GREAVES COTTON LTD - e-biz.greavesinet.come-biz.greavesinet.com/Uploads/PartsList/123490060017 TBD4V12.pdf · GREAVES COTTON LTD WATER COOLED DIESEL ENGINE TBD4 V12 SERIES SPARE PARTS

GREAVES COTTON LTD

WATER COOLED DIESEL ENGINE

TBD4 V12 SERIES

SPARE PARTS CATALOGUE

Diesel Engines Unit Chinchwad, Pune- 411 019. INDIA Tel. : (091-020) 27473564 /65/66/67 Fax: (091-020) 27472276 e-mail : [email protected]

INTRODUCTION

This spare parts Catalogue comprises the purchasable and replaceable engine parts shown on diagrams and grouped according to their belongings.

On account of continuous technical development the figures and part lists are not binding.

Ordering of Spare Parts :

To enable us to supply correct spares please furnish following details :

1. Engine - Type (engraved on name-plate).

2. Engine Number (engraved on name-plate and crankcase).

3. Quantity, Description, Part No., and item No. of the Spare Part(s) required.

4, Mode of dispatch you wish.

5. Your address (please specify post or railway station if necessary).

3

GREAVES COTTON LTD WATER COOLED DIESEL ENGINE

TBD4 V12

INDEX

Sr. No. Description Page No.

1 Crankcase 7,8,9,10

2 Front wall cover 11,12,13

3 Flywheel Housing 14,15

4 Crankshaft Assembly 16,17

5 Piston and Connecting Rod 18

6 Camshaft 19

7 Valve with Actuation Mechanism 20

8 Cylinder Head with Cover 21,22

9 Fuel Pump Drive 23,24

10 Fuel injector pump 25

11 Fuel Pump Drive Fuel Filter & Water Separator 26,27

12 Fuel Injector 28

13 High Pressure, Fuel Injector Pipes and Overflow 29,30

14 Fine Speed Adjusting Device 31

15 Solenoid Shutdown Device Linkages 32,33

16 Lub. Oil Sump 34

17 Gear Type Lub. Oil Pump 35

18 Lub. Oil Filter 36

19 Centrifugal Assembly 37

20 Oil Cooler Assembly 38

21 Centrifugal Water Pump {Fresh Water) 39

22 Cooling water pipes 40

23 Circulation Cooling 41,42

24 Radiator Mounting Bracket 43

25 Heat exchanger assembly 44,45,46

26 Fan drive 47

27 Fan & Fan mounting 48

5

Sr. No. Description Page No.

28 Tension roller fan & fan drive 49

29 V Belt guard 50

30 Air intake manifold 51

31 Exhaust manifold 52

32 Exhaust out let elbow 53

33 Cover for Exhaust manifold 54

34 Turbocharger 55

35 Turbocharger Piping 56,57

36 Turbocharger CASING 58

37 After cooler 59

38 Turbocharger attachment for HE Cooled 60,61,62,63

39 Casing for turbine 64

40 Air Filter 65,66

40 Charging alternator 67,68

41 Gauges and switches 69

42 Exhaust silencer 70

43 V- Belt 71

44 Engine Bearers 72

45 Instrument Panel and Engine Protection Unit standard 73,74

46 Instrument panel std. EPU with electronic governor 75,76,77

47 Instrument panel and pricol engine protection unit with solenoid 78,79

48 Instrument panel pricol EPU with ele. governor 80,81,82

49 Set of spares 83-94

50 Numerical index 95-107

51 Code no. 108

6

* Not Illustrated 7

CRANKCASE

Fig. No.

Part no Special Data Description Qty for TBD 4V12

Remarks

1

623401100666

Crank Case, Compl. Consist of fig.No.3 - 33

1

3 623203100014 Dowel Pin 7

4 623203100024 Dowel Pin 7

5 623203300224 Bush 1

6 602000181856 BM18X165 DIN931M12.9

Hexagon Screw 28

7 623404320022 Bearing Bush 2

9 602150611851 Washer 28

10 623404320012 Bearing Bush 5

11 632413270014 10DIA X 11MM Long Plug Aluminum

4

12 620513270014 12DIA X 10MM Long Plug Aluminum

8

13 * 632413270024 14MM X 15MM Long Plug Aluminum

4

15 623404650015 Nozzle for cooling oil 12

17 602000100845 M8X45 DIN931-8.8 Hexagon screw 12

19 602160310080 B 8 DIN 137 Spring washer 12

22 623203300144 Sleeve 24

23 623403300114 Sleeve 24

24

620609760024 25 DIN 443 XCRM017 Brass Cap on Main Lub oil Gallery

2

25 620609760014 30DIN443-XCRM017 Brass cap 6

8

CRANKCASE

Fig. No.


Remarks

27 602060501215 AM12X1.5 DIN7604.5.8

Screw Plug 1

28 604920101218 A12X18 DIN7603-Cu Copper Washer 1

29 630003400014 Washer 2

30 602000500815 M8X16 DIN 933-8.8 Hexagon Screw 1

31 623403400014 Thurst Washer (Steel) or Ring half

2

32 602032100612 AM6X12 DIN963-5.8 Countersunk screw 4

33 602201500408 4X8 DIN 1481 Clamping Sleeve 7

36 602100540080 M8 DIN934 M10 Hexagon nut 4

37 623403400024 Thurst Washer (Bronze) or Ring half

2



43 602201001024 10M 6X24 DIN 7 Straight pin 4

46 602011010811 M8X110 DIN939-5.8 Stud 4

47 623407880364 Cover Plate 1

49 623208530154 Shaped gasket 1

50 602000500820 M8X20 DIN933-8.8 Hexagon Screw 8

51 602160100080 B 8 DIN 127 Spring Washer 9

52 602032100815 AM8X15 DIN963-5.8 Countersunk Screw 1

53 602201001024 10M 6X24 DIN 7 Straight pin 2

55 623407670016 Overflow valve, compl. consist of fig.No. 56-61

1

56 623403460014 Valve insert 1

57 623403420024 Spring plate 1 Not Supplied in spares

9

CRANKCASE

Fig. No.


Remarks

59 603251100024 3/4" Ill DIN 5401 Ball 1

60 602401901110 Pressure spring 1

61 602201500416 4X6 DIN 1481 Tension sleeve 1

Not Suppl ied in Spares

62 604931303501 35X4 'O' Ring 1

63 604931301401 14X3 'O' Ring 24

64 623406370114 Bracket 1

65 602000502040 M20X40 DIN933M-8.8

Hexagon screw 1

70 623404300017 Main bearing bush, Compl. series

7

123404300017 Main bearing bush, Compl. Series –

7

72 123401320034 Cylinder liner 12

73 604931314202 142X4,5 DIN3770 'O' Ring 24

101 623484300037 104, 692-104, 714mm

Main bearing bush, compl. Repair stage I.

7

123484300037 104, 692-104, 714mm

Main bearing bush, compl. Repair stage I. Alternative to above

7

102 623484300057 104.442 - 104.464 mm

Main Bearing in pair - Repair Stage – II

7

123484300057 104.442 - 104.464 mm

Main Bearing in pair - Repair Stage – II Alternative to above

7

10

CRANKCASE

Fig. No.


Remarks

103 623484300077 104,192-104, 214mm Main bearing bush, compl. Repair stage III.

7

123484300077 104,192-104, 214mm Main bearing bush, compl. Repair stage III. Alternative to above

7

104 623484300097 103, 942-103, 964mm Main bearing bush, compl. Repair stage IV.

7

123484300097 103, 942-103, 964mm Main bearing bush, compl. Repair stage IV. Alternative to above

7

110 623407880375 Plate with fig.No. 111 1

111 602011041235 M12X35 DIN939-12.9 Stud 5

11

FRONT WALL COVER

Fig. No.


Remarks

1 623407800056 Front wall cover, Compl. with fig.No.2,32

1

2 604960650951 Oil seal 1

3 623208530094 Shaped gasket 1








11 602160100100 Spring Washer 2

13 602060501415 AM14 X1.5 DIN 7604 Screw Plug 1

14 604920101418 A14X18 DIN 7603Cu Copper Washer 1

17 623407800054 Front wall cover 1

20 602160100080 Spring washer 17

21 623206500494 Bracket 1


27 623407870094 Cover 1

29 604931041243 'O' Ring 1

12

FRONT WALL COVER

Fig. No.


Remarks

30 623407870104 Cover. 1

31 604931000504 'O' Ring 1

32 602032100815 Countersunk screw 1

33 123209423207 (Not illustrated) Venting valve assly. 1

44 604931000204 'O' Ring 1

46 604021002415 Pipe clip 1


48 602160100060 Spring washer 1

49 602100540060 M6 DIN934m-10 Hexagon Nut 1

51 623404200015 End plate, compl. with fig.no. 52, 53

1

52 623404320034 Cam bush 1

52 123404320034 Cam Bush - Alternative to above

1

53 602201500610 6X10 DIN 1481 Dowel pin 2

54 604931040905 'O' Ring 1

55 602007001030 M10X30 DIN912-10.9 Alien screw 6

13

FRONT WALL COVER

Fig. No.


Remarks

56 602150611051 Washer 6

57 602201000824 8m 6X24 DIN7 Solid dowel 2

59 623409740304 0,1mm thick Shim 2

60 623409740314 0,3mm thick Shim 2

61 623409740324 0,5mm thick Shim 2

62 602007011216 M12X160 DIN912-10.9 Alien screw 2

63 602150611251 Washer 4

64 602100540120 M12 DIN9334m-10 Hexagon nut 2

65 123409420615 Vent Pipe - breather 1

12

FLYWHEEL HOUSING

Fig. No. Part no Special Data Description Qty for TBD 4V12

Remarks

1 123407010114

Flywheel Housing SAE – 1 with out oil seal

1

3 604960651332 Oil Seal Flywheel side 1

4 623208530094 Shaped Gasket 1

5 602000100885 M8 × 85 DIN-931 - 8.8CL

Hex. Screw 5

6 602160310080 B8 × DIN-137 Spring Washer 7

7 602001001665 M16 × 1.5 × 65 DIN-960- M-8G

Hex. Screw 1

8 602000100845 M8 × 45 DIN-931 – 8G Hex. Screw 2

9 602160310160 B16 DIN-137 Spring Washer 1

13 602007011216

M12×60 DIN-912 - 10K Allen Screw 2

14 602150100170 Plain washer (Starter Mounting)

3

15 602160100160 Spring Washer (Starter Mounting)

3

16 602000501640 M16 X 40 – 10.9 CL Hex Bolt (Starter Mounting) 3

15

FLYWHEEL HOUSING

Fig. No.


Remarks

1 123407010024 SAE-O Flywheel Housing 1

2 602007041265 M12X65 Allen screw 8

3 602007041285 M12X85 Allen screw 2

5 602007041670 M16X1,5X70 Allen screw 1

6 602007040850 M8X50 Allen screw 2

7 602007040885 M8X85 Allen screw 5

9 604960651332 Oil seal 1

10 623408530094 Shaped gasket 1

12 602060402415 M24X1,5 DIN910-5.8 Screw plug 1

16

CRANKSHAFT

Fig. No.


Remarks

1 123401400087 Crankshaft, compl. consist of Fig.No. 2-8

1

1 123401400086 Crankshaft - Bare 1

2 632413270014 Plug 12

3 623403710354 Crank Gear 1

4 123403710104 Front gear wheel 1

5 623406700024 Balance weight 6

6 602007001690 M16X90 DIN912-10.9 Allen screw 12

7 602201500614 6X14 DIN 1481 Spring dowel 1

8 623403400184 Washer 12

9 623403400044 Crankshaft ring 1

10 602007141680 M16X1,5X80 DIN912 Allen screw 20

11 632403400384 Washer 10

13 123401450105 SAE - 1 Flywheel with ring gear 1

14 123401450104 SAE - 1 Flywheel with out ring gear 1

13 123401450065 SAE - 0 Flywheel with ring gear 1

14 123401450064 SAE - 0 Flywheel with out ring gear 1

15 123203750064 For SAE - 0 Flywheel Starter ring 1

15 123203750054 For SAE - 1 Flywheel Starter ring 1

17 623403810984 Crankshaft Pulley 1

17

CRANK SHAFT

Fig. No.


Remarks

20 623407030074 Vibration damper 1

21 623403400814 Ring Half 2

22 602007000820 M8X20 DIN933m-13.8

Allen screw 6

23 602150610841 B 8 Plain washer 6

29 623401450355 Cranking disc 1


31 623403400724 Plain washer 10

32 123403810014 3 Grooved V - Belt pulley 1

34 123403400064 Washer 12

35 623403810974 2 Grooved Pulley 1

18

PISTON & CONROD

Fig. No.


Remarks

1 E23401603027

Piston compl. Series consist of Fig.No. 2 - 6

12

1 E23401603026 Piston assembly with out Piston rings consisting of Fig No. 1,3 & 4

12

1 P23401603034 Piston Bare 12

2 123400191357 Piston ring Set 12

5 105020300004 Piston pin 12

6 603050200050 50X2 DIN 472 Locking Ring 24

9 123501500017 Connecting rod, Compl. consist of Fig.No. 10-12

12

123501500016 Con rod Bare Finish 12 10 623203530014 Connecting rod Bolt 24

11 623404310014 Connecting rod bush (Small End) 12

123404310014 Alternative Connecting rod bush (Small End) 12

12 602201500420 4X20 DIN1481 Clamping sleeve 12

15 623404306007 91,942-91,964mm Connecting rod bearing bush compl., series

12

123404306007 Alternative Connecting rod bearing bush compl., series

12

16 623484306027 Connecting rod bearing bush compl., Repair stage I

12

17 623484306047 Connecting rod bearing bush compl., Repair stage II

12

18 623484306067 Connecting rod bearing bush compl., Repair stage III

12

19 623484306087 Connecting rod bearing bush compl., Repair stage IV

12

19

CAM SHAFT

Fig. No.


Remarks

1 123401700067 Cam shaft assembly 1

1 123401700065 Cam shaft 1

2 123403710016 Cam gear assly. Consisting Fig. No. 3-6, 22-23

1

3 102007001042 M10X30 DIN912-10.9

Allen screw 6

5 123403100024 Dowel 1

6 123403400044 Thrust ring 2

7 123409500094 Shaped flange 1


20 623404320022 Cam Bush 2

21 623404320012 Cam Bush 5

22 123403710024 Gear 1

23 123403710014 Gear 1

24 602201500610 M6 X 10 MM Spring Dowel 2

25 623404330014 Thrust Ring

2

20

VALVE WITH ACTUATING MECHANISM

Fig. No.


Remarks

1 623406100017 Support of rocker arm. compl. consist of fig. No. 2-6

12

1A 123406100016 Rocker Arm Bracket consisting of Fig No. 2 - 5

24

2

623406100014 Bracket Rocker Arm

24

3

623406450014 Rocker Arm Lever - Bare 24

4 623403400034 Washer 24

5 603050100022 22X1,2 DIN 471 Locking ring 24

6 623203580024 Setting screw 24

7 602100540100 M10 DIN 934 m-10 Hexagon nut 24

9 123409420315 Guard tube 24

10 604920102227 A22X27DIN7903-Cu

Copper washer 24

11 602000121065 M10X65 DIN931-10.9

Hexagon screw 36

12 602160100100 Washer 36

15 623203210034 Push Rod 24

16 623403250014 Mushroom-shaped tappet 24

21

CYLINDER HEAD WITH COVER

Fig. No.

Part no Special Data

Description Qty for TBD 4V12 Non

Remarks

1 E23301800017 Cylinder Head Complete consist of Fig No. 2 to 27 expect fig No. 21 i.e. brass cap

12

2 123301800015 Cylinder Head Bare consisting of Valve guides, Injector Sleeve fitment and with Aluminum Plug

12

4 E23403510034 Injector Stud 24

5

623404600064

Valve (Inlet)

12

6 P23304600014 Valve ( Exhaust) 12

9. 603262001703 Roto cap 24

10 623403420014 Spring Cap 24

11 623404620014 Valve Collets 48

12 602403701220 Valve Spring (Outer) 24

13 602402701130 Valve Spring (Inner) 24

17 623403400174 Ring 12

19 623403300044 Injector Sleeve 12

20 623403600014 Grooved Nut 12

21 620609760014 Brass Cap 24

22

CYLINDER HEAD WITH COVER


Remarks

22 632413270014 10mm Dia X 11mm in L Aluminum Plug 12

23 604931301001 O' ring Viton (Valve Guide) 36

24 123403450042 Valve Seat Insert (inlet) 12

25 123403450032 Valve Seat Insert (Exhaust) 12

26 623403329014

Valve Guide with out 'O' ring

24

623403329016 Valve guide with '0' ring 24

27 604931302404 24X5.5 MM Injector 'OT ring 12

30 623407960034

Cylinder Head Cover 12

31 623408530084 Cyl. Head cover Gasket 12

32 602000100855 M8X1.25X55 8.8CL Hexagon Screw 12

33 604920100814 A8X 14 DIN -7603 - Cu Copper Washer 12

36 623408550054 Cylinder Head Gasket

12

36 123408550034 Cylinder Head Gasket Alternative to above

12

37 604931300902 9.0X4.5 MM O' Ring Viton 48

39 604931301802 18.0X5.0 MM O' Ring Viton 48

40 623403500044 M18X 180L - 10.9 CL Cylinder Head Bolt 48

41 623403400214 27.0 Dia Disc Washer 24

42 623403400224 17.5 Dia Disc Washer 24

43 623403300124 Sleeve or Bush

24

44 623403300134 Sleeve or Bush 24

23

FUEL PUMP DRIVE

Fig. No.


Remarks

1 123407110017 Injection pump drive, compl.,

1

1 123407110016 Injection pump drive, compl.,

1

2 623407110084 Housing 1

3 123403000054 Shaft 1

4 602352006010 6X10 DIN 6888 Key 1

5 603221012007 32007XDIN720 Taper roller bearing 1

6 602150611051 Washer

6

7 603221012009 32009XDIN720 Taper roller bearing 1

9 604931303301 'O' Ring 1

10 623403400944 Ring 1

11 604961290452 Oil seal 1

12 623403600074 Clamping nut 1


14 623409720224 Plate 1


16 602160100060 Spring washer 2

19 604931308502 'O' Ring 1


21 602150611251 Washer 5 22 623403710264 Gear fuel pump drive 1


27 123400330027 FIP coupling (gear end side) 1

24

FUEL PUMP DRIVE

Fig. No.


Remarks

29 123400330017 FIP coupling Fuel Pump side 1

30 123403010025 Flanged shaft 1

31 602000521245 M12X45 DIN933-10.9

Hexagon screw 4

32 602101701211 M12 DIN 931m-10 Hexagon nut 4


34 623400330037 Coupling Assly 1

35 603050200062 Locking Ring 1

36 602151800301 Supporting disc 1

25

FUEL INJECTOR PUMP

Fig. No.


Remarks

1 623407253266 PE-12 P12DA520/5RS 428-1 RSUV 300-900 POA 320-1 FP/KD22 P10 BOSCH Assly Part No. 0 401 870 091. 0440008008

Fuel injection Pump Type -S1000 With RSUV Governor and feed Pump.

1

1 123407253266 Fujikura - PE - 12

Fuel injection Pump Type -S1000 With RSUV Governor and feed Pump. alternative to above

1

12 605202030027 Feed pump 1

13 623409010205 Pipe 1

14 623206500294 Bracket 1

15 631349770014 Pipe clip half 1

16 632449770124 Pipe clip half 1


19 602100540060 M6 DIN934m - 10 Hexagon Nut 1

20 602160100060 B6 DIN 127 Spring Washer 4

21 600099775194 Pipe clip 1



25 604043200004 A 4 DIN 7623 Banjo screw 1 26 604920101014 A10X14 DIN7603 -Cu Copper washer 2 29 604043200006 A 6 DIN 7623 Banjo screw 2 30 604042300080 Adaptor 1 31 604920101218 A12X18 DIN7603-Cu Copper washer 4

32 604920101420 A14X20 DIN7603-Cu Copper washer 12 33 123499390075 Drain Pipe 1

26

FUEL FILTER AND WATER SEPARATOR

Fig. No.


Remarks

25 123207400447 Fuel Pre-Filter Assembly

1

26 106900000033 'O' ring 1

27 105413100062 Filter Element 1

28 001200243950 Water Separator 1

29 100099390374 500 mm Long Flexible Pipe 1

30 604043200008 Banjo Bolt 4

31 604920101418 Copper washer 8

32 001200240183 Fuel filter assy.. Compl. Consisting of fig. 33-40

1

33 001200240911 Fuel element (felt type) 1

34 001200240912 Fuel element (paper type)

1

35 606903780602 Console or Cover 1

36 001200240901 'O' ring 2

37 602000100895 M8X95 DIN931-8.8CL Hexagon screw 2

38 604920100814 A8 X 14 DIN 7603 - Cu Copper washer 2

39 602060501415 AM14 X1.5 DIN 7604 Screw Plug 1

41 604920101418 Copper washer 11

42 604043200008 Banjo Screw 2

27

FUEL FILTER AND WATER SEPARATOR

Fig. No.


Remarks

43 123206230314 Bracket for Fuel Filter 1

44 620799730055 Drip Tray 1

45 602000501025 M10X25 DIN931-8.8 CL Hexagon Screw 3

46 602150100105 Plain washer 1

47 602160100100 M10 Spring washer 3

48 602100540100 M10 Hexagon Nut 1

49 623203300464 Bush 2

*602060501415 Plug on tray 1

*604920101418 Copper washer 1

50 602160100080 M8 Spring washer 2

51 602000500820 M8 X 20 - 8.8 CL Hexagon screw for filter mounting bracket

3

53 602000101045 M10 X 45 DIN-931-8.8 Hex Screw for Filter mounting

3

54 602150100105 Plain washer 3

55 602160100100 Spring washer 2

56 602100540100 M10 Hex. Nut 2 57 *100099392095 Junction Injection overflow

Pipe – Combined 1

58 *623209390304 450 MM Long Flexible Pipe – Hand priming pump to Fuel lift Pump

1

59 *123209390124 840 MM Long Flexible Pipe – Feed Pump to Fuel filter

1

60 *623209390324 580 MM Long Flexible Pipe – Fuel Filter to FIP

1

61 *100099390744 1500 MM Long Flexible Fuel Pipe 2

28

FUEL INJECTOR

Fig. No.


Remarks

1 E05302000050 F002C7Z121 Fuel injector assly. 12

2 623406530034 Bracket 12

3 602100540080 M8 DIN 934 M-10 Hexagon nut 24

4 602150100084 A - 8-4 DIN 125-St Washer 24

5 623408550044 Sealing ring 12

6 604931040203 20 X 3 DIN 3770 'O' Ring 12

7 105302000004 (12270158)

With 5 Holes DILL A142S1188

Nozzle 12

8 123409390044 Injector Overflow Pipe - Metalic

2

9 604920100610 Copper Washer 24

10 604043350613 Banjo Screw 12

11 623203308024 Bush 12

12 100099392095 Fuel Pipe Overflow Combined

1

29

HIGH PRESSURE FUEL INJECTOR PIPES AND OVERFLOW

Fig. No.


Remarks

1 E23209061105 Cyl. A1 High pressure pipe 1






7 E23209061165 Cyl. B1 High pressure pipe 1






14 606907241109 Pipe clip 2

15 606907241108 Pipe clip 2

16 606907241107 Pipe clip 6

19 623209060285 Fuel pressure pipe 1

20 623209060295 Fuel pressure pipe 1

21 623203500074 Banjo screw 1

30

HIGH PRESSURE FUEL INJECTOR PIPES AND OVERFLOW

Fig. No.


Remarks

22 623206500294 Bracket 1

23 604021001015 Pipe clip 1


25 623206500254 Bracket 1

26 605200100005 Hand Priming Pump complete

1


29 632109390304 Flexible pipe 1

30 604043200008 A8 DIN7623 Banjo screw 6

31 604920101418 A14X18 DIN7603-Cu Copper washer 8

41 602100540060 M6 DIN934m-10 Hexagon Nut 1


43 602000500815 M8X16 DIN933-8.8 CL Hexagon screw 2


46 *123309050127 Set of H.P. Pipes As reqd.

31

FINE SPEED ADJUSTING DEVICE

Fig. No.


Remarks

1 623207220216 Fine Speed adjusting device compl., consist of fig.No.2-10

1

2 623206320014 Bracket 1

3 623206400084 Lever 1

4 623203300164 Bush 1

5 630503400104 Washer 1




9 623203120015 Threaded spindle 1

10 612613020634 Hand wheel 1


13 623206500384 Bracket 1



16 623203200154 240 mm Length Threaded rod 1

17 602701011010 AS10 Li DIN71802 Angular joint 1

19 602701010010 AS10 DIN71802 Angular joint 1 20 602101000006 M6 Li DIN934m-10 Hexagon nut 1 21 602100540060 M6 DIN934m-10 Hexagon nut 2 23 623206500244 Bracket 1 24 632403300234 Bush 2 25 602000500625 M6X25 DIN933-8.8 Hexagon screw 2

32

SOLENOID SHUT DOWN DEVICE LINKAGES

Fig. No.


Remarks

1 607120170004 Lifting magnet 1

2 623406340145 Bracket 1

2A *623406340215 Bracket 1

3 623206410094 Lever 1

4 602100540080 M8DIN934m-10 Hexagon nut 4


6 623406340094 Bracket 1



12 602150100084 A8,4 DIN 125-St Washer 4



17 *623406340075 Bracket 1


20 602700100816 G8X16 DIN71752-5S Yoke end 1



* Not Illustrated

33

SOLENOID SHUT DOWN DEVICE LINKAGES

Fig. No.


Remarks

25 623203200214 Threaded rod 1

26 602701011010 AS 10 Li DIN-71802 Angular joint 1

27 602701010010 AS 10 Li DIN-71802 Angular joint 1

29 602101000006 M6 Li DIN-931m-8G Hexagon nut 1

30 623403300184 Bush 1

31 623406500144 Bracket 1

32 632143300124 Bush 2

34 602421902130 Tension spring 1

35 *623203300634 Bush 1

* Not Illustrated

34

LUB OIL SUMP

Fig. No.


Remarks

1 623401150165 Oil sump - Aluminium 1

2 123203520134 AM18X1,5 DIN7604 Screw plug 2


4 123208520094 Gasket 2

5 123207430495 Oil filler neck 1

6 602012020820 M8X20 DIN853-8.8 Stud 3

7 602100540080 M8 DIN934-8.8 Hexagon nut 3

8 602160310080 B8 DIN137 Spring washer 45

9 123203290325 Dip stick 1

12 623207870164 Cover 1


14 604931041404 'O' Ring 1

15 123208530146 Shaped gasket 1

16 602000500825 M8X25DIN933-8.8 Hexagon screw 42

17 602060502215 AM22X1,5 DIN7604 Screw plug 1


19 000207371009 Filler cap 1

20 604931000324 'O' Ring 1

21 604922500051 Copper washer 1

23 602160310080 Spring washer 4

35

GEAR TYPE LUB OIL PUMP

Fig. No.


Remarks

1 123407300076 Gear type oil pump (Supplied as assly.)

1

3 604931302202 'O' Ring 1



10 123409010075 Lubricating oil pipe 1

14 604931060353 'O' Ring 1


16 623206500055 Bracket 1




21 623209770104 Pipe clip 1

25 623409010715 Oil pipe 1


27 604931301401 'O' Ring 2


36

LUB OIL FILTER

Fig. No.


Remarks

1 123407400224 Lub oil filter head 1

2 605412970039 Filter cartridge 1

3 623406520384 Adaptor 1


5 602007001060 M10 X 60 Allen Screw 5

6 602100540100 Hex nut 4

7 602060501010 AM 10 X 1 DIN 7604 - 5.8

Screw Plug 2

8 604920101014 A10 X 14DIN 7603 Cu Copper washer 2

9 602060501215 AM12 X 1.5 DIN 7604-5.8

Screw Plug 2

10 604920101218 A12 X 1.5 DIN7603-Cu Copper washer 2

11 604043200010 M16X1.5 Banjo screw 1


13 602160100100 Spring washer 4

14 604931060243 'O' Ring 4

37

CENTRIFUGAL ASSEMBLY

Fig. No.


Remarks

1 623209520224 Elbow 1

2 123208530234 Gasket - Lub oil Centrifuge 1

3 602000501030 M10 X 30 Screw 5

4 602160100100 B 10 Spring washer 5

5 604931041003 100 X 3 MM 'O' ring NBR 1

6 602000110815 M8 X 150- 8.8 CL Hexagon bolt 2

7 602000500825 M8 X 25 - 8.8 CL Hexagon Screw 2

8 602160100080 B- 8 Spring washer 5

9 604920101824 1.5 MM Copper Washer 1

10 623206500424 Fish plate 1

11 602000500815 M8 X 15- 8.8 CL Hexagon Screw 1

12 604021011012 Pipe clip 1

13 602033000512 Cheese head screw 1

14 602100500050 M5 Hex Nut 1

15 602160100050 B- 8 Spring washer 1

16 123407400517 Centrifuge assembly 1

17 123409010575 Pipe Lub oil supply to Centrifuge

1

18 604043200008 M14 X 1.5 X 31L Banjo screw 2

20 604920101418 M14X18X1.5 Copper washer 4

21 106908740006 Paper Insert 1

22 * 123500190737 Centrifuge overhauling kit As required

* NOT ILLUSTRATED

38

OIL COOLER

Fig. No.


Remarks

1 * 123409400097 * Not illustrated Oil cooler, compl. Consist of fig. No. 2-21

1

2 123407520045 Housing (Fabricated) 1

3 123407880084 Plate 1

4 123409400064 Insert 2

5 123408530124 Gasket 1

6 123408530104 Oval gasket 4

7 623403100144 Pressure bolt 1

8 602401801190 Pressure spring 1

9 603251000220 22mm-111 DIN5401 Ball 1

10 602060420034 R3/4" DIN910-5.8 Screw plug 1

11 604920600262 Copper washer 1



15 602160100080 Spring washer 26

16 604520480014 CM14X1.5Keg Exhaust valve 1

18 602060420100 R1" DIN910-5.8 Screw plug 2

19 602060403015 M30X1,5 DIN910-5.8 Screw plug 2

20 604920600331 Copper washer 2


25 602011021070 M10X70 DIN912-10.9 Stud 2


27 602160100100 Spring Washer 3

28 604931060243 'O' Ring 2

29 602100540100 M10 Nut 2

** Not Illustrated * NOT SUPPLIED LOOSE 39

FRESH WATER PUMP

Fig. No.


Remarks

1 123407310237 Centrifugal Water Pump Complete assembly consisting of Fig No. 2 to 21

1

2 * 623407310074 Fresh Water Pump Housing 1

3 * 123404000014 Impeller 1

4 * 623403000064 Shaft 1 5 * 604961550001 Mechanical Seal 1

6 * 623403400074 Ring - Heat Treated 1

7 *104961500005 Ceramic Ring 1

8 * 602151842251 52 X 42 X 2.5 MM Washer 1

9 * 623203300254 Bush Heat Treated 1

10 603200736304 6304 RS-C3 DIN 625 Ball Bearing 2

11 * 603050510520 52 X 2 MM Circlip Intl. 1

12 * 602101701611 M 16 X 1.5 MLD Grip Locknut 1

13 123203811534 1:1.34 Ratio Fresh Water Pulley 3 Groove

1

14 * 604931051014 101 X 4.5 MM 'O' ring NBR 1 15 *623409520094

Elbow Water Pump 1

16 602160310060 B6 DIN 137 Beveled Washer 5

17 602000500620 M6 X 20 DIN 933 - 8.8 Hexagon Bolt 3

18 602000100680

M6 X 80 DIN931 – 8.8 Hexagon Screw 2

19 602000100840 M8 ×40 DIN-931 - 8.8 Hexagon Screw 2

20 602000110816 M8 ×160 DIN-931- 8.8 Hexagon Bolt 2 21 602160100080 B8 × DIN-127 Spring Washer 4

22 **123400190527 Water pump repair kit con. of 4,5,10,11,12,&14

As reqd.

40

COOLING WATER PIPES

Fig. No.


Remarks

1 123409120645 Pipe 1

2 123409120405 Cooling water pipe 1

4 604010104255 42X5PX55 DIN73411 Piece of tube 2

5 604911004615 Gasket 1

6 604931304501 'O' Ring 2

7 602000501020 M10X20 Hexagon screw 2

8 602000121075 BM10X75 DIN931-10.9 Hexagon screw 2


12 602160100100 Spring washer 10

14 623209120105 Cooling water pipe 1

15 604911004015 40DIN71511 - Itoe Gasket 1


17 623208610284 Piece of Hose 1

18 604015360380 Hose clip 6

41

CIRCULATION COOLING

Fig. No.


Remarks

1 623400520284 Radiator for 1500 RPM Genset engine PRP / Continuous rating

1

2 605250100050 Thermostat 2

3 623409120975 Cooling water pipe - Water Manifold to Thermostat

2

4 604931040534 'O' Ring 2

5 623203300454 Bush 4

6 623406370325 Bracket – ‘A’ Bank 1


9 623406370715 Bracket - ‘B’ Bank 1

10 602150100105 A10,5 DIN125-St Washer 8

12 602160310100 B 10 DIN 137 Bevaled washer 4


15 123409122295 Cooling water pipe between Thermostat

1

16 623409123054 Cooling water pipe – by Pass to Water Pump

1

17 623409123045 Cooling water pipe – Radiator to Water Pump

1

19 623208610314 Hose Piece 8

20 604015360380 Hose Clip 16

21 623208610514 Hose Piece 2

22 604015300850 Hose Clip 4

23 623406500404 Bracket 1

24 604021018920 Pipe Clip 1

42

CIRCULATION COOLING

Fig. No.


Remarks

25 604021075020 Pipe Clip 1

26 602160100080 Spring washer 2

27 602150100084 A8,DIN 125-St Washer 2



32 604010105090 50X5PX90 DIN73411 Hose piece 2

* Not illustrated 43

RADIATOR MOUNTING BRACKET

Fig. No.


Remarks

1 123406370105 Bracket Radiator - stay rod 2

2 602000501030 M10X30 DIN933-8.8 Hex. screw 6

3 602000501035 M10X35 -10.9 CL Hex. screw 8

4 *001260733735 AVM rectangular dunlop 4

5 602000500815 M8X15 DIN933-8.8 Hex. screw 8

6 123406500074 Plate below radiator 2

7 602000501235 M12X35 DIN933-8.8 Hex. screw 4

8 602100540120 M12 DIN 934m-10 Hex. nut 4

9 602150100130 Plain washer 4

10 602160100120 B - 12 DIN 127 Spring washer 4

11 602000500830 M8X30 DIN933-8.8 Hex screw 8

12 602150100080 Plain washer 16

13 602160100080 B - 8 DIN 127 Spring washer 8

14 623406371305 Bracket- radiator to side BKT 2

15 123406020045 Radiator bracket support -A bank 1

16 123406020055 Radiator bracket support -B bank 1

17 606500100013 AVM radiator to bracket M 10 stud

4

18 602100540100 M10 DIN934m 10 Hex nut 4

19 602160100100 B-10 DIN 127 Spring washer 4

20 602000501035 M10X35 DIN933-8.8 Hex screw 4

21 602150100100

Plain washer 4

44

HEAT EXCHANGER ASSEMBLY.

Fig. No.


Remarks

1 123407500147 Heat Exchanger 1

2 123409440065 Expansion tank for heat exchanger with 3 thermostat

1

3 123208530744 Gasket for Compensation tank 1

4 602011001025 M10X1.5X25 8.8 CL Stud bolt 4

5 602100540100 M10 DIN 934-10 Hex nut 22

6 602160100100 M10 Spring washer 28

7 106900100002 Rad cap + neck - tank plug 1

8 604931040354 Nitrile 35 ID X 4 Thk 'O' Ring for H.E. cap 1

9 602000500612 M6 X 1 X 12 - 8.8 CL Hex. screw 4

10 602160310060 M6 Bevelled washer 4

11 123207520205 Thermostat assly. marine for mounting on exp. tank

1

12 123406220064 Holder for H.E. 'A' bank 1

13 123406220074 Holder for H.E. 'B' bank 1

14 123409820015 Angle plate welded 1

15 623409710014 Intermediate plate 1

15 623406520104 CSR Intermediate Piece 2

16 602000111018 Hex. bolt 2

17 602011031018 M10X180X8.8 Stud 2 18 602000121065 M10X1.5X65 10.9 CL Hex bolt 2

19 602000101080 M10X1.5X80 8.8 CL Hex bolt 2

20 602000101060 M10X60 -931 - 8.8 CL Hex bolt 2

45

HEAT EXCHANGER ASSEMBLY

Fig. No.


Remarks

21 604911114651 2 mm CAA/9 Gasket 6

22 623293300484 Bush D/234 2

23 123409120555 Pipe inlet to thermostat 'A' Bank side

1

24 123409120565 Pipe inlet to thermostat 'B' bank side

1

25 123409120635 By pass pipe 1

26 123409120585 Pipe H.E. to F. W. P. 1

27 123409120205 Pipe H.E. to after cooler 1

28 602000501025 M 10x1.5 25 8.8 cl Hex screw 4

29 123408530134 For HE FWP Gasket for H. E. 1

30 602000501225 M12x11.75x25 Hex screw 8

31 602160100120 M12 Spring washer 8

32 123208530784 Gasket for bypass pipe 1

33 623208610514 80x70 Nitrile Rubber Hose 1

34 604015310701 70-90/4 Hose clip 2

35 604911004015 Gasket for cooling water pipe 1

36 123409422735 Raw Water Outlet pipe from HE 1

37 623208610304 50x55 Hose 1

38 604015360380 Hose clip 2

46

HEAT EXCHANGER ASSEMBLY

Fig. No.


Remarks

39 123208530714 Gasket between Thermostat Assembly and compensating Tank

1

40 001700403254 Thermostat Element 3

41 602007000820 M8X20-10.9 Allen Screw 12

42 602160100080 B-8 Spring Washer 12

43 602011001030 M10X30-5.8 Stud 6

44 602100540100 M10 DIN 934M-10 Hex Nut 6

45 602160100100 Spring Washer 6

46

604911004015 Oval gasket 1

47 604911005615 Oval gasket 1

48 *604911005015 Gasket Water Manifold 3

* Not Illustrated

47

FAN DRIVE

Fig. No.


Remarks

1 123407350016 Fan drive consisting of fig.No. 2-16

1

2 123403100014 Flanged shaft 1

3 123403810034 Pulley 1

4 123409400014 Round Flange 1

5 123403400014 Ring 1

6 123403400024 Pressure ring 1

7 123403300054 Bush 1

8 123403300064 Bush 1

9 603200756209 Ball Bearing 1

10 103250100002 Roller Bearing 1

11 602000500835 M8X35 Hexagon Bolt 2

12 602000501030 M10X30 Hexagon Bolt 6

13 602160100080 Spring washer 2

14 602160100100 Spring washer 6

15 602032200620 Allen head c'sunk screw 6

16 123407880014 Fan mounting plate 1

48

FAN & FAN MOUNTING

Fig. No.


Remarks

1 623404010154 Fan 1

2 123404110045 Intermediate flange 1

3 602150610841 Washer 6

4 602000500820 M8X20 Hexagon screw 6

5 602000501035 M10X35 Hexagon screw 6

6 602160100100 Spring washer 6

12 623406220164 Bracket 1

13 623406220144 Bracket 1

* Not Illustrated 49

TENSION ROLLER FAN & FAN DRIVE

Fig. No.


Remarks

1 123403410016 Tension Roller (Three Groove) consisting of fig.No.2-9

1

2 123403810024 Pulley (Three Groove) 1

3 123406400015 Lever 1

4 603200746305 6305 - 2RS Ball Bearing 2

5 123403300014 Bush 1

6 123403300024 Bush 1

7 123403300034 Bush 1

8 123403300044 Bush 1

9 602001061490 M14X90 Hexagon Bolt 1

10 602000121460 M14X60 Hexagon Bolt 1

11 623403400344 Disc 1

12 602360103006 Straining element 1

13 623403410156 Tension Roller (Two Groove) Assembly

1

10 602000121460 M14X60 Hexagon Bolt 1

14 602160100140 Spring Washer 1

15 * 602360102206 Straining element 1

* Not illustrated 50

V BELT GUARD

Fig. No.


Remarks

1 623409860666 V - Belt guard, compl. with fig. No. 4-6

1

4 602000501015 M10X15 DIN933-8.8 CL

Hexagon screw 2


6 602160100080 Spring washer 2

9 623406370804 Bracket 1

11 602000500815 M8X16 DIN933-8.8

Hexagon screw 16

12 602160100080 Spring washer 16

13 602150100084 A8,4 DIN125-St Washer 4

16 602160100100 Spring washer 4

17 600093305954 Bush 2

19 623406370794 Bracket 1

20 623409820585 Angle 3

22 623406370424 Holder clamp 1

23 623406370765 Holder clamp 1

25 623406370784 Bracket 1

26 602000121055 Hexagon screw 2

27 * 602000501230 M12 X 30 Hex Screw

4

28 * 602150100130 Plain Washer 4

51

AIR INTAKE MANIFOLD

Fig. No.


Remarks

1 623409200364 Intake manifold 2

2 623408530064 Gasket 12



5 602160310100 B 10 DIN 137 Beveled washer 36

6 602060420012 R 1/2" DIN910-5.8 Screw plug 6


12 604911005015 50 DIN 71511 Gasket 4


14 602160310100 B 10 DIN 137 Beveled washer 8



17 602150100105 A10,5 DIN 125-St Washer 12

19 623408510034 Square gasket 4

20 623409520044 Elbow 2

21 604010106065 60X5Px65 DIN73411 Hose piece 1

23 604015120072 Hose clip 3

24 623409500274 Oval flange 2

25 602060501415 AM14X1,5 DIN7604-5.13

Screw plug 2


52

EXHAUST MANIFOLD

Fig. No.


Remarks

1 623409300386 Exhaust manifold 2

2 623409300396 Exhaust manifold 2

5 123203510224 M8 X 22 SS-304) Stud 12

6 123203510264 M10 X 30 –SS Stud 12

7 123408520024 Oval gasket 12

9 602007051015 M10X115DIN912.9 X5 Ni CrTi 2615

Allen screw 24

10 623403400494 Washer 16

11 123406520015 Flanged bellow 2

12 602101920800 M8 DIN934m-10-C2A Hexagon nut 12

13 123408530344 Square gasket 2

14 123408530354 Shaped gasket 2

16 602101921000 Hexagon nut 20

17 123408530364 Gasket 4

19 623409313066 Exhaust elbow 'A' Bank 1

20 623409313166 Exhaust elbow 'B' Bank 1

21 623203400714 Washer 8

27 123203510264 M10X30 DIN939 Ni Cr

Stud 8

31 P23403300204 Sleeve 24

53

EXHAUST OUT LET ELBOW

Fig. No.


Remarks

1 123409310016 Exh. elbow 2

2 602060420012 G1/2 DIN910 Screw plug 2


4 623208500104 Round gasket 2

5 123203510264 M10X30 DIN939-10.9 Stud 10

6 602101921000 M10 DIN 70615.8 A3B Hexagon nut 10

7 602150100105 A10,5 DIN 125-St Washer 10

8 123299330565 125NW x152L Flexible Exhaust Bellow - Stainless steel

2

9 100099500894 Round flange 2

10 604910121250 Gasket 2

11 602000501645 M16 X 2.0 X 45 - 8.8 CL Hexagon Screw 16

12 602160100160 Spring Washer 16

13 602100540160 Hexagon Nut 16

54

COVER FOR EXHAUST MANIFOLD ELBOW

Fig. No.


Remarks

1 623409340165 Exh. Manifold cover 'B' Bank 1

2 623406370104 Bracket 8

3 623406370144 Bracket 8

4 602000500820 M8X20DIN933-8.8 Hexagon screw 16


6 602150100064 A 6,4 DIN 125 - St Washer 16



10 123409340035 Exh. Manifold cover 'A' Bank 1

55

TURBOCHARGER

Fig. No.


Remarks

1 105292000069 S3B/91H36AJS/14CF6 Turbocharger Assembly complete for 1500 RPM other than Gneset as well as for higher RPM engines.

2

2 *106972100014 T/c repair kit for above T/c As Reqd.

1 105292000073 J92 Turbocharger Assembly complete for 1500 RPM

2

2 *106907210008 T/c repair kit for above T/c As Reqd.

* Not Illustrated

56

TURBOCHARGER PIPING

Fig. No.


Remarks

10 123309010085 'A' Bank Lubricating oil pipe 1

13 123309010095 'B' Bank Lubricating oil pipe 1

14 604931302403 24 X 3.5 'O' Ring 2


16 602160100080 Spring washer 9

17 623208520064 Oval gasket 2



24 *604043904121 CS12-B DIN2353-St Screw connection 1

25 604043930120 OL112 DIN2353-St Screw connection 1

26 604043913121 KL12 DIN2353-St Screw connection 2

27 123409010275 Lubrication oil pipe 2

29 623409010474 'A' Bank Lubrication oil pipe 1

30 623409010484 'B' Bank Lubrication oil pipe 1

31 123309010055 Lubrication oil pipe 1

32 623208520044 Oval gasket 2


35 123409210024 'A' Bank Elbow 1

36 123409210034 'B' Bank Elbow 1

37 623409740204 Fastening plate 2

39 623408613014 76 DIA X 70 MM L Hose piece 2

40 604015310701 70-90/4 Hose clip 4

41 123208612084 Humped Hose piece 2

42 604015310901 90-110/5 Hose clip 8

57

TURBOCHARGER PIPING

Fig. No.


Remarks

43 123408610014 90 Dia X 130 L Hose piece 2





50 602150100105 A10,5 DIN125-St Washer 24


52 632593300074 Bush 4

53 123409420354 Pipe 2

54 123409420365 'A' Bank Pipe 1

56 604021071215 Pipe clip 2


66 623406500134 Bracket 1

67 623403300084 Sleeve 1

69 602007011010 M10X10DIN912-10.9 Allen screw 1

70 602007001025 M10X25DIN912-10.9 Allen screw 1

71 604022030095 Clamping clip 2

72 123409420345 'B' Bank Pipe 1

58

TURBOCHARGER CASING

Fig. No.


Remarks

1 123409720014 'A' Bank Guard plate 1

2 123409720024 'B' Bank Guard plate 1

3 602160100080 B8 Spring Washer 4

4 602000100815 M8 X 15 Hex. screw 4

59

AFTER COOLER

Fig. No.


Remarks

1 623409450044 Blower air cooler, compl.,

1

2 606901290363 Gasket 2

3 602160542080 Securing washer 20

4 602007000836 M8X35 DIN912 Allen screw 20

5 602060551215 M12X1,5 DIN7604 Screw plug 2

6 604920101215 A12X15,5 DIN7603 Copper washer 2

60

TURBOCHARGER ATTACHMENT FOR HE COOLED

Fig. No.


Remarks

1 105292000069 S3B/91H36AJS/1.4CF6

Turbocharger Complete 2

2 105292000073 Turbocharger, compl., alternative to above

2



14 604931302403 24 X 3.5 ‘O’ Ring 2

15 602000500820 M8X20 DIN933.8.8 Hexagon screw 9


17 123408520064 Oval gasket 2



24 604043904121 CS12.13 DIN2353.St Screw connection 1

25 604043930120 OIL 112 DIN2353.St Screw connection 1

26 604043913121 KI-12 DIN2353.St screw connection 2

61


Fig. No.


Remarks





32 623208520044 Oval gasket 2

34 602007040825 M8X25 DIN912.10.9 Allen screw 4

35 123409210024 'A' Bank Elbow 1

36 123409210034 'B' Bank Elbow 1

37 623409740204 Fastening plate 2

39 623408613014 76 DIA X 70 MM L Piece of tube 2

40 604015310701 70-90/4 Hose clip 4

41 123208612084 Humped Hose Piece - Elbow to Air Pipe

4

42 604015310901 90-110/5 Hose clip 4

43 123409420455 Pipe 2

45 623409210034 Elbow 2

46 623408510024 Square gasket 2



50 623407520055 Housing 1



Fig. No.


Remarks

51 623407520085 Housing, with fig.No. 52 1

52 602011001025 M10X25 DIN939.5.5 Stud bolt 8

53 623408510014 Square gasket 2



57 602060501215 AM12X1.5 DIN7604.5.8 Screw plug 1

59 602060501415 AM14X1.5 DIN7604.5.8 Screw plug 1

60 604020101418 A14X18 DIN7603.Cu Copper washer 1


62 602100540100 M10 DIN934m.10 Hexagon nut 24

63 602150100105 A10,5 DIN1125.St Washer 24

64 602100540080 M8 DIN934.10 Hexagon nut 1

65 604021071215 Pipe clip 2 72 602000121055 M10X55 DIN931.10.9 Hexagon screw 2

73 632593300074 Bush 2 73A * 602007001025 M10 X 25 DIN 912 –

10.9 CL Allen Screw 1

63


Fig. No.


Remarks

75 623406500134 Bracket 1

76 623403300084 Sleeve 1



80 604920101218 A12X18 DIN7603.Cu Copper washer 1

81 602150611251 Washer 4

82 602100540120 M12 DIN934m.10 Hexagon screw 2

83 632403400364 Washer 2

64

CASING FOR TURBINE

Fig. No.


Remarks

1 623409860045 Cladding 2

2 602101020630 M6X30 DIN939-8.8 Stud 4

3 623203300244 Bush 4

4 620703300034 Bush 4

5 602011000615 M6X16 DIN939-5.8 Stud 4

6 602100540060 M6 DIN934m - 10 Hexagon nut 8

7 602000500612 M6X12 DIN933-8,8 Hexagon screw 4

8 602150100064 A6,4 DIN 125-St Washer 12

9 623409740084 Plate 4

65

AIR FILTER

Fig. No.


Remarks

1 105413100099 Air filter Assembly for Non DG set engine

1

105413100114 Air filter Assembly for DG set engine

1

3 123409200030 Air intake Junction

1

4 123408610094 86 I/D x 45L Hose

2

5 604015310801 80x100 Hose clip

4

6 123408610104 200 I/D x 150L Hose 1

7 604015342101 210- 230 Hose clip

2

8 123406230135 SAE 1 HOUSING Bracket 1

8a 123406230155 SAE 0 HOUSING Bracket 1

9 123406500144 Plate

1

10 123406500154 Plate

1

11 606500100001 A V Mounting 4

12 632503400024 Disc 4

13 602150100084 Plain washer 6

14 602160100080 B8 Spring washer 6

15 602100540080 M8 Hex. nut 6

66

AIR FILTER

Fig. No.


Remarks

16 602000501025 M10x 25 Hex screw

6

17 * 602150100105 A-10.5 Plain washer 2

18 602160100100 B10 Spring washer 6

19 602100540100 M10 Hex nut 2

20 105760100002 Vacuum indicator 1

21 *105950200131 Sticker 1

22 105413100102 Air Filter Element - Outer 1

23 105413100103 Air Filter Element - Inner 1

* Not Illustrated

67

CHARGING ALTERNATOR

Fig. No.


Remarks

1 105710100117 28 V, 27A Battery charging alternator 1

2 132406500024 Lever 1

3 602100540120 M12 DIN-934 Hexagon Nut 2

4 602160100120 B12 DIN-127 Spring Washer 2

5 602150100130 A13 DIN - 125 - St. Plain washer 2

6 602000501025 M10×25 DIN-933-8.8 Hexagon screw 1

7 602160100100 B10 DIN-127 Spring washer 3

8 602000111212 M12 × 120 DIN-931 - Hexagon Bolt 2

9 123206300444 Bracket 1

10 123206300454 Bracket 1

11 602000501030 M10×30 DIN-933-8.8 Hexagon screw 1

12 123203300194 Bush 1

13 602100540100 M10 DIN-934 Hexagon nut 1

14 602000101245 M12 ×45 DIN-931 -8.8 Hexagon screw 1

15 123203810394 V-belt pulley 1

16 602000501045 M10×45 DIN-931 -8.8 Hexagon screw 1

17 602150100105 10.5 DIN-125- St Plain washer 2

68

CHARGING ALTERNATOR

Fig. No.


Remarks

18 123209860015 V belt guard 1

19 103460211143 A45 V belt (cogged) 1

20 105720520016 24 Volt-7.5 KW Starter Motor with flange for SAE-1 Housing

1

21 *602007041640 M16 X 40 Allen screw 1

22 *602160100160 B 16 Spring washer 3

* Not illustrated

69

GAUGES AND SWITCHES

Fig. No.


Remarks

1 105685000620 Water temp. gauge 1

2 105612412501 Lub. oil pressure gauge 1

3 600099395045 Flex. pipe 1

4 630899280065 Pressure gauge pipe 1

5 123403550014 Adaptor 1

5 123503550014 Adaptor Alternative to above 1

6 604920101014 Copper washer 2

7 604043200004 A4 DIN-7623 Banjo screw 1

8 001700530031 Ammeter 1

9 105782010018 Lub. oil pressure switch 1

10 105685090027 Water temp. switch 2

11 604920101218 Copper washer 1

12 602060501010 AM10 X 1 DIN7604 - 5.8 Screw Plug 1

13 604920101014 A10 X 14DIN 7603 Cu Copper Washer 1

70

EXHAUST SILENCER

Fig. No.


Remarks

1 100099320275 Exhaust Silencer for non canopied DG set as well as for higher RPM engines

2

2 604910121250 Gasket for above Silencer 4

1 100099320656 Exhaust Silencer for Canopied DG set.

1

2 604910121500 Gasket for above Silencer 2

3 602000501645 M16X45 DIN933-8.8 Hex. screw 32

4 602100540160 M16X DIN 934 Hex. nut 32

5 123299330565

NW 150 Expansion Bellow 2

6 100099500894 Round Flange 2

7 123409310114 Ex. junction – Whispower GW 500

1

71

V BELT

Fig. No.


Remarks

1 103460211016 AX/40 Cogged belt 2

2 103460211118 AX/44 Cogged belt 1

3 603451391622 3XSPBX1622 Cogged belt 1

72

ENGINE BEARERS

Fig. No.


Remarks

1 123406010454 Engine foot 3

2 123406010484 Engine foot 'A' Bank 1



7 623403400344 Washer 16

9 623203400624 Washer 4

10 602201500824 8X24 DIN1481 Tension sleeve 4

+


INSTRUMENT PANEL AND ENGINE PROTECTION UNIT - STANDARD


Remarks

1 100099800996 Instrument panel 1

2 105950200128 Front Panel 1

3 104980100004 Rubber grommet 5

4 107460100008 Micro push button 1

5 001700530098 Fuse 1

6 000090014228 2BA×5/8"lg Screw 2

7 602160100040 B4DIN-127 Spring washer 2

8 000090012002 2BA Hexagon Nut 2

9 107677190070 Charging lamp 1

10 623203300234 Bush 2

11 602000100830 M8×30 Hexagon screw 2

12 602160100080 B8 DIN-127 Spring washer 2

13 606500100210 Ant vibration mounting 7

14 602100500040 M4 DIN - 934 Hexagon Nut 14 15 602160100040 B4 DIN-127 Spring washer 14

17 123299810045 Bracket Instrument Panel 1

17A *123406370215 Bracket Instrument Panel 1

18 000207585031 Engine Protection Unit 1

19 123299800507 D.C. Junction Box 1

20 000127585017 24V DC,2N0+2NC OEN Relay 2

21 J23490770067

Cable Harness assembly 1

21A 123490770066 Cable Harness 1

+


INSTRUMENT PANEL AND ENGINE PROTECTION UNIT - STANDARD


Remarks

22 105652020109 Hour cum RPM meter 1

23 103010154001 Flex Tacho-cable 1.5mtr 1

24 123207870044 Tacho cover 1

25 623203550125 Adaptor+ sintered bush 1

26 602100101815 M18 x 1.5 Hex Lock nut 1

27 623203000194 Shaft for Sensor drive 1

28 605654850002 Driver Tachometer 1

29 *604931040423 'O' ring 1 30 *123208520044 Gasket – Tacho-drive 1

31 *623203440014 Clutch ring 1

32 *602000500825 M8x25 Hex screw 3 33 *602100540080 M8 DIN 934m-10 Hexagon Nut 3 34 *604021011820 Pipe Clip 11

35 *623209820294 Angle Plate 3

36 *623209820034 Angle Plate 3 37 *602000500620 M6 X 20 - 8.8 CL Hex screw 6

38 *602160100060 B6 DIN -127 Spring Washer 6 39 *602100540060 M6 DIN 934 Hex. Lock Nut 6 40 *123206372034 Bracket 1 41 *602000100860 M8 X 1.25 X 60 Hexagon Bolt 2

42 *602000100865 M8 X 65 - Hexagon Bolt 2 43 *602000501220 M12 X 1.75 X 20 Hexagon Screw 2 44 *602160100080 B8 Spring Washer 2 45 *632403400364 24 Dia Washer 2

46 *602000500815 M8 X 15 DIN 934 Hexagon Screw 1

** ABOVE IS STD SCOPE OF SUPPLY FOR CONT. RATING GEN. ENGINE AS WELL AS HIGHER RPM TBD 4 V12

NOTE -: Applicable for Normal EPU with conventional standard wiring with solenoid


INSTRUMENT PANEL, STANDARD E.P.U. WITH ELECTRONIC GOVERNOR


Remarks

1 106902090005

ACTUATOR ADC 225 S 1

106902090057 ACTUATOR (PED) ALTERNATOR TO ABOVE

1

2 106902090002 ELE CNTRL UNIT ESD 5221 1

106902090058 ELE. CNTRL UNIT (PED) – ALTERNATIVE TO ABOVE

1

3 105652190001 MAG.PICK-UP-GAC-MSP6721 1

100007760793 MAG PICK UP PED – ALTERNATIVE TO ABOVE

1

4 602700550081 PSF-8-M6X1 SWIVEL JOINT 1

5 602700550082 PSFL-8-M6X1 SWIVEL JOINT 1

5A 123203200284

THREADED ROD 1

6 602100540060 M6 DIN 934M-10 HEX. NUT 8

7 602101000006 M6 L.H. CL/8 HEX.NUT 1

8 *602000500625 M6X1.25X25 8.8CL HEXSCREW 2

9 602150100064 M6 WASHER 10

10 602160100060 M-6 SPRING WASHER 7

11 123306373165 BRACKET-ELC GOV. D3V12

1

12 602000500825 M8X1.25X25 CL8.8 HEXSCREW 4

13 *602100540080 M8 DIN 934M-10 HEX. NUT 4 14 *602150100084 M8X17X1.6 WASHER 9

15 602160100080 B-8 SPRING WASHER 10

16 *602000500820 M8X1.25X20 8.8CL HEXSCREW 5

17 123490770067

Cable Harness Assy. 1

17A *123490770066 C-HARNSS(D/TD/TBD)V12 1

18 *105685090027 WATER TEMP SWITCH 96 DEG.

1

19 *105782010018 PR-CONTL-SWTCH-1.5/2.2 1

20 *604920101418 M14X18X1.5 CU.WASHER 11




Remarks

21 602000500815 M8X16 8.8/CL HEX SCREW 1

22 *604021011820 PIPE-CLIP 8

23 *623206500294 FISH PLATE 2

24 *602000500615 M6X1.X16 8.8/CL

HEXSCREW 6

25 *602000500620 M6X20 8.8/CL HEX SCREW 1

26 *602000501015 M10X15L 8.8 CL

HEX SCREW. 1

27 *602160100100 SPRING WASHER M-10 1

28 *623209820024 ANGLE PLATE 3

29 100099800996 INSTPANEL+ACCESSORYS 1

30 123299810045 HOLDER FOR INST. PANEL 1

31 123406370215 BRACKET-INSTRUMENT PANEL

1

32 606500100210 A V MOUNTG -AVD/1515A 14

33 602100540040 M4 D934 CL/10 HEX NUT 14

34 602160100040 M4 SINGLCOIL SPRINGWASHER 14

35 000090014228 2BA 3/4"LG SCREW CHS HD 4

36 *000090012002 2BA NUT ST/HEX 4

37 *001700530098 FUSE BOX WITH 2FUSES=35A 2

38 105950200128 INSTRUMENT PANEL PLATE 1

39 001700530031 AMMETER 1

40 000137760084 L.INDCTR HOLDER(RED) J/10 1

41 000137760082 BULB24V1.5W/TBLR/SP/THRD 1




Remarks

42 *105685000620 1380MM L Capillary.

W.T.GAUGE 1

43 105612412501 PRESSURE GAUGE. 1

44 *600099395045 M12X1.5X600 L FLEX.TUBE= 1

45 *630899280065 PRESSURE GUAGE PIPE(BRAZ)

1

46 *604043200004 (DIN-7623) BANJO BOLT 1

47 *604920101014 CU.WASHER 4

48 105652020109 HOUR CUM RPM METER 1

49 103010154001 1.5MTR FLEX TACHOCABLE 1

50 123207870044 TACHO COVER 1 51 623203550125 ADAPTOR+SINTERED BUSH 1

52 602100101815 M18 X 1.5 HEX LOCK NUT 1 53 623203000194 SHAFT FOR SENSOR DRIVE 1

54 605654850002 DRIVER TACHOMETER 1 55 604931040423 'O' RING 1

56 *123208520044 GASKET - TACHODRIVE 1

57 *623203440014 CLUTCH RING 1

58 *J23490770067 CABLE HARNESS ASSLY 1

58A 123490770066 CABLE HARNESS 1 59 000127585017 24V DC,

2N0+2NC RELAY OEN 1

60 *000207760380 2.5SQ5.2IDMM LUG7010 RDTY 10

61 000207585031 24V EPU,FUEL-ON SOLONAID 1

62 *123290773077 ENGINE WIRING DIAGRAM 1

63 *123299800507 JUNCTION BOX DC 1

64 *001200530786 30A/12WAYS TERMNL STRIP 1

Appl icable for Pr ico l EPU wi th convent iona l s tandard wi r ing wi th so lenoid


INSTRUMENT PANEL AND PRICOL ENGINE PROTECTION UNIT WITH SOLENOID


Remarks

1 100077600018 Instrument panel Assembly and Pricol EPU with Standard wiring

1

2 100007760776 Engine Monitor - ECK 401 1

3 *100090770277 Engine wiring diagram with Picol EPU and solenoid

4 *123290776837 Engine wiring diagram with Picol EPU and solenoid

1

5 000090014228 2BA 5/8"LG Screw CHS HD 4

6 000127585019 Socket + 3CLP + SCRW for Relay

2

7 001200530786 30A / 12WAYS Terminal Strip 1

8 123299800507 DC Junction Box 1

9 000127585017 Relay OEN 24V with 2 NO and 2 NC

2

10 *000207761304 3.5. Mtr Length 12 Core Control Cable of 1.5 Sqmm

3.5

11 123406370575 Bracket - Pricol EPU + Instrument Panel

1

12 602000501020 M10 X 20 - 8.8 Cl Hexagon Screw 2

13 602160100100 B-10 Spring Washer 2

14 606500110304

Anti Vibration Mounting 4

15 602100540060 M6 DIN 934m-10 Hexagon Nut 4

16 602160100060 M6 Spring washer 4

16A 602150100064 B-6 Plain Washer 4

17 J23490770868 Cable Harness assembly consisting of Fig No. 18 - 27 Not illustrated

1

18 *123206372034 Bracket 1

19 *123206372044 Bracket 1


INSTRUMENT PANEL AND PRICOL ENGINE PROTECTION UNIT WITH SOLENOID


Remarks

20 *123490770867 TBDV12 Pricol Cable Harness 1

21 *602000500820 M8 X 1.25 X 20 - 8.8CL Hex Screw 5

22 *602000500825 M 8 X 1.25 X 25 - 8.8CL Hex Screw 5

23 *602100540080 M8 DIN 934M-10 Hex Nut 7

24 *602160100080 B-8 Spring washer 7

25 *602160100100 M-10 Spring Washer 2

26 *604021091820 Pipe Clips 11

27 *623206370324 Holder 2

28 *001700530098 Fuse Box with 2 Fuses of 35 Amps

1

29 *000207760380 2.5 Sqmm X 2.0mm ID Lug 7010 RDTY 10

30 *105782010018 Low oil Pressure switch 1

31 *105652190001 Magnetic Pick up 1

32 *100007760793 Magnetic Pick up - Alternative to above

1

Applicable for Pricol EPU with conventional standard wiring with solenoid


INSTRUMENT PANEL, PRICOL E.P.U. WITH ELECTRONIC GOVERNOR


Remarks

1 123307230017 Electronic Governor (GAC) complete consisting of Parts from Sl. No. 2 to 19

1

1 100007230017 Electronic Governor (PED) complete - Alternative to above consisting of Parts from Sl. No. 2 to 19

1

2 106902090005 Actuator ADC 225 S 1

2 106902090057 Actuator (PED) - Alternative to above

1

3 105652190001 Magnetic Pick up (GAC) MSP 6721

1

3 100007760793 Magnetic Pick up (PED) -Alternative to above

1

4 106902090002 Electronic Control Unit ESD 5221 (GAC)

1

4 106902090058 Electronic Control Unit (PED) - Alternative to above

1

9 *123306373165 Bracket for Electronic Governor

1

10 602000500820 M8 x 1.25x20 - 8.8CL Hex Screw 3

11 602160100080 B-8 Spring Washer 3

12 602700550081 PSFL-8-M6 X 1 PSF Swivel Joint 1

13 602700550082 PSFL-8-M6 X 1 PSF Swivel Joint 2

17 602100540060 M6 DIN 934M-10 Hex Nut 2

18 602101000006 M6 L.H. CL/8 Hex Nut 1

19 602000500830 M8X 1.25 X 30 - 8.8C Hex Screw 2


INSTRUMENT PANEL AND PRICOL ENGINE PROTECTION UNIT WITH GOVERNOR


Remarks

20 602160100080 B-8 Spring Washer 2

21 602100540060 M6 DIN 934M-10 Hex Nut 2

22 * 602000500820 M8X1.25X20 - 8.8CL Hex Screw 1

23 * 602160100080 B-8

Spring Washer 2

24 123203200284 Threaded Rod 1

25 100007760776 Engine Monitor - ECK 401 1

26 *100090770437 Engine wiring diagram with Picol EPU and Ele. Governor For AMF / PRCP sets)

1

26A *100090770787 Engine wiring diagram with Picol EPU and Ele. Governor For SRCP sets

1

27 123290777037 Cable Harness Assembly consisting of Sl No.28 - 32

1

28 000127585019 Socket + 3CLP + SCRW for Relay

2

29 100099800917 DC Junction Box 1

30 001200530786 30A / 12WAYS Terminal Strip 2

31 000090014228 2BA 5/8"LG Screw CHS HD 8 32 000127585017 Relay - OEN 24 V with NO &

2 NC 2

33 * 000207761304 12 Core - 1.5SQMM Control Cable 3.3 34 123206373794 Bracket for Pricol EPU +

Instrument Panel 1

35 123406370575 Bracket for Pricol EPU + Instrument Panel - Alternative to above

1

36 * 602000500820 M8 X 1.25 X 20 - 8.8CL

Hex Screw 3

37 * 602160100080 B8 Spring Washer 3

82

INSTRUMENT PANEL AND PRICOL ENGINE PROTECTION UNIT WITH GOVERNOR


Remarks

38 606500110584 Anti Vibration Mounts 4

39 602100540060 M6 DIN 934M-10 Hex Nut 4

40 602160100060 B-6 Spring Washer 4

40A * 602150100064 B-6 Plain Washer 2

41 001700530098 Fuse Box with 2 Fuses of 35 Amps

1

42 * 000207760380 2.5SQ5.2IDMM Lug 7010 RDTY 15

43 * 001700530096 Fuse Box with 2 Fuses of 5 Amps

1

44 *J00090770988 Cable Harness Assembly consisting of Sl. No. 39 - 49

1

45 *123490770867 Cable Harness Bare suitable for Pricol EPU with Electronic Governor

1

46 * 602000500620 M6 X 20 - 8.8 CL Hex Screw 2 47 * 602000500820 M8X1.25 X 20 - 8.8 CL Hex Screw 2 48 * 602000500825 M8 X 25 - 8.8 CL Hex Screw 2

49 * 602000501220 M12 X 1.75 X 20 -.8CL Hex Screw 2

50 * 602100540080 M8 DIN 934M-10 Hex Nut 4

51

* 602160100060 M6 Spring Washer 2

52 * 602160100080 B8 Spring Washer 4

53 * 602160100120 M-12 Spring Washer 2

54 * 604021011820 Pipe Clip 15 55 000207760585 Rubber Grommet 3

56 * 105782010018 Low Oil Pressure Switch 1

** ABOVE IS STD SCOPE OF SUPPLY FOR PRP RATING GEN SET ENGINE OF TBD 4 V12

* Not Illustrated

SET OF SPARES

SET OF GASKET

Fig. No.

Part No. Special Data

Description Qty. for TBD4V12

Remarks

123400191477 Set of Gaskets for TBD4V12 FOR RC Cooled Engine - Consisting of following parts

1

1 623208530154 Shaped Gasket for Gear End Plate 1

2 623408530094 Shaped Gasket for Fly wheel 1

3 123208520094 Shaped Gasket 2

4 123408530104 Oval Gasket 4

4 123408530124 Gasket 1

5 123208530146 Shaped gasket for sump 1

6 604911004615 Gasket 1

7 604911004015 Gasket 1

8 123408530354 Square Gasket 2


10 123408530364 Gasket 4

11 604911005015 Gasket 4

12 623408510034 Square gasket 4

13 623208500104 Round Gasket 2

14 604910121250 Gasket 2

15 623208520064 Oval Gasket 2

16 623408520044 Oval Gasket 2

17 604910121500 Gasket for Silencer 4

18 *123208520044 Gasket – Tacho-drive 1

19 623208530094 Shaped Gasket 1

** ROCKER COVER, INTAKE AND EXHAUST MANIFOLD GASKETS, CYLINDER HEAD GASKETS HAVE NOT COVERED IN ABOVE SET. FOR THESE GASKETS PLEASE REFER CYLINDER OVERHAULING KIT GIVEN ON PAGE NO. 91,92

83

SET OF SPARES

SET OF GASKET

Fig. No.



Remarks

123400191487 Set of Gaskets for TBD4V12 FOR HE Cooled Engine - Consisting of following parts

1

1 623208530154 Shaped Gasket for Gear End Plate 1

2 623408530094 Shaped Gasket –flywheel housing 1

3 623208530094 Shaped Gasket – Gear end cover 1

4 123208520094 Gasket for Filler Neck 2

5 123208530146 Shaped gasket for sump 1

6 604911004615 Gasket for pipe from Water Pump to L.O. cooler

1

7 123408530124 Gasket for L.O. cooler 1

8 604911004015 Gasket for pipe from Water Pump to Crankcase 'A' bank side

2


10 123408530344 Square Gasket 2

11 123408530364 Gasket 4

12 604911005015 Gasket 7

13 623408510034 Square gasket 4

14 623208500104 Round Gasket 2

15 604910121250 Gasket 2

16 623208520064 Oval Gasket 2

17 623408520044 Oval Gasket 2

18 604910121500 Gasket for Silencer 4

19 123208520044 Gasket – Tacho-drive 1

20 123408530024 Gasket 2

21 623408510024 Square gasket 2

22 623408510014 Square gasket 2

23 606901290363 Gasket 2


84

SET OF SPARES

SET OF GASKET

Fig. No.



Remarks

123400191487 Set of Gaskets for TBD4V12 FOR HE Cooled Engine - Consisting of following parts

1

24 123408530104 Oval Gasket 4

25 123208530744 Gasket between HE & Compensating Tank

1

26 123208530784 Gasket for By pass pipe 1

27 123408530134 Gasket for TBD4V8 HE 1

28 123208530714 Gasket between Thermostat Assembly and compensating Tank

1

29 604911114651 Gasket 6

30 623408510024 Square gasket 2


85

SET OF SPARES

SET OF 'O' RING

Fig. No.

Part No. Special Data Description Qty. for TBD 4V12

Remarks

123400191457 Set of 'O' rings for TBD4V12 RC cooled Engine- Consisting of following parts

-

1 604931301401 14 X 3 MM 'O' ring for Push Rod Sleeve 26

2 604931041243 124 X 3 MM 'O' Ring on FIP cover 7

3 604931040423 'O' Ring - for Techo Drive cover 1

4 604931000204 'O' Ring for Brather pipe 1

5 604931303301 33 X 3.5 MM O' Ring for FIP drive

1

6 604931040203 20 X 3 MM 'O' Ring - Injector 12

7 604931041404 140 X 4 MM 'O ring with above cover 1

8 604922500051 'O' ring for Filler Neck cap 1

9 604931302202 22 X 4 MM 'O' ring - Lub oil Pump Mounting 1

10 604931060353 35 X 3MM 'O' Ring - for Lub oil Suction pipe 1

11 604931302403 'O' Ring 4

12 604931040534 'O' ring 2

13 604931303501

'O' Ring 1

14 604931000504

'O' Ring 1

15 604931040905 'O' Ring 1

16 604931308502 'O' Ring 1

17 604931051014 'O' Ring 1

18 604931304501 'O' Ring 2

** LINER ‘O’ RINGS AND ‘O’ RINGS BETWEEN CYLINDER HEAD AND CRANKCASE NOT COVERED IN ABOVE SET. FOR THESE ‘O’ RINGS PLEASE REFER CYLINDER OVER HAUL KIT GIVEN ON PAGE NO. 91,92

86

SET OF SPARES

SET OF 'O' RING

Fig. No.


Remarks

123400191467 Set of 'O' rings for TBD4V12 HE cooled Engine- Consisting of following parts

-

1 604931301401 14 X 3 MM 'O' ring for Push Rod Sleeve 26

2 604931041243 124 X 3 MM 'O' Ring on FIP cover 1

3 604931040423 'O' Ring - for Techo Drive cover 1

4 604931000204 'O' Ring for Brather pipe 1

5 604931308502 85 X 3.00 MM O' Ring for FIP drive

1

6 604931040203 20 X 3 MM 'O' Ring - Injector 12

7 604931041404 140 X 4 MM 'O ring with above cover 1

8 604922500051 'O' ring for Filler Neck cap 1

9 604931302202 22 X 4 MM 'O' ring - Lub oil Pump Mounting 1

10 604931060353 35 X 3MM 'O' Ring - for Lub oil Suction pipe 1

11 604931060243 O' ring for Filter Head 6

12 604931302403 'O' Ring 4

13 604931040504 NBR 50 X 4 'O' ring 1

14 604931040905 'O' ring 1

15 604931303301

33 X 3.5 MM 'O' ring 1

16 604931303501 'O' ring 1

17 604931051014 'O' ring 1

18 604931304501 'O' ring 2

19 604931040354 'O' Ring for HE. Cap 1

** LINER ‘O’ RINGS AND ‘O’ RINGS BETWEEN CYLINDER HEAD AND CRANKCASE NOT COVERED IN ABOVE SET. FOR THESE ‘O’ RINGS PLEASE REFER CYLINDER OVER HAUL KIT GIVEN ON PAGE NO. 91,92

87

SET OF SPARES

SET OF FLEXIBLE PIPES

Fig. No.


Remarks

123500190847 Set of Flexible Pipes Consisting of following parts

-

1 100099390374 Flexible Pipe 1

2 100099390344 Flexible Pipe 1

3 100099392095 Junction Injection overflow combined 1

4 632109390304 450 MM Long Flexible Pipe - Hand priming pump to Fuel Lift Pump

1

5 123209390124 840 MM Long Flexible Pipe - Feed Pump to Fuel Filter

1

6 632109390324 580 MM Long Flexible Pipe - Fuel Filter to FIP 1

7 *100099390744 1500 MM Long Flexible Fuel Pipe 2

8 632109390304 Flexible pipe 1

9 600099395045 Flexible pipe 1

88

SET OF SPARES

SET OF HOSES Fig. No.

Part No. Special Data Description Qty. for TBD 4 V12

Remarks

123400191417 Set of Hoses for TBD4V12 RC consisting of following hoses

1 604010104255 42X 5P X 55 DIN 73411

HOSE PIPE 1 COMMON

2 604010106065 60X5PX65 DIN73411

HOSE PIPE 1 COMMON

3 623408613014 HOSE PIPE 2 COMMON

4 123208612084 Humped HOSE PIPE 2 COMMON

5 123408610094 86 I/D x 45L HOSE PIPE 2 COMMON

6 123408610104 200 I/D x 150L HOSE PIPE 1 COMMON

7 623208610314 50 Dia X 70 L HOSE PIPE 8 RC Cooled

8 623208610514 80mm Dia X 70 L HOSE PIPE 2 RC Cooled

9 623208610284 40mm Dia X 60 L HOSE PIPE 1 RC Cooled

10 604010105090 50X5PX90 DIN73411

HOSE PIPE 2 RC Cooled

123408610014 90DIA.X130L Silicon Hose 2

123400191437 Set of Hoses for TBD4V12 HE consisting of following hoses

1 604010104255 42X 5P X 55 DIN 73411

Hose Pipe 1 COMMON

2 604010106065 60X5PX65 DIN73411

Hose Pipe 1 COMMON

3 623408613014 Hose Pipe 2 COMMON

4 123208612084 Humped Hose Pipe 2 COMMON

5 123408610094 86 I/D x 45L Hose Pipe 2 COMMON

6 123408610104 200 I/D x 150L Hose Pipe 1 COMMON

7 123208610194 50 Dia X 55 L Hose Pipe 1 HE COOLED

8 623208610284 40mm Dia X 60 L Hose Pipe 2 HE COOLED

9 623208610514 80mm Dia X 70 L Hose for above pipe (Water Pump side)

1 HE COOLED

89

SET OF SPARES SET OF HOSE CLIPS

.

90

Fig. No.

Part No. Special Data Description Qty. for TBD4V12 Emission

Remarks

123400191427 Set of Hose Clips for TBD 4 V12 RC cooled consisting of following hose clips

1 604015360380 40-60(2X)9THK Hose clip 4 Common

2 604015120072 15.8MMX72MM Hose clip 3 Common

3 604015310701 70-90/4 Hose clip 4 RC COOLED

4 604015310901 90-110/5 Hose clip 8 RC COOLED

5 604015310801 80x100 Hose clip 4 Common

6 604015342101 210- 230 Hose clip 2 Common

7 604015360380 40-60(2X)9THK Hose clip 16 RC COOLED

8 604015300850 80-100/4X Hose clip 4 RC COOLED

123400191447 Set of Hose clip for TBD4V12 HE consisting following hose clips

1 604015360380 40-60(2X)9THK Hose clip 6 Common

2 604015120072 15.8MMX72MM Hose clip 3 Common

3 604015210701 70 - 90 /4 Hose clip 2 HE COOLED

4 604015310901 90-110/5 Hose clip 8 HE COOLED

5 604015310801 80x100 Hose clip 4 Common

6 604015342101 210- 230 Hose clip 2 Common

7 604015360380 40-60(2X)/9THK Hose clip 2 HE COOLED

8 604015310701 70-90/4 Hose clip 4 HE COOLED

CYLINDER HEAD DECARBONSING KIT

Fig. No.

Part No. Special Data Description Qty. for TBD4V12

Remarks

123300190777 Cylinder head De-carbon sing Kit

1 123403450042 Valve seat Insert - Inlet 1

2 123403450032 Valve sea Insert - Exhaust 1 3 604931301001 Valve guide '0' ring 2

4 623404600064 Valve - Inlet 1

5 P23304600014 Valve - Exhaust 1

6 623404620014 Valve Collets 4

7 604931302404 24 X 5.5 MM Injector 'O' ring

CYLINDER HEAD OVERHAULING KIT

123300190787 Cylinder head Overhauling Kit

1 123403450042 Valve seat Insert - Inlet I

2 123403450032 Valve sea Insert - Exhaust 1

3 604931301001 Valve Guide 'O' ring 2

4 623404600064 Valve - Inlet 1

5 P23304600014 Valve - Exhaust 1

6 623404620014 Valve Collets 4

7 603262001703 Roto cap 2

8 623403420014 Spring Cap 2

9 602403701220 Valve Spring - Outer 2

10 602402701130 Valve Spring - Inner 2

11 623403329014 Valve guide with 'O' ring 2

12 604931302404 Injector 'O' ring 1

91

CYLINDER HEAD DECARBONSING KIT &OVERHAULING KIT

SET OF SPARES

TOP OVERHAULING KIT FOR CYLINDER

Fig. No.


Remarks

123300190757 Top Overhauling kit per Cylinder for – D4 Series Engines - Consisting of following parts

As Reqd

1 604931300902 9.0x4.5 MM 'O' ring Viton 4

2 604931301802 18.0x5.0 MM 'O1 ring Viton 4

3 123408550054 Cylinder head Gasket 1

4 623408530084 Rocker cover gasket 1

5 123408520024 Exhaust Gasket 1

6 623408530064 Intake Gasket 1

OVERHAULING KIT FOR CYLINDER

123300190767

Overhauling Kit - Cylinder for D4 Series Engines - Per Cylinder - Consisting of following parts

As Reqd

1 623408530084 Gasket - Cylinder Head Cover (Rocker Cover)

1

2 604931300902 9 X 4.5 MM O RING VITON 4

3 604931301802 18 X 5.0 MM O RING VITON 4

4 123408550034 128DIA Gasket Cylinder Head 1

5 123408550054 Cylinder Head Gasket (Alternative to above)

1

6 123408520024 Gasket - Exhaust Manifold 1

7 623408530064 Gasket Air Intake Manifold 1

8 123400190077 Set of Piston Rings 1

123400190077 Piston Ring set (Alternative to above) - Or

1

9 123301320024 Liner (Plateau Honed) 1

604931314202 Liner 'O'ring 2

92

SET OF SPARES CENTRIFUGE SERVICING KIT

Fig. No.


Remarks

123207402505 Centrifuge Servicing Kit

1 604931301123 112 X 3.2 MM 'O' ring for Rotor assembly 1

2 604931061582 158 X 2.3 MM 'O ring for Centrifuge cover 1

3 106908740006 Paper Insert 1

4 604931041003 100 X 3 MM 'O' ring NBR 1

5 123208530234 Gasket - Lub oil Centrifuge 1

93

NUMERICAL INDEX PART No. TO PAGE No. AND FIG

CODE NO FIG NO PAGE NO 000090012002 8 73 000090012002 36 76 000090014228 6 73 000090014228 35 76 000090014228 5 78 000090014228 31 81 000127585017 20 73 000127585017 59 77 000127585017 9 78 000127585017 32 81 000127585019 6 78 000127585019 28 81 000137760082 41 76 000137760084 40 76 000207371009 19 34 000207585031 18 73 000207585031 61 77 000207760380 60 77 000207760380 29 79 000207760380 42 82 000207760585 55 82 000207761304 10 78 000207761304 33 81 001200240183 32 26 001200240901 36 26 001200240911 33 26 001200240912 34 26 001200243950 28 26 001200530786 64 77 001200530786 7 78 001200530786 30 81 001260733735 4 43 001700403254 40 46 001700530031 8 69 001700530031 39 76 001700530096 43 82 001700530098 5 73 001700530098 37 76 001700530098 28 79 001700530098 41 82 100007230017 1 80 100007760776 2 78 100007760776 25 81 100007760793 75 100007760793 32 79

CODE NO FIG NO PAGE NO 100007760793 3 80 100077600018 1 78 100090770277 3 78 100090770437 26 81 100090770787 26A 81 100099320275 1 70 100099320656 1 70 100099390374 29 26 100099390744 61 27 100099392095 57 27 100099392095 12 28 100099500894 9 53 100099500894 6 70 100099800917 29 81 100099800996 1 73 100099800996 29 76 102007001042 3 19 103010154001 23 74 103010154001 49 77 103250100002 10 47 103460211016 1 71 103460211118 2 71 103460211143 19 68 104961500005 7 39 104980100004 3 73 105020300004 5 18 105292000069 1 55 105292000069 1 60 105292000073 1 55 105292000073 2 60 105302000004 7 28 105413100062 27 26 105413100099 1 65 105413100102 22 66 105413100103 23 66 105413100114 1 65 105612412501 2 69 105612412501 43 77 105652020109 22 74 105652020109 48 77 105652190001 3 75 105652190001 31 79 105652190001 3 80 105685000620 1 69 105685000620 42 77

94


CODE NO FIG NO PAGE NO 105685090027 10 69 105685090027 18 75 105710100117 1 67 105720520016 20 68 105760100002 20 66 105782010018 9 69 105782010018 19 75 105782010018 30 79 105782010018 56 82 105950200128 2 73 105950200128 38 76 105950200131 21 66 106900000033 26 26 106900100002 7 44 106902090002 2 75 106902090002 4 80 106902090005 1 75 106902090005 2 80 106902090057 75 106902090057 2 80 106902090058 75 106902090058 4 80 106907210008 2 55 106908740006 21 37 106972100014 2 55 107460100008 4 73 107677190070 9 73 123203200284 5A 75 123203200284 24 81 123203290325 9 34 123203300194 12 67 123203510224 5 52 123203510264 6 52 123203510264 27 52 123203510264 5 53 123203520134 2 34 123203750054 15 16 123203750064 15 16 123203810394 15 67 123203811534 13 39 123206230314 43 27 123206300444 9 67 123206300454 10 67 123206372034 40 74 123206372034 18 78

CODE NO FIG NO PAGE NO 123206372044 19 78 123206373794 34 81 123207400447 25 26 123207430495 5 34 123207520205 11 44 123207870044 24 74 123207870044 50 77 123208520044 30 74 123208520044 56 77 123208520094 4 34 123208530146 15 34 123208530234 2 37 123208530714 39 46 123208530744 3 44 123208530784 32 45 123208612084 41 56 123208612084 41 61 123209390124 59 27 123209423207 33 12 123209860015 18 68 123290773077 62 77 123290776837 4 78 123290777037 27 81 123299330565 8 53 123299330565 5 70 123299800507 19 73 123299800507 63 77 123299800507 8 78 123299810045 17 73 123299810045 30 76 123301800015 2 21 123306373165 11 75 123306373165 9 80 123307230017 1 80 123309010055 31 56 123309010055 31 61 123309010085 10 56 123309010085 10 60 123309010095 13 56 123309010095 13 60 123309050127 46 30 123400190527 22 39 123400191357 2 18 123400330017 29 24 123400330027 27 23

95


CODE NO FIG NO PAGE NO 123401320034 72 9 123401400086 1 16 123401400087 1 16 123401450064 14 16 123401450065 13 16 123401450104 14 16 123401450105 13 16 123401700065 1 19 123401700067 1 19 123403000054 3 23 123403010025 30 24 123403100014 2 47 123403100024 5 19 123403300014 5 49 123403300024 6 49 123403300034 7 49 123403300044 8 49 123403300054 7 47 123403300064 8 47 123403400014 5 47 123403400024 6 47 123403400044 6 19 123403400064 34 17 123403410016 1 49 123403450032 25 22 123403450042 24 22 123403550014 5 69 123403710014 23 19 123403710016 2 19 123403710024 22 19 123403710104 4 16 123403810014 32 17 123403810024 2 49 123403810034 3 47 123404000014 3 39 123404110045 2 48 123404300017 9 123404306007 18 123404310014 18 123404320034 52 12 123406010454 1 72 123406010484 2 72 123406020045 15 43 123406020055 16 43 123406100016 1A 20

CODE NO FIG NO PAGE NO 123406220064 12 44 123406220074 13 44 123406230135 8 65 123406230155 8a 65 123406370105 1 43 123406370215 17A 73 123406370215 31 76 123406370575 11 78 123406370575 35 81 123406400015 3 49 123406500074 6 43 123406500144 9 65 123406500154 10 65 123406520015 11 52 123407010024 1 15 123407010114 1 14 123407110016 1 23 123407110017 1 23 123407253266 1 25 123407300076 1 35 123407310237 1 39 123407350016 1 47 123407400224 1 36 123407400517 16 37 123407500147 1 44 123407520045 2 38 123407880014 16 47 123407880084 3 38 123408520024 7 52 123408520064 17 60 123408530104 6 38 123408530124 5 38 123408530134 29 45 123408530344 13 52 123408530354 14 52 123408530364 17 52 123408550034 36 22 123408610014 43 57 123408610094 4 65 123408610104 6 65 123409010075 10 35 123409010085 4 36 123409010275 27 56 123409010275 27 61 123409010575 17 37

96


CODE NO FIG NO PAGE NO 123409120205 27 45 123409120405 2 40 123409120555 23 45 123409120565 24 45 123409120585 26 45 123409120635 25 45 123409120645 1 40 123409122295 15 41 123409200030 3 65 123409210024 35 56 123409210024 35 61 123409210034 36 56 123409210034 36 61 123409310016 1 53 123409310114 7 70 123409340035 10 54 123409390044 8 28 123409400014 4 47 123409400064 4 38 123409400097 1 38 123409420315 9 20 123409420345 72 57 123409420354 53 57 123409420365 54 57 123409420455 43 61 123409420615 65 13 123409422735 36 45 123409440065 2 44 123409500094 7 19 123409720014 1 58 123409720024 2 58 123409820015 14 44 123484300037 9 123484300057 9 123484300077 10 123484300097 10 123490770066 21A 73 123490770066 17A 75 123490770066 58A 77 123490770067 17 75 123490770867 20 79 123490770867 45 82 123499390075 33 25 123500190737 22 37 123501500016 18


97




98


CODE NO FIG NO PAGE NO 602000501230 27 50 602000501235 7 43 602000501640 16 14 602000501645 11 53 602000501645 3 70 602000502040 65 9 602000521245 31 24 602001001665 7 14 602001061490 9 49 602007000625 13 23 602007000815 79 63 602007000820 22 17 602007000820 9 19 602007000820 41 46 602007000836 4 59 602007000890 56 62 602007001025 70 57 602007001025 73A 62 602007001030 55 12 602007001030 24 23 602007001060 5 36 602007001090 7 41 602007001680 30 17 602007001690 6 16 602007011010 69 57 602007011010 77 63 602007011216 62 13 602007011216 13 14 602007040825 14 38 602007040825 34 56 602007040825 34 61 602007040840 12 38 602007040850 6 15 602007040885 7 15 602007041265 2 15 602007041285 3 15 602007041445 5 72 602007041640 21 68 602007041670 5 15 602007051015 9 52 602007051410 6 72 602007141680 10 16 602011000615 5 64 602011001025 4 44 602011001025 52 62


99



CODE NO FIG NO PAGE NO 602101921000 6 53 602150100064 6 54 602150100064 8 64 602150100064 9 75 602150100064 16A 78 602150100064 40A 82 602150100080 12 43 602150100084 4 28 602150100084 12 32 602150100084 27 42 602150100084 13 50 602150100084 13 65 602150100084 14 75 602150100100 21 43 602150100105 46 27 602150100105 54 27 602150100105 10 41 602150100105 17 51 602150100105 7 53 602150100105 50 57 602150100105 63 62 602150100105 17 66 602150100105 17 67 602150100130 9 43 602150100130 28 50 602150100130 5 67 602150100170 14 14 602150610841 23 17 602150610841 3 48 602150611051 56 13 602150611051 6 23 602150611251 63 13 602150611251 21 23 602150611251 81 63 602150611851 9 7 602151800301 36 24 602151842251 8 39 602160100040 7 73 602160100040 15 73 602160100040 34 76 602160100050 15 37 602160100060 48 12 602160100060 16 23 602160100060 20 25 602160100060 42 30

100




101




102




103




104



CODE NO FIG NO PAGE NO 623406340145 2 32 623406340215 2A 32 623406370104 2 54 623406370114 64 9 623406370144 3 54 623406370325 6 41 623406370424 22 50 623406370715 9 41 623406370765 23 50 623406370784 25 50 623406370794 19 50 623406370804 9 50 623406371305 14 43 623406450014 3 20 623406500134 66 57 623406500134 75 63 623406500144 31 33 623406500404 23 41 623406520104 15 44 623406520384 3 36 623406530034 2 28 623406700024 5 16 623407030074 20 17 623407110084 2 23 623407253266 1 25 623407310074 2 39 623407520055 50 61 623407520085 51 62 623407670016 55 8 623407800054 17 11 623407800056 1 11 623407870094 27 11 623407870104 30 12 623407880364 47 8 623407880375 110 10 623407960034 30 22 623408510014 53 62 623408510024 46 61 623408510034 19 51 623408530064 2 51 623408530084 31 22 623408530094 10 15 623408550044 5 28 623408550054 36 22 623408613014 39 56

105



CODE NO FIG NO PAGE NO 632109390304 29 30 632143300124 32 33 632403300234 24 31 632403400364 83 63 632403400364 45 74 632403400384 11 16 632413270014 11 7 632413270014 2 16 632413270014 22 22 632413270024 13 7 632449770124 16 25 632503400024 12 65 632593300074 52 57 632593300074 73 62 E05302000050 1 28 E23209061105 1 29 E23209061115 2 29 E23209061125 3 29 E23209061135 4 29 E23209061145 5 29 E23209061155 6 29 E23209061165 7 29 E23209061175 8 29 E23209061185 9 29 E23209061195 10 29 E23209061205 11 29 E23209061215 12 29 E23301800017 1 21 E23401603026 1 18 E23401603027 1 18 E23403510034 4 21 J00090770988 44 82 J23490770067 21 73 J23490770067 58 77 J23490770868 17 78 P23304600014 6 21 P23401603034 1 18 P23403300204 31 52

106

CODE NO. : 1.234.9.006.001.7 (02) 01/08 In view of continuous improvements the specifications are subject to change without notice.

Documents

GREAVES COTTON LTD - e-biz.greavesinet.come-biz.greavesinet.com/Uploads/PartsList/123490060017 TBD4V12.pdf · GREAVES COTTON LTD WATER COOLED DIESEL ENGINE TBD4 V12 SERIES SPARE PARTS