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G R E A T S T R U C T U R E S A R E B U I L T B Y P A S S I O N .

W E B U I L T O U R C O M P A N Y O N C O M M I T M E N T .

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A B O U T U S

Since 3 decades we have been servicing the welding industry with highest quality stainless steel wires and metal powders.

Advance Metal Powder is a one-stop shop for providing wide variety stainless steel wires and metal powder for welding applications. We provide stainless steel wires of customized chemistry and grade for a wide range of applications to over 20 different industries all over India. Equipped with integrated manufacturing facilities and a trust of delivering premium quality for more than three decades, we have emerged to be one of the leading suppliers of stainless steel wires and metal powders. Our sound business principles, ethical practices as well as customization capabilities enable us to tailor the products to your specific requirements with varying chemistry and grades. We have earned our respect and top position amongst our clients by consistently delivering quality products at the best price within shortest possible time.

We have always been dedicated to quality and on time deliveries to make sure you can deliver your commitments in time.

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B O N D S T H A T S T A N D T H E T E S T S O F N A T U R E A N D T I M E .

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F O U N D E R S

Different chemistries that make for a stronger bond.

Advance Metal Powder was founded in 1988 by Late Mr. Parasram G Purohit. With a vision to serve the welding industry, the humble beginnings were marked by supplying iron powder to various clients across India. Late Mr. Purohit, a pioneering visionary of the industry, established the Company on strong founding values of business ethics and commitment to excellence and service. Over the next decade the Company grew and diversified in to supplying stainless steel wires. The standards of customer service, product quality and timely deliveries set by him continue to guide the Company even today in commanding respect and position of a preferred supplier across India.

The Company is currently led by Co-Founding partner, Mr SRV Easwar and forward thinking partners Mr. Mukesh Purohit and Mr. Siddhant Purohit.

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SRV Easwar Senior Business Consultant

Mr. Easwar co-founded Advance Metal Powder with Late Mr. P.G.Purohit. Over the last 3 decades he has helped build the Company from a small trader to customized solution provider. He carries the wisdom of 3 decades with in-depth knowledge of products and product innovations as well as deep understanding of the various industries and nuances.

He oversees all the operations and advices on various strategic business decisions. He mentors the current generation of leaders on understanding the business and adhering to core business values while delivering quality product in best price and in shortest possible time.

Mukesh Purohit Partner

Mr Mukesh is a partner at AMP and helps in overall management of AMP. He also heads Advance Chemicals Private Limited and Advance Steel and Tube Mills branch in Vadodara.

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Rakesh Purohit Partner

Mr. Rakesh, along with being a partner at AMP, he heads the Advance Steel and Tube Mills branch in Mumbai, Shekasa Engineering Company, and Metal India.

Siddhant Purohit Operations Head

Siddhant is a young leader who brings fresh thinking to the business. Siddhant is an Indusrial Engineering Graduate from Ohio State University. He has the right balance of new age thinking, engineering knowledge along with being well grounded in values. He, under the mentorship of the Partners and Mr. Easwar actively manages the operations of the entire organization. From increasing the operations efficiency to business development, Siddhant is well aware of the responsibility of taking forward a legacy built by the founders.

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A L E G A C Y T H A T I S B U I L T O N C O N S I S T E N T Q U A L I T Y

A N D T I M E L Y D E L I V E R Y O V E R M O R E T H A N A D E C A D E .

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S E R V I C E S

We stock and supply all forms and grades of stainless steel wires including TIG, MIG, SAW, Core wires-coil form and cut-length for manufacturing electrodes all over India.

We can provide customized chemical compositions within different grades and forms based on the quantities you require. We have healthy relations with manufacturers across India who supply us with raw materials adhering to our high quality standards.

We supply stainless steel wires and metal powder of different grade, chemistry and form in large quantities within shortest possible time. We have built our presence and position in fabrication industry, chemical industry, industrial food processing equipment, pressure vessels, automotive, oil & gas, fertilizers, railways, ship building, nuclear power projects and many others.

With our commitment to excellence, we have become the preferred single source of supply for all their stainless steel and metal powder requirements for our customers. We provide immediate delivery, as all products are in stock, round the clock.

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C L I E N T S

10101010

S T A I N L E S S S T E E L

P R O D U C T S

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Most stainless steels are considered to have good weldability and may be welded by several welding processes including the arc welding processes, resistance welding, electron and laser beam welding, friction welding and brazing. For any of these processes, joint surfaces and any filler metal must be clean.

The coefficient of thermal expansion for the austenitic types is 50% greater than that of carbon steel and this must be considered to minimize distortion. The low thermal and electrical conductivity of austenitic stainless steel is generally helpful in welding. Less welding heat is required to make a weld because the heat is not conducted away from a joint as rapidly as in carbon steel. In resistance welding, lower current can be used because resistivity is higher.

Provides high temperature strength and ductility.

Carbide former, strengthener.

Increases strength, reduces toughness.

AUSTENITE PROMOTERS NICKEL CARBON NITROGEN

Provides basic corrosion resistance.

Provides high temperature, strength and increases corrosion resistance.

Strong carbide formers.

FERRITE PROMOTERS

CHROMIUM MOLYBDENUMNIOBIUM

(COLUMBIUM), TITANIUM

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DUPLEX STAINLESS STEELSDuplex Ferritic – Austenitic stainless steels

Duplex stainless steels solidify as 100% ferrite, but about half of the ferrite transforms to austenite during cooling through temperatures above approx. 1900°F (1040°C). This behavior is accomplished by increasing Cr and decreasing Ni as compared to austenitic grades. Nitrogen is deliberately added to speed up the rate of austenite formation during cooling. Duplex stainless steels are ferromagnetic. They combine higher strength than austenitic stainless steels with fabrication properties similar to austenitics, and with resistance to chloride stress corrosion cracking of ferritic stainless steels.

Sulfide former silicon – wetting agent

Improve machinability, cause hot cracking in welds.

NEUTRAL EFFECT

AUSTENITE & FERRITE

MANGANESE

SULFUR AND SELENIUM

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Stainless Steel Wires

MIG

The MIG wires are supplied in bright as well as in matte finish and the wire is specially cleaned to avoid weld contamination. Stainless steel MIG wires can be supplied in plastic spool. The wires have suitable cast / helix to ensure perfect “Pay-Off”.

Size (mm) Size (inch) Fraction0.80 0.030” - - -0.90 0.035” - - -1.00 0.040” - - -1.20 0.045” - - -1.60 0.062” 1/16”

Plastic Spool SD300 Plastic Spool SD200 Plastic Spool SD100

12.5 kgs / 15 kgs / 20 kgs 5 kgs 1 kgs25 lbs / 30 lbs 10 lbs 2 lbs

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We manufactures high quality stainless steel TIG wires in 36” & 1,000 mm cutlengths, with embossing on both sides above 1.0 mm wires as per customer’s requirements. TIG wires are supplied in bright and clean finish to avoid all possible contamination. No oil is used in processing of TIG wires.

Size (mm) Size (inch) Fraction1.00 0.040" - - -1.20 0.045" - - -1.60 0.062" 1/16"2.00 0.078" - - -2.40 0.094" 3/32"3.20 0.125" 1/8"4.00 0.156" 5/32"

Plastic Tubes

5 kgs 10 kgs10 lbs 20 lbs

TIG

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SAW

We manufactures clean & layer wound wire for submerged arc welding from 1.60 mm (0.062”) to 5.00 mm (0.187”) in various grades in bright as well as in matte finish. The wires tensile strength, helix and cast diameter is engineered to precise tolerance to ensure perfect “Pay-Off”.

Size (mm) Size (inch) Fraction1.60 0.062" 1/16"2.00 0.078" - - -2.40 0.094" 3/32"3.20 0.125" 1/8"4.00 0.156" 5/32"5.00 0.187" 3/16"

Metal Ring Box Packing

25 kgs60 lbs

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CORE

We manufactures high quality stainless steel wire for welding electrodes in sizes 2.00 mm (0.078”) - 5.00 mm (0.187”) in bright as well as in matte finish.

The stainless steel wire for welding electrodes are supplied in coil as well as in cut length as per AWS, DIN, BS, JIS and other equivalent international standards or as per the customer’s requirement.

The commonly manufactured grades are AWS ER307, ER308, ER308L, ER309, ER309L, ER309LMo, ER310, ER312, ER316, ER316L, ER317L, ER318, ER347, ER430 with low and normal silicon contents.

Size (mm) Size (inch) Fraction2.00 0.078" - - -2.40 0.094" 3/32"2.50 0.098" - - -3.15 0.124" - - -3.20 0.125" 1/8"4.00 0.156" 5/32"5.00 0.187" 3/16"

Coil Form Cut Length

As per customer’s request As per customer’s request

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W E L D I N G F I L L E R M E T A L S

Welding Alloys

Stainless Steel - SAWTIG MIG

Grade Nearest to EN 12072:2000 14343:2007 British BS2901 PTS USA AWS A5.9 German DIN 8556ER 307 18 8 Mn 307S94 ER 307 WK. 1.4370ER 307Si 18 8 Mn 307S98 ER 307Si WK. 1.4370ER 308 19 9 308S96 ER 308 WK. 1.4302ER 308H - - - - - - ER 308H WK. 1.4302ER 308L 19 9 L 308S92 ER 308L WK. 1.4316ER 308LSi 19 9 LSi 308S93 ER 308LSi WK. 1.4316ER 309H 22 12 H 309S94 ER 309 WK. 1.4829ER 309L 23 12 L 309S92 ER 309L WK. 1.4332ER 309Nb - - - - - - ER 309Nb - - -

ER 309LNb - - - - - - ER 309LNb - - -ER 309LSi 23 12 LSi 309S93 ER 309LSi WK. 1.4332ER 309LMo 23 12 2L ~309S95 ER 309LMo WK. 1.4459ER 310 25 20 310S94 ER 310 WK. 1.4842ER 312 29 9 312S94 ER 312 WK. 1.4337ER 316 19 12 3 - - - ER 316 WK. 1.4403ER 316L 19 12 3 L 316S92 ER 316L WK. 1.4430

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Grade Nearest to EN 12072:2000 14343:2007 British BS2901 PTS USA AWS A5.9 German DIN 8556ER 316LSi 19 12 3 LSi 316S93 ER 316LSi WK. 1.4430ER 317L 19 13 4 L 317S92 ER 317L WK. 1.4438ER 318 19 12 3 Nb 318S97 ER 318 WK. 1.4576ER 320LR - - - - - - ER 320LR - - -ER 330 - - - - - - ER 330 - - -ER 330Nb - - - - - - ER 330Nb - - -ER 347 19 9 Nb 347S96 ER 347 WK. 1.4551ER 347Si 19 9 Nb Si 347S97 ER 347Si WK. 1.4551ER 385 [904L] - - - - - - ER 385 [904L] - - -ER 409Nb - - - - - - ER 409Nb - - -ER 410 - - - - - - ER 410 - - -ER 410NiMo - - - - - - ER 410NiMo - - -ER 430 17 - - - ER 430 WK. 1.4015ER 430Nb - - - - - - ER 430Nb - - -ER 430LNb - - - - - - ER 430LNb - - -ER 2209 - - - - - - ER 2209 - - -

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Welding Alloys

Stainless Steel - Wires for ElectrodesCORE

Grade Nearest to EN 12072:2000 14343:2007 British BS2901 PTS USA AWS A5.9 German DIN 8556ER 308H - - - - - - ER 308H WK. 1.4302ER 308L 19 9 L 308S92 ER 308L WK. 1.4316ER 309H 22 12 H 309S94 ER 309 WK. 1.4829ER 309L 23 12 L 309S92 ER 309L WK. 1.4332ER 309LMo 23 12 2 L 309S95 ER 309LMo WK. 1.4459ER 310 25 20 310S94 ER 310 WK. 1.4842ER 312 29 9 312S94 ER 312 WK. 1.4337ER 316L 19 12 3 L 316S92 ER 316L WK. 1.4430ER 317L 18 15 3 L 317S92 ER 317L WK. 1.4438ER 320LR - - - - - - ER 320LR - - -ER 330 - - - - - - ER 330 - - -ER 347 19 9 Nb 347S96 ER 347 WK. 1.4551ER 385 [904L] - - - - - - ER 385 [904L] - - -ER 410 - - - - - - ER 410 - - -ER 410NiMo - - - - - - ER 410NiMo - - -ER 2209 - - - - - - ER 2209 - - -

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C H E M I C A L C O M P O S I T I O N

AWS Classifications

UNSNumber

Composition, Wt % Other Elements

C Cr Ni Mo Mn Si P S N Cu Element AmountS T A I N L E S S S T E E L

ER307 S30780 0.04-0.14 19.5-22.0 8.0-10.7 0.5-1.5 3.3-4.75 0.30-0.65 0.03 0.03 - 0.75 - -ER308 S30880 0.08 19.5-22.0 9.0-11.0 0.75 1.0-2.5 0.30-0.65 0.03 0.03 - 0.75 - -ER308H S30880 0.04-0.08 19.5-22.0 9.0-11.0 0.50 1.0-2.5 0.30-0.65 0.03 0.03 - 0.75 - -ER308L S30883 0.03 19.5-22.0 9.0-11.0 0.75 1.0-2.5 0.30-0.65 0.03 0.03 - 0.75 - -ER308Si S30881 0.08 19.5-22.0 9.0-11.0 0.75 1.0-2.5 0.65-1.00 0.03 0.03 - 0.75 - -ER308LSi S30888 0.03 19.5-22.0 9.0-11.0 0.75 1.0-2.5 0.65-1.00 0.03 0.03 - 0.75 - -ER309 S30980 0.12 23.0-25.0 12.0-14.0 0.15 1.0-2.5 0.30-0.65 0.03 0.03 - 0.75 - -ER309L S30983 0.03 23.0-25.0 12.0-14.0 0.75 1.0-2.5 0.30-0.65 0.03 0.03 - 0.75 - -ER309Mo S30982 0.12 23.0-25.0 12.0-14.0 2.0-3.0 1.0-2.5 0.30-0.65 0.03 0.03 - 0.75 - -ER309LMo S30986 0.03 23.0-25.0 12.0-14.0 2.0-3.0 1.0-2.5 0.30-0.65 0.03 0.03 - 0.75 - -ER309Si S30981 0.12 23.0-25.0 12.0-14.0 0.75 1.0-2.5 0.65-1.00 0.03 0.03 - 0.75 - -ER309LSi S30988 0.03 23.0-25.0 12.0-14.0 0.75 1.0-2.5 0.65-1.00 0.03 0.03 - 0.75 - -ER310 S31080 0.08-0.15 25.0-28.0 20.0-22.5 0.75 1.0-2.5 0.30-0.65 0.03 0.03 - 0.75 - -ER312 S31380 0.15 28.0-32.0 8.0-10.5 0.75 1.0-2.5 0.30-0.65 0.03 0.03 - 0.75 - -ER316 S31680 0.08 18.0-20.0 11.0-14.0 2.0-3.0 1.0-2.5 0.30-0.65 0.03 0.03 - 0.75 - -ER316H S31680 0.04-0.08 18.0-20.0 11.0-14.0 2.0-3.0 1.0-2.5 0.30-0.65 0.03 0.03 - 0.75 - -ER316L S31683 0.03 18.0-20.0 11.0-14.0 2.0-3.0 1.0-2.5 0.30-0.65 0.03 0.03 - 0.75 - -ER316Si S31681 0.08 18.0-20.0 11.0-14.0 2.0-3.0 1.0-2.5 0.65-1.00 0.03 0.03 - 0.75 - -ER316LSi S31688 0.03 18.0-20.0 11.0-14.0 2.0-3.0 1.0-2.5 0.65-1.00 0.03 0.03 - 0.75 - -ER317 S31780 0.08 18.5-20.5 13.0-15.0 3.0-4.0 1.0-2.5 0.30-0.65 0.03 0.03 - 0.75 - -ER317L S31783 0.03 18.5-20.5 13.0-15.0 3.0-4.0 1.0-2.5 0.30-0.65 0.03 0.03 - 0.75 - -ER318 S31980 0.08 18.0-20.0 11.0-14.0 2.0-3.0 1.0-2.5 0.30-0.65 0.03 0.03 - 0.75 Cbg 8xCmin/1.0maxER320 NOS021 0.07 19.0-21.0 32.0-36.0 2.0-3.0 2.5 0.60 0.03 0.03 - 3.4-4.0 Cbg 8xCmin/1.0maxER320LR NOS022 0.025 19.0-21.0 32.0-36.0 2.0-3.0 1.5-2.0 0.15 0.015 0.02 - 3.4-4.0 Cbg 8xCmin/0.40maxER321 S32180 0.08 18.5-20.5 9.0-10.5 0.75 1.0-2 5 0.30-0.65 0.03 0.03 - 0.75 Ti 9xCmin/1.0maxER330 N08331 0.18-0.25 15.0-17.0 34.0-37.0 0.75 1.0-2.5 0.30-0.65 0.03 O.03 - 0.75 - -

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AWS Classifications

UNSNumber

Composition, Wt % Other Elements

C Cr Ni Mo Mn Si P S N Cu Element AmountER347 S34780 0.08 19.0-21.5 9.0-11.0 0.75 1.0-2.5 0.30-0.65 0.03 0.03 - 0.75 Cbg 10xCmin/1.0maxER347Si S34788 0.08 19.0-21.5 9.0-11.0 0.75 1.0-2.5 0.65-1.00 0.03 0.03 - 0.75 Cbg 10xCmin/1.0maxER383 N08028 0.025 26.5-28.5 30.0-33.0 3.2-4.2 1.0-2.5 0.50 0.02 0.03 - 0.70-1.5 - -ER385 N08904 0.025 19.5-21.5 24.0-26.0 4.2-5.2 1.0-2.5 0.50 0.02 0.03 - 1.2-2.0 - -ER409 S40900 0.08 10.5-13.5 0.6 0.50 0.8 0.8 0.03 0.03 - 0.75 Ti 10xCmin/1.5maxER409Cb S40940 0.08 10.5-13.5 0.6 0.50 0.8 1.0 0.04 0.03 - 0.75 Cbg 10xCmin/0.75maxER410 S41080 0.12 11.5-13.5 0.6 0.75 0.6 0.5 0.03 0.03 - 0.75 - -ER410NiMc S41086 0.06 11.0-12.5 4.0-5.0 0.4-0.7 0.6 o.5 0.03 0.03 - 0.75 - -ER420 S42080 0.25-0.40 12.0-14.0 0.6 0.75 0.6 0.5 0.03 0.03 - 0.75 - -ER430 S43080 0.10 15.S-17.0 0.6 0.75 0.6 0.5 0.03 0.03 - 0.75 - -

D U P L E X S T E E LER2209 S39209 0.03 21.5-23.5 7.5-9.5 2.5-3.5 0.50-2.0 0.90 0.03 0.03 0.08-0.20 0.75 - -ER2507 S32750 0.03 24.0-26.0 6.0-8.0 3.0-5.0 1.20 0.80 0.035 0.02 0.24-0.32 0.50ER2553 S39553 0.04 24.0-27.0 4.5-6.5 2.9-3.9 1.5 1.0 0.04 0.03 0.10-0.25 1.5-2.5 - -ER2594 S32750 0.03 24.0-27.0 8.0-10.5 2.5-4.5 2.5 1.0 0.03 0.02 0.2-0.3 1.5

Notes:a. Analysis shall be made for the elements for which specific values are shown in this table. If the presence ‘of other elements is indicated in the course of this work,

the amount of those elements shall be determined to ensure that their total, excluding iron, does not exceed 0.50 percent.b. Single values shown are maximum percentages.c. In the designator for composite, stranded, and strip electrodes, the “R” shall be deleted. A designator “C” shall be used for composite and stranded electrodes and

a designator “O” shall be used for strip electrodes. For example, ERXXX designates a solid wire and EQXXX designates a strip electrode of the same general analysis, and the same UNS number. However, ECXXX designates a composite metal cored or stranded electrode and may not have the same UNS number. Consult ASTM/SAE Uniform Numbering System for the proper UNS Number.

d. For special applications, electrodes and rods may be purchased with less than the specified silicon content. e. ASTM/SAE Unified Numbering System for Metals and Alloys.L. Nickel + copper equals 0.5 percent maximum.g. Cb(Nb) may be reported as O>(Nb) + Ta.b. These classificaitions also will be included in the next revision of ANSI/AWS A528, Specification for Low Alloy Steel Filler Metals for Gas Shielded Metal Arc Welding.

They will be deleted from ANSI/AWS A5.9 in the first revision following publication of the revised ANSI/AWS A5.28 document.

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S P E C I A L G R A D E

P R O D U C T S

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Nickel Alloy Filler Metals

Nickel - SAWTIG MIG

Grade DesignationsEN ISO 18274 AWS A5.14

Alloy 60Ni 4060NiCu30Mn3Ti

ERNiCu-7

Alloy 67 - - - ERCuNi

Alloy 82Ni 6082NiCr20Mn3Nb

ERNiCr-3

Alloy 601Ni 6601NiCr23Fe15Al

- - -

Alloy 718Ni 7718NiCr19Fe19Nb5Mo3

ERNiFeCr-2

Alloy X - - - ERNiCrMo-2

Alloy C-276Ni 6276 NiCr15Mo16Fe6W4

ERNiCrMo-4

Grade DesignationsEN ISO 18274 AWS A5.14

Alloy 622Ni 6022 NiCr21Mo13Fe6W4

ERNiCrMo-10

Alloy 625Ni 6625NiCr22Mo9Nb

ERNiCrMo-3

Alloy 617Ni 6617NiCr22Co12Mo9

ERNiCrCoMo-1

Alloy W - - - ERNiMo-3Alloy 61 - - - ERNi-1

• Special chemical composition for pressure vessel applications on request.

• Special chemical composition with controlled ferrite nos. as per request.

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Welding Alloys

Nickel - Wires for ElectrodesCORE

GradeDesignations

AWS A5.14lnconel 825 ERNIFECR1lnconel 62 ERNICRFE5lnconel 82 ERNICR3lnconel 625 ERNICRM03Hastelloy C 276 ERNICRM04Hastelloy C 4 ERNICRM07Hastelloy 22 ERNICRM010Hastelloy 617 ERNICRCOM01Nickel Ti ER NI-1Monel Ti ERNICU7Cupro-Nickel 70:30 CU-NI 70:30Cupro-Nickel 90:10 CU-NI 90:10Pure Nickel Wire NICKEL WIREFerro Nickel 60% FE-NICKEL 60%Ferro Nickel 55% FE-NICKEL 55%Ferro Nickel 36% FE-NICKEL 36%Alloy 20 ER320

GradeDesignations

AWS A5.14Monel MONELPhosphorus Bronze ERCUSN-AAluminium Bronze ERCUAL-A2Silicon Bronze ERCUSI-A

Filler Wires for Copper and Copper Alloys Welding

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C H E M I C A L C O M P O S I T I O N

AWS Classifications

Composition, Wt %C Mn Fe P S Si Cu Ni Al Ti Cr Mo Nb+Ta W Co

ER CuNi (70:30) 0.10 1.0 0.40 0.020 0.015 0.50 65.0-70.0 29.0-32.0 - - - - - - -ER CuNi (90:10) 0.05 1.50 0.50-1.5 0.020 0.010 0.20 Bal. 9.0-11.0 - 0.1-0.50 - - - - -ER NI1 0.15 1.0 1.0 0.03 0.015 0.75 0.25 93.0 min 1.5 2.0-3.5 - - - - -ER NICR3 0.10 2.5-3.5 3.0 0.03 0.015 0.50 0.50 67.0 min - 0.75 18.0-22.0 - 2.0-3.0 - -ER NICRCOMO1 0.05-0.15 1.0 3.0 0.03 0.015 1.0 0.50 Rem 0.8-1.5 0.60 20.0-24.0 8.0-10 - - -ER NICRMO10 0.015 0.50 2.0-6.0 0.02 0.01 0.08 0.50 Rem - - 20.0-22.5 12.5-14.5 - 2.5-3.5 -ERNICRMO7 0.015 1.0 3.0 0.04 0.03 0.08 0.50 Rem - 0.70 14.0–18.0 14.0–18.0 - 0.50 2.0ER NICRMO3 0.10 0.5 5.0 0.02 0.015 0.50 0.50 58.0 min 0.40 0.40 20.0-23.0 8-10 3.15-5.50 - -ER NICRMO4 0.02 1.0 4.0-7.0 0.04 0.03 0.08 0.50 Rem - - 14.5-16.5 15-17 - - -ER NICU7 0.15 4.0 2.5 0.02 0.015 1.25 Rem 62.0-69.0 1.25 1.5-3.0 - - - - -Fe.Ni (36%) 0.05 2.5 Bal - 0.03 0.50 2.50 28.0-36.0 1.00 - - - - - -

Fe.Ni (55%) 0.05 2.5 Bal - 0.03 0.50 2.50 45.0-60.0 1.00 - - - - - -

Inconel 825 0.05 1.0 22.0min - 0.03 0.50 1.5-3.0 38.0-46.0 0.20 0.6-1.2 19.5-23.5 - - - -Inconel 62 0.08 1.0 6.0-10.0 0.03 0.015 0.35 0.50 70.0 min - 14.0-17.0 - - 1.5-3.0 - -Nickel Wire 0.10 1.0 Bal. 0.03 0.03 0.50 - 99.0 min - - - - - - -Fe.Ni(60%) 0.10 1.0 Bal. 0.02 0.03 0.15 0.35 57 min - - - - - - -Fe.Ni(55%)Cu(4%) 0.10 1.0 Bal. - 0.02 0.20 3.5-4.5 53.0 min - - - - - - -

Filler Wires for Copper and Copper Alloys Welding -

AWS Classifications

Composition, Wt %Cu+Ag Zn Sn Mn Fe Si Ni+ Co P Al Pb Ti - - -

Monel Bal - - 1.00 0.75 0.25 29.0-32.0 0.02 - 0.02 0.5 - - -AluminiumBronze Rem 0.02 - - 1.5 0.10 - - 8.5-11.0 0.02 - - -

Phosphorus Bronze Rem - 4.0-6.0 - - - - 0.10-0.35 0.01 0.02 - - - -

Silicon Bronze Rem 1.0 1.0 1.5 0.50 2.8-4.0 - - 0.01 0.02 - - - -

• Single Values are Maximum• Other elements total:0.50 max

Filler Wires for Nickel Based Alloys WeldingTIG

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M E T A L P O W D E R

P R O D U C T S

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H O G A N A S I R O N P O W D E R

The Höganäs sponge grades for welding applications are renowned for their high and uniform quality. Our wide range of powders with varying chemical and physical properties, all with low levels of impurities and narrow specifications, helps enhancing the characteristics and performance of covered electrodes as well as flux-cored and metal-cored wires.

IMPROVED WELDING CHARACTERISTICS

It is a well-known fact that additions of iron powder to covered electrode coatings contribute to improved welding characteristics. The results are often a smoother and more stable arc, lower spatter losses, improved re-striking as well as good bead appearance and easy slag removal. With the Höganäs sponge powders, these advantages are often more notable.

IMPROVED WELD METAL QUALITY

Additions of high-purity iron powders in welding electrodes have a positive effect on final weld quality. This is particularly important for electrodes used for critical applications and where the demands on mechanical properties are high.

Höganäs sponge iron powders for welding applications

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INCREASED EFFICIENCY

Additions of iron powder to covered electrode coatings increase the metal recovery. Moreover, by diluting the electrode coating with iron powder, the heat generated during welding will be more efficiently utilised. Iron powder additions also allow covered electrodes to operate at higher amperages without overheating. All in all, this results in improved efficiency and higher deposition rates.

WHY HÖGANÄS POWDERS?

Benefits:• Wide range of iron powders developed for welding applications• Narrow specifications• Consistent chemical and physical properties• Low level of impurities• Efficient logistics solutions and smart packaging

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H O G A N A S I R O N P O W D E R

Welding Grades

Grades Physical Properties Sieve Analysis Chemical Analysis

A.D. ’+600 ’-600+425 ’-425+150 ’-150+75 -75 H2 LOSS CARBON SULPHURGms/cc % % % % % % % %

HIL 40.29 IRON POWDER 2.80 MIN 0 1 MAX BAL 50 MAX 25 MAX 0.50 MAX 0.05 MAX 0.025 MAXA.D. ’+600 ’-600+425 ’-425+150 ’-150+75 -75 H2 LOSS CARBON SULPHURGms/cc % % % % % % % %

WI 40.29 ’2.80-3.00 0 1 MAX BAL ’20-50 15 MAX 0.50 MAX 0.05 MAX 0.012 MAXA.D. ’+600 ’-600+425 ’-425+212 ’212+75 -75 H2 LOSS CARBON SULPHURGms/cc % % % % % % % %

WI 40.37 ’3.50-3.80 0 2 MAX ’25-45 BAL 15 MAX 0.50 MAX 0.05 MAX 0.012 MAXA.D. +212 -212+180 -180+150 -150+45 -45 H2 LOSS CARBON SULPHURGms/cc % % % % % % % %

WI100.25 ’-2.40-2.60 0 2 MAX 7 MAX BAL 15-30 0.5 MAX 0.05 MAX 0.012 MAX

Chemical Properties %Sio2 P Fe C S O-tot

Melting Flakes 0.20 MAX 0.001-0.005 99 MIN 0.004-0.010 0.0050-0.007 0.41-0.60

Sieve Analysis Chemical PropertiesMicrons +150 53-150 -53 FeUnit % 0.0 23.0 77.0 -

CAI 300:25 0.0 MAX BAl 60.0 MIN Base

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HOGANAS IRON POWDER FOR CUTTING APPLICATIONS

This Method of flame processing of high alloy and refractory material involves the injection of iron powder into an oxy-acetylene.

Oxy-acetylene cutting is based on the following two facts:-• The high temperature of flame which melts heat resistant materials• Iron and steel when heated to red heat in oxygen, react to liberate more heat.

The oxy-acetylene flame oxidises a part of the material to be cut. The flame melts the iron oxide and the slag blows away exposing a new surface. The slag also takes away some of the iron which has melted without being oxidised.

This conventional method is not effective for S.S., Manganese Steel, C.I. and non ferrous metals as they resist the high temperature of the flame. As a consequence, the slag does not melt, remaining behind as a barrier for further flame action.

Adding iron powder to the oxy-acetylene flame has a two-fold effect:-• Combustion with oxygen increases the temperature.• The iron oxide formed due to the iron powder helps in blowing away the slag and exposing a fresh surface.• No Carbon pick-up in the cutting area as in case of electrode cutting carbon pick-up takes place.

This method has been proved to be more effective and economical to the conventional methods of plasma spraying or electrode cutting.

It also requires a slight modification of the cutting torch to inject iron powder and in some cases the use of a dispenser to feed the powder alongwith compressed air.

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Cutting Grades

Cutability of CSI 100.29

Grades Physical Properties Sieve Analysis Chemical Analysis

A.D. +212 -212+180 -180+45 -45 FLOW CARBON SULPHURGms/cc % % % % % % %

CSI 100:29 0 2 Max. BAL 25 Max. 35 Max 0.25 Max 0.30 Max

Material Max. Thickness (mm) Cutting Speed (mm/min) Powder Consumption (gms/min) Finish (appearence) Cutability (18/8=100)Cast Iron 200 40 300 good 70Stainless Steel13 Cr 250 60 250 excellent 11018 Cr, 8 Ni 225 50 250 excellent 10025 Cr, 5 Ni 225 40 250 excellent 8025 Cr, 25 Ni 225 40 300 excellent 80High Speed Steel18 W, 4 Cr, 1 V 50 80 300 good 70Monel 150 100 450 good 60Inconel 150 100 450 good 60Hastelloy B 150 80 400 good 50Hastelloy C 50 150 250 good 50Nimonic 90 75 150 400 good 60Nimocast 75 100 400 good 60Aluminium 150 100 400 Fair 50Nickel 100 60 450 Good 50Copper 100 40 450 fair 40Refractory BricksChamotte 100 60 300 fair 30High Alumina 25 40 300 fair 20Silica 50 40 250 fair 20Concrete 100 25 300 fair 20

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F E R R O A L L O Y P O W D E R

CHEMICAL COMPOSITION

AWS Classifications

HSNCode

Composition, Wt %Ti Al Si V C S P O N Fe Mn Cr Mo Cu Caf2 Caco3 Sio2 Ni

Acid Grade Flourspar 75292200 - - - - - 0.02 max

0.02 max - - - - - - - 98.0 1.00 1.00 -

L/C Ferro Chrome Powder 72024900 - - 1.00 - 0.10

max 0.03 0.03 - - Bal - 69.00-73.00 - - - - - -

H/C Ferro Chrome Powder 72024100 - - 2.00 - 7.50-

9.000.03-0.05

0.03-0.05 - - Bal - 60.00-

70.00 - - - - - -

L/C Ferro Manganese 72021900 - - 1.00 - 1.00 0.02 0.20 - - Bal 79.00-83.00 - - - - - - -

H/C Ferro Manganese 72021100 - - 1.00 - 8.00 0.02 0.10 - - Bal 75.00-78.00 - - - - - - -

Potassium Titanate 28419100 - - - - - -

STB Ferro Silicon 72022900 0.15-0.20

1.00-1.50

43.00-76.00 - 0.10-

0.20 0.03 0.04 - - Bal 0.50 0.30 - - - - - -

Chromium Metal Powder 81122100 - 0.35 0.50 - 0.04 0.03 0.03 - - 0.50 - 99.0

min - - - - - -

Nickel Powder 75040000 - - - - 0.02 0.01 Trace - - 0.02 - - - 0.02 - - - 99.80

Ferro Titanium 72029100 30.00-35.00

5.00-12.00

3.00 max - 0.10

max0.03 max

0.03 max - - Bal 1.50

max - - - - - - -

Manganese Metal Powder 81110010 0.04 0.03 0.03 - - - 99.80

min - - - - - - -

Ferro Moly 60% 72027000 - - 1.50 - 0.10 0.10 0.05 - - Bal - - 60.00-65.00 0.50 - - - -

Ferro Vanadium Powder 72029200 - 2.00

max3.00 max

50.00-55.00

0.15 max

0.10 max

0.10 max - - Bal - - - - -

33

H O W I T W O R K S

1. 3.2.

SEND IN YOUR INQUIRY

RELEASE PURCHASE ORDER

GET QUOTATION

Via Email or our website inquiry form.

Via Email & Print.Via Email .Allow for 12-24hrs on weekdays

4. 6.5.

REMIT PAYMENTS MATERIALSDISPATCHED

Via RTGS/NEFT/Cheque

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PROFORMA INVOICE RELEASED

Via Email.

34

S T R U C T U R E S A R E O N L Y A S S T R O N G A S T H E J O I N T S .

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