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PH: 570-546-3165 FAX: 570-546-1888E-mail: [email protected]
www.younginds.com
BULLETIN 270-200-1
Engineered to Increase Productivityand Built to Last
Gravimetric & Volumetric Feeders
®
The Young Industries, Inc. - BULLETIN 270-200-1 - Page 2
The Best Weighing Accuracy of Fine Powders
®Young Industries STINGER feeder is a gravimetric loss-in-weight, gain-in-weight, or volumetric feed system designed
®for handling fine and cohesive powders. The STINGER feeder solves common feeding problems that occur when handling these powders including no flow, flooding, rat holing, limited discharge rate, and product separation.
Unlike other gravimetric feeders that use brute force to ®
make fine materials flow, the STINGER feeder uses ®energy efficient TransFlow Technology. This technology
conditions the powders with a layer of air making it easy for them to flow and eliminates the expensive maintenance cost of the high horsepower motorized drives.
®The STINGER feeder design was originally developed for handling Ti02 and other pigment powders
The Young Industries, Inc. has been designing compounding and batch weighing systems for over 50 years. In the past when we supplied these systems, we purchased feeders from other manufactures and incorporated them into our system design. These feeders use vibration or flexible hoppers and motor drive agitation to force fine powders to flow. We experienced the same problems with these feeders that everyone has including frequently repairing flexible hoppers and replacing damaged screws due to overloading by the high horsepower
®motorized drives. Our development of TransFlow Technology produced an improved manner to handle and control the feeding of fine powdered materials.
®The STINGER feeders are most appropriate for feeding cohesive, fine and ultra-fine particle materials
The majority of fine powders are difficult-to-handle materials
that tend to pack, cake, smear, break apart, flush or bridge. ®
The STINGER feeder accurately feeds titanium dioxide, zinc oxide, iron oxide, carbon black, pigments, clays and other difficult-to-handle materials.
®TransFlow Technology makes it easy for the material to flow
®The unique feature of all STINGER feeders is the use of ®TransFlow aeration media technology. This technology is
used in the weigh hopper and the feed tube components. ®Transflow is a porous 316 stainless steel construction media
with an ultra smooth finished contact surface. This media produces an evenly distributed layer of air or gas that conditions the product above it. This layer of air and product makes it easy for the material to move and slide.
Two Feed Methods for exclusive application advantages
®STINGER Feeder is available in two distinct feed method configurations as described below. In short, the difference between the two feed configurations are related to the feed method.
®— Model STS STINGER feeder tube uses an auger to regulate materials. The speed of the feed is limited to the capacity of the screw.
®— Model ST STINGER feeder tube feeds material without an auger so the feeder is not limited by the capacity of the auger. Feed rates of a Model ST feeder are generally much faster than that of a Model STS feeder. However, with the high rate of feed, accuracy with a model ST Feeder is often less than that which can be achieved when using an auger to regulate flow.
Features Model “STS” Feeder Tube Model “ST” Feeder Tube
Feeder Tube Feed Method TransFlow + Auger TransFlow Only
Feed Applications Batch, Rate, Volumetric Batch
Feed Control Range 100:1 500:1
Feed Rate Standard up to 800 cu. ft. per hr., Options available up to 9,000 cu. ft.
per hr.
Model 1 up to 30,000 lbs. per hr.Model 2 up to 300,000 lbs. per hr.
Batch Accuracy +\- .1% or better Up to +/- .1 lb
No. of moving parts in product area 1 0
Length of Feeder Tube Max. 6 ft. Model 1 max.10 ft.Model 2 max.20 ft.
Ability to feed around corners No Yes - Max. 90° per turn
Ability to feed up hill Max. 10 degrees Max. 90 degrees
The Best Weighing Accuracy of Fine Powders
®Young Industries STINGER feeder is a gravimetric loss-in-weight, gain-in-weight, or volumetric feed system designed
®for handling fine and cohesive powders. The STINGER feeder solves common feeding problems that occur when handling these powders including no flow, flooding, rat holing, limited discharge rate, and product separation.
Unlike other gravimetric feeders that use brute force to ®
make fine materials flow, the STINGER feeder uses ®energy efficient TransFlow Technology. This technology
conditions the powders with a layer of air making it easy for them to flow and eliminates the expensive maintenance cost of the high horsepower motorized drives.
®The STINGER feeder design was originally developed for handling Ti02 and other pigment powders
The Young Industries, Inc. has been designing compounding and batch weighing systems for over 50 years. In the past when we supplied these systems, we purchased feeders from other manufactures and incorporated them into our system design. These feeders use vibration or flexible hoppers and motor drive agitation to force fine powders to flow. We experienced the same problems with these feeders that everyone has including frequently repairing flexible hoppers and replacing damaged screws due to overloading by the high horsepower
®motorized drives. Our development of TransFlow Technology produced an improved manner to handle and control the feeding of fine powdered materials.
®The STINGER feeders are most appropriate for feeding cohesive, fine and ultra-fine particle materials
The majority of fine powders are difficult-to-handle materials
Features Model “STS” Feeder Tube Model “ST” Feeder Tube
Feeder Tube Feed Method TransFlow + Auger TransFlow Only
Feed Applications Batch, Rate, Volumetric Batch
Feed Control Range 100:1 500:1
Feed Rate Standard up to 800 cu. ft. per hr., Options available up to 9,000 cu. ft.
per hr.
Model 1 up to 30,000 lbs. per hr.Model 2 up to 300,000 lbs. per hr.
Batch Accuracy +\- .1% or better Up to +/- .1 lb
No. of moving parts in product area 1 0
Length of Feeder Tube Max. 6 ft. Model 1 max.10 ft.Model 2 max.20 ft.
Ability to feed around corners No Yes - Max. 90° per turn
Ability to feed up hill Max. 10 degrees Max. 90 degrees
Model 1 Advantages
The “STS-1 and ST-1” feeder tubes
are used with Model 1 Square
STINGER Feeders. The Model 1 is ®
designed with economy and space-
savings in mind. The compact hopper
is usually recommended for handling
the lower feed rates on batch weighing,
continuous gravimetric loss-in weight
and volumetric applications.STS-1 STINGER Feeder
®
Model 1
Model 2 Advantages
The “STS-1 and ST-1” feeder tubes
are used with Model 2 Round
STINGER Feeders. The Model 2 ®
Feeder is designed for high throughput
capacity applications. The standard
hopper is usually recommend for feed
rates greater than 800 cu. ft. per hour
on batch weighing, continuous
gravimetric loss-in-weight and
volumetric applications.
STS-2 STINGER Feeder ®
Model 2
STS = STINGER Screw DischargeST = STINGER Discharge
2 = Standard Hopper1 = Compact Hopper
Feed Tube Diameter
Hopper Size
Example: STS-2-4-50
STINGER Feeder Model No. STS-2-6-100 ®
Typical STINGER Feeder Models
STINGER Feeder Model No. STS-2-4-50 ®
STINGER Feeder Model No. STS-2-1.5-3 ®
STINGER Feeder Model No. STS-1-1.5-1.5 ®
STINGER Feeder Model No. STS-1-2-4 ®
STINGER Feeder Model No. STS-1-3-13 ®
®The STINGER gravimetric and volumetric feeders are controlled by the Touchstone™ Control Systems. This system is complete with a 10.4” color touch screen display assembled in a NEMA 4 enclosures with a copyrighted software program designed for full control of any of the STINGER batch and continuous feeders.
Hazardous area control packages are also available.
The Young Industries, Inc. - BULLETIN 270-200-1 - Page 3
®
®
Options Available Model 1 Feeder Hopper Model 2 Feeder Hopper
Standard Hopper Size 9”, 12”, 18”, 24”, 36” Square 18”, 24”, 36”, 48”, 60”, 72”, 96” Diameter,
Standard Hopper Capacity .33 cu. ft. to 30 cu. ft. 3 cu. ft. to 500 cu. ft.
Custom Hopper Size Minimum - .33 cu. ft.Maximum size - 40 cu. ft.
Minimum - 2 cu. ft.Maximum - As needed
Scale Capacity 30 lbs. to 5,000 lbs Minimum - 100 lbs.Maximum - As needed
Feed Tube Size - Standard 1.00” to 6.00” 1.00” to 6.00”
Feed Tube Size - Custom As needed As needed
Electrical Requirements 110v to 220v, 50-60 hz, 1 ph. input 110v to 220v, 50-60 hz, 1 ph. input
Materials of Construction Painted Carbon Steel304 Stainless Steel WPC
316 Stainless Steel
Painted Carbon Steel304 Stainless Steel WPC316 Stainless Steel WPC
®Standard STINGER Feeders are shown on the right.
All feeders can be custom designed and configured beyond options listed below.
Contact us for more information.
Model 1 Stinger Feeder® Model 2 Stinger Feeder®
Design Features
Feed hopper & Feeder Tube Single piece uni-body construction for economical low-headroom design
Modular construction to allow maximum number of hopper & feed tube
configurations
Feed hopper pressure range Standard -.5 to +0.5 psiCustom -3 to +5 psi
Standard -1 to +3 psiCustom -30 to +150 psi
©Copyright The Young Industries, Inc. 2000 -2017
Specifications subject to change without notice The Young Industries, Inc. - BULLETIN 270-200-1 - Page 4
SEEING IS BELIEVING
Mobile Test ®STINGER
System Now Available for
a Visit to Your Plant
Mobile demonstration trailers are located throughout the United States making it easy to provide first hand knowledge about how the
®STINGER handles your materials. A unit can be quickly set up in any convenient plant location (Even in your parking lot). This will enable your key personnel to see the handle your ®STINGERpowder products; providing immediate answers. Demonstrations are free.
Give us a call at 800-546-3165 or email us at [email protected] to contact our Area Representative to schedule a visit.
Young Industries has been designing,
engineering, building and installing turnkey
batch weighing system for over 50 years.
These batching systems range from large
PVC compounding and chemical processing
facilities to individual paper bag loss-in-
weigh one ingredient systems.
The Young Industries Batching Systems
handles difficult-to- handling products like
titanium dioxide and other pigments.
If you are looking for highly accurate,
efficient and reliable equipment and
systems, contact us at
Fine tune your process with
product testing
Complete product testing facilities are available at our Muncy plant. Tests are conducted on your material by our trained Bulk Materials Handling Engineers and Technicians. You are welcome to view the demonstration of equipment at work on your own product.
For more information, call 570-546-3165 or fax 570-546-1888 or e-mail [email protected]
Number 270-401-1PRODUCT SPECIFICATION SHEET
® Model ST-1 STINGER Feeder Page 1 of 2
PH: 570-546-3165 FAX: 570-546-1888E-mail: [email protected]
www.younginds.com
APPLICATION: Fast batch weighing of fine difficult to handle materials without the use of any moving parts.
DESIGN FEATURES: — Compact, economical design combines feeder tube support
frame and hopper into one weldment— Highest turn down rate (500:1) for reducing your process
time.— Batch Accuracy up to +/- .1 Lbs.— Standard inlet to discharge lengths from 1' to 10', longer
lengths are also available as options— Wide range of standard hopper sizes— Feed rates up to 30,000 lbs./hr. provide fast accurate batches— Feeder Tube features Young Industries STINGER®
Technology
— STINGER Feed Hopper features a built in Young Industries ®
SilentFlow Discharger that conditions material without any ®
moving parts or vibration— Available in NEMA 4 or Explosion Proof designs
UNIQUE DESIGN QUALITIES:— No Auger means no moving parts to wear out or replace— Low energy costs— No safety hazards common to screw augers— No vibration to disrupt scale— No bearings or motors to maintenance or replace— Minimal maintenance— Dependable service
Gravimetric & Volumetric Feeders
The Young Industries, Inc. PRODUCT SPECIFICATION SHEET 270-401-1 Page 1
®STINGER Feeder Model 1 with ST Feeder Tube
FEED RATES:
Note: Feed rates will vary based on feeder configuration and material properties.
Approximate capacities listed below
Feeder Tube Size Maximum Capacity
Inches mm Lbs/hr Kg/hr
1.50 38 2,400 1.091
2.00 51 4,000 1,818
3.00 76 8,000 3,636
Feeder Tube Size Maximum Capacity
Inches mm Lbs/hr Kg/hr
4.00 102 16,000 7,273
5.00 127 24,000 10,909
6.00 152 30,000 13,636
A FEW OF THE COMMON MATERIALS HANDLED: - Adipic Acid - Carbon Black - Fly Ash - Metal Powders - Powdered Sugar- Aluminum Oxide - Ceramic Powders - Fumed Silica - Sodium Bicarbonate - Pigments - Antomite - Corn Flour - Iron Oxide - Powdered Minerals - Spices- Borax - Clays - Lime - Polymers - Titanium Dioxide (all grades)- Calcium Carbonate - Dextrose - Magnetite - Powdered Ceramics - Zinc Oxide
FEED HOPPER:
STINGER Feed Hopper with built in SilentFlow Discharger conditions material and discharges it into the feeder tube without the use of ® ®
any moving parts or vibration Features: — Standard hopper capacities range from .3 to 30 cu. ft. (8.5 to 850 liters) — Standard hopper sizes range from 12" to 36" square. — Removable covers available in carbon steel or stainless steel SUPPORT FRAME: — Skirt supported for compact low head room design— Hanging mount frames are available as a special option SCALE: — Precision platform type scale for stable accurate weighing— Available in carbon steel or stainless steel — Standard scale capacities range from 30 to 5,000 lbs. (13.6 kg. to 23.272 kg.) Note: Actual scale capacity needed is based on material bulk density and feeder configuration
Specifications subject to change without notice
®
The Young Industries, Inc. - PRODUCT SPECIFICATION SHEET 270-401-1 Page 2©Copyright The Young Industries, Inc. 2000 - 2017
Page 2 of 2
Number 270-401-1PRODUCT SPECIFICATION SHEET
® Model ST-1 STINGER Feeder
PH: 570-546-3165 FAX: 570-546-1888E-mail: [email protected]
www.younginds.com
Gravimetric & Volumetric Feeders
TEMPERATURE RANGE: Scales are temperature compensated from 14º F to 104º F (10º C to 40º C)
COMPRESSED AIR/GAS USAGEPressure: 10 to 30 psig Volume:
Feeder Size Flow Rate
12” 5 - 12 SCFM
18” 11 - 25 SCFM
24” 20 - 50 SCFM
36” 36 - 90 SCFM
Usage dependent on feeder hopper, tube size and materials handled
DRIVE:
Because the "ST-1" STINGER Feeder uses STINGER ® ®
Technology and is capable of making fast, accurate, consistent weighments without any moving parts, there is no need for a drive system or a motor. This smart, economical design not only saves money through reduction in spare parts but also results in savings of reduced utility and maintenance costs.
MATERIALS OF CONSTRUCTION: Per customer order requirements, available options include:
Housing:— Option 1: Painted Carbon Steel Exterior with bare metal
interior— Option 2: 304 WPC Stainless Steel— Option 3: 316 WPC Stainless Steel
Note: All interior TransFlow lined surfaces constructed of 316 ®
Stainless Steel Standard. Hopper Cover:— Removable sizes 12" to 36" square— Standard Construction of High Density Polyethylene (HDPE) Support Frame: — Option 1: Painted Carbon Steel — Option 2: 304 Stainless Steel
Feeder Tube: — Standard - 304 Stainless Steel Housing with 316 Stainless
Steel TransFlow Fluidizing Media ®
— Option 1: Carbon Steel Housing with 316 Stainless Steel
TransFlow Fluidizing Media ®
— Option 2 - 316 Stainless Steel Housing with 316 Stainless
Steel TransFlow Fluidizing Media ®
Assembly Hardware— Standard: Plated Carbon Steel— Optional : 8-18 Stainless Steel
INTERIOR PRESSURE: Operates at ambient pressure Standard Design Pressure - 10" W.C. Custom Design Pressure up to 150 PSIG
TECHNICAL DATA: CONTROLS: The Young Industries Model ST-1 Feeder is suitable for use in loss-in-weight or gain-in-weight batch applications. The controls package determines the actual feeder package operation. Our family of Young Industries TOUCHSTONE™ controllers are
designed to work seamlessly with each of our STINGER ®
Feeders. Customers may choose a suitable Batch, Continuous, control to meet your feeder and specific application needs.
Standard TOUCHSTONE™ features include:— Ships pre-configured for quick setup— NEMA 4 enclosure with optional upgrade to explosion proof
enclosure— Features Quick Disconnect Electrical Fittings for quick and
easy maintenance ELECTRICAL AREA CLASSIFICATIONS:Standard NEMA 4 Optional NEMA 4XOptional NEMA 7/9 POWER REQUIREMENTS: TOUCHSTONE™ controls: Universal input voltage accepts 110 - 220Volts, 50/60hz single phase electrical supply. Instrument power: Standard 24VDC
Removable Cover
Inlet Connection
Vent Connection
Low Profile Scale
Removable Discharge Elbow
Hopper with Removable Skirt Cover
Hopper with Removable Skirt Cover
®Model 1 STINGER Feeder with ST Feeder Tube
Specifications subject to change without notice
®
Easily removable auger and drive assy
Number 270-402-1PRODUCT SPECIFICATION SHEET
® Model STS-1 STINGER Feeder Page 1 of 2
APPLICATION:
Loss-in-weight, Gain-in-weight Batch Feeding, Continuous
Gravimetric Feeding or Volumetric Feeding of fine cohesive
powders and difficult to handle materials.
A FEW OF THE COMMON MATERIALS HANDLED: Adipic Acid - Carbon Black - Fly Ash - Metal Powders - Powdered Sugar- Aluminum Oxide - Ceramic Powders - Fumed Silica - Sodium Bicarbonate - Pigments - Antomite - Corn Flour - Iron Oxide - Powdered Minerals - Spices- Borax - Clays - Lime - Polymers - Titanium Dioxide (all grades)- Calcium Carbonate - Dextrose - Magnetite - Powdered Ceramics - Zinc Oxide
FEED RATES: Note: Feed rates will vary based on feeder configuration and material properties. Approximate capacities listed below
PH: 570-546-3165 FAX: 570-546-1888E-mail: [email protected]
www.younginds.com
DESIGN FEATURES:
— Compact, economical design combines feeder tube, support
frame and hopper into one weldment
— Conveys materials without the high horsepower needs often found with other feeders
— Batch Accuracy up to +/- .1% typ. at 2 sigma.
— Standard inlet to discharge lengths up to 60".
— Feed rates up to 800 cubic feet per hour
— Feeder Tube features Young Industries' Patented STINGER Screw Technology
®
— STINGER Feed Hopper features a built in Young Industries ®
SilentFlow Bin Discharger that conditions material without ®
any moving parts or vibration
— Available in NEMA 4 or Explosion Proof designs
— UNIQUE DESIGN QUALITIES:
— Quick auger removal in minutes without the need for any tools
— Bearing housing includes a purged, double-lip shaft seal which separates material from bearings and provides maximum bearing life
— Young Industries Feeder tube conditions ®STINGERmaterial after it leaves the feed hopper
— STINGER Feed Hopper features Young Industries ®
SilentFlow Bin Discharger conditions material without any ®
moving parts or vibration
® ®Model 1 STINGER Feeder with STS STINGER Tube
Gravimetric & Volumetric Feeders
The Young Industries, Inc. PRODUCT SPECIFICATION SHEET 270-402-1 Page 1
Feeder Tube Size Capacity
Inches mm 3ft /hr Liters/hr
1.00 25 .08 - 4.3 2.3 - 121
1.50 38 8 - 11 28.3 - 312
2.00 51 2 - 30 57 - 850
3.00 76 7 - 100 198 - 2,832
Feeder Tube Size Capacity
Inches mm 3ft /hr Liters/hr
4.00 102 17 - 250 481 - 7,080
5.00 127 26 - 400 736 - 11,330
6.00 152 50 - 800 1,416 - 22,654
FEED HOPPER:
STINGER Feed Hopper with built in SilentFlow Discharger conditions material and discharges it into the feeder tube without the use of ® ®
any moving parts or vibration Features: — Standard hopper capacities range from .3 to 30 cu. ft. (8.5 to 850 liters) — Standard hopper sizes range from 12" to 36" square. — Removable covers available in painted carbon steel or stainless steel SUPPORT FRAME: — Skirt supported for compact low head room design— Hanging mount frames are available as a special option SCALE: — Precision platform type scale for stable accurate weighing— Available in carbon steel or stainless steel — Standard scale capacities range from 30 to 5,000 lbs. (13.6 kg. to 2,272 kg.) Note: Actual scale capacity needed is based on material bulk density and feeder configuration
Specifications subject to change without notice
®
The Young Industries, Inc. - PRODUCT SPECIFICATION SHEET 270-402-1 Page 2©Copyright The Young Industries, Inc. 2000 - 2017
Page 2 of 2
Number 270-402-1PRODUCT SPECIFICATION SHEET
® Model STS-1 STINGER Feeder
PH: 570-546-3165 FAX: 570-546-1888E-mail: [email protected]
www.younginds.com
Gravimetric & Volumetric Feeders
Concentric Drive Option
TECHNICAL DATA: MATERIALS OF CONSTRUCTION: Per customer order requirements, available options include:
Housinjg: Option 1: Painted Carbon Steel Exterior with bare metal
interior Option 2: 304 Stainless Steel Option 3: 316 Stainless Steel Standard Cover: — 18" to 36" dia. sizes: Removable cover — Constructed of light weight High Density Polyethelyne
(HDPE) Support Frame (If Required): — Option 1: Painted Carbon Steel — Option 2: 304 Stainless Steel
Feeder Tube:— Standard: 304 Stainless Steel Housing with 316 Stainless
TransFlow Fluidizing Media — Option 1: 316 Stainless Steel Housing with 316 Stainless
Steel TransFlow Fluidizing Media Auger: — Option 1: 304 Stainless Steel — Option 2: Replaceable High Density Polyethylene flighting
on rigid 304 Stainless Steel Hex Shaft — Option 3: Patented Trans-Flow Auger Assembly Hardware— Standard: Plated Carbon Steel— Optional : 8-18 Stainless Steel
COMPRESSED AIR/GAS USAGEPressure: 10 to 30 psig
Air or gas volume dependents on feeder hopper, tube size and materials handled.
CONTROLS: The Young Industries Model STS-2 Feeder is suitable for either Batch Feeding, Continuous Gravimetric Feeding, or Volumetric Feeding.The controls package set up determines the actual feeder package operation. Our family of Young Industries TOUCHSTONE™ controllers are designed to work seamlessly with each of our Feeders. Customers may choose ®STINGERa suitable Batch, Continuous, or Volumetric control system to meet your specific application needs.
Standard TOUCHSTONE™ features include:— Ships pre-configured for quick setup.— NEMA 4 enclosure with optional upgrade to explosion proof
enclosure. — Features Quick Disconnect Electrical Fittings for quick and
easy maintenance. — See Product Specification Sheet No. 270-405-1 for more information.
ELECTRICAL AREA CLASSIFICATIONS:— Standard NEMA 4— Optional NEMA 4X— Optional NEMA 7/9 POWER REQUIREMENTS: — TOUCHSTONE™ controls: Universal Input Voltage accepts
120-220 V/50-60hz, single phase electrical supply. — Instrument power: Standard 24V DC DRIVE:Motor: — Option 1: 1/8 - 5 HP, 230/460 Volts,3 ph, 50 -60 Hz.— Option 2: 1/16 - 2 HP, 90 or 180 Volts, DC Motor.— Option 3: Stepper Motor, NEMA 4 or NEMA 7/9.— ** Explosion proof and wash down rated motors are also available as special options. Contact Young Industries for further information. Gear Reducer Orientation: — Option 1: Right Angle Drive — Option 2: Concentric Drive — Standard features - Neither drive is orientation specific and can be located where needed in 90 degree increments.
TEMPERATURE RANGE:Scales are temperature compensated from 14º F to 104º F (10º C to 40º C)
Feeder Size Flow Rate
12” 5 - 12 SCFM
18” 11 - 25 SCFM
24” 20 - 50 SCFM
36” 36 - 90 SCFM
Inlet Connection
Removable Cover
Vent Connection
Low Profile Scale
Removable Discharge Elbow
Hopper with Removable Skirt
Right Angle Drive
STS Feed Tube withQuick Disconnect Air Fittings
Model 1 STINGER Feeder with STS Feeder Tube®
Specifications subject to change without notice
®
Number 270-403-1PRODUCT SPECIFICATION SHEET
® Model ST-2 STINGER Feeder Page 1 of 2
A FEW OF THE COMMON MATERIALS HANDLED: - Adipic Acid - Carbon Black - Fly Ash - Metal Powders - Powdered Sugar- Aluminum Oxide - Ceramic Powders - Fumed Silica - Sodium Bicarbonate - Pigments - Antomite - Corn Flour - Iron Oxide - Powdered Minerals - Spices- Borax - Clays - Lime - Polymers - Titanium Dioxide (all grades)- Calcium Carbonate - Dextrose - Magnetite - Powdered Ceramics - Zinc Oxide
PH: 570-546-3165 FAX: 570-546-1888E-mail: [email protected]
www.younginds.com
APPLICATION: Fastest batch weighing of fine difficult to handle materials without the use of any moving parts.
DESIGN FEATURES: — Modular design provides easy, economical configurations
that best suits your needs.— No motors or moving parts are needed to condition or
convey material.— Highest turn down rate (500:1) for reducing your process
time.— Batch Accuracy up to +/- .1 Lbs.— Standard inlet to discharge lengths from 1' to 20'. Longer
lengths are also available as options.— Wide range of standard hopper sizes— Feed rates up to 50,000 lbs./hr. provide fast accurate
batches®
— Feeder Tube features Young Industries STINGER Technology
®— STINGER Feed Hopper features a built in Young Industries
®SilentFlow Discharger that conditions material without any moving parts or vibration
— Available in NEMA 4 or Explosion Proof designs
UNIQUE DESIGN QUALITIES:— No Auger means no moving parts to wear out or replace— Low energy costs— No safety hazards common to screw augers— No vibration to disrupt scale— No bearings or motors to maintenance or replace— Minimal maintenance— Dependable serviceModel 2 STINGER Feeder with ST Feeder Tube®
Gravimetric & Volumetric Feeders
The Young Industries, Inc. PRODUCT SPECIFICATION SHEET 270-403-1 Page 1
FEED RATES:
Note: Feed rates will vary based on feeder configuration and material properties.
Approximate capacities listed below
Feeder Tube Size Maximum Capacity
Inches mm Lbs/hr Kg/hr
1.50 38 3,600 1,636
2.00 51 6,000 2,727
3.00 76 12,400 5,636
Feeder Tube Size Maximum Capacity
Inches mm Lbs/hr Kg/hr
4.00 102 24,000 10,909
5.00 127 36,000 16,364
6.00 152 50,000 22,727
FEED HOPPER: ® ®STINGER Feed Hopper with built in SilentFlow Discharger conditions material and discharges it into the feeder tube without the use of
any moving parts or vibration. Features: — Standard hopper capacities range from 1 to 500 cu. ft. (27 to 14,160 liters) — Standard diameters range from 18" to 96" Diameter (45.7 cm to 244 cm) — Removable covers available in carbon steel or stainless steel— Optional manway access hatch available for sizes 48” - 96” SUPPORT FRAME: — Standard support frame with three rigid support legs providing sure footed design and maximum scale accuracy.— Hanging mount frames are available as a special option SCALE: — Three modules centered under load scale for stable accurate weighing— Available in carbon steel or stainless steel — Standard scale capacities range from 300 to 60,000 lbs. (136 kg. to 27,000 kg.) Note: Actual scale capacity needed is based on material bulk density and feeder configuration
Specifications subject to change without notice
®
Gravimetric & Volumetric Feeders
The Young Industries, Inc. - PRODUCT SPECIFICATION SHEET 270-403-1 Page 2©Copyright The Young Industries, Inc. 2000 - 2017
Page 2 of 2
Number 270-403-1PRODUCT SPECIFICATION SHEET
® Model ST-2 STINGER Feeder
PH: 570-546-3165 FAX: 570-546-1888E-mail: [email protected]
www.younginds.com
Gravimetric & Volumetric Feeders
TEMPERATURE RANGE: Scales are temperature compensated from 14º F to 104º F (10º C to 40º C)
COMPRESSED AIR/GAS USAGEPressure: 10 to 30 psig Volume:
Usage dependent on feeder hopper, tube size and materials handled
DRIVE: (Not Required)
Because the "ST-2" STINGER Feeder uses STINGER ® ®
Technology and is capable of making fast, accurate, consistent weighments without any moving parts, there is no need for a drive system or a motor. This smart, economical design not only saves money through reduction in spare parts but also results in savings via reduced utility and maintenance costs.
Feeder Size Flow Rate
18” 4 - 11 SCFM
24” 8 - 21 SCFM
36” 20 - 50 SCFM
48” 35 - 90 SCFM
60” 56 - 150 SCFM
72” 80 - 200 SCFM
96” 140 - 400 SCFM
®Model 2 STINGER Feeder with ST Feeder Tube
TECHNICAL DATA: MATERIALS OF CONSTRUCTION: Per customer order requirements, available options include: Feed Hopper:— Option 1: Painted Carbon Steel Exterior with bare metal
interior— Option 2: 304 WPC Stainless Steel— Option 3: 316 WPC Stainless Steel
Note: All interior TransFlow lined surfaces constructed of ®
316 Stainless Steel Standard. Hopper Cover:— Removable cover for sizes 18" to 36" diameter.of High
Density Polyethylene (HDPE)— Welded cover with hatch for 48” to 96” diameter sizes. Support Frame: — Option 1: Painted Carbon Steel — Option 2: 304 Stainless Steel
Feeder Tube: — Standard - 304 Stainless Steel Housing with 316 Stainless
Steel TransFlow Fluidizing Media ®
— Option 1: Carbon Steel with 316 Stainless Steel
TransFlow Fluidizing Media ®
— Option 2 - 316 Stainless Steel Housing with 316 Stainless
Steel TransFlow Fluidizing Media ®
Assembly Hardware: 8-18 Stainless Steel
INTERIOR PRESSURE: Operates at ambient pressure Standard Design Pressure - 10" W.C. Custom Design Pressure up to 150 PSIG
CONTROLS: The Young Industries Model ST-2 Feeder is suitable for use loss-in-weight or gain-in-weight batch applications. The controls package determines the actual feeder package operation. Our family of Young Industries TOUCHSTONE™ controllers are designed to work seamlessly with each of our
STINGER Feeders. Customers may choose a suitable batch, ®
continuous, control to meet your feeder and specific application needs.
Standard TOUCHSTONE™ features include:— Ships pre-configured for quick setup— NEMA 4 enclosure with optional upgrade to explosion proof
enclosure— Features Quick Disconnect Electrical Fittings for quick and
easy maintenance
ELECTRICAL AREA CLASSIFICATIONS:Standard NEMA 4Optional NEMA 4XOptional NEMA 7/9 POWER REQUIREMENTS: TOUCHSTONE™ controls: Universal input voltage accepts 110 - 220Volts, 50/60hz single phase electrical supply. Instrument power: Standard 24V DC
Removeable Cover
Feed Hopper
Load Cells
SUPPORT FRAME
ST Feeder Tube
Specifications subject to change without notice
®
Number 270-404-1PRODUCT SPECIFICATION SHEET
® Model STS-2 STINGER Feeder Page 1 of 2
PH: 570-546-3165 FAX: 570-546-1888E-mail: [email protected]
www.younginds.com
Gravimetric & Volumetric Feeders
The Young Industries, Inc.PRODUCT SPECIFICATION SHEET 270-404-1 Page 1
FEED HOPPER: STINGER Feed Hopper with built in SilentFlow bin discharger conditions material and discharges it into the Feeder Tube without the ® ®
use of any moving parts or vibration Features: — Standard hopper capacities range from 1 cubic foot to 500 cubic feet — Standard diameters range from 18" diameter to 96" diameter — Low headroom designs available — Sizes 18" diameter to 36" diameter feature removable covers — Removable covers are available in carbon steel or stainless steel — Sizes 48" - 72" diameter feature optional manway/access hatch SUPPORT FRAME: — Standard support frame with three rigid support legs provide sure footed design and maximum scale accuracy Note: Hanging
mount frames are available as a special option SCALE: — Consists of three modules centered under load for stable accurate weighments — Available in carbon steel or stainless steel — Standard scale capacities range from 300 lbs. to 60,000 lbs. (136 kg. to 27,000 kg.) Note: Actual scale capacity needed is based on material bulk density and feeder configuration
APPLICATION:
Loss-in-weight, Gain-in-weight Batch Feeding, Continuous
Gravimetric Feeding or Volumetric Feeding of fine cohesive
powders and difficult to handle materials.
A FEW OF THE COMMON MATERIALS HANDLED: - Adipic Acid - Carbon Black - Fly Ash - Metal Powders - Powdered Sugar- Aluminum Oxide - Ceramic Powders - Fumed Silica - Sodium Bicarbonate - Pigments - Antomite - Corn Flour - Iron Oxide - Powdered Minerals - Spices- Borax - Clays - Lime - Polymers - Titanium Dioxide (all grades)
FEED RATES: Note: Feed rates will vary based on feeder configuration and material properties. Approximate capacities listed below
Easily removable auger and drive assy
DESIGN FEATURES:
— Modular design provides easy, economical configurations that best suits your needs
— Conveys materials without the high horsepower needs often found with other feeders
— Batch Accuracy up to +/- .1% typ. at 2 sigma.
— Standard inlet to discharge lengths up to 96".
— Feed rates up to 800 cubic feet per hour
— Feeder Tube features Young Industries' Patented STINGER Screw Technology
®
— STINGER Feed Hopper features a built in Young Industries ®
SilentFlow Bin Discharger that conditions material without ®
any moving parts or vibration
— Available in NEMA 4 or Explosion Proof designs
— UNIQUE DESIGN QUALITIES:
— Quick auger removal in minutes without the need for any tools
— Bearing housing includes a purged, double-lip shaft seal which separates material from bearings and provides maximum bearing life
— Young Industries Feeder tube conditions ®STINGERmaterial after it leaves the feed hopper
— STINGER Feed Hopper features Young Industries ®
SilentFlow Bin Discharger conditions material without any ®
moving parts or vibration
®Model 2 STINGER Feeder with STS Feeder Tube
Feeder Tube Size Capacity
Inches mm 3ft /hr Liters/hr
1.00 25 .08 - 4.3 2.3 - 121
1.50 38 8 - 11 28.3 - 312
2.00 51 2 - 30 57 - 850
3.00 76 7 - 100 198 - 2,832
Feeder Tube Size Capacity
Inches mm 3ft /hr Liters/hr
4.00 102 17 - 250 481 - 7,080
5.00 127 26 - 400 736 - 11,330
6.00 152 50 - 800 1,416 - 22,654
Specifications subject to change without notice
®
©Copyright The Young Industries, Inc. 2000 - 2017
Page 2 of 2
Number 270-404-1PRODUCT SPECIFICATION SHEET
® Model STS-2 STINGER Feeder
PH: 570-546-3165 FAX: 570-546-1888E-mail: [email protected]
www.younginds.com
Gravimetric & Volumetric Feeders
The Young Industries, Inc. PRODUCT SPECIFICATION SHEET 270-404-1 Page 2
Right Angle Drive Option
Feeder Size Air Volume
18” 4 - 11 SCFM
24” 8 - 21 SCFM
36” 20 - 50 SCFM
48” 35 - 90 SCFM
Feeder Size Air Volume
60” 56 - 150 SCFM
72” 80 - 200 SCFM
96” 140 - 400
TECHNICAL DATA: MATERIALS OF CONSTRUCTION: Per customer order requirements, available options include: Feed Hopper: Option 1: Painted Carbon Steel Exterior with bare metal
interior Option 2: 304 Stainless Steel Option 3: 316 Stainless Steel Standard Hopper Cover: — 18" to 36" dia. hopper sizes: — 48" to 96" dia. Sizes: Fixed, welded cover with optional
access hatch Support Frame: — Option 1: Painted Carbon Steel — Option 2: 304 Stainless Steel
Feeder Tube:— Standard: 304 Stainless Steel Housing with 316 Stainless
TransFlow Fluidizing Media — Option 1: 316 Stainless Steel Housing with 316 Stainless
Steel TransFlow Fluidizing Media Auger: — Option 1: 304 Stainless Steel — Option 2: Replaceable High Density Polyethylene flighting
on rigid 304 Stainless Steel Hex Shaft — Option 3: Patented Trans-Flow Auger Assembly Hardware: 8-18 Stainless Steel
COMPRESSED AIR/GAS USAGEPressure: 10 to 30 psig
Air or gas volume dependents on feeder hopper, tube size and materials handled.
CONTROLS: The Young Industries Model STS-2 Feeder is suitable for either Batch Feeding, Continuous Gravimetric Feeding, or Volumetric Feeding.The controls package set up determines the actual feeder package operation. Our family of Young Industries TOUCHSTONE™ controllers are designed to work seamlessly with each of our Feeders. Customers may choose ®STINGERa suitable Batch, Continuous, or Volumetric control system to meet your specific application needs.
Standard TOUCHSTONE™ features include:— Ships pre-configured for quick setup— NEMA 4 enclosure with optional upgrade to explosion proof
enclosure — Features Quick Disconnect Electrical Fittings for quick and
easy maintenance — See Product Specification Sheet No. 270-405-1 for more
information
ELECTRICAL AREA CLASSIFICATIONS:— Standard NEMA 4 — Optional NEMA 4X, NEMA 7/9 POWER REQUIREMENTS: — TOUCHSTONE™ controls: Universal Input Voltage accepts
120-220 V/50-60hz, single phase electrical supply. — Instrument power: Standard 120V/60hz: Optional 24DC DRIVE:— Motor: — Option 1: 1/8 - 5 HP, 230/460 Volts,3 ph, 50 -60 Hz.— Option 2: 1/16 - 2 HP, 90 or 180 Volts, DC Motor.— Option 3: Stepper Motor, NEMA 4 or NEMA 7.
** Explosion proof and wash down rated motors are also available as special options. Contact Young Industries for further information.
Gear Reducer Orientation: — Option 1: Right Angle Drive — Option 2: Concentric Drive Standard features - Neither drive is orientation specific and can be located where needed in 90 degree increments
TEMPERATURE RANGE:Scales are temperature compensated from 14º F to 104º F (10º C to 40º C)
Hopper Cover
Feed Hopper
Load Cells
Support Frame
Concentric Drive
STS Feeder Tube
®Model 2 STINGER Feeder with STS Feeder Tube
Specifications subject to change without notice
®
Option 1: Replaceable High Density Polyethelyne flighting on rigid 304 Stainless Steel Hex Shaft
Number 270-405-2PRODUCT SPECIFICATION SHEET
®Touchstone™ STINGER Feeder Controller Page 1 of 2
PH: 570-546-3165 FAX: 570-546-1888E-mail: [email protected]
www.younginds.com
Gravimetric & Volumetric Feeders
The Young Industries, Inc.PRODUCT SPECIFICATION SHEET 270-405-2 Page 1
Standard STINGER Touchstone™ Batch Feeder Controller in a NEMA 4
Enclosure
Touchstone Batch Controller
Designed as a single feeder control system that
can operate one complete feeder system including
a refill valve.
It boasts a user-friendly color touch screen
interface that is easy to understand and operate
both locally or remotely. Its help menus answer
common questions without the need to find a
manual.
It's standard Ethernet IP communications allow it
to integrate well with other control systems. VNC
capabilities make it easy to mirror the HMI to
virtually any device connected to the same
network using free VNC Software.
Its multi-level password protection allows the
supervisor to limit access to setup screens.
The standard package is rated for use in an
NEMA 4 environment.
Optional Area Ratings:
NEMA 4X,
Class 1 Div 1 (X-Purge)
Class 1 Div. 2 (Z-Purge)
Class 2 Div. 1 (X-Purge)
Additional enclosures and control package
designs are available
Specifications subject to change without notice
®
®
Features: — 10.4" Color Touch Screen with 800 x 600
Resolution— SWIFT Batch Technology allows efficient
batching using continuous variable speed motor
control coupled with a self-adjusting algorithm
to produce maximum accuracy in a minimal
period of time— Quick & Easy Setup Auto-Tune Batch — Totalizer tracks total amount of material
discharged since the last reset— Built-In alarms for easy diagnostics and process
monitoring— Built in Help Screens provide quick answers to
common questions without the need to read a
manual— Standard Hardware includes extra IO for
remote monitoring and operation along with
spare IO that can be custom configured for
special applications— VNC Support for convenient mirroring of HMI to
any VNC Enabled device connected to the
same network such as PC's, Laptops,
Smartphones, iPads, or VNC enabled HMI's— Universal 24V Power Supply accepts 85V to
150V AC Current (other voltages available as
options) — Ambient Design Temperature 32 deg. F (0 deg.
C) to 122 deg. F (50 deg. C)— Standard Area Classification: NEMA 4 — Auto Refill Cycle— Multi-Language User Support Available— Universal Motor Output Speed Reference will
control DC Stepper Motors, or 3PH Motors— Web server for easy setup and diagnostics
using standard web browser— Standard Communication protocol: Ethernet IP— Optional communications available for
Modbus/IP and Modbus RTU
The Young Industries, Inc. PRODUCT SPECIFICATION SHEET 270-405-2 Page 2©Copyright The Young Industries, Inc. 2000 - 2017
Page 2 of 2
Number 270-405-2PRODUCT SPECIFICATION SHEET
®Touchstone™ STINGER Feeder Controller
PH: 570-546-3165 FAX: 570-546-1888E-mail: [email protected]
www.younginds.com
Gravimetric & Volumetric Feeders
Specifications subject to change without notice
®
User friendly graphics are shown on a 10.4” color touch
screen display.
Feeder Run ScreenEasy to understand desplays make training a cinch
Batch History ScreenBatch history screen records the results of the last 500 batches for easy recovery
Help ScreensBuilt in help screens provide quick answers to common questions without needing the manual
VNC SupportAllows control screen to be mirrored on any network connected VNC enable device.
Trend ScreenA quick and easy graphical representation of your active batch for easy troubleshooting
Number 270-405-3PRODUCT SPECIFICATION SHEET
®Touchstone™ STINGER Feeder Controller Page 1 of 2
PH: 570-546-3165 FAX: 570-546-1888E-mail: [email protected]
www.younginds.com
Gravimetric & Volumetric Feeders
The Young Industries, Inc.PRODUCT SPECIFICATION SHEET 270-405-3 Page 1
Standard STINGER Touchstone™ Feeder Rate Controller in a NEMA 4
Enclosure
Touchstone Rate Controller
Designed as a single feeder control system that
can operate one complete feeder system including
a refill valve.
It boasts a user-friendly color touch screen
interface that is easy to understand and operate
both locally or remotely. It's built in help menus
answers common questions without the need to
find a manual.
It's standard Ethernet IP communications allow it
to integrate with other control systems. VNC
capabilities make it easy to mirror the HMI to
virtually any device connected to the same
network using free VNC Software.
Its multi-level password protection allows the
supervisor to limit access to setup screens.
The standard package is rated for use in an
NEMA 4 environment.
Optional Area Ratings:
NEMA 4X,
Class 1 Div 1 (X-Purge)
Class 1 Div. 2 (Z-Purge)
Class 2 Div. 1 (X-Purge)
Additional enclosures and control package
designs are available
Specifications subject to change without notice
®
®
Features:
— 10.4" Color Touch Screen with 800 x 600
Resolution— SWIFT™ Seek Technology allows quick and
accurate seek time when rate feed starts up or
a set point change occurs— Refill vector auto-adjusts motor speed based on
historical motor speed at current gross weight.— Auto-Tune feature for quick & Easy Setup— Totalizer tracks total amount of material
discharged since the last reset— Built-In alarms for easy diagnostics and process
monitoring— Built in Help Screens provide quick answers to
common questions without the need to read a
manual— Auto-Disturbance Detection senses a scale
disturbance and within micro-seconds, it enters
an open loop volumetric mode which adjusts
the motor speed based on the hopper level
and quickly recovers when the disturbance is
no longer present — Standard Hardware includes extra IO for
remote monitoring and operation along with
spare IO that can be custom configured for
special applications— Universal 24V Power Supply accepts 85V to
150V AC Current (other voltages available as
options) — Ambient Design Temperature 32 deg. F (0 deg.
C) to 122 deg. F (50 deg. C)— Auto Refill Cycle— Multi-Language User Support Available— Universal Motor Output Speed Reference will
control DC Stepper Motors, or 3PH Motors— Web server for easy setup and diagnostics
using standard web browser— Standard Communication protocol: Ethernet IP— Optional communications available for
Modbus/IP and Modbus RTU
The Young Industries, Inc. PRODUCT SPECIFICATION SHEET 270-405-3 Page 2©Copyright The Young Industries, Inc. 2000 - 2017
Page 2 of 2
Number 270-405-3PRODUCT SPECIFICATION SHEET
®Touchstone™ STINGER Feeder Controller
PH: 570-546-3165 FAX: 570-546-1888E-mail: [email protected]
www.younginds.com
Gravimetric & Volumetric Feeders
Specifications subject to change without notice
®
User friendly graphics are shown on a 10.4” color touch
screen display.
Feeder Run ScreenEasy to understand desplays make training a cinch
True Rate History ScreenShows actual feed rate over 15 second intervals without taking the feeder out of service
Help ScreensBuilt in help screens provide quick answers to common questions without needing the manual
VNC SupportAllows control screen to be mirrored on any network connected VNC enable device.
Trend ScreenA quick and easy graphical representation of common variables
The Young Industries, Inc. PRODUCT SPECIFICATION SHEET 270-406-1 Page 1©Copyright The Young Industries, Inc. 2000 - 2017
Page 1 of 1
Number 270-406-1PRODUCT SPECIFICATION SHEET
®STS STINGER Augers
PH: 570-546-3165 FAX: 570-546-1888E-mail: [email protected]
www.younginds.com
Gravimetric & Volumetric Feeders
Specifications subject to change without notice
®
Standard STS STINGER Augers®
When feeding hard-to-handle additives like pigments and other cohesive powders, having consistent
flow rate at the discharge is crucial to maintaining batch and rate accuracy.
®Model STS STINGER feeder tube uses an auger to regulate materials. The feed rate is limited to the
capacity of the screw.
®Shown below are the standard augers for use in our Model STS STINGER . The auger selected
should be based on the physical characteristics of the materials handled in the feeder.
We can provide augers for special applications not listed below. For questions regarding the best auger
to use for you application, contact us at 1 800 546 3165 or [email protected]
The basic auger for the Model STS STINGER ®
feeder is the screw auger.
This auger is used for difficult-to-handle powders that do not tend to build up on the screw or shaft.
Furnished in C/S and 304 S/S, Optional polishes are available to reduce build up.
An optional auger for the Model STS
STINGER feeder is the High-DensityPolyethylene flights on a rigid 304 S/S Shaft.
This auger resists corrosion, safe for food handling, and can be used for high-wear applications.
It is made with replaceable flights
An additional optional auger for the Model STS STINGER feeder is the Patented Trans-Flow auger
This auger is used for cohesive powders that form clumps and can build up in the auger pockets. It uses Trans-Flow Technology on the shaft to condition cohesive powder for better flow control and weighing accuracy.