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PRESENTATION TO THE PORTFOLIO COMMITTEE FOR HOME AFFAIRS ANNUAL REPORT 2012 9 October 2012 GOVERNMENT PRINTING WORKS

GOVERNMENT PRINTING WORKS

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GOVERNMENT PRINTING WORKS. PRESENTATION TO THE PORTFOLIO COMMITTEE FOR HOME AFFAIRS ANNUAL REPORT 2012. 9 October 2012. CONTENTS. Legislative Mandate of GPW Strategic Outlook of GPW Strategic Objectives 2012/2013 Transformation of GPW Corporate Governance Business Units - PowerPoint PPT Presentation

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Page 1: GOVERNMENT PRINTING WORKS

PRESENTATION TO THE PORTFOLIO COMMITTEE FOR HOME AFFAIRS

ANNUAL REPORT 2012

9 October 2012

GOVERNMENT PRINTING WORKS

Page 2: GOVERNMENT PRINTING WORKS

CONTENTS

1. Legislative Mandate of GPW

2. Strategic Outlook of GPW

3. Strategic Objectives 2012/2013

4. Transformation of GPW

5. Corporate Governance

6. Business Units

7. Production Statistics

8. Progress with Key Projects

9. ID Smartcard Project Plan

10.Key Performance Indicators Report

11.Financial Statements

12.Human Resources

13.Conclusion

Page 3: GOVERNMENT PRINTING WORKS

LEGISLATIVE MANDATE OF GPW

The Government Printing Works (GPW) is a Government Component

reporting to the Minister of Home Affairs; with oversight by the Parliamentary

Portfolio Committee for Home Affairs

A Government Component is a new form of Entity in terms of Schedule 3 of

the Public Service Act of 1994 as amended; Section 7(5)(c)

GPW was designated a Government Component on 9 October 2009

The purpose of GPW is to deliver security printing and related services to the

Government of South Africa  

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Page 4: GOVERNMENT PRINTING WORKS

STRATEGIC OUTLOOK OF THE GPW

Vision

• To be the State’s Mandated Security Printer

Mission

• To provide cost effective, reliable and timeous services in security printing to all spheres of Government

• To provide the public with valuable information

• To disseminate Government information through technology, innovation and service excellence

Values

• Reliability

• Integrity

• Accuracy

• Stakeholder satisfaction

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Page 5: GOVERNMENT PRINTING WORKS

STRATEGIC OBJECTIVES 2012/2013

1. Transform into a Government Component

Conversion to a Government Component organisation to perform as a

ring-fenced business entity with flexibility and within regulated parameters

2. Optimise Processes and Facilities

Optimise production processes to increase operational effectiveness and

improve customer service

3. Technology

Migration of technology across the spectrum to enable current and new

processes as well as increasing production capacity

5

Page 6: GOVERNMENT PRINTING WORKS

STRATEGIC OBJECTIVES 2012/2013

4. Market Strategy

Implement an effective market strategy to ensure that GPW retains high value

customers and consolidates its position as the State’s security documents printer

5 Financial Management

Ensure strong financial management

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Page 7: GOVERNMENT PRINTING WORKS

TRANSFORMATION OF GPW

Human Resources : the new GPW establishment - rolled-out by the end of 2014

New facilities : at Visagie street – for completion

by end 2015

Asset recapitalisation process :R388 million over

the MTEF period to replace outdated technology

and machinery

Business process : Enterprise resource planning

(ERP) system – went live 1 October 2012

Print and media company : ID Smartcard

Electronic Gazette and website : went live in August 2012

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Page 8: GOVERNMENT PRINTING WORKS

CORPORATE GOVERNANCE

For the third year in succession, the GPW obtained an unqualified audit for the

2011/12 financial year

This confirms its position as a government-owned entity running on sound

business principles

With all its operations financed through revenue it generates by means of the

services it provides

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Page 9: GOVERNMENT PRINTING WORKS

BUSINESS UNITS

Operations & Production

Strategic Management

Financial Services

Human Resource Management

Marketing

Information and Communications Technology

Internal Audit

Security

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Page 10: GOVERNMENT PRINTING WORKS

PRODUCTION STATISTICS

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Page 11: GOVERNMENT PRINTING WORKS

PROGRESS WITH KEY PROJECTS

Komori machine installed in new security printing division

Intaglio printing machine being sourced

Digital printing facilities in planning phase

ID Smartcard tender process underway for personalisation machines and blank polycarbonate cards – surplus will be needed to fund procurement of machines

Public website and Electronic Gazette went live in August 2012

Implementation of the ABC costing methodology

Created capacity to print passport visa pages in-house

ERP system went live on 1 October 2012

Development of new facility proceeding very slowly

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Page 12: GOVERNMENT PRINTING WORKS

ID SMARTCARD PROJECT PLAN :BUDGET ASSUMPTIONS

“Cost to citizen will be no more than the price of the current ID document” : R 140

Therefore production cost must be less than R 100 per smartcard

“First issue ID smartcards will be free of charge : i.e. ~ 1 million South Africans a

year turning 16 years of age”

30 million smartcards will be replaced over 3 years : 2013 to 2016

i.e. 10 million p.a. or 833 000 per month

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Page 13: GOVERNMENT PRINTING WORKS

ID SMARTCARD PROJECT PLAN :TENTATIVE BUDGET

ITEM COST PAYMENT DUE

1 Card personalisation machines and mailing system : •2 for pavilion 1 at Visagie Street •1 for disaster recovery site at CSIR

R 60 million February 2013

2 1 or 2 million blank polycarbonate cards held in stock

R 100 million February 2013

3 Infrastructure alterations in pavilion 1 for personalisation machines

R 12 million November 2012

4 Polycarbonate card manufacturing plant in pavilion 3 at Visagie Street

R 100 million 2013/2014

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Page 14: GOVERNMENT PRINTING WORKS

The two ID Smartcard personalisation machines will be placed in space reserved for them in the passport factory

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Page 15: GOVERNMENT PRINTING WORKS

BRANCH : OPERATIONS AND PRODUCTION KEY PERFORMANCE INDICATOR 

 ANNUAL TARGET

 PERFORMANCE

 TARGET ACHIEVED +/-

 1.New printing equipment

 27 pieces

 30 pieces 

 +

 2. Productivity of machines 

 50% increase in usage of available machine hours 

 Unable to measure as Hiflex system of ERP not functional yet

 -

 3. Government Gazettes 

 100% published according to delivery and quality specifications and within specified timeframes

 100% of 2,180 editions 

 +  

 4. ID documents  

 <0.1% spoil rate of 2,233,943 IDs 

 0.04% spoil rate

 +

 5. ID documents  

 Turnaround time of less than 3 days 

 Turnaround time 3.3 days

 -

 6. Passports 

 Spoilage rate less than 3% 

 2.2% of 707,384 passports spoiled

 +

 7. Examination scripts 

 100% of required number of scripts delivered within client-specified timeframe 

 100% of 26,538,274 scripts delivered within specified timeframe 

 +

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Page 16: GOVERNMENT PRINTING WORKS

BRANCH : FINANCE KEY PERFORMANCE INDICATOR 

 ANNUAL TARGET

 PERFORMANCE

 TARGET ACHIEVED +/-

 8. Clean audit report 

 Maintain unqualified audit opinion 

 Unqualified audit opinion for 3rd year running 

 +

 9. Reduction in audit findings 

 Reduction in audit findings

 30% increase from 10 to 13 finance related audit findings 

 _

 10. Turnaround time in monthly and quarterly finance and management reports 

 14 days

 12 days

 +

 11. Revenue – rand value 

 R695 429 000

 R692 919 000

 +

 12. Operating cost as a percentage of revenue 

 23%

 16.5%

 +

 13. Gross profit margin 

 26%

 34.3%

 +

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Page 17: GOVERNMENT PRINTING WORKS

 KEY PERFORMANCE INDICATOR 

 ANNUAL TARGET

 PERFORMANCE

 TARGET ACHIEVED +/-

 14. Debtor collection period 

 70 days

 88 days

 _

 15. HDI procurement 

 26% of procurement from HDIs 

 34.2%

 +

 16. Inventory turnover rate 

 3 days

 3.88 days

 _

 17. Draft SCM policy 

 Revised

 Revised

 _

 18. Investment in additional production assets 

 R265 935 000

 R17 850 000

 _

 19. Return on capital investment 

 15%

 51%

 _

BRANCH : FINANCE

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Page 18: GOVERNMENT PRINTING WORKS

 KEY PERFORMANCE INDICATOR 

 ANNUAL TARGET

 PERFORMANCE

 TARGET ACHIEVED +/-

 20. Revised HR policies, SOPs and strategies 

 15% completed 

 57% completed (17/30)

 +

 21. Human capital strategy

 Completed, approved and implemented

 Completed but not yet approved

 _

 22. Training partnerships 

 One entered into  

 One entered into : computer literacy 

 +

 23. HR development manager or specialist recruited 

 HRD specialist appointed

 HRD specialist appointed on 1 year contract

 +

 24. Workplace Skills Plan 

 Plan completed and approved 

 Completed but not yet approved

 _

 25. Training days per employee annually 

 One training day per employee annually  

 Achieved

 +

 26. Training of all current and new supervisors 

 5% of supervisors trained 

 28 (85%) of 33 supervisors trained in computer literacy  

 +

BRANCH : HUMAN RESOURCES

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Page 19: GOVERNMENT PRINTING WORKS

 KEY PERFORMANCE INDICATOR 

 ANNUAL TARGET

 PERFORMANCE

 TARGET ACHIEVED +/-

 27. Number of skills transfer programmes for critical positions 

 2

 2 skills transfer programmes were implemented for critical positions

 +

 28. Number of job descriptions finalised   

 All outstanding job descriptions finalised

 All outstanding job descriptions finalised

 +

 29. Number of posts evaluated 

 All outstanding posts evaluated

 All outstanding posts evaluated

 +

 30. Migration of employees to new structure 

 All posts evaluated and job descriptions done and employees migrated to new structure 

 All posts evaluated and job descriptions done but not all employees migrated to new structure 

 _

 31. Number of posts advertised 

 60% of vacant posts advertised (107 posts) 

 95% (102 posts) of target achieved

 _

 32. All identified staff migrated 

 100% of staff migrated

 Migration plan not fully implemented

 _

BRANCH : HUMAN RESOURCES

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Page 20: GOVERNMENT PRINTING WORKS

 KEY PERFORMANCE INDICATOR 

 ANNUAL TARGET

 PERFORMANCE

 TARGET ACHIEVED +/-

 33. Number of vacant posts filled 

 60% of vacant posts filled

 69% of advertised posts (107) filled

 +

 34. All HR staff trained in customer services and protection of information laws 

 100%

 All HR staff trained in customer services but not in protection of information laws 

 _

 35. Customer satisfaction survey 

 Survey conducted

 Survey not conducted

 _

 36. Improve turnaround time in termination processes 

 < 5 days

 3.4 days

 +

 37.Percentage of staff turnover – for critical positions and for all employees 

 < 8%

 Critical posts : 12.55% All employees : 6.23% 

 +

 38. Implement measures to address job satisfaction

 Identified measures to address job satisfaction

 Exit interviews : majority resigned because of better remuneration elsewhere

 _

BRANCH : HUMAN RESOURCES

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Page 21: GOVERNMENT PRINTING WORKS

BRANCH : HUMAN RESOURCES KEY PERFORMANCE INDICATOR 

 ANNUAL TARGET

 PERFORMANCE

 TARGET ACHIEVED +/-

 39. Number of exit interviews 

 100% of exit interviews conducted 

 100%

 +

 40. Conduct remuneration benchmark survey 

 Completed survey

 Partially complete

 _

 41. Identify and implement actions based on benchmark survey 

 Identify actions

 Partially complete

 _

 42. Performance assessments completed within required timeframes 

 50% completed

 100% complete (but not verified)

 +

 43. Address/resolve grievances timeously 

 Address/resolve grievances within stipulated 30 days 

 Of 13 grievances received :4 resolved within 30 days2 addressed within 30 days

 _

 44. Improve turnaround time handling disciplinary cases 

 Improve turnaround time and finalise within 4 months

 All cases addressed within 4 weeks; but not finalised within 4 months

 _

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Page 22: GOVERNMENT PRINTING WORKS

 KEY PERFORMANCE INDICATOR 

 ANNUAL TARGET

 PERFORMANCE

 TARGET ACHIEVED +/-

 45. Development and implementation of brand (and logo) 

 Brand in place

 No progress as posts vacant

 _

MARKETING BUSINESS UNIT

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Page 23: GOVERNMENT PRINTING WORKS

 KEY PERFORMANCE INDICATOR 

 ANNUAL TARGET

 PERFORMANCE

 TARGET ACHIEVED +/-

 46. Number of hours required for business recovery

 Business recovery processes established

 73% of planned actions for business recovery achieved 

 _

 47. Reduction of percentage of illegal hits  

 100% of actions completed

 50% of actions to prevent illegal hits completed

 _

 48. Secure infrastructure and applications 

 100% of actions to secure infrastructure completed 

 100%

 +

 49. Data rights management controls implemented 

 30%

 0% because of delays in hardware upgrade project implementation

 +

 50. ICT aligned with overall GPW plan 

 100% alignment by 31 March 2012

 43% alignment

 _

 51. Provide a single version of information through databases with integrity 

 Development and data migration testing completed by 31st March 2012 

 In progress

 _

INFORMATION COMMUNICATIONS TECHNOLOGY BUSINESS UNIT

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Page 24: GOVERNMENT PRINTING WORKS

 KEY PERFORMANCE INDICATOR 

 ANNUAL TARGET

 PERFORMANCE

 TARGET ACHIEVED +/-

 52. Integrate applications and provide workflow 

 Develop and test integrated ERP systems 

 Go live postponed from 1 April to 1 Oct 2012

 _

 53. Voice and data communications equipment replaced 

 100% implemented 

 50% complete

 _

 54. Implement ICT governance structure 

 50% complete

 Not complete

 _

 55. Number of non-compliance findings by assurance providers

 Analyse findings by ICT assurance providers

 Final reports and findings received

 _

INFORMATION COMMUNICATIONS TECHNOLOGY BUSINESS UNIT

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Page 25: GOVERNMENT PRINTING WORKS

 KEY PERFORMANCE INDICATOR 

 ANNUAL TARGET

 PERFORMANCE

 TARGET ACHIEVED +/-

56. Monthly risk management/ compliance improvement reports 

 50% 

 Risk management not yet fully adopted at GPW

 _

 57. Internal audit reports 

 100%

 83% of originally planned audits completed  

 _

 58. Updated policies 

 100%

 100%

 +

 59. Approved risk-based internal audit plan 

 Complete by Sept 2011

 In the absence of a risk register, an internal audit plan was completed 

 _

 60. Percentage of risk-based internal audit plan completed 

 30%

 83% of internal audits identified were completed

 +

INTERNAL AUDIT BUSINESS UNIT

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Page 26: GOVERNMENT PRINTING WORKS

 KEY PERFORMANCE INDICATOR 

 ANNUAL TARGET

 PERFORMANCE

 TARGET ACHIEVED +/-

61. Percentage of staff graded in terms of security criteria 

 100% of critical staff

 All security staff and newly appointed staff completed Z 204 security compliance forms 

 +

 62. Security risk management plan  

 Developed

 Security risk management plan developed  

 +

 63. Percentage of security staff trained and evaluated for security competence 

 35%

 100% of staff trained in National Key Points (NKP) issues1 officer trained in Occupational Health and Safety matters

 +

 64. National Key Point Structure established 

 30% of structure established

 Three Joint Planning Committee meetings took place 

 +

SECURITY BUSINESS UNIT

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Page 27: GOVERNMENT PRINTING WORKS

STATEMENT OF FINANCIAL PERFORMANCE

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Page 28: GOVERNMENT PRINTING WORKS

INCOME AND EXPENDITURE ESTIMATES

Statement of Financial

Performance (R million)

Audited Outcome 2008/09

Audited Outcome 2009/10

Audited Outcome 2010/11

Audited Outcome 2011/12

Medium-Term

Estimate 2012/13

Medium-Term

Estimate 2013/14

Medium-Term

Estimate 2014/15

Medium-Term

Estimate 2015/16

Revenue 487,0 639,0 753,4 693,0 755,5 1 216,5 1 381,9 1464,8

Transfers Received

160,9 334,5 97,4 129,0 135,2 143,5 0,0 0,0

Gross Profit 83,3 142,0 279,6 237,4 221,3 333,3 376,2 431,2

Operating Expenditure

102,6 109,3 128,3 114,4 158,8 236,2 251,3 283,6

Net Profit 15,2 93,0 214,8 191,8 138,6 212,3 259,3 294,1

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Page 29: GOVERNMENT PRINTING WORKS

SELECTED PROJECTED BALANCE SHEET ITEMS

Statement of Financial

Performance (R million)

Audited Outcome 2008/09

Audited Outcome 2009/10

Audited Outcome 2010/11

Audited Outcome 2011/12

Medium-Term

Estimate 2012/13

Medium-Term

Estimate 2013/14

Medium-Term

Estimate 2014/15

Medium-Term

Estimate 2015/16

Bank & Cash

103,3 390,9 645,5 958,5 830,2 742,2 667,0 660,7

Trade Receivables

139,5 152,6 212,0 164,3 177,5 311,4 329,0 390,0

Debtors Days Outstanding

83 63 61 88 70 70 70 70

Property, Plant & Equipment

348,7 359,4 351,1 337,9 370,4 452,1 400,3 340,9

Lease Improve-ments

44,0 41,7 138,8 309,7 538,4 677,7

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Page 30: GOVERNMENT PRINTING WORKS

ASSET REPLACEMENT PROGRAMME AND OTHER CAPITAL EXPENDITURE

DETAILS 2012/13R 000’s

2013/14R 000’s

2014/15R 000’s

2015/16R 000’s

Asset Replacement - Machinery 101 057 170 880 51 476 65 000

IT, Furniture & Equipment 20 000 20 000 21 000 12 000

Facilities 99 000 180 000 250 000 171 000

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Page 31: GOVERNMENT PRINTING WORKS

NEW GPW ESTABLISHMENT

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Levels 2011/2012 2012/13 2013/14 2014/15 2015/2016

Levels 13 -16 7 40 40 38 38

Levels 9 - 11 32 55 57 81 81

Artisans (all levels)

93 127 115 130 130

Levels 7 - 8 41 52 53 54 54

Levels 3 - 6 345 372 357 337 337

Levels 1 - 2 16 0 0 0 0

Learners/Interns 3 15 20 30 30

Total 537 661 642 670 670

Page 32: GOVERNMENT PRINTING WORKS

STAFF EXPENDITURE

Description

(R million)

Medium-Term Estimate 2012/13

Medium-Term Estimate 2013/14

Medium-Term Estimate 2014/15

Medium-Term Estimate 2015/16

Remuneration 145,1 239,9 242,9 271,0

Overtime 10,0 10,0 10,0 10,0

Training 1,7 10,3 10,3 12,8

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Page 33: GOVERNMENT PRINTING WORKS

NOTES I.R.O. REQUIRED STAFF NEEDS

The CEO post has been filled with effect from 1 January 2012 and the vacant two General Manager positions have since been advertised. Several artisans, specialists and middle management positions have been filled during the financial year.

As soon as the two General Manager posts have been filled the recruitment of senior and specialist staff in these areas will receive attention

The structure provides for various specialists and senior positions in order to provide adequate human resources to ensure a vibrant, financial viable and sustainable organization.

Whilst various new systems and processes are implemented in the GPW extensive use will still be made of short term contract appointments to create interim capacity

Technology upgrading and improvement of production processes will have an impact on the number of posts required in future. An example of this is that the expanding of the High Security Printing capacity has lead to the creation of additional posts

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Page 34: GOVERNMENT PRINTING WORKS

NOTES ON ENVISAGED STAFF EXPENDITURE

The number of specialised artisans needs to be increased by 20% in order to ensure optimum utilization of equipment, reduction of overtime, replacement of obsolete skills, etc

Several business units still have to be expanded to provide adequate support services, such as equipment maintenance, information communication technology, strategic management and human resources. In some of these areas there is a vacancy rate of 50% and higher

More leadership and specialist positions have to be filed to ensure adequate leadership and technical abilities

A request to the Minister of Public Service and administration has been made for a special dispensation for the GPW to succeed as a Government Component to attract and retain skills in the core business, finance and other critical occupations. An amount of R20 million is provided for this in the current financial year. Without this dispensation GPW will find it difficult to attract and retain staff to built on the progresses made to date.

A task team has been set up, with GPW and the DG of DPSA, to look into the matter of a special salary dispensation.

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Page 35: GOVERNMENT PRINTING WORKS

NOTES ON ENVISAGED STAFF EXPENDITURE

Provision is also made for voluntary service packages as the GPW has an “aged” work force with several employees older than 55 years. It is anticipated that a number of them will not be interested to be re-trained on new equipment and processes.

Staff Development is still identified as a crucial success factors during the next three to four years and an amount between 15 and 20% of the total salary remuneration budget has been set aside for this purpose

Extensive training programmes will be implemented for all levels of staff. These will include training on the ERP system, managerial training, training on new acquired printing equipment, succession planning, implementation of learnerships and later internships as more appointments are made and functions properly established

The establishment of a training academy

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Page 36: GOVERNMENT PRINTING WORKS

NOTES ON FILLING STATUS OF FUNDED POSTS:

Senior Management level the vacancy rate is 80%

Middle Management and specialist positions the vacancy rate is 40%

The vacancy rate of critical artisan positions are between 20 and 30%

Uncompetitive remuneration structure is lagging on average by between 20% to 70% (Especially on specialist positions) compared with the local printing industry. This mainly applies to the technical grades, where significant shortage of skills exists

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CONCLUSION

GPW has made considerable progress in the 2011/2012 financial year in its conversion to a Government Component

It is well on the path to achieve its vision of becoming “the State’s mandated security printer”

Progress has been made in becoming a modern “print and media company” through revamping internal business processes through the establishment of an Enterprise Resource Planning system (ERP) to integrate financial and production information systems

A public website has been launched; including an electronic government gazette

Migration to a “new GPW establishment” in human resources has been held up by delays in renovation of the Visagie Street premises

The asset recapitalisation process has also been slowed by the delays in renovation of Visagie Street

The ID Smartcard project is proceeding with tenders issued for card personalisation machines, and the supply of blank polycarbonate cards. Production should begin in early 2013

The business is expanding as more and more government departments bring their work to GPW; and clients from other African countries approach GPW for security printing services

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