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GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY Cost Comparison of Various Recycling Options Tom Kent Deputy Director of Public Works City of Wyoming

GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

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Page 1: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY

Cost Comparison of Various Recycling Options

Tom Kent Deputy Director of Public Works

City of Wyoming

Page 2: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

2001 2002

2003 2004 2005 2006

Wyoming Facilities Plan

GR Comprehensive Master Plan

Challenges and a Vision

2007 2009 2011 2013

Page 3: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

Challenges 2001

• Grand Rapids

– Contract dewatering using centrifuges

– Older facility needed updating

– All solids sent to landfill

– Tipping fees and landfill availability in question

– Desire to implement an EMS

• Wyoming

– Class B Biosolids

– Liquid land application only

– High energy costs and trucking fees

– Availability of local land

– Public acceptance

– Desire to implement an EMS

Page 4: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

2001 2002

2003 2004 2005 2006

Formal Discussions

Vision Team Formation

Trips to N. Royalton, Ohio

and Ontario, Canada

2007 2009 2011 2013

Page 5: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

Vision Team

• Elected officials and staff:

– GR City Commissioners

– GR Deputy City Manager

– GR City Engineer

– GR WWTP staff

– Wyoming Administrative and CWP staff

• Composting and heat drying projects

Page 6: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

2001 2002

2003 2004 2005 2006

Project Team Formation

Earth Day - GR Commission / Wyoming City Council sign a

Memorandum of Agreement

2007 2009 2011 2013

Page 7: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

Project Team

• Grand Rapids:

– GR City Engineer and staff

– GR Administrative

– GR WWTP staff

• Wyoming:

– Wyoming Administrative

– Wyoming CWP staff

• Black and Veatch

Page 8: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

2001 2002

2003 2004 2005 2006

Earth Day – Mayors sign

Articles of Incorporation

for the GVRBA

2007 2009 2011 2013

Page 9: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

Biosolids Program Costs Dry Ton Basis (Composite) - Existing/Separate Program

Regional Program w/ Storage

0

50

100

150

200

250

300

2000 2005 2010 2015 2020 2025 2030

Year

Co

st

($/d

t)

Regional Project

Separate Projects

Page 10: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

2001 2002

2003 2004 2005 2006

Vision Meets Reality:

Digestion, Dewatering, Drying and Pelletizing

Projected Costs of $113M in Capital

Cost per Dry Ton = $600

2007 2009 2011 2013

Page 11: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

2001 2002

2003 2004 2005 2006

Business Plan 2006

B&V Authorized for Preliminary Design/Study

Evaluation of Reduced Cost Options

Evaluation of Alternative Financing Sources

2007 2009 2011 2013

Page 12: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

2001 2002

2003 2004 2005 2006

Selection of Dewatering Only Option

SRF Eligible Project

Owner Financed and Operated

Reduced Project Cost of $34M

2007 2009 2011 2013

Page 13: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

2001 2002

2003 2004 2005 2006

Project Construction

Four Distinct Segments

Retention of Land Application Program

2007 2009 2011 2013

Page 14: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

GVRBA

• Pump Station at Wyoming CWP

• Dual HDPE Pipelines

• 2 – 1 MG Storage Tanks at GR WWTP

• Dewatering Facility

– 3 Siemens Centrifuges

– 2 – Storage Silos

Page 15: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

Grand Rapids WWTP

Wyoming CWP

Page 16: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total
Page 17: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

Liquid Land Application

Landfill To

Energy

Composting

Page 18: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

GVRBA DRY TON COMPARISON

Fiscal Year 2013-14

GR Dry Tons:

Landfill 3,751.0

Compost 7,615.7

GR Total 11,320.0

Partner Percentage 61.85%

Wyoming Dry Tons:

Landfill 286.2

Compost 580.8

Land Applied 6,114.6

Wyoming Total 6,981.6

Partner Percentage 38.15%

AUTHORITY TOTAL DRY TONS 18,301.5

Annual Capital Cost:

Segments 1-4 Annual Debt Service $2,099,381

GR Share $1,298,522

Wyoming Share $800,859

GR Comptroller $5,000

GVRBA Administration Services $35,000

TOTAL $2,139,381

FIXED OR UNALLOCATED COST / DRY TON $116.90

Page 19: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

GVRBA DRY TON COMPARISON

Fiscal Year 2013-14

Land Application:

Transport and Field Application $995,000

MDEQ Program Fee $44,328

Wyoming O&M $338,102

Wyoming CWP Storage Tanks $417,146

TOTAL $1,794,576

LAND APPLICATION ALLOCATED COST / DRY TON $293.49

Landfill Program:

Landfill Fees $333,000

Trucking $128,000

GRWWTP - Op/Maint. (Segments 1 & 4) $241,687

GRWWTP - Polymer $249,482

WCWP - Op Costs (Segments 2 & 3) $42,216

Share of Side Stream Loading $325,713

Share of Miscellaneous Costs $39,600

Share of Centrifuge Service Agreement $2,244

TOTAL $1,361,943

LANDFILL PROGRAM ALLOCATED COST / DRY TON $337.35

Page 20: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

GVRBA DRY TON COMPARISON

Fiscal Year 2013-14

Compost Program:

Contracted Recycling $769,300

GRWWTP - Op/Maint. (Segments 1 & 4) $490,693

GRWWTP - Polymer $506,518

WCWP - Op Costs (Segments 2 & 3) $85,711

Share of Sidestream Loading $661,287

Share of Miscellaneous Costs $80,400

Share of Centrifuge Service Agreement $4,556

TOTAL $2,598,464

COMPOST PROGRAM ALLOCATED COST / DRY TON $317.02

TOTAL BUDGET $7,894,364

GVRBA DRY TON RATE $431.35

Page 21: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

Cost Summary

• Land Application - $293.49 / Dry Ton

– 6,100 Dry Tons Annually

• Landfill to Energy - $337.35 / Dry Ton

– 4,000 Dry Tons Annually

• Composting - $317.02 / Dry Ton

– 8,200 Dry Tons Annually

Page 22: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

2001 2002

2003 2004 2005 2006

Evaluation of New Options and Financing

Local Composting Option

Future Value of Biosolids

2008 2010 2011 2013

Page 23: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

Future of Biosolids

• New era of resource recovery

– Biogas

– Energy

– Nutrients

• Phosphorus

• Public / Private Enterprise

• Financial Resource

– Cost / Dry Ton becomes Revenue / Dry Ton

Page 24: GRAND VALLEY REGIONAL BIOSOLIDS AUTHORITY - Cost Comparison of Various Rec… · GVRBA DRY TON COMPARISON Fiscal Year 2013-14 GR Dry Tons: Landfill 3,751.0 Compost 7,615.7 GR Total

Thank You

QUESTIONS?

[email protected]