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Grapecon Technologies Private Limited
Corporate Presentation
www.grapecon.com
The Company
Grapecon Technologies Private Limited is a electronic manufacturing services (EMS) company based out of Nashik, Maharashtra. Grapecon specializes in manufacturing mobile phones and electronic mobile accessories such as charger and batteries.
Grapecon intends to support the flagship programs "Digital India" and "Make in India", an initiative by Government of India, with the vision to transform India into a digitally empowered and society.
Grapecon's high end infrastructure facilitates clean room, quality lab and assembly conveyer for testing equipment's. Grapecon provides contract manufacturing for mobile phone and other electronics products.
We offer
• Multi-brand mobile phone unit assembly
• Industry standard quality control and system implementation
• Skilled team of professionals with extensive experience
About Us
Vision
Mission
Values
To connect every Indian with most affordable Mobile technologies, which create opportunity for growth and development of the country.
Adapt and innovate to provide unique consumer experiences, based on Strong engaged, customer communities, Insightful analytics, Win-win partnerships, world-class capabilities.
• Diversity with equal opportunity• Contribution to the community and environment• Recognize essential steps to profitability• Personal accountability, improvisation and right implementation
techniques
Top Management
Anup AgrawalManaging Director
Anup is a Computer Science graduate from Pune University and Post-Graduation from Latrobe University.
Harish AgrawalCEO & Marketing Head
Harish is a Bachelors in Mechanical Engineering and has 8-year professional experience in the field of Automobile Industries and Steel Casting Plant.
Production HeadMr. Saurabh R.
Quality HeadMr. Mandeep
Store HeadMr. Raghunandan
TRCMr. Saurav D.
Assy InchargeMr. Sohan Singh
Packing InchargeMr. Santosh Patel
IQC InchargeMr. Sachin
OQC InchargeMs. Jyoti
ReliabilityMr. Mayur
A - Class MaterialMr. Ashish
B,C - Class MaterialMr. Nitin
PQC InchargeMr. Tanuj
MaintenanceMangesh
Accounts HeadMr. Sandeep
AccountsMr. Dhananjay
AccountsMr. Anil
HR / Admin HeadMr. Tushar
DispatchMr. Pawan
Mr. Anup AgarwalManaging Director
Planning
Production Quality Store Finance
NPIMr. Himanshu
Vinay Kumar ShahPlant Head
Mr. Harish AgarwalCEO
Experience Young Team
Capacity to make 12K feature phone in one shift. Annual production capacity is equal to 4.0 million.
Capacity to make 4500 smart phone in one shift. Annual production capacity is equal to 1.35 million.
Feature Phone UPH 250.
Smart Phone UPH 94. (initially)
Multiskilling of Manpower.
Dust free environment
EPA Concept
Capacity
The Infrastructure
The Grapecon is spread across 25,000 square feet area with four 30 meter long assembly lines and two packing lines with Clean Room facility equipped for handling high-end mobile component assembling.
Our infrastructure focuses on high quality electronic manufacturing, assembly, testing of custom designed products.
Grapecon's inventory handling and control process is world class and provides components and post assembly environment, reliability and endurance testing facilities. Our infrastructure is highly scalable and has sufficient space to expand to multiple lines.
We have highly qualified technicians and resources for manual assembly and testing activities along with an ISO level manufacturing process which ensures high quality manufacturing.
Clean RoomClean room controls dust, impurities, temperature and humidity of the assembly area and allows our manufacturing unit to maintain proper aesthetics of finished good. Our 6000 square feet clean room facility provides appropriate temperature and humidity control maintaining 22°-25° temperature and 40 RH.
Clean room access is through separate air shower for staff and material to prevent the dust and impurities in assembly which give quality dust free finish product.
Lines
Assembly Line
• Mobile phone assembly line is the very important asset for assembly facility. We have 6 assembly line of 30 Mtr each with the capacity of 5 million production per annum. Our assembly line is capable of doing both smart phone and feature phone.
• Assembly line is having VSD conveyor whose speed can be vary with desire requirement. Assembly conveyer has provision for display of work instruction which create visual display for the workers.
• Equipped with Proper light fittings which provide 300 lux makes work easier for workers handling very small components and doing very critical operation line soldering and fixing.
Air Shower & Testing LabAir shower plays an important role in maintaining the Clean Room by preventing external dust and dirt from entering inside the assembly line through man or material. we have kept access to clean room through air shower.
Grapecon testing laboratory infrastructure offers following equipment's to test the radio frequency emitted by the mobile phones.
• 2G/3G Tester: E5515C Series 8960 Wireless communication test equipment
• HV Tester
• Battery Testers
• Electronic Static Gun
Infrastructure Gallery
Quality Control Process
Grapecons' quality control process involves quality inspection from sourcing of mobile kit to dispatch of finished products to the customers.
Receiving material
from source
Shifting to store
location
Transfer of material
from store to assembly
line
Assembly process
Shifting of FG to FG
store
Dispatch of FG to
customer
Kit ReceiveBOM
VerificationPart
Inspection
BOM Verification
SOP Verification
FPADefect
MonitoringProcess
Audit
Appearance 100 %
Functional 100 %
Sampling Inspection
IQC
PQC
LQC
OQC
Sampling Standard: MIL – STD – 2859
AQL – IQC SamplingMajor: 0.40Minor: 1.0
AQL – LQC / OQC SamplingMajor: 0.40Minor: 0.65
Inspection Level GIIStrict Inspection
Quality Work Flow
PCBVerification
Dome Pasting
PCB Soldering
Soldering Inspection
Front and Back Cover Assy
Semi Function Test
Screwing
Final Function Testing
Appearance
LQC
Gift Box Preparation
Accessories Insert
GB IMEI and MRP Print and Pasting
OQC Sampling
GB Seal
GB Shrink
Carton Packing
Palletisation
Dispatch
Assy Input Packing Input
Assembly Work Flow
IQC Testing Equipment's
PCB Testing LCD Testing S/W Upgrade Tool
Equipment's
RF Tester 2g & 3g
Auto Screwing Battery Testing
CMW 500 4G Tester
KEYPAD LIFETIME HANDSET LIGHT DROP
HANDSET LIGHT PRESSING
HANDSET TUMBLING
SALT SPRAY TEST TEMPERATURE & HUMIDITY
Reliability Testing LAB
ISO Certificate
Storage & Handling
Grapecon is equipped with world class standard storage system and material handling equipment. Material storage and material handling is one of the key facility of contract facility. Grapecon works on principle like FIFO and JIT.
Storage Racks
We use standard designed racks for storing of mobile phone kit and raw materials. Our store management is well defined and systematic. We have kept separate location with respect to components and brands.
A-Class Store
We have Air conditioned room for A class components which maintain the quality of raw material. We have kept separate Kitting area where we prepare kit based on the production plan.
Material Handling Trolley
We have ESD controlled material handling trolleys for shifting both the raw and finished material from one location to another. Material handling trolley helps in fast and secure movement of material for one location another.
Material Storage Bins
For storing raw material in store location and storing raw material on assembly we have ESD controlled material storage bin to prevent the failure of components. We have proper design on bin suitable for storing different components.
Location Advantage
• Nasik is one of the developed industrial area in Maharashtra next to pune and Mumbai.
• Grapecon is situated about 170 km from JNPT port Mumbai which is key factor for any saving transit time and cost. SKD reach factory in single day.
• Grapecon Technologies Pvt Ltd, Is ideally located at 40 KM from Nasik Domestic Airport & 50 KM from Shridi International Airport.
FACTORY Plot No B 10/2/1 , MIDC Sinnar Malegaon , Nasik 422103
ADMINISTRATIVE OFFICE Unit 3A , Sita Industrial Estate , Chembur (E) Mumbai 400074
PHONE +91 2551 230600
MOBILE +91- 9881234560
EMAIL [email protected]
WEBSITE www.grapecon.com
Our Addresses
Thank You
Disclaimer:-Information contained in this presentation is confidential and must not be disclosed to any other party. Recipient should conduct its own
independent clarification and assessment as to the validity of the information contained in this presentation, and the economic, financial, regulatory, legal,
taxation, stamp duty and accounting implications of that information. Recipient represents that it is not relying on any recommendation or statement of
grapecon.Except as required by law, Grapecon and its respective directors, officers, employees, agents and consultants make no representation or
warranty as to the accuracy or completeness of the information contained in this presentation, and take no responsibility under any circumstances for any
loss or damage suffered as a result of any omission, inadequacy, or inaccuracy in this presentation.