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Greasing 5

Greasing - Alemlube Australia€¦ · If you buy your grease in 20kg drums and undertake regular greasing of fixed plant or mobile equipment, the Samoa 424170 20kg grease kit will

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Greasing

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660AN TRIGGER ACTION GREASE GUN

• Capableofgeneratinggreasepressuresof up to 8,500psi

• Coarsethreadonbarrelassemblyeliminatescross threading during cartridge changeover

• UniqueTwinLockSystemeliminatesthepossibility of dummy lubrication

• PatentedEver-FlowSystemenablesthegun to be used with thick tacky greases even at low temperatures

• Lightweightandcompactaluminiumdiecasthead assembly

• Threewayloading• Nowdeliversupto1.1ccofgreaseperstroke

when on the high volume setting• Highvolume/highpressuresettingresultsin

quicker and more effective greasing• Onehandoperation,4jawcouplerandflexible

30cm long extension

600A LEVER ACTION GREASE GUN

• Developsgreasepressuresupto12,000psi• Coarsethreadonbarrelassemblyeliminates

the possibility of cross threading during cartridge change over

• UniqueTwinLockSystemeliminatesthepossibility of dummy lubrication

• PatentedEver-FlowSystemenablesthegun to handle thick biodegradable greases even at low temperatures

• Largediameterpistonwithalonglevertravelfacilitates high volume greasing

• Deliversupto1.6ccofgreaseperstroke• Highvolume,highpressuregreasing

guaranteed

42417020KG GREASE KIT

• Integralfilterprotectspumpfromforeignparticle contamination

• 55:1ratioairmotordevelopsgreasepressuresup to 7,950psi

• Willhandlehighdensity,tackygreasesuptoNLGI2

• Coveredbyauniquetwoyearwarranty• Quietoperationduetoexhaustmuffler• Castalloydualcylinderairmotorguarantees

a long service life• Idealforbusyworkshopswheregreasingis

undertaken all day, every day

The Alemlube 660AN trigger action

grease gun, delivers high volume or

high pressure greasing. On the high

volume setting, the gun can deliver

1.1cc of grease per stroke at pressures

of up to 8,500psi. The one hand

operation makes convenient and light

work of your day to day greasing

applications. The “twin lock” system in

the gun head assembly ensures that

when a grease nipple is blocked, grease

can’t bypass the piston, thus eliminating

the problem of dummy lubrication. The

course thread on the barrell assembly

eliminates the chance of cross threading

during cartridge change over.

670AN2CORDLESS GREASE GUN

• 14voltcordlessgreasegun• Generatesgreasepressuresupto10,000psi• Capableofdeliveringratesofupto140grams

per minute• Onehourfastcharger,sparebatterycartridge

holder, long grease gun flex, heavy duty coupler and plastic molded carry case supplied standard

• Canbeusedtodispensegreasefromfifteen450 gram cartridges before changing over or recharging of the battery is required

• Idealforhighvolumeapplicationsrequiringhighpressure greasing

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680AN AIR OPERATED GREASE GUN

Unique in the market place, the 680AN air operated grease gun gives you a single shot or a continuous flow of grease as required. The 680AN delivers much more than flexibility and quickgreasingincluding:

•Highratio,40:1•Highpressure,upto3,920psi• Highvolume,canemptya450gramcartridge

in less than two minutes•Greasefilterasstandard•Ergonomicandawellbalanceddesign•SuitableforgreaseuptoNLGI2• Uniquecontinuousflowoperationensures

quick, effortless greasing

440ATRIGGER ACTION GREASE GUN

•Developsupto3,500psigreasepressure•Threewayloading•500cccapacitywhenusingbulkgrease• Includesa150mmrigidextensionandaheavy duty 4 jaw coupler•Suitsa400gramcartridgeorbulkgrease

10800020KG GREASE GUN LOADER PUMP

•Facilitatesfast,convenientandcontainment free grease gun refill – up to 50cc per stroke•Reducesyourperkilogreasepricebybuying your grease in 20kg drums•CanbeusedinconjunctionwithAustralian, European and US manufactured grease guns•Highqualityfollowerplateeliminatesairpocket problems

400ALEVER ACTION GREASE GUN

•Developsupto7,500psigreasepressure•Threewayloading•500cccapacitywhenusingbulkgrease• Includesa150mmrigidextensionandaheavy

duty 4 jaw coupler•Suitsa400gramcartridgeorbulkgrease

7531-A420KG LEVER ACTION GREASE KIT

•ForallgreasesuptoNLGI3•Equippedwitha1.8mdeliveryhoseandheavy duty coupler•Pumpoutletof3/8”NPT(f)•Followerplateandcarryhandleincluded•3,500psigreasepressure

63362.5KG GREASE KIT

•Greasepressuresofupto10,000psi• Footoperateddesignleaveshandsfreeto

access difficult to locate lube points• Upto30shotsbeforethehandpieceneeds

to be reloaded with grease• Highvolumeorhighpressureoptionreduces

greasing down time•360˚swiveleliminatesannoyinghosetangling•Theultimategreasingtool

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If you buy your grease in 20kg drums

and undertake regular greasing of fixed

plant or mobile equipment, the Samoa

424170 20kg grease kit will satisfy and

exceed your greasing requirements. The

55:1ratioairmotorwillprovideyouwith

that bit more power that is required when

lubricating stiff or tight lube points and

the genuinely heavy duty grease control

valve will stand up to day in day out use.

Whether you are lubricating Toyota 4

wheel drives in Cairns, Mack trucks in

Melbourne or the pins and bushes of a

front end loader in Kalgoorlie, the Samoa

424170 20kg grease kit will get the job

done quickly and reliably.

413077GREASE CONTROL VALVE

• Standarddutygreasecontrolvalvewithrigidoutlet and 3 jaw coupler

•Developsupto7,150psigreasepressure•Ergonomicdesign•1/4”BSP(f)inletthread•Alsoavailablewithaflexibleextension Part No. 413081 applies

415002GREASE METERINGCONTROL VALVE

•Maximumoperatingpressureof7,100psi•Accurateto±2%•Batterylifeofupto10,000hours•Canbeusedinconjunctionwithpneumatic, electric or hydraulically powered greasing equipment• Idealforapplicationswhereoverorunder lubrication can result in costly bearing failures and downtime• Inlinegreasemeterpartno.411100also

available

6320-3ALEMITEGREASE CONTROL VALVE

•Heavydutygreasecontrolvalvecapableof continuous flow or preset measured shots •Developsupto7,500psigreasepressure•1/4”NPT(f)inletthread• TheUSA’sindustrystandardgreasecontrol

valve

414300GREASE SWIVEL

•Heavyduty,threewayswivel•1/4”BSP(m)x(f)threads•Suitableforusewithpneumatic,hydraulic and electric grease pumps and kits guaranteed•Ratedto7,140psi

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9950-D1 ALEMITE 180KGAIR OPERATED GREASE PUMP

•50:1ratiodoubleactinggreasepumpcapable of delivery rates of up to 2kg per minute•Spoolvalveoperationreducesmaintenance costs •Canserviceuptothreehosereels•1/4”NPT(f)airinletand3/8”NPT(f)grease outlet•Modulardesignmaximisesoperatingtime

9911H ALEMITE 20KGGREASE KIT

• Spoolvalveairmotordesignrequiresminimummaintenance and results in fewer pump failures

• 50:1ratiogreasepumpdevelopsgreasepressures up to 7,500psi

• Singleshotorcontinuousflowhandpieceprovides greater lubrication options

• Mostlyallthatisrequiredtoundertakerepairsis 5 minutes and a screwdriver facilitating substantial savings in cost labour and downtime

•Quietoperationcutsnoiselevelsbyupto30%• Freeofexternalaluminiumcomponents,the

9611HS is suitable for use in underground coal mines

7785-A5ALEMITE HIGH VOLUME 180KGGREASE PUMP

•40:1ratioanddeliverylengthsupto50metres•Canservice3ormorehosereels• FreedeliveryratewithNLGI2at25ºCof 6kg/min

•1/2”NPT(f)airinlet•1/2”NPT(f)materialoutlet• Idealforminesiteandcontractorworkshopsor mobile service vehicles where hazardous and demanding operating conditions exist

428262180KG GREASE KIT

• 55:1ratiogreasepumpdevelopsupto7,950psi

• Integralfiltereliminatesthechanceofpumptube contamination

• Lightweightergonomic,castalloy,greasecontrol valve included

• Idealforbusyworkshopswheregreasingisundertaken all day, every day

• 180kgdrumnotincluded

402025180KG AIR OPERATED GREASE PUMP

• 55:1greasepumpdevelopsupto7,700psi• Doubleactingairoperationwithreinforcedfoot

and pressure valves• Foruseinmobileunitswhengreaterdelivery

is required and in installations with multiple delivery points

• 3/8”BSPT(f)airinlet• 3/8”BSP(f)fluidoutlet• Idealforuseinworkshops,fastlubecentres,fleet

maintenance in mining, agriculture, construction and transport facilities

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7735ALEMITE GREASE TRANSFER PUMP

• 4x1/4”airmotorand10:1ratiofacilitategrease transfer rates of up to 33kgs per minute

•Dynamicprimerensurescontinuouspositive priming and eliminates air pockets•Enablesminesitestousegreaseingreasebins eliminating the hassles involved in disposing of empty 180kg grease drums•Easytomovewithaforkliftsoonepumpis sufficient for multiple sites•Compactdesignassistswherespaceislimited•Suppliedcompletewitha3”malecamlockfor quick pump fitment

506300 SINGLE ARM GREASE HOSE REEL

•Lightweightonepiecemoldedcomposite barrel assembly•6mmIDx10mcapacity•Extralarge4x10mmlongplasticratchet mechanism and latch paul•Fullportedshaftandswivelfacilitates maximum product delivery•0.8mlonginlethoseincludedasstandard•Hosereelguidewith6rollers•Convenientaccesstotheswivelforeaseof assembly maintenance•Coveredbyauniquetwoyearwarranty

8081-A ALEMITE HEAVY DUTY SPRING REWIND GREASE HOSE REEL

• Dualpedestaldesignprovidesadditionalstrength and stability in harsh off-road conditions

• Narrowwidth(21.6cm)enablesspacesavinghose reel layouts

• Innovativeratchetdesignpreventshoselockupwhen the hose is fully extended

• Factorylubricatedandsealedonepiecespringassembly is covered by a lifetime guarantee

• Heavydutymetalarborwithstandsextremestress and eliminates arbor failures

• Easytochangefivepositionguidearmassemblyfacilitates floor, wall and ceiling mounting

• Ratchetpawlcartridgeminimizesserviceheadaches and downtime

• Includes15metresof6mmIDgreasehose

504300HEAVY DUTY GREASE HOSE REEL

•Heavyduty,dualpedestalhosereelfor greasing applications•Forgedbrassshaftassurescorrosionfreeand leak proof operation• Aspeciallytreatedspringprovideslonglifeand

trouble free operation• Multistagemountingarmsallowforthereelsto

be floor, ceiling, wall or truck mounted• Includes15metresof6mmIDgreasehose and 0.8 metre long lead in hose

The brief was relatively simple or so we

first thought. The customer said “We

want you to build us the best possible

facility for dispensing oil, grease, air and

water into our mining vehicles”.

But there’s a few minor details you

should know - this facility has to be built

over a kilometre underground, and, it

has to be built to Caterpillar 5 star

standard specifications!”

Simple? Not really, however it was a

challenge the team thrived on.

After several months and a lot of blood,

sweat and tears we handed over to one

of the world’s leading mining companies

one of the world’s leading workshop

dispensing facilities.

From concept to design to fabrication to

assembly and installation and eventual

commissioning, Alemlube is your one

stop Lubrication shop.

8080-AALEMITE HEAVY DUTY SPRING REWIND GREASE HOSE REEL

The 8080-A hose reel is setting a new standard for reliability and durability in the large capacity, heavy duty hose reel market. Corrosion resistant, easy to install and incredibly durable, Alemite USA’s newest hose reel makes the difference in high volume applications

KeyProductFeaturesInclude:•Sealedspringcassette•Sealedandplatedbearings•Narrowwidth•Easyandquickmounting•Lifetimewarrantyonthehoseguideassembly and latch pawl spring• Includes25metresof9mmIDgreasehose

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X-LUBECOMPACT LUBRICATION PUMP

• Minilubricationpumpwithonboardcontrollerand LED display

• 1,000psimaximumpressure• 400gramreplaceablegreasebladder• Fordirecttogreasepointinstallationorvia

distribution block to multiple points• Operatingvoltage:3.6VDC(battery)

Part No. Outlets Power Supply

20881111101 1 outlet

20881112101 2 outlets 24VDC external power supply

20882111106 1 outlets 24VDC external power supply

BEKA MAX-20AUTOMATIC GREASE LUBRICATION SYSTEM

• Completekittoservice20greasepointsautomatically

• IncludesaBekaMax24vdcpumpstationwith onboard timer and 4kg grease reservoir, 70m of grease filled hose, reusable hose ends, compression fittings and adaptors, nuts and bolts, cable ties and protective hose wrapping

• SystemsuitableforusewithNLGI2greases• Fast&efficientgreasingresultsinlonger

bearing, pin and bush life• Nolubepointcanbemissedandlower

material and repair costs result• Workinglifeoffixedplantandmobile

equipment is extended significantly# Please note, assistance will be required

to design a system to suit your specific application

KPL-24EX24V 20KG GREASE KIT

• Auniqueproduct,this24volt,20kggreasepump kit is ideal for mining & heavy industrial applications

• SuitableforgreaseuptoNLGI2• Workingpressureof4,000psi• Continuousoperation• Candispenseupto70-80gramsperminute• Suitableforworkingtemperaturesof -10ºcto+40ºc

• Canbeusedwithahosereelinclusiveof up to 15 metres of hose

SPG300-R REFILLABLE AUTOMATIC GREASE LUBRICATOR

• Dispensesapreciseamountofgreasetosingle or multiple lube points at predetermined intervals

• PoweredbyfourAAAbatteries• Canbesettodispense300ccofgreasewithin

a 1 month period or periods of 3, 6 or 12 months

• Maximumoperatingpressureof30bar(440psi)• Operatingtemperaturerangefrom-10ºCto+50ºC

• Hasthecapabilityofgreasingmultiplepointsthrough a divider valve

• Completewithabracketforremotemounting

40410020KG AIR OPERATED GREASE PUMP

• 55:1ratiogreasepumponlycandevelopgrease pressures up to 7,950psi

• Integralfootvalvefilterpreventspumptubecontamination and failure

• Maximumfreeflowcapacityof600gramsperminute

• Airmotorpistonstrokeof35mm•Airinletandgreaseoutletof1/4”BSP(f)

UNIQUIP GREASE LUBRICATORS

These grease lubricators automatically dispense the correct amount of grease to a bearing, as required.Costsavingfeaturesinclude:

• Largegreasecapacityreducestheamountof time required to undertake plant and equipment lubrication

• Increasesbearinglifebysupplyingthecorrectamount of grease to a bearing as required

• Eliminatesgreasewasteandovergreasing• Preventsthelossofproductiontimedue

to bearing failure caused by over or under greasing

Part No. Applications Base Capacity

GP20 General purpose Steel 150 grams

RF15 Heavy duty Forged alloy 47 grams

RF30 Heavy duty Forged alloy 150 grams

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ALEMLUBEHEADER BLOCKS

• Assistsinthelubricationofhardtoreachlubepoints and bearings

• Groupslubepointstogetherawayfromdangerous or contaminated areas

• One,two,three,four,fiveorsixpointheaderblocks available

• Suppliedinclusiveof45ºangledgreasenipplesand 6mm tube compression fittings

• 6mmODgreasetubingalsoreadilyavailable

Part No. Product Description

6131 One point header block

6132 Two point header block

6133 Three point header block

6134 Four point header block

6135 Five point header block

6136 Six point header block

424170SUNDERGROUND COAL MINE20KG GREASE KIT

• 55:1ratioairmotordevelopsgreasepressuresof up to 7,950psi

• Willhandlehighviscosity,tackygreaseuptoNLGI2

• Integralfootvalvefilterprotectsthepumptubefrom contamination

• Fullyserviceablewithindividualsparepartsandservice kits readily available

• Quietoperationduetotheexhaustmuffler• Freeofexternalaluminiumcomponents,the

424170S is suitable for use in underground coal mines

600AS UNDERGROUND COAL MINELEVER ACTION GREASE GUN

• Developsupto12,000psi• Coarsethreadonbarrelassemblyeliminates

the possibility of cross threading• PatentedEver-FlowSystemenablesthegun

to handle thick biodegradable greases even at low temperatures

• Includesergonomicbarrelhandgripandheavyduty lever handle with safety grip

• Largediameterpistonwithalonglevertravelfacilitates high volume greasing

• Suits450gramcartridgesorbulkgrease• Freeofexternalaluminiumcomponents,the

600AS is suitable for use in underground coal mines

660AS UNDERGROUND COAL MINETRIGGER ACTION GREASE GUN

• Greasepressuresofupto8,500psi• Deliversupto1.1ccofgreaseperstroke

when on the high volume setting• Coarsethreadonthebarrelassembly

eliminates the possibility of cross threading during cartridge change over

• UniqueTwinLockSystemeliminatesthepossibility of dummy lubrication

• Highvolume/highpressureoptionresultsinquicker and more effective greasing

• Onehandoperation,4jawcouplerand30cmlong flexible extension makes light work of arduous greasing applications

• Suits450gramcartridgesorbulkgrease• Freeofexternalaluminiumcomponents,the

660AS is suitable for use in underground coal mines

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Xstrata Newlands Northern

Underground commissioned Alemlube

to design automatic greasing systems

for all their surface conveyor drives and

pulleys. By ensuring that all greasing

points were automatically greased and

that labyrinths were kept topped up

several times per day it was thought that

bearing life could be greatly improved and

that maintenance resources could then

be redirected to other pressing tasks.

The progressive divider circuits are

designed to allow the systems to

continue operating even when a bearing

is blocked. The blockage is detected and

an alarm is activated in the maintenance

office. Locating the blocking bearing is

a simple procedure. As a result of these

systems, the Newlands Northern

Underground surface conveyors

operate more reliably.

6509-DHEAVY DUTY SWIVELLING COUPLER

•Rotatedaround360º•Greasepressuresofupto10,000psi• Idealforrecessedanddifficulttoaccesslube points•1/8”npt(f)thread•3-1/2”inlength•Metalseal•Providesaquick,positiveandleakproof connection with hydraulic fittings

ALEMLUBE GREASE GUN FLEXES

• Industrialquality,genuinelyhighpressure,high flexibility grease gun flex•Minimumburstpressureof14,500psi•MadeinGermany

Part No. Product Description

14551 30cm Long Grease Gun Flex

14552 45cm Long Grease Gun Flex

14553 70cm Long Grease Gun Flex

14513GREASE GUN COUPLER

• Industrialquality4jawcouplerforstandardhydraulic grease nipples

•Longlifecoupler•Easyon,easyoff•Manufacturedanddesignedforheavyduty industrial applications

14507PUSH ON BUTTON HEADGREASE GUN COUPLER

• Diecastcouplerbodywithswivelconvenientlyslides over standard button head grease nipples and ensures reliable and dependable lubrication of heavy machinery and contractor’s mobile equipment

• Suppliedinclusiveofbuilt-inswivel

14506PULL ON BUTTON HEADGREASE GUN COUPLER

• Diecastcouplerbodyensuresreliableanddependable lubrication of heavy machinery and contractor’s mobile equipment

ALEMLUBE GREASE NIPPLE ASSORTMENT KITS

• Yourmostpopulargreasenipplesinaconvenient compartmentalized refillable carry kit

• Allgreasenipplesincludedinthekitarecasehardened, fully chromated, zinc passivated, batch tested to 8,000 psi and conform to international standards including BSS 1486, DIN 71412, SAE J534 and JIS B1575

• PatentedKinglok®methodofconstructionprovides a very substantial mechanical joint with a entirely leak proof fit

• ManufacturedintheUKwithquality,performance and longevity in mind

Part No. Product Description Qty

L4674 Agricultural grease nipple assortment kit 120

L4675 Industrial grease nipple assortment kit 101

L4676 Metric grease nipple assortment kit 100

ALEMLUBE STAINLESS STEEL GREASE NIPPLES

• Idealforthemarine,foodandpetro-chemicalsectors and highly corrosive environments

• Austenitic303s/sbodyandhead,Austenitic 302s/sstressrelievedspring,andMartensitic440s/sball

• Allpopularthreadtypesandanglesavailable

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