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Grooved End Piping System 2-3
PAG Flexible Pipe Couplings 4
PP Fittings
Nipples 5
Reducers 5
90o Elbows 5
Tees 6
Caps 6
PP Threaded Adaptors
Male Threaded Adaptors 6
90o Male Threaded Elbows 7
Flange Adaptors
Flange Adaptors 7
ANSI Flange Rings 7
Butt Weld Adaptors
PPR Butt Weld Adaptors 8
PE100 Butt Weld Adaptors 8
Ball Valves 9
Applications 10
08/19 ©Chemline Plastics Limited 2019Chemline is a registered trade mark of Chemline Plastics Limited
Technical AR19PDF Published August 15, 2019
55 Guardsman Road Thornhill, Ontario Canada, L3T 6L2
1.800.930.CHEM (2436) t. 905.889.7890 f. 905.889.8553 [email protected] 9001:2015 Certified
Grooved End Piping SystemFlexible Pipe Couplings, Fittings & Valves
™
Grooved End Piping System
FeaturesDesigned for Rolled or Cut Grooved Pipes
Long Service Life
Quick Installation• You only need to position the special seat between the grooves of the
pipe or fittings, place the clamps over the gasket and screw on the bolts. Installation time is a fraction compared to welding, flanging or threading.
High Pressure Rating• All sizes of fittings and clamps are at least 230 psi rated
(PPR adaptor fittings are 190 psi rated at 20C (68ºF)
Perfect Seal under Pressure or Vacuum Ê• The gasket encircles and contains the joint. Positive internal fluid pressure
makes the gasket's internal surfaces seal. Negative internal fluid pressure works the same way by increasing seal contact pressure.
Vibration & Noise Attenuation • The specially designed EPDM seal acts as a damper to attenuate
propagation of noise and vibration.
Seismic Stress Absorption • Positive clamping into the pipe grooves effectively resists axial loads due
to internal fluid or external mechanical forces.
Easy Piping Alignment • Fittings and piping may be adjusted for correct alignment without
disassembly.
Piping Flexibility • The system is able to compensate for expansion, shrinkage and bending.
Piping accessories for vibration or expansion are not necessary.
Easy Maintenance• System may be unbolted to clean, maintain and operate the system.• Pipes may be rotated to extend service life.
Recycleable• Fittings are made of recycleable polypropylene
Rolled Pipes Cut Pipes
Pipe
AlfaRapidPipe Coupling
Gasket
Bolts
Vibration, noise attenuation and seismic adsorption
Easy alignment of piping
Ê Perfect fluid seal
2 Technical AR19Subject to change without notice.
Supplied special order not returnable
Chemline’s new Alfa Rapid™ grooved end piping system has mechanical connections using flexible pipe couplings. Grooved dimensions are the same as “Victaulic”. This unique new product line is an excellent alternative to conventional pipe flanges and pipe unions saving time, money and space. The line includes flexible pipe couplings 1-1/2” to 6” made of high strength glass reinforced polyamide and stainless steel bolts. A complete range of grooved end pipe fittings in polypropylene are available 1-1/2” to 4”. Ball valves with pipe coupling ends complete the system.
Flexibility
Technical AR19 3Subject to change without notice.Supplied special order not returnable
Grooved End Piping System
Pipe Coupling AssemblyÊ & Push the gasket
completely onto one side the grooved connection.
& Hold the grooved ends of the two fittings together and slide the gasket over, centering it between the two grooves.
Î & Ï Assemble the two clamp pieces over the gasket and assemble the bolts and nuts with washers.
& Tighten the nuts. Do not apply excessive torque.
Ê
Î Ï
Product
–10 to 95C
–10 to 95C
–10 to 95C
–10 to 95C
–10 to 60C
–10 to 95C
–10 to 95C
–10 to 95C
Materials
Maximum Working Pressure@ 20C (68oF)
PAG/EPDM
PAG/EPDM
PP
PE100
PVC
PPR
PP/Nitrile
PPR/Nitrile
WorkingTemperature
C oF
14 to 203oF
14 to 203oF
14 to 203oF
14 to 203oF
14 to 140oF
14 to 203oF
14 to 203oF
14 to 203oF
Sizes
1-1/2” to 2-1/2”*
3” to 6”
All
All
All
All
All
All
Pipe Clamps
Fittings
Valves
40
35
16
16
16
12.5
16
16
PN (Bar)
580
510
230
230
230
190
230
230
PSI
Working Pressures + Temperatures
Advantages of Alfa Rapid™ vs. Flanged Connections• Faster, cheaper installation• Faster dissassembly with only two bolts• Easier adjustment of piping after assembly • Lighter, less metal, two bolt sets versus four or eight• A more compact mechanical connection – space saving
* NOTE: 2-1/2” is available along with other fittings but in non-ANSI dimensions. OD = 2.99”. Consult Chemline.
4 Technical AR19Subject to change without notice.
Supplied special order not returnable
Grooved End Piping System
+ + =
Clamp PiecesHigh impact black PAG, UV stabilized
GasketEPDM standard, FPM (Viton®), optional
Fasteners (Bolts/Nuts/Washers) 304SS standard, 316SS optional
øD
1-1/2”
2”
3”
4”
6”
A B
0.63
0.63
0.63
0.63
0.63
LDC H hSize T
M10x50
M10x50
M12x70
M12x70
M12x70
AR-PC015E-304
AR-PC020E-304
AR-PC030E-304
AR-PC040E-304
AR-PC060E-304
Item No.
PAG Flexible Pipe Couplings with 304 SS FastenersSupplied standard with EPDM gaskets. FPM (Viton®) gaskets are available special order.
Grooved End Detail
0.28
0.31
0.34
0.37
0.37
1.78
2.25
3.34
4.33
6.45
1.90
2.37
3.50
4.50
6.63
4.72
5.24
6.87
7.85
11.06
1.56
1.81
2.44
3.07
4.17
0.63
0.63
0.98
0.98
1.10
Bolt SizeBox Qty
65
60
35
18
10
Flexible Pipe Coupling
1-1/2”
2”
3”
4”
6”
A B
0.63
0.63
0.63
0.63
0.63
LDC H hSize T
M10x50
M10x50
M12x70
M12x70
M12x70
AR-PC015E-316
AR-PC020E-316
AR-PC030E-316
AR-PC040E-316
AR-PC060E-316
Item No.
PAG Flexible Pipe Couplings with 316 SS FastenersSupplied standard with EPDM gaskets. FPM (Viton®) gaskets are available special order.
0.28
0.31
0.34
0.37
0.37
1.78
2.25
3.34
4.33
6.45
1.90
2.37
3.50
4.50
6.63
4.72
5.24
6.87
7.85
11.06
1.56
1.81
2.44
3.07
4.17
0.63
0.63
0.98
0.98
1.10
Bolt SizeBox Qty
65
60
35
18
10
™
NOTE: 2-1/2” is available along with other fittings but in non-ANSI dimensions. OD = 2.99”. Consult Chemline.
Technical AR19 5Subject to change without notice.Supplied special order not returnable
Item No.
AR-CP015
AR-CP020
AR-CP030
AR-CP040
Box Qty
120
150
36
45
Grooved Pipe x Grooved Pipe
1-1/2”
2”
3”
4”
PP Nipples
Item No.
AR-EL015
AR-EL020
AR-EL030
AR-EL040
Box Qty
130
40
14
5
Size
1-1/2”
2”
3”
4”
PP 90o Elbows
Grooved End Piping System
øD øD
øD1 øD
øD
øD
øD
øD
øD øD
øD
øD
ød
øD2 øD1 øD2øE
L
3.70
3.70
3.77
3.94
D
1.90
2.37
3.50
4.50
øD øD
øD1 øD
øD
øD
øD
øD
øD øD
øD
øD
ød
øD2 øD1 øD2øE
L
3.39
3.50
4.45
5.20
D
1.90
2.37
3.50
4.50
Item No.
AR-RC020-015
AR-RC030-020
AR-RC040-020
AR-RC040-030
Box Qty
150
50
80
78
Grooved End x Grooved End
2” x 1-1/2”
3" x 2”
4” x 2”
4" x 3”
PP Reducers
øD øD
øD1 øD
øD
øD
øD
øD
øD øD
øD
øD
ød
øD2 øD1 øD2øE
L
3.70
3.77
3.94
3.94
D1
2.37
3.50
4.50
4.50
D2
1.90
2.37
2.37
3.50
Fittings
™
6 Technical AR19Subject to change without notice.
Supplied special order not returnable
Item No.
AR-TE015
AR-TE020
AR-TE030
AR-TE040
Box Qty
80
30
9
11
Size
1-1/2”
2”
3”
4”
PP Tees
Item No.
AR-CA015
AR-CA020
AR-CA030
AR-CA040
Box Qty
200
150
70
80
Size
1-1/2”
2”
3”
4”
PP Caps
Grooved End Piping System
øD øD
øD1 øD
øD
øD
øD
øD
øD øD
øD
øD
ød
øD2 øD1 øD2øE
L L1
3.39
3.50
4.45
5.20
6.77
7.01
8.90
10.39
D
1.90
2.37
3.50
4.50
øD øD
øD1 øD
øD
øD
øD
øD
øD øD
øD
øD
ød
øD2 øD1 øD2øE
L
1.77
1.85
2.01
2.05
D
1.90
2.37
3.50
4.50
øD øD
øD1 øD
øD
øD
øD
øD
øD øD
øD
øD
ød
øD2 øD1 øD2øE
Fittings
Threaded Adaptors
™
Item No.
AR-MA015-015
AR-MA020-015
AR-MA020-020
AR-MA030-020
AR-MA030-025
AR-MA030-030
AR-MA040-030
AR-MA040-040
Box Qty
100
80
80
54
36
35
48
30
Grooved Pipe x MNPT
1-1/2” x 1-1/2”
2” x 1-1/2"
2" x 2”
3” x 2”
3" x 2-1/2”
3" x 3”
4" x 3”
4" x 4”
PP Male Adaptors
LH
3.15
3.19
3.19
3.27
3.33
3.48
3.62
4.06
0.98
0.98
1.02
1.02
1.12
1.26
1.26
1.69
D1
1.90
2.37
2.37
3.50
3.50
3.50
4.50
4.50
Technical AR19 7Subject to change without notice.Supplied special order not returnable
Item No.
AR-FLA020
AR-FLA030
AR-FLA040
Box Qty
36
–
–
Size
2”
3”
4”
PP Flange Adaptors
AR-FLR020
AR-FLR030
AR-FLR040
Item No.
PP ANSI Flange RingsSize
2”
3”
4”
Grooved End Piping System
øD øD
øD1 øD
øD
øD
øD
øD
øD øD
øD
øD
ød
øD2 øD1 øD2øE
H L
0.71
0.79
0.95
3.78
3.35
3.66
D
2.37
3.50
4.50
E
2.00
3.00
4.00
b d d2
0.71
0.71
0.71
6.38
7.64
9.02
0.75
0.75
0.75
d3
3.07
4.37
5.24
k
4.75
6.00
7.50
Item No.
AR-ME015
AR-ME020
AR-ME030
AR-ME040
Box Qty
–
40
–
–
Size
1-1/2”
2”
3”
4”
PP 90o Male Threaded Elbows
øD øD
øD1 øD
øD
øD
øD
øD
øD øD
øD
øD
ød
øD2 øD1 øD2øE
L H
3.39
3.50
4.45
5.20
1.04
1.20
1.57
2.62
D
1.90
2.37
3.50
4.50
Threaded Adaptors
Flange Adaptors
™
Box Qty
–
–
–
8 Technical AR19Subject to change without notice.
Supplied special order not returnable
Item No.
AR-WAB-PE1-015-50M
AR-WAB-PE1-020-50M
AR-WAB-PE1-020-63M
AR-WAB-PE1-020-75M
AR-WAB-PE1-030-75M
AR-WAB-PE1-030-90M
AR-WAB-PE1-030-110M
AR-WAB-PE1-040-90M
AR-WAB-PE1-040-110M
Box Qty
140
86
86
80
36
36
32
18
18
Grooved Pipe x Pipe Size
1-1/2” x 50
2” x 50
2" x 63
2” x 75
3" x 75
3" x 90
3" x 110
4" x 90
4" x 110
PE100 Butt Weld-On Adaptors
Item No.
AR-WAB-BRG-015-50M
AR-WAB-BRG-020-50M
AR-WAB-BRG-020-63M
AR-WAB-BRG-020-75M
AR-WAB-BRG-030-75M
AR-WAB-BRG-030-90M
AR-WAB-BRG-030-110M
AR-WAB-BRG-040-90M
AR-WAB-BRG-040-110M
Box Qty
140
86
86
80
36
36
32
18
18
Grooved Pipe x Pipe Size
1-1/2” x 50
2” x 50
2" x 63
2” x 75
3" x 75
3" x 90
3" x 110
4" x 90
4" x 110
PPR Green Butt Weld-On Adaptors
L
3.00
3.21
3.37
3.48
3.54
3.82
4.86
3.94
4.98
D
1.90
2.37
2.37
2.37
3.50
3.50
3.50
4.50
4.50
d
1.97
1.97
2.48
2.95
2.95
3.54
4.33
3.54
4.33
L
3.00
3.21
3.37
3.48
3.54
3.82
4.86
3.94
4.98
D
1.90
2.37
2.37
2.37
3.50
3.50
3.50
4.50
4.50
d
1.97
1.97
2.48
2.95
2.95
3.54
4.33
3.54
4.33
Grooved End Piping System
Butt Weld Adaptors
™
Technical AR19 9Subject to change without notice.Supplied special order not returnable
Valves
1-1/4”
1-1/2”
2”
2-1/2”
3”
L1
150
150
150
305
305
ValveSize
1-1/2”
2”
3”
3”
4”
Coupling Size H
96
101
113
140
150
I
130.0
164.5
168.5
216.0
240.0
L
180
214
218
266
300
AR-VB012-015NE-304
AR-VB015-020NE-304
AR-VB020-030NE-304
AR-VB025-030NE-304
AR-VB030-040NE-304
Item No.
11
3
1
H
IL
L12
4
5
6
7 8
9
10
PARTS s Recommended Spare Parts
No. Part Pcs. Materials
1 Hande Plug 1 PPG
2 Stem Nut 1 Steel
3 Handle 1 PAG
4 Stem 1 Brass (standard) PTFE coated Brass (optional) TEA coated Brass (optional)
5 Stem O-Rings 2 Nitrile
6 Body 1 PP
7 Ball 1 Chromium Plated Brass (standard) PTFE coated Brass (optional) TEA coated Brass (optional)
8 Seats 2 PTFE
9 Clamp Pieces 4 PAG
10 Fasteners 4 sets 304SS (standard) 316SS (optional)
11s Gasket 2 EPDM (standard) FPM (Viton®) (optional)
series: ARV
coupling siZes: 1-1/2 – 4”
valve siZes: 1-1/4” – 3”
Ball: Standard: Chromium plated brass Optional: PTFE coated brass TEA coated brass
stem: Standard: Brass Optional: PTFE coated brass TEA coated brassseats: PTFE
stem o-rings: Nitrile
clamp pieces: Black PAG
clamp gasket: Standard: EPDM Optional: FPM (Viton®)
fasteners: Standard: 304 SS Optional: 316 SS
PPAlfaRapidPP Ball Valves
Supplied standard with EPDM gasket and 304 stainless steel fasteners*
* FPM (Viton®) gaskets and 316 stainless steel fasteners are also available
Box Qty
12
8
2
2
2
™
Applications
• Assembly of water purification manifolds Teblick Plastic Constructions & Installations Photo courtesy of Euro Mec
• EURO MEC water treatment plants “Progetto H2Ohhh!” Pomabamba, Peru. Chemline Hydro Cyclone shown on the left. Photo courtesy of Euro Mec.
• Latest generation of ultra filtration systems featuring the AlfaRapid System
Photo courtesy of INGE Germany
• Gela Oil & gas facilities. Photo courtesy of INGE Germany
• 2” capped spigots on thermoplastic manifolds for membrane water treatment manufactured by Chemline Plastics
10 Technical AR19Subject to change without notice.
Supplied special order not returnable
™
Technical AR19 12
55 Guardsman Road, Thornhill, ON, L3T 6L2, Canada | ISO 9001:2015 Certified 1.800.930.CHEM (2436) | fax.905.889.8553 | [email protected] | chemline.com
Grooved End Piping SystemFlexible Pipe Clamps, Fittings & Valves
Exclusive Partner
™