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100 Days of Carbon Clean Up
Greening Your Lifts Wednesday 23rd August 2006
Energy saving strategies
and energy models
Dr. Richard PetersPeters Research Ltd.
© 2006 Peters Research Ltd.All rights reserved.
Green Lifts?
2
Presented by• Dr Richard Peters• BSc Electrical Engineering, EngD Vertical
Transportation• Arup (1987 to 1997)• Peters Research Ltd from 1997• Author of Elevate simulation software• Specialist elevator consultant • Contact on:
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Vertical Transportation Planning in Buildings
1993 - 1997
Brunel/Surrey University Environmental Technology EngD Programme
sponsored by The Ove Arup Partnership and
The Chartered Institution of BuildingServices Engineers
Richard D PetersBSc CEng MIEE MCIBSE
4
Green Lifts?
5
Green Lifts?
lift systems that deliver good passenger service at an acceptable cost while
incurring minimum environmental impact
What impact does lift have?
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Life Cycle Analysis
• includes burdens during entire life– resource extraction materials for manufacture– manufacture and installation– use of product– re-cycling and re-use– waste– transportation at all stages
2
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Lift LCA
RawMaterials
Waste
Energy
Waste
Manufacture,supply and install
Lift systemin use
Strip out
Maintenance andrefurbishment
System boundary
Re-cycle & re-use
Parts
Energy
Waste
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LCA Results
0
500
1000
1500
2000
2500
tonn
e
Manufacture, Install In use Maintenace/Refurb Strip out
Non-renewable resources depleted
Waste to landfill
Carbon dioxide emissions
9
EngD Research• elevator traffic and energy simulation
modelling• improving understanding traffic and traffic
analysis can lead to energy savings by avoiding over-design
• introduced the application of simulation models to test energy saving design and control strategies
10
But get the basics right first ..• energy efficient (regenerative) drives and
controls• minimising inertia and other resisting forces• car lighting• accessible stairs
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Elevator Energy Simulation Model
Dr. Lutfi Al-Sharif Al-Sharif VTC Ltd.,UK
Dr. Richard PetersPeters Research Ltd., UK
Mr. Rory SmithThyssenKrupp Elevator Inc., USA
ELEVCON Istanbul 2004
The 14th International Congress on Vertical Transportation Technologies
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Let’s not talk about maths behind the modelling
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13
Basic principles of energy transfer
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… in an ideal world
Lift going up
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… in an ideal world
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… in an ideal world
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… in an ideal world
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… in an ideal world
4
19
… in an ideal world
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… in an ideal world
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… in an ideal world
0.1 kWh taken from the system
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… in an ideal world
Lift going back down
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… in an ideal world
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… in an ideal world
5
25
… in an ideal world
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… in an ideal world
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… in an ideal world
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… in an ideal world
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… in an ideal world
0.1 kWh put back into the system
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A lift does not use energy, it borrows it.
… in an ideal world
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… in the real world
Lift going up
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… in the real world
Heat generated by the lift motor
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… in the real world
noise is also generated
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… in the real world
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… in the real world
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… in the real world
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37
… in the real world
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… in the real world
0.12 kWh taken from the system
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… in the real world
Lift going back down
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… in the real world
Heat is again generated
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… in the real world
Noise is also generated
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… in the real world
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… in the real world
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… in the real world
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… in the real world
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… in the real world
There is an overall loss of 0.4 kWh
0.8 kWh put back into the system
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A lift does not use energy, it borrows it.
Interest is charged!
… in the real world
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Lift Energy Simulation Model
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-15
-10
-5
0
5
10
15
20
25
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Time (seconds)
Pow
er (k
W)
-0.5
0
0.5
1
1.5
2
2.5
Spee
d (m
/s)
Zero speedController power
only
Kinetic energymainly flowing into
system
Constant Speed, potentialenergy into system mainly
Kinetic energyout of the system
Zero speedController power
only
Speed
Speed and energy consumption of a lift carrying different loads
50
-15
-10
-5
0
5
10
15
20
25
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Time (seconds)
Pow
er (k
W)
-0.5
0
0.5
1
1.5
2
2.5
Spee
d (m
/s)
Zero speedController power
only
Kinetic energymainly flowing into
system
Constant Speed, potentialenergy into system mainly
Kinetic energyout of the system
Zero speedController power
only
Speed
Down 25%
Speed and energy consumption of a lift carrying different loads
51
-15
-10
-5
0
5
10
15
20
25
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Time (seconds)
Pow
er (k
W)
-0.5
0
0.5
1
1.5
2
2.5
Spee
d (m
/s)
Zero speedController power
only
Kinetic energymainly flowing into
system
Constant Speed, potentialenergy into system mainly
Kinetic energyout of the system
Zero speedController power
only
Speed
Conterbalanced
Down 25%
Speed and energy consumption of a lift carrying different loads
52
-15
-10
-5
0
5
10
15
20
25
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Time (seconds)
Pow
er (k
W)
-0.5
0
0.5
1
1.5
2
2.5
Spee
d (m
/s)
Zero speedController power
only
Kinetic energymainly flowing into
system
Constant Speed, potentialenergy into system mainly
Kinetic energyout of the system
Zero speedController power
only
Speed
Conterbalanced
Down 25%
Down 75%
Speed and energy consumption of a lift carrying different loads
53
Speed and energy consumption of a lift carrying different loads
-15
-10
-5
0
5
10
15
20
25
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Time (seconds)
Pow
er (k
W)
-0.5
0
0.5
1
1.5
2
2.5
Spee
d (m
/s)
Zero speedController power
only
Kinetic energymainly flowing into
system
Constant Speed, potentialenergy into system mainly
Kinetic energyout of the system
Zero speedController power
only
regenerated power
Speed
Conterbalanced
Down 25%
Down 75%
54
-20
-10
0
10
20
30
40
5 10 15
Time (seconds)
Pow
er (k
W)
up 1800 kgdown 0 kgup 1350 kgdown 450 kgdown 900 kgup 900 kgup 450 kgdown 1350 kgup 0 kgdown 1800 kg
Measured energy consumptionof an 1800 kg lift for trips in both directions
with the lift carrying different loads
10
55
Calculated energy consumptionfor the same lift trips
-20
-10
0
10
20
30
40
5 10 15
Time (seconds)
Pow
er (k
W)
up 1800 kgdown 0 kgup 1350 kgdown 450 kgdown 900 kgup 900 kgup 450 kgdown 1350 kgup 0 kgdown 1800 kg
56
Some variables taken into account
• Type and efficiency of drive (motor)• Whether the drive is regenerative or not• Whether the installation is geared or gearless• Roping arrangement including rope ratio and
single/double wrap• Rated load of the car• Mass of the empty car• Counterbalancing ratio• Travel for each trip• Speed, acceleration and jerk values
57
Energy Simulation Model
• Separate hydraulic and electric models• Implemented in Elevate• Calibration based on measurements in
London and Chicago
58
… for a single lift trip we can model energy
consumed almost exactly
59
So used with a traffic simulation program we measure energy for any building, any traffic and
any traffic control system
60
Graphical representation of traffic in a sample multi-tenant office building
Up traffic
Down traffic
11
61
Energy Simulation demonstration with
ThyssenKrupp version of
62
Case Studies
63
Case Study 1• Office building, Denver, Colorado.• Client asks: “How much energy saving will
I achieve by changing from MG to a DC PWM drive?”
• “What is the effect of the different traffic group control algorithm?”
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ParametersParameter Value
Travel 336 ft Speed 700 fpm Number of floors 20 floors Capacity of each elevator 3500 lb Car mass 5000 lb Ropes 6 ropes of 5/8” diameter Roping arrangement 1:1 roping Wrap Double wrap Gearing Gearless Sheave 33” diameter Guide shoes Roller type Compensated Fully compensated Type of drive MG before mod/ 10k pwm after mod Number of elevators 6 elevators Daily traffic profile Siikonen full day profile in elevate Arrivals 1st floor (around 35% on 2nd, but not reflected in
simulations)
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Traffic Pattern
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Results (new drive)
12
67
Case Study 1: Results• MG set consumes 349 kWh per day per
group.• DC PWM drive consumes 215 kWh per day
per group.• Cost saving = 260 x 0.1 x (349.4-215.4)=
$3484 (£1,847) per year per group of elevators
68
Case Study 2• Residential Building, Torronto, Canada.• Client: “Is it worth me installing a
Regenerative VVVF drive as opposed a non-Regenerative VVVF drive?”
• “Is it worth my investment?”• “What is the pay-back period?”
69
Parameter Value Travel 375 ft Speed 500 fpm Number of condominiums 16 per floor, 1.5 persons per condominium Number of floors 41 floors Capacity of each elevator 2500 lb Car mass 5000 lb Ropes 7 ropes of 5/8” diameter Roping arrangement 1:1 roping Wrap single wrap Gearing Geared at 57:1 Sheave 30” diameter Guide shoes Roller type Compensated Fully compensated Type of drive AC VVVF Number of elevators 4 elevators
Parameters
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Traffic Pattern (residential, Strackosh)
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Case Study 2: Results (1)• The non-regenerative case consumes 304.8
kWh per day, per group.• Regenerative case consumes 197.5 kWh per
day per group. • Based on $0.1 per kWh, and assuming the
same traffic exists for 365 days a year, the cost saving per year is:
72
Case Study 2: Results (2)• Cost saving = 365 x 0.1 x (304.8-197.5)=
$3916.5• If we assume that the cost of each
regenerative unit per lift is $1500/unit, then the payback period (ignoring discounting is):
• Payback period = (4 x 1500)/3916.5 = 1.5 years
13
73
The energy model …• Provides tools for assessing
– New lift installations– Modernisations– Payback, e.g. for Regen vs. Non-Regen– New energy saving technologies
74
What’s coming?• Lifts which react to traffic conditions taking
into account energy use including– Standby modes in off peaks– Energy saving control though dispatching and
control of kinematics
75
Energy Consumption is related to performance
0102030405060708090
0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1
time
(s)
4
4.2
4.4
4.6
4.8
5
5.2
Ener
gy (k
Wh)
Average Waiting Time Average Transit Time Energy
76
But get the basics right first ..• energy efficient (regenerative) drives and
controls• minimising inertia and other resisting forces• car lighting• accessible stairs