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GMS.0703-01 Broch. Magnetic Comp€¦ · GMS.0703-01 Broch. Magnetic Comp.indd 3 04-02-2008 09:26:42. 3 2 Permanent magnetic rails A correct combination of magnetic rails and rollers

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Page 1: GMS.0703-01 Broch. Magnetic Comp€¦ · GMS.0703-01 Broch. Magnetic Comp.indd 3 04-02-2008 09:26:42. 3 2 Permanent magnetic rails A correct combination of magnetic rails and rollers
Page 2: GMS.0703-01 Broch. Magnetic Comp€¦ · GMS.0703-01 Broch. Magnetic Comp.indd 3 04-02-2008 09:26:42. 3 2 Permanent magnetic rails A correct combination of magnetic rails and rollers

2

1

Mag

neti

c co

mpo

nent

s

Goudsmit magnet components can be delivered in various sizes and designs. For wet conditions stainless steel versions can be delivered with a magnetic system poured in PU resin. These are resistant to water and aggressive cleaning agents. Because the magnet components are custom produced under our own control, nearly any conceivable dimension can be delivered.

(1)TheUp-enderTurnConveyorforcanbodiesis

builtupwithstandardmagnetcomponents.

As far as endurance is concerned, Goudsmit’s magnet systems are not inferior to the camel. Without any energy supply they keep on carrying their steel load. Even for extreme conditions Goudsmit offers custom-made solutions with sophisticated constructions.

This brochure is a guide for the design engineer. The extensive range of standard magnet components offers flexible possibilities for newly to be built conveyors or for adapting existing installations. It is also possible to have Goudsmit make the complete installation. This will guarantee that the installation is suited for its task.Magnetic conveyor installations have wide application:- In the tin production industry for

conveying can bodies, lids, cans, aerosols, crown caps and screw caps.

- In the cannery industry for conveying empty and filled cans.

- In the baking industry for conveying baking tins, pans and torques.

- In various other industries for conveying, for example, rolls of film, battery cases, coins, lamp caps. In short: all components made of ferrous metal and nickel can be conveyed.

A correct combination of magnetic rails and rollers is of great importance for the proper functioning of a conveyor installation. This brochure will help you make your choice. In case of doubt it is always possible to consult Goudsmit’s specialists.

Theshipofthedesertsailsonverylittlewater.Camelswalkwithacurious,swayinggait.Thatiswhypeoplewhotravelbycameloftenbecomeseasick.Acaravanofcamelseffortlesslytransportswholeshiploadsrightthroughthedesertandacrosshighmountains.Camelsareeminentlysuitedforthiswork;theycansurviveformonthswithoutfoodorwater.Thespecialconstructionoftheirwidefeetwithawebofskinbetweenthetoesensuresthattheydonotsinkdownintheloosesand.Theireyesareprotectedbylongeyelashesagainstsandanddustandtheircrackshapednostrilscanbeclosedup.

for

conv

eyor

inst

alla

tion

s

GMS.0703-01 Broch. Magnetic Comp.indd 3 04-02-2008 09:26:42

Page 3: GMS.0703-01 Broch. Magnetic Comp€¦ · GMS.0703-01 Broch. Magnetic Comp.indd 3 04-02-2008 09:26:42. 3 2 Permanent magnetic rails A correct combination of magnetic rails and rollers

3

2

Permanent magnetic rails

Acorrectcombinationofmagneticrailsandrollersisofgreatimportancefortheproperfunctioningofaconveyorinstallation.Thisbrochurewillhelpyoumakeachoice.IncaseofdoubtyoucanalwaysconsultGoudsmit’sspecialists.

(2)Slopingtransportoffilledcans

on9mmthickIntraloxbelt

withTG-44magneticrails

Example of type code of a magnetic rail:T B A A 1 0 0 0 1 4

TB - 14 : Series codeSee the selection table on this page for magnetic rails and applications

A A : Magnetic construction See table on page 4 for the various design variations.

1 0 0 0 : Length of the magnetic rail in mm.

Selection table for standard magnetic rail systems and their applications

Type ofmagneticsystem

2 pole Ferrite at 1300 GaussFor dry conditions

2 pole Ferrite at 1400 GaussFor dry conditions

2 pole Ferrite at 1500 GaussFor dry conditions

2 pole Ferrite at 1650 GaussFor dry conditions

2 pole Ferrite at 1850 GaussFor dry conditions

2 pole Ferrite at 1850 GaussFor wet conditionsWater resistant

2 pole Neoflux® at 3550 GaussFor wet conditionsWater resistant

2 pole Neoflux® at 3650 GaussFor wet conditionsWater resistant

Application:For conveying

Crown caps, lids, battery cases, screw caps, tomato cans

Vertical conveyance of empty cans(with the bottom on the conveyor belt)

Horizontal conveyance of empty cans (with the bottom on the conveyor belt)

Vertical and hanging conveyance of empty cans (bottom on belt)

Vertical conveyance of cylindrical can bodies

Vertical and hanging conveyance of empty cans (bottom on belt)

Vertical conveyance of cylindrical can bodies

Vertical and hanging conveyance of empty aerosols and 2 piece cans

Vertical conveyance of cylindrical can bodies

Vertical and hanging conveyance of empty aerosols and 2 piece cans

Vertical conveyance of filled cans (thick-ness of conveyor belt max. 3 mm)

Vertical conveyance of empty cans with the bottom on 9 mm thick Intralox belt

Vertical conveyance of cylindrical can bodies

Vertical and hanging conveyance of empty aerosols and 2 piece cans

Vertical conveyance of empty cans with the bottom on 9 mm thick Intralox belt

Vertical conveyance of filled cans (thick-ness of conveyor belt max. 3 mm)

Vertical and hanging conveyance of empty cans, bottom on 9 mm thick Intralox belt

Vertical conveyance of filled cans (thick-ness of conveyor belt max. 3 mm)

Vertical and hanging conveyance of filled cans (thickness of conveyor belt max. 3 mm)

Sloping conveyance of filled cans on 9 mm thick Intralox belt

Sloping conveyance of filled cans (thick-ness of conveyor belt max. 3 mm)

Sloping conveyance of filled cans on 9 mm thick Intralox belt

DimensionsWidth x heightw x h [mm]

52 x 17

77 x 24

102 x 24

102 x 44

102 x 44

102 x 44

103 x 22

153 x 22

Maximum productsizes [mm] Lids Ø 153 Caps Ø 83

Ø 65 x 145

Ø 65 x 231Ø 99 x 178

Ø 99 x 178

Ø 73 x 113

Ø 99 x 178Ø 153 x 231Ø 231 x 278

Ø 99 x 119

Ø 65 x 178

Ø 99 x 178

Ø 65 x 178Ø 65 x 231

Ø 83 x 46

Ø 99 x 133

Ø 153 x 231

Ø 65 x 231Ø 65 x 153

Ø 99 x 133

Ø 65 x 102Ø 73 x 103Ø 99 x 60

Ø 99 x 133

Ø 65 x 102Ø 73 x 113Ø 99 x 60

Ø 65 x 102Ø 73 x 113Ø 99 x 119

Ø 73 x 113Ø 99 x 60

Ø 153 x 178

Ø 73 x 113Ø 99 x 119

Max. trans-port speed [m/min]

120

120

120

90

120

12012090

120

90

90

12090

90

90

75

120180

120

606090

120

606090

606090

6060

60

6060

Max. risingangle 0 - 90°

0 - 90°

0 - 45°

0 - 270°

0 - 90°

0 - 270°

0 - 90°

0 - 270°

0 - 90°

0 - 270°

0 - 90°

0 - 90°

0 - 90°

0 - 270°

0 - 270°

0 - 90°

0 - 270°

0 - 90°

0 - 270°0 - 270°0 - 270°

0 - 20°0 - 30°

0 - 60°

0 - 20°0 - 30°

Series Code

TB - 01

TB - 02

TB - 03

TB - 04

TB - 14

TB - 54

TG - 43

TG - 44

GMS.0703-01 Broch. Magnetic Comp.indd 4 04-02-2008 09:26:45

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4

AA

AB AC

AD AE

AF

BBBA

AG

BC BD

Magnetic rails, functions and designs

Thedesignofthemagneticraildependsonitspositionintheconveyorinstallation.

Magneticrailscanperformvariousfunctionsinthis.

Thefollowingtablegivesanexplanationofthesefunctions.

A A : Straight through designMagnetic rail for straight product flow with constant magnetic force.Suitable for fitting in between other magnetic rails.

A B A C : Decreasing design Magnetic rail with decreasing magnetic field for transfer from magnetic to non-magnetic conveyance and vice versa. The decreasing magnetic field guarantees a smooth and trouble-free transfer.Type AB for fitting at the end of the magnetic path. Type AC for fitting at the beginning.

A D A E : Reduced pole design Magnetic rail with reduced magnetic pole for side-ways discharge at the end of the magnetic path.Type AD with reduced North pole for discharge to the right.Type AE with reduced South pole for discharge to the left.

A F A G : Reduced pole designMagnetic rail with reduced magnetic pole for side-ways entry at the beginning of the magnetic path.Type AF with reduced North pole for entry from the right.Type AG with reduced South pole for entry from the left.

B A B B : Sloping design Magnetic rail with sloping shape for optimum connection to a magnetic roller.Type BA for fitting before a magnetic roller.Type BB for fitting after a magnetic roller.

B C B D : Sloping and decreasing design Magnetic rail with sloping shape and decreasing magnetic field for transfer from non-magnetic to magnetic conveyance and vice versa.Type BC for fitting before a magnetic roller.Type BD for fitting after a magnetic roller.

Table B: explanatory table of magnetic rail functions and designs.

GMS.0703-01 Broch. Magnetic Comp.indd 5 04-02-2008 09:26:48

Page 5: GMS.0703-01 Broch. Magnetic Comp€¦ · GMS.0703-01 Broch. Magnetic Comp.indd 3 04-02-2008 09:26:42. 3 2 Permanent magnetic rails A correct combination of magnetic rails and rollers

5

3

DA FB

FA

Magnetic forces can vary with changes in temperature. With temperatures above 50°C the attraction reduces. However, this reverts to the original value if the magnet cools down to room temperature. If the temperature of the magnets rises to above the so-called Curie point, the magnetic force can definitely be lost. As a rule of thumb it can be accepted that Ferrite magnetic components can be used up to 200°C and Neoflux® magnetic components to 80°C. D A : Magnetic arc design Magnetic arc rail for straight product flow with constant magnetic force. Suitable for fitting in between other magnetic rails, as alternative to a magnetic roller.

F A F B : Magnetic curve design Magnetic curve rail for a product flow that branches off is usually combined with a powered disc and crossed conveyor belts. The magnetic force is constant. Type FA for branching off to the right (curve rail clockwise). Type FB for branching off to the left (curve rail counter-clockwise).

Thetechnicalinformationinthisbrochureisbasedonourmanyyearsofexperiencewithmagneticconveyorsystems.Thedatagiveninthetableonpage3andpage9areguidelines.Applicationofthesevaluesincriticalconditionscanturnoutdifferently.Animportantconditionisthecorrectchoiceofconveyorbelt.IntinproductionlinesasimplePVCbeltcanoftensuffice,whileinawetorgreasyenvironmentmuchhigherdemandsaremadeofbeltsurfaceandquality.Tip:alwaysseekadvicefromyourconveyorbeltsupplier.

Table C: explanatory table of magnetic arcs & curves

(3) BesidesthestandardrangeofmagnetcomponentsGoudsmitalsosuppliescomponentsinspecialdesigns.Thismagneticrailhasbeendesignedwithtwocablegroovesandboltholesforconfirmation.Specialcomponentswithspecificapplicationswillbemanufacturedonrequest,exactlyaccordingtoyourspecification.

GMS.0703-01 Broch. Magnetic Comp.indd 6 04-02-2008 09:26:51

Page 6: GMS.0703-01 Broch. Magnetic Comp€¦ · GMS.0703-01 Broch. Magnetic Comp.indd 3 04-02-2008 09:26:42. 3 2 Permanent magnetic rails A correct combination of magnetic rails and rollers

6

BABBBCBD

01010101

0335033503350335

52 x 1752 x 1752 x 1752 x 17

335335335335

50 / 10050 / 10050 / 10050 / 100

1,51,51,51,5

TBTBTBTB

ADAEAFAG

01010101

0300030003000300

52 x 17 52 x 1752 x 1752 x 17

300300300300

75 / 15075 / 15075 / 15075 / 150

1,51,51,51,5

TBTBTBTB

ADAEAFAG

02020202

0300030003000300

77 x 24 77 x 2477 x 2477 x 24

300300300300

75 / 15075 / 15075 / 15075 / 150

2,62,62,62,6

TBTBTBTB

BABBBCBD

02020202

0335033503350335

77 x 2477 x 2477 x 2477 x 24

335335335335

50 / 10050 / 10050 / 10050 / 100

2,62,62,62,6

TBTBTBTB

ADAEAFAG

03030303

0300030003000300

102 x 24 102 x 24102 x 24102 x 24

300300300300

75 / 15075 / 15075 / 15075 / 150

3,13,13,13,1

TBTBTBTB

BABBBCBD

03030303

0335033503350335

102 x 24102 x 24102 x 24102 x 24

335335335335

50 / 10050 / 10050 / 10050 / 100

3,13,13,13,1

TBTBTBTB

ADAEAFAG

04 04 04 04

0300030003000300

102 x 44 102 x 44102 x 44102 x 44

300300300300

75 / 15075 / 15075 / 15075 / 150

4,94,94,94,9

TBTBTBTB

BABBBCBD

040404 04

0335033503350335

102 x 44102 x 44102 x 44102 x 44

335335335335

50 / 10050 / 10050 / 10050 / 100

4,94,94,94,9

TBTBTBTB

AAAAAAAAAA

0101010101

01000300050007501000

52 x 17 52 x 1752 x 1752 x 1752 x 17

100300500750

1000

20 / 6075 / 15075 / 35075 / 60075 / 850

0,61,52,53,74,8

TBTBTBTBTB

AAAAAAAAAA

0202020202

01000300050007501000

77 x 24 77 x 2477 x 2477 x 2477 x 24

100300500750

1000

20 / 6075 / 15075 / 35075 / 60075 / 850

0,92,64,26,28,3

TBTBTBTBTB

ABAC

0101

03000300

52 x 1752 x 17

300300

75 / 15075 / 150

1,51,5

TBTB

ABAC

0202

03000300

77 x 2477 x 24

300300

75 / 15075 / 150

2,62,6

TBTB

AAAAAAAAAA

0303030303

01000300050007501000

102 x 24 102 x 24102 x 24102 x 24102 x 24

100300500750

1000

20 / 6075 / 15075 / 35075 / 60075 / 850

TBTBTBTBTB

AAAAAAAAAA

0404040404

01000300050007501000

102 x 44 102 x 44102 x 44102 x 44102 x 44

100300500750

1000

20 / 6075 / 15075 / 35075 / 60075 / 850

1,74,98,112,116,1

TBTBTBTBTB

ABAC

0303

03000300

102 x 24102 x 24

300300

75 / 15075 / 150

3,13,1

TBTB

ABAC

0404

03000300

102 x 44102 x 44

300300

75 / 15075 / 150

4,94,9

TBTB

1,13,15,17,610,1

Perm

anen

t mag

neti

c rai

lsM

agne

tic r

ails,

stan

dard

leng

ths a

nd d

esig

nsT B A A 1 0 0 0 1 4 : Exampleoftypecodeofamagneticrail

TB - 14 : SeriescodeSeetableAonpage3formagneticrailsandapplications.

A A : MagneticdesignSeetableBonpage4forthevariousdesignvariations.

1 0 0 0 : Lengthofthemagneticrailinmm.

Type code ofstandard rail

Type code ofstandard rail

Cros

s sec

tion

W x

T [m

m]

Cros

s sec

tion

W x

T [m

m]

Leng

thL [

mm

]

Leng

thL [

mm

]

Thre

ad h

oles

2x M

8A

/ B [m

m]

Thre

ad h

oles

2x M

8A

/ B [m

m]

Wei

ght

[kg]

Wei

ght

[kg]

GMS.0703-01 Broch. Magnetic Comp.indd 7 04-02-2008 09:26:52

Page 7: GMS.0703-01 Broch. Magnetic Comp€¦ · GMS.0703-01 Broch. Magnetic Comp.indd 3 04-02-2008 09:26:42. 3 2 Permanent magnetic rails A correct combination of magnetic rails and rollers

7

BABBBCBD

14141414

0335033505350535

102 x 44 102 x 44102 x 44102 x 44

335335535535

50 / 10050 / 10050 / 30050 / 300

6,26,210,210,2

TBTBTBTB

ADAEAFAG

14141414

0300030003000300

102 x 44 102 x 44102 x 44102 x 44

300300300300

75 / 15075 / 15075 / 15075 / 150

6,26,26,26,2

TBTBTBTB

ADAEAFAG

54545454

0300030003000300

102 x 44 102 x 44102 x 44102 x 44

300300300300

75 / 15075 / 15075 / 15075 / 150

6,66,66,66,6

TBTBTBTB

BABBBCBD

54545454

0335033505350535

102 x 44 102 x 44102 x 44102 x 44

335335535535

50 / 10050 / 10050 / 30050 / 300

6,66,610,910,9

TBTBTBTB

ADAEAFAG

43434343

0300030003000300

103 x 22 103 x 22103 x 22103 x 22

300300300300

75 / 15075 / 15075 / 15075 / 150

5 5 5 5

TGTGTGTG

BABBBCBD

43434343

0335033505350535

103 x 22 103 x 22103 x 22103 x 22

335335535535

50 / 10050 / 10050 / 30050 / 300

5 58,38,3

TGTGTGTG

ADAEAFAG

44444444

0300030003000300

153 x 22 153 x 22153 x 22153 x 22

300300300300

75 / 15075 / 15075 / 15075 / 150

7,47,47,47,4

TGTGTGTG

BABBBCBD

44444444

0335033505350535

153 x 22 153 x 22153 x 22153 x 22

335335535535

50 / 10050 / 10050 / 30050 / 300

7,47,412,312,3

TGTGTGTG

AAAAAAAAAA

1414141414

01000300050007501000

102 x 44 102 x 44102 x 44102 x 44102 x 44

100300500750

1000

20 / 6075 / 15075 / 35075 / 60075 / 850

2,16,210,215,220,3

TBTBTBTBTB

AAAAAAAAAA

5454545454

01000300050007501000

102 x 44 102 x 44102 x 44102 x 44102 x 44

100300500750

1000

20 / 6075 / 15075 / 35075 / 60075 / 850

2,36,610,916,221,6

TBTBTBTBTB

ABAC

1414

05000500

102 x 44102 x 44

500500

75 / 35075 / 350

10,110,1

TBTB

ABAC

5454

05000500

102 x 44102 x 44

500500

75 / 35075 / 350

10,810,8

TBTB

AAAAAAAAAA

4343434343

01000300050007501000

103 x 22 103 x 22103 x 22103 x 22103 x 22

100300500750

1000

20 / 6075 / 15075 / 35075 / 60075 / 850

TGTGTGTGTG

AAAAAAAAAA

4444444444

01000300050007501000

153 x 22 153 x 22153 x 22153 x 22153 x 22

100300500750

1000

20 / 6075 / 15075 / 35075 / 60075 / 850

2,67,412,318,424,5

TGTGTGTGTG

ABAC

4343

05000500

103 x 22103 x 22

500500

75 / 35075 / 350

8,38,3

TGTG

ABAC

4444

05000500

153 x 22153 x 22

500500

75 / 35075 / 350

18,418,4

TGTG

1,8 58,312,416,5

LBT

W

A

X

L

B

A

GoudsmitMagneticConveyingSystemsstrivestobethebestpartnerformagneticconveyorsystems,withabroadandcomprehensiveassortmentofmagneticproductsandinstallations.Bymeansofmagneticforcewerealisecustommadesystemsandcomponentswhichwillguaranteeauniquewayoftransporting.Quick,safeandabovealleffective.

Straight magnetic rail Sloping magnetic rail When installing sloping magnetic rails it is important that you keep the correct distance from the centre of the magnetic roller to the magnetic rail, see measure-ment “X”.

For magnetic roller of 400 mm diameter measurement “X” is 40 mm.

For magnetic roller of 220 mm diameter measurement “X” is 30 mm.

Type code ofstandard rail

Type code ofstandard rail

Cros

s sec

tion

W x

T [m

m]

Cros

s sec

tion

W x

T [m

m]

Leng

thL [

mm

]

Leng

thL [

mm

]

Thre

ad h

oles

2x M

8A

/ B [m

m]

Thre

ad h

oles

2x M

8A

/ B [m

m]

Wei

ght

[kg]

Wei

ght

[kg]

GMS.0703-01 Broch. Magnetic Comp.indd 8 04-02-2008 09:26:54

Page 8: GMS.0703-01 Broch. Magnetic Comp€¦ · GMS.0703-01 Broch. Magnetic Comp.indd 3 04-02-2008 09:26:42. 3 2 Permanent magnetic rails A correct combination of magnetic rails and rollers

8

FBFB

5454

90509070

102 x 24 102 x 24

45°90°

500700

15,221,4

TBTB

FBFB

1414

90509070

102 x 24 102 x 24

45°90°

500700

14,120

TBTB

FBFB

0404

90509070

102 x 24 102 x 24

45°90°

500700

11,616,4

TBTB

FBFB

0303

90509070

77 x 24 77 x 24

45°90°

500700

7,110

TBTB

FBFB

0202

90509070

52 x 1752 x 17

45°90°

500700

5,27,3

TBTB

FAFA

5454

90509070

102 x 44 102 x 44

45°90°

500700

15,221,4

TBTB

FAFA

1414

90509070

102 x 44 102 x 44

45°90°

500700

14,120

TBTB

FAFA

0404

90509070

102 x 24 102 x 24

45°90°

500700

11,616,4

TBTB

FAFA

0202

90509070

52 x 1752 x 17

45°90°

500700

5,27,3

TBTB

FAFA

0303

90509070

77 x 24 77 x 24

45°90°

500700

7,110

TBTB

DADADADA

54545454

4550457090509070

45˚45˚90˚90˚

500700500700

13,923,227,646,2

TBTBTBTB

DADADADA

14141414

4550457090509070

45˚45˚90˚90˚

500700500700

7,310,514,621

TBTBTBTB

DADADADA

04040404

4550457090509070

102 x 44 102 x 44102 x 44102 x 44

102 x 44 102 x 44102 x 44102 x 44

102 x 44 102 x 44102 x 44102 x 44

45˚45˚90˚90˚

500700500700

6,89,713,519,4

TBTBTBTB

DADADADA

03030303

4550457090509070

102 x 24 102 x 24102 x 24102 x 24

45˚45˚90˚90˚

500700500700

4,25,98,612

TBTBTBTB

DADADADA

02020202

4550457090509070

77 x 24 77 x 2477 x 2477 x 24

45°45°90°90°

500700500700

3,34,66,79,3

TBTBTBTB

DADADADA

01010101

4550457090509070

52 x 1752 x 1752 x 1752 x 17

45˚45˚90˚90˚

500700500700

2,02,63,85,3

TBTBTBTB

4

W

A

T

R

WA T

R

Perm

anen

t mag

neti

cAr

cs &

curv

es

(4) Anumberofexamplesofmagnetic

componentsindifferentdesign.These

specialcomponentswithspecific

applicationsaremadeexactlytoyour

specifications.

Type code ofstandard arc rail

Cros

s sec

tion

W x

T [m

m]

Angl

eA

(˚)

Radi

usR

[mm

]

Wei

ght

[kg]

Type code ofstandard arc rail

Cros

s sec

tion

W x

T [m

m]

Angl

eA

(˚)

Radi

usR

[mm

]

Wei

ght

[kg]

T B F A 9 0 5 0 1 4 : ExampleoftypecodeofamagneticrailTB - 14 : Seriescode:SeetableAonpage3formagneticrailsandapplications.

F A : MagneticconstructionSeetableBonpage5forthevariousdesignvariations.

9 0 5 0:Angle&Radius;90=90°50=radiusof500mm.

GMS.0703-01 Broch. Magnetic Comp.indd 9 04-02-2008 09:26:59

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9

TR BB

TR BB

TR BB

TR AA

TR AA

TR AA

TR BB

TR BB

TR BB

TR BB

TR GG

TR GG

220 075

220 090

220 120

400 077

400 094

400 110

400 077

400 094

400 110

400 145

400 110

400 145

Ø220 x Ø30x 75

Ø220 x Ø30x 90

Ø220 x Ø30x 120

Ø400 x Ø105 x 77

Ø400 x Ø105 x 94

Ø400 x Ø105 x 110

Ø400 x Ø105 x 77

Ø400 x Ø105 x 94

Ø400 x Ø105 x 110

Ø400 x Ø105 x 145

Ø400 x Ø105 x 110

Ø400 x Ø105 x 145

Ø 83

Ø 115

Ø 153

Ø 83

Ø 65 x 145

Ø 115

Ø 99 x 133

Ø 65 x 113

Ø 153 x 231

Ø 83 x 116

Ø 73 x 133

Ø 52 x 133 Ø 65 x 178

Ø 99 x 133 Ø 99 x 178

Ø 65 x 231

Ø 65 x 231 Ø 65 x 153

Ø 73 x 103 Ø 83 x 46

Ø 153 x 231

Ø 83 x 178

Ø 99 x 60

Ø 231 x 278

Ø 99 x 119 Ø 99 x 178 Ø 153 x 231

Ø 52 x 145 Ø 52 x 231 Ø 65 x 231

Ø 52 x 231 Ø 65 x 231

Ø 65 x 102 Ø 73 x 113 Ø 99 x 119

Ø 153 x 114

60

75

100

60

60

75

75

75

90

90

60

60

75

75

75

75

90

90

90

120

120

90

90

90

120

90

90

90

180 90

180

120

120

90

120

90

120 90

180 120

60

90 180

60 90

120

120

90

60

120 90 75

90 75 75

90 120

90 75 60

45

5

Example of type code of a magnetic roller: T R A A 4 0 0 1 1 0

T R A A : Series code See the selection table on this page for magnetic roller types and applications. 4 0 0 1 1 0 : Roller sizes The first three figures indicate the diameter and the last three figures indicate the width.

Permanent magnetic rollers

Acorrectcombinationofmagneticrailsandrollersisofgreatimportancefortheproperfunctioningofaconveyorinstallation.IncaseofdoubtyoucanalwaysconsultGoudsmit’sspecialists.

(5) Magneticrollerincompletestainless

steelconstructionforapplicationsinwet

conditionssuchasfillingcans.

Type code

Selection table for standard magnetic rollers and their applications

Size

s dia

met

er

x ax

le h

ole

diam

eter

x w

idth

D x

d x W

[m

m]

Type magnetic system

Use i

n co

mbi

natio

n w

ith m

agne

tic ra

il se

ries: Application:

For the conveying of: Max

imum

pr

oduc

tsi

zes

[mm

]

Advi

sabl

e m

ax.

belt

wid

th:

[mm

]

Max

. con

veya

nce

spee

d [m

/ m

in]

2 pole Ferrite intensified to 2900 GaussFor dry conditions

2 pole Ferrite standard at1900 GaussFor dry conditions

2 pole Ferrite intensified to 3200 GaussFor dry conditions

(Also available in special design, completely in stainless steel, for wet conditions, water resistant)

2 pole Neoflux® super strong at 4300 Gausscompletely in stainless steel, for wet conditions, water resistant

Crown caps, lids, battery cases, screw caps, tomato cans

Lids, screw caps

Lids, screw caps

Lids, screw caps

Empty cans (bottom on belt)

Lids, screw caps

Empty cans (bottom on belt)

Can bodies (without bottom)

Empty cans (bottom on belt)

Can bodies (without bottom)

Empty cans (bottom on belt)

Empty aerosols and cans (bottom on belt)

Empty cans (bottom on belt)

Can bodies (without bottom)

Empty aerosols and cans (bottom on belt)

Filled cans

Empty cans (bottom on belt)

Can bodies (without bottom)

Filled cans

Empty cans, drums and barrels (bottom on belt)

Can bodies (without bottom)

Aerosol can bodies (without bottom)

Empty aerosols and cans (bottom on belt)

Filled cans

Filled cans

TB - 01 and / or TB - 02

and / or TB - 03

TB - 01 and / or TB - 02

and / or TB - 03

and / or TB - 04

TB - 03 and / or TB - 04

and / or TB - 14

and / or TB - 54

TB - 14 and / or TB - 54

and / or TG - 43

TG - 44

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10

5

d = Ø 40 d = Ø 30

D = Ø 105

1002.100011002.10000

1002.20000

The table on page 3 shows that series TB-03 magnetic rails are suitable for conveying empty cans Ø99 x 178 mm in size with a maximum speed of 120 m/min. The table on page 9 indicates that type TRAA400094 magnetic roller is suitable for conveying empty cans Ø99 x 133 mm in size with a maximum speed of 120 m/min.For this elevator the following components are necessary:TBBA033503 / TRAA400094 / TBBD033503 / transfer to other belt / TBAA100003 / TBAA050003 / TBBA033503 / TRAA400094 / TBBB033503 / TBAB030003

Page 4 explains the design and functions of the various components. The magnetic rollers are fitted to lowered axles with filling drums clamped on.

Fitting of magnetic rails and rollers always takes place in the direction of the conveyance looking towards the belt, with the North pole on the right hand side. The North pole side is marked with a yellow type sticker.

For determining the engine torque we start from the force necessary to convey one tin. In order to determine this, a spring balance, the selected magnetic rail and a piece of conveyor belt are necessary. With this force and the selected belt speed, from which follows how many cans are standing on the elevator, one can subsequently determine the necessary engine capacity.

Magnetic elevators Example of application

Thisexampleofanapplicationdescribesthelay-outofamagneticelevatorforemptycansØ99x119mminsize.Capacityis440cans/minute.Withabeltspeedof110m/minthecentretocentredistanceofthecansis110/440=0.25m.Atthisratethecansdonotstandtooclosetoeachothersothatextraheavydrivepowerisnotnecessary.

Clamp drum

Clamp drum

Axle hole [mm]

Filling drum

Type code Dia. [mm]

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11

Ø 220Ø 250Ø 280

Ø 25H9Ø 25H9Ø 25H9

110 - 155145 - 185170 - 230

54 - 10090 - 130115 - 180

TR US 0060 01TR US 0100 02TR US 0120 03

6

7

8

Magneticlid-stackingrollsareusedforstackingandun-stackingvariousproductssuchaslids,bottoms,ringsanddiscs.Theyareused,forexample,inthecanned-foodindustryfortransportinglidstothefilling/sealingmachines.Thesestackingrollsarealsofrequentlyusedinproductionlinesforlids,ringsanddiscs.Forexample,forstackingringsafterapressorattheentryandexitofafurnaceforheattreatment.

Magnetic lid stack rollers

Type code of lid stack roller

Exte

rnal

di

amet

er o

fD

[mm

]

Hol

low

axl

e di

amet

er o

fd

[mm

]

Tota

l rol

ler w

idth

de

pend

ent o

n pr

oduc

t di

amet

er o

f [m

m]

Suita

ble

for

prod

uct

diam

eter

s of

[mm

]

(6) Thisconveyorbelttransferslidsfromaneccentricpressafterwhichthelidsarestackedup

withastackroller.Thechuteplacedhorizontallyafterthestackrollerhasnotbeeninstalledon

thisphoto.

(7) Lidstackrollerscanbesuppliedinvarioussizesanddesigns.Besidesthestandardrangealsoin

specialdesigns.

(8) Hereweseeapoweredlidstackrollerwhichhasbeeninstalledimmediatelyafterthe

dischargefroma“lining”machine.Subsequentlythelidsaretransportedintoa“curing”oven

whichisprovidedwitharoundbeltconveyor.

Magnetic lid stack rollers are supplied in two loose halves, provided with a 25 mm axle hole with driver slot. Both halves are fixed to an anti-magnetic stainless steel axle. By varying the distance between both halves the roller can be easily adjusted to the diameter of the product. On request we will send you detailed technical drawings of these lid stack rollers.

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12

1

TC DT 0052 01TC DT 0090 02TC DT 0118 03

Ø 52 - Ø 100Ø 90 - Ø 130Ø 118 - Ø 180

300300300

TC DB 0052 01TC DB 0090 02TC DB 0118 03

9

TC DD 0070 00TC DD 0079 00TC DD 0088 00TC DD 0101 00TC DD 0109 00TC DD 0118 00TC DD 0127 00TC DD 0135 00TC DD 0163 00TC DD 0175 00TC DD 0189 00

For the supply of lids and bottoms to closing or filling machines Goudsmit supplies complete supply installations (see photo 9).

Such an installation consists of a round belt conveyor, a distribution unit (see photo 11), an elevator and a buffer store (see photo 10). The installation is supplied complete with sensors and control box.

The stack of lids, rings or bottoms is laid manually on the round belt conveyor. After this it is simple to remove any packaging. At the end of the round belt conveyor there is a distribution unit which magnetically spreads out the lids and conveys them one by one to the elevator belt. Subsequently the elevator transports the lids to the buffer store which feeds the lids to the closing machine.

These installations can also be supplied in complete stainless steel construction for the cannery industry.

The complete feeder installations are normally supplied with the following specifications:

Round belt’s transport length: 2,000 mm

Distribution unit for one product diameter.

Elevator’s rising height 2,850 mm

Buffer store height: 1,000 mm, including one flange for connection to a filling-sealing machine.

Lids

and

bot

tom

sCo

mpl

ete

supp

ly in

stal

lati

ons

Type code of complete

feeder installation Prod

uct

Dia

met

er o

f [m

m]

Capa

city

(lid

/min

)

Type code of distribution

store

Type code of distribution

store

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13

1

TC DB 0052 01TC DB 0090 02TC DB 0118 03

Ø 52 - Ø 100Ø 90 - Ø 130Ø 118 - Ø 180

1.0001.0001.000

9

10

11

12

TC DD 0070 00TC DD 0079 00TC DD 0088 00TC DD 0101 00TC DD 0109 00TC DD 0118 00TC DD 0127 00TC DD 0135 00TC DD 0163 00TC DD 0175 00TC DD 0189 00

Ø 70Ø 79Ø 88Ø 101Ø 109Ø 118Ø 127Ø 135Ø 163Ø 175Ø 189

310310310310310310310310310310310

Conversiontoothertindiametersissimpleandquicktocarryout.Thedistributionunitisfittedwithsnapfastenerssothatitcanbequicklyexchangedforanotherunitdiameter.Thebufferstorecanbeadjustedtovariousdiametersandcanbesuppliedwithexchangeableoutputflangesinvarioussizesforconnectiontothefilling-sealingmachine.Inthiswaytheinstallationcanalsobeconvertedforotherproducts,suchas,forexample,rings.Sensorsonthebufferstoreincombinationwiththecontrolboxensurearegularandguaranteedsupply.

(9) Beforedeliverytheinstallations

areextensivelytested.

(10)Thedoublesensorsguarantee

correctsignallingfromthelidlevel.

(11) Withsnapfastenersthedistribution

unitcanbequicklychangedfor

otherproductdiameters.

(12) Fourtransportinstallationstake

bottomsandringstoafolding

machineforpainttins.

Type code of distribution

store Prod

uct

Dia

met

er o

f [m

m]

Leng

th o

f m

agne

t [m

m]

Type code of distribution

store Prod

uct

Dia

met

er o

f [m

m]

Leng

th o

f m

agne

t [m

m]

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14

13

14

(13)ThesecompletedepalletinginstallationsaredesignedforaGreekfirmand

takecareofthesupplyofaerosolstotwofillinginstallations.Theinstallations,

includingPLCcontrol,havebeenbuiltandtestedcompletelyinhouse.

Thepalletsfullofaerosolsareplacedinthehighbunkers.Afterreleaseby

meansofpressingabuttonthelayersofaerosolsareplacedonebyoneonthe

supplybeltofthefillinginstallation.Thecardboardsectionsseparatingthe

layersarelaiddowninoneflowingmovementinthelowerbunkers.

Thecapacityoftheseinstallationsis200aerosolsperminute,oronelayerof

aerosolsper45seconds.

(14)Thepalletingheadisdesignedwithapermanentmagneticsystemandwith

vacuumsuctionpadssothattheaerosolsandthecardboardseparatorscanbe

handledatthesametime.Afterthemagneticsystemisswitchedofftheaero-

solsletgobutthesuctionpadscontinuetoholdthesheetthatliesinbetween

sothatthissheetcanbelaidasideseparatelyinabunker.

Com

plet

e pa

lleti

zing

inst

alla

tion

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15

15

16

17

(15) Thesupplyprogramofmagneticcomponentsismuchmoreextensive

thancanbeseeninthisbrochure.

Thisphotoshowstheproductionofheavymagneticdiablorollersfor

conveyingsteelpipesinrollingmills.

(16) Alsofinepolarmagneticrollersareavailableinmanysizesandmagnetic

qualities.

(17) Anumberofmagnetcomponentsisreadyfordespatch.Thesecompo-

nentsareappliedinflatgrindingmachines.Fortransportingandfixing

steelproducts,whicharesubjecttogrindingtreatment.

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07/74

On request we will gladly send you these brochures.

MagVacu® CombigripperThe MagVacu® Combigripper developed and patented by Goudsmit comprises a combination of magnetism and vacuum technique and handles plates of (perforated) steel, aluminium or stainless steel to a thickness of 12 mm. Conversion for different products is not necessary.

Magnetic sheet separatorsin permanent and electromagnetic design ensure that oiled plates do not stick to each other during pick-up and prevent a lot of damage in a high tech environment. Application in plate processing industries, among others, and in robotisised production cells for the production of welding compositions.

Magnetic grab headHere magnetism is used instead of vacuum technique in the grippers of robot arms. These magnetic grab heads are used for picking up or gripping, among others, pressed steel parts, blanks and perforated steel plates.

Palletizing magnets These magnets load and unload pallets and traypack packagings in a twist of the hand, but are also intended for stacking and unstacking various fi lled and empty packagings. Furthermore, the light weight Neofl ux® palletizing magnet is suitable for fi tting in ‘pick and place’ units or in robots.

Petunialaan 19, P.O. Box 185580 AA Waalre, The NetherlandsTel: + 31 (0)40 - 223 25 00Fax: + 31 (0)40 - 221 48 14E-mail: [email protected]

GMS.0703-01 Broch. Magnetic Comp.indd 1 04-02-2008 09:26:25