector as solid clamp solution, easy assembly.

Rammed C-profil post with damper. Bearing holder adjustable in height, angle and direction.

Clamped to the hexagon tube. Adjustable to the module width. Well proven standard module clamps with M8 bolts. Integrated hooks for quick assembly Integrated module grounding pins.

For assembly, the tracker can be turned to 50° and the modules can simply be hooked into the correct position. The clamps can than be mounted quickly and easily in a comfortable working position.(*If suitable mounting holes are available in the frame.)

Zim Track module holder:

Zim Track module holder: one module in portrait

Zim Track mounting hooks Integrated grounding pins.

Page 19: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

36 www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 37

ZIMMERMANN PV-Tracker – Control SystemZIMMERMANN PV-Tracker – Control System

Individually adjustable cleaning position. Simple activation by switch in the TCU. Free and easy passage.

Cleaning position

Wind sensor TCU = Tracker Control Unit

How it works

Without battery. Without additional module. Energy from the string. Zigbee Communication Monitoring included. Maintenance free.

String powered:

Integrated cable management – safe and protected

Additional module. With battery. Energy from the additional module. Zigbee Communication Monitoring included. Low maintenance.

Self powered:

Page 20: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

Reihe B.001

115x4 = 460 Module

Reihe B.002

115x4 = 460 Module

Reihe B.003

115x4 = 460 Module

Reihe B.004

115x4 = 460 Module

Reihe B.005

115x4 = 460 Module

Reihe B.006

115x4 = 460 Module

Reihe B.007

115x4 = 460 Module

Reihe B.008

115x4 = 460 Module

Reihe B.009

115x4 = 460 Module

Reihe B.010

115x4 = 460 Module

Reihe B.011

115x4 = 460 Module

Reihe B.012

115x4 = 460 Module

Reihe B.013

115x4 = 460 Module

Reihe B.014

115x4 = 460 Module

Reihe B.015

115x4 = 460 Module

Reihe D.001

115x4 = 460 Module

Reihe D.002

115x4 = 460 Module

Reihe D.003

115x4 = 460 Module

Reihe D.004

115x4 = 460 Module

Reihe D.005

115x4 = 460 Module

Reihe D.006

115x4 = 460 Module

Reihe D.007

115x4 = 460 Module

Reihe D.008

115x4 = 460 Module

Reihe D.009

115x4 = 460 Module

Reihe D.010

115x4 = 460 Module

Reihe D.011

115x4 = 460 Module

Reihe D.012

115x4 = 460 Module

Reihe D.013

115x4 = 460 Module

Reihe D.014

115x4 = 460 Module

Reihe D.015

115x4 = 460 Module

Reihe D.016

115x4 = 460 Module

Reihe D.017

115x4 = 460 Module

Reihe D.018

115x4 = 460 Module

Reihe D.019

115x4 = 460 Module

Reihe D.020

115x4 = 460 Module

Reihe D.021

115x4 = 460 Module

Reihe D.022

115x4 = 460 Module

Reihe D.023

115x4 = 460 Module

Reihe D.024

115x4 = 460 Module

Reihe D.025

115x4 = 460 Module

Reihe D.026

115x4 = 460 Module

Reihe D.027

115x4 = 460 Module

Reihe A.001

115x4 = 460 Module

Reihe A.002

115x4 = 460 Module

Reihe A.003

115x4 = 460 Module

Reihe A.005

115x4 = 460 Module

Reihe A.006

115x4 = 460 Module

Reihe A.007

115x4 = 460 Module

Reihe A.008

115x4 = 460 Module

Reihe A.009

115x4 = 460 Module

Reihe A.010

115x4 = 460 Module

Reihe A.012

115x4 = 460 Module

Reihe A.013

115x4 = 460 Module

Reihe A.014

115x4 = 460 Module

Reihe A.015

115x4 = 460 Module

Reihe C.001

115x4 = 460 Module

Reihe C.002

115x4 = 460 Module

Reihe C.004

115x4 = 460 Module

Reihe C.005

115x4 = 460 Module

Reihe C.006

115x4 = 460 Module

Reihe C.007

115x4 = 460 Module

Reihe C.008

115x4 = 460 Module

Reihe C.009

115x4 = 460 Module

Reihe C.011

115x4 = 460 Module

Reihe C.012

115x4 = 460 Module

Reihe C.013

115x4 = 460 Module

Reihe C.014

115x4 = 460 Module

Reihe C.015

115x4 = 460 Module

Reihe C.016

115x4 = 460 Module

Reihe C.018

115x4 = 460 Module

Reihe C.019

115x4 = 460 Module

Reihe C.020

115x4 = 460 Module

Reihe C.021

115x4 = 460 Module

Reihe C.022

115x4 = 460 Module

Reihe C.023

115x4 = 460 Module

Reihe C.025

115x4 = 460 Module

Reihe C.026

115x4 = 460 Module

Reihe C.027

115x4 = 460 Module

Reihe A.004

104x4 = 416 Module

Reihe A.011

104x4 = 416 Module

Reihe C.003

104x4 = 416 Module

Reihe C.010

104x4 = 416 Module

Reihe C.017

104x4 = 416 Module

Reihe C.024

104x4 = 416 Module

Rammrichtung

(ram direction)

WVWV (position of wind bandage)

Anzahl: 420 Stk.

Position Windverband

(number)

(module area (red))

(cantilever rack)

Rammabstand = 5,20 m

5,20

1,50

Modulbereich (rot):

Kragarm = 1,50 m

(ram distance)

(module area (gray))

(cantilever rack)

Rammabstand = 5,20 m

5,20

1,50

Modulbereich (grau):

Kragarm = 1,50 m

(ram distance)

1,1

984,2

06

1,1

984,2

06

(module area (blue))

(cantilever rack)

Rammabstand = 5,00 m

5,00

1,50

Modulbereich (blau):

Kragarm = 1,50 m

(ram distance)

1,1

984,2

06

(module area (yellow))

(cantilever rack)

Rammabstand = 4,60 m

4,60

1,50

1,1

98 Kragarm = 1,50 m

(ram distance)

4,2

06

Modulbereich (gelb):

NameDatumÄnderungIndex

Format

Plan bleibt Eigentum von ZIMMERMANN PV-Stahlbau GmbH & Co. KG

NameDatum

bearb.

gepr.

AB-Belegnr.

Zeich.-Nr.

EDV-Nr.

Maüstab

Petrusstraüe 1 | D-88436 Oberessendorf | Tel.: (+49) 0 75 55 / 93 30 - 0

GmbH & Co. KG

ZIMMERMANNPV-Stahlbau

Fax: (+49) 0 73 55 / 93 30 - 50 | [email protected] | www.pv-stahlbau.de

eventuelle Änderungen bleiben dem Eigent�mer vorbehalten!

RammplanBV Klein Rheide1501 0... DIN A0

29.01.2015

1:750

16.12.2014 Gaupp

16.12.2014 Gaupp

Rammplan Klein Rheide - 15-01-29

a Änderung lt. Pr�fstatik 29.01.2015 Gaupp

(ram points total) Rammpunkte gesamt = 4.016 Stk.

Module 1670x1000x35 gesamt = 38.376 Stk.(modules 1670x1000x35 total)

Rammpunkte (rot) hohe Seite = 312 Stk.

Rammpunkte (grau) hohe Seite = 1.274 Stk.

(ram points (red) higher side)

(ram points (gray) higher side)

Rammpunkte (rot) niedere Seite = 312 Stk.(ram points (red) lower side)

Rammpunkte (grau) niedere Seite = 1.274 Stk.(ram points (gray) lower side)

Rammpunkte (gelb) hohe Seite = 88 Stk.

Rammpunkte (blau) hohe Seite = 334 Stk.

(ram points (yellow) higher side)

(ram points (blue) higher side)

Rammpunkte (gelb) niedere Seite = 88 Stk.(ram points (yellow) lower side)

Rammpunkte (blau) niedere Seite = 334 Stk.(ram points (blue) lower side)

Rammrichtung

(ram direction)

1,5

5,2

WV

5,25

WV

WV

WV

1,5

3,208

3,208

WV

1,5

5,2

WV

5,25

WV

WV

WV

1,5

3,208

3,208

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

1,5

5

1,5

2,508

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

5,2

5,25 WV

WV

WV

1,5

3,108

3,108

WV

1,5

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

WV

1,5

5,2

WV

WV

WV

5,25

1,5

3,108

3,108

WV

WV

1,5

5,2

WV

WV

WV

5,2

5,25

1,5

2,698

2,698

WV

WV

1,5

5,2

WV

WV

WV

5,2

5,25

1,5

2,698

2,698

WV

WV

1,5

5,2

WV

WV

WV

5,2

5,25

1,5

2,698

2,698

WV

WV

1,5

5,2

WV

WV

WV

5,2

5,25

1,5

2,698

2,698

WV

WV

1,5

5,2

WV

WV

WV

5,2

5,25

1,5

2,698

2,698

WV

WV

1,5

5,2

WV

WV

WV

5,2

5,25

1,5

2,698

2,698

WV

WV

Ansicht gezeichnet ohne Module und C-SchienenB

B (1 : 5)

C (1 : 5)AH (1 : 5)1198

Abstand Achse - Achse Standrohr = 4213

effektiver Rammabstand Mitte-Mitte = 4206

Auüenmaü = 4300

80

0

51

97

40

950

863

345

345

980

345

1670

20

6165

1480

6740

879

85

31

52

8

15°

13

8

25

44

40

80

93,8

80

40

60

60

14

3,4

4080

15010449b - 80x60x3Standrohr kurz - S275J2

15000108a - 30x30x3Strebe - S235JR

15010449a 100x40x3Tragrohr - S355J2

15030060a - 30x30x3Strebe - S235JR

15010449c - 80x60x3Standrohr lang - S275J2

C

AH

90

Achtung !!!

Ausrichtung der Rammprofile beachten !

Schnitt (1 : 20)

horizontal 20 mm!module distance vertical 20 mm,

Modulabstand senkrecht 20 mm,waagrecht 20 mm!

cantilever rack distance 1,50 m

till axis ram point.c-rail ride out about 10 cm

comment:

beyond outer edge of module!

from outer edge of module

Kragarmabstand 1,50 m

bis Achse Rammprofil.C-Schienen stehen ca. 10 cm

Hinweis:

�ber Auüenkante Modul �ber!

von Auüenkante Modul

C-Schiene muü inRammrichtung verlegt werden!

c-rail must be laidin ram direction!

2,508

WV

WV

WV

WV

WV

1,5

5

1,5

2,508

2,508

WV

WV

WV

WV

WV

1,5

5

1,5

2,5082,508

WV

WV

WV

WV

WV

1,5

5

1,5

2,508

2,508

WV

WV

WV

WV

WV

„We offer global professional anchoring system designs!”

38 www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 39

Planning - Geological SurveyPlanning - Geological Survey

Geological Survey: Anchoring depth analysis through borehole

detection or pull out testing. Chemical analysis of the soil and corrosion

risk - review

Review of the following risk factors: Retention, landslides Flooding, groundwater Seismic Ground frost levels and frost heaving

Borehole detection

Anchoring plan tailored to wind loading and geotechnical survey

Wind Tunnel Study:

All variants of our mounting systems are subjected to wind tunnel testing. This allows the structural design to be optimized including profile dimensions, material thick-ness, frame spans and anchor depths.

Lifespan-Corrosion Resistance:

All individual parts of our designs are tested in both labo-ratory and field testing for durability and corrosion resis-tance. We regularly examine galvanization thickness and uniformity.

Material Quality and Mechanical Testing:

The materials of the ZM product lines are subjected to re-gular laboratory testing. Testing includes the mechanical testing of clamp and thread connections, deflection of all frame profiles and the chemical composition of the mate-rials.

Also available in 3-D!

Page 21: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

40 www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 41

Our experience spans

715 Solar farm projects

in 35 countries on

6 continents!

Global Assembly ExperienceConstruction / Assembly

Fontes, Brazil

Included assembly jigs and tools facilitate precision and speed of install at the jobsite. „Better quality at higher speed.“

Assembly Jigs – Special Tools:

Hüttberg, Germany

So that nothing „goes wrong „ on site! The packaging of hardware and small parts is done in smaller, assembly optimized sets, which minimizes downtime due to lost hardware and allows crew assignment of small parts without on site sorting.

Jobsite Optimized Container Planning:

Zimmermann has assembly service partners for most countries and regions.

Kenya

Coltishall, spezial screwdriver Wroughton, modul slot in

Page 22: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

EN 1090 Certificate (CE-Marking)

ISO 9001:2008 Certificate

Our Rail Production is close to a sea port and all components will be containerised for a swift and low-cost shipment.

Our Rail Production is close to a sea port and all components will be containerised for a swift and low-cost shipment.

NEW: Container unloading platform Fast and safe unloading. Up to 40 ft containers and 28 to. Pneumatic system, including compressor. Unloading a 40 ft container with one worker

in only five minutes.

UL 2703:2015 Certificate Grounding Clamp Certification

... and many more!

www.pv-stahlbau.de Tel.: 0049 7355 9330-0 | [email protected] 43

Certificate of Credit-Worthiness Certificate of Longevity/Durability

Logistics – Container Planning Certifications

Page 23: Ground Mount Solar Mounting Systems · Turnover exceeding 60 million Euro (2017) with 100 employees Modern, high-tech machines and production equipment 8.000 tonnes raw material in

ZIMMERMANN PV-Stahlbau GmbH & Co. KGPetrusstrasse 1 88436 Oberessendorf GermanyTel.: +49 73 55 93 30-0 Fax: +49 73 55 93 30-50 Mail: [email protected] Web: www.pv-stahlbau.deManaging Directors: Holger Krug Robert Zimmermann

Sales agencies: Great Britain France Spain Australia

Headquarter: Germany

06/2

019

| ine

szim

mer

man

n@m

e.co

m

Branches: Canada USA Turkey