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7/31/2019 GPP Oily Water Treatment
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GPP Oily water treatment
7/31/2019 GPP Oily Water Treatment
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Existing system
Oily water sources:
Open drain (surface water) to OWT
Water drain from SC, V-03 and V-07 to Burnpit Flare knockout drum (V-51) liquid to Burnpit
Oily water treatment:
API Oil Separator Y-71, Coalescer V-74 (for oilywater from open-drain only)
Burnpit (for oily water from closed-drain, flareknockout drum)
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Flow Diagram
Water sump
V-73
API Oil Separator
Y-71
Oil sump
V-71
Burnpit
Flare drum
V-51
Coalescer V-74
Flar
e
V-52
P-75 A/BP-74
P-51 A/B
Surface oily water
Flare header
Water
Clean water (15 ppm)
Oil tank
HC liquid
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Oily water treatment (OWT)
Surface oily water is collected through sewersystem to API Oil Separator (Y-71) to
separate Oil and Water Y-71 volume: 55.2 m3, design flow rate: 40
m3/hr and water purity: 30 ppm.
Separated Oil is stored in waste oil sump V-
71 (5.3 m3) can be take out by truck or burnat burnpit
Separated water in waste water sump V-73(45.4 m3) is feed to Coalescer (V-74) to
enhance the purity
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Coalescer V-74
To reduce the oil content of the API oilseparator up to 15 ppm or less
Equipped with renewable elements Stream condition:
Oil content 30 mg/l
Flow rate 40 m3/hr
Pressure 350 kPa Design code: ASME Sec.VIII.Div.I
Cartridge element: Fiberglass
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OWT Flow Diagram
Water sump
V-73
API Oil Separator
Y-71
Oil sumpV-71
Burnpit
Coalescer V-74
P-75 A/BP-74
Surface oily water
Clean water (15 ppm)
Oil tank
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Non-surface oily water
The 2 other sources of oily water:
Liquid from Flare knockout drum (V-51)
Flow rate: variable High HC content
Directly send to Burnpit
Water drain from SC, V-03 and V-07
Flow rate: estimated 8 m3/hr (maximum) HC content: unknown (still waiting for analysis)
Collect through header, flash at V-52 and bottom liquidsend to Burnpit
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OWT quality improvement
1. Reduce oily content of Coalescer (V-74)outlet to at least 5 ppm (according to TCVN)
Option 1: Change finer filters element
Clean OWT system (Y-71, V-71, V-73)
Additional chemical separation could be consider
Control the waste oil from maintenance works to
reduce inlet oily content of Y-71 Option 2:
Add new separation package (membrane, filter) serialwith V-74 to further purification.
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Burnpit handle improvement
2. Burnpit liquid handle (no more burning) Option 1:
Add a 3 phases separation equipment to handle liquidfrom V-51 bottom and V-52 bottom before sending toBurnpit.
Water from bottom of this drum will be send toBurnpit, HC vapor from top will be send to flare andthe rest will be store and take out by truck
Improve burnpit tip Option 2:
The liquid from V-51 and V-52 bottom will be send toOWT (Y-71) to handle.
7/31/2019 GPP Oily Water Treatment
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Water sump
V-73
API Oil Separator
Y-71
Oil sump
V-71
Burnpit
Flare drum
V-51
Coalescer V-74
Flar
e
V-52
P-75 A/B P-74
P-51 A/B
Surface oily water
Flare header
Water
Clean water (15 ppm)
Oil tank
HC liquid
Truck
Burnpit handle improvement