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GNPower Mariveles Coal Plant Ltd. Co.
GMCP Site Presentation
Site Presentation 2
GMCPGMCP MissionGMCP MISSIONTo produce electricity using appropriate
technology and practices to provide safe, reliable,
environmentally and cost-effective power with:
a) Minimum impact on the environment and
surrounding communities
b) Excellent quality service to its customers at all times
Site Presentation 3
GMCPOUTLINE
• General Information• Project Organization and Recruitment• Health, Safety and Environment• Technical Overview• Community Relationship• Project Vision
GMCPGeneral Information• 2x300MW Conventional Pulverized Coal-fired Power Plant built by
Chinese EPC Contractor – China National Electrical Engineering Corporation (CNEEC)
– Harbin Electrical Group Supplied Subcritical Natural Circulation Steam Generator– Harbin Electrical Group Supplied Steam Turbine & Generator– Two-Pass Seawater Cooling surface Condenser– Baghouse Filter and Seawater FGD Support Emission Control– 2x1.3MW Hydro-Electrical Turbine Generator upstream seawater outfall– EMERSON OVATION Distribution Control System
• Based Load Plant Operation with 31 Power Purchase Agreements• Long term Coal Supply Agreement with PT. ARUTMIN INDONESIA• Tentative COD on September 01,2013
Site Presentation 4
GMCPProject Organization
Site Presentation 5
GMCPProject Organization - Recruitment
Site Presentation 6
• Creates over 2,500 local job opportunities on construction site in the past 3 years.
• Recruits 194 permanent high level professionals and the number is expected to increase with project expansion.
2.00%
47.00%51 %
Expat
Local Employee outside BATAAN
Employees hired inside BATAAN
GMCP Manpower Origin Distribution
GMCPHealth, Safety & Environment
Site Presentation 7
Occupational Health and Safety Policy Statement
GMCP intends to:• Comply with all applicable laws, standards set by lenders and internationally
recognized standards that addresses OHS concerns.
• Maintain Safe and Healthy work condition
• Establish emergency and contingency plans that deal with risk and minimize threat to the workers, plant equipment, and shareholders interest
• Foster Health and Safety awareness at all levels thereby encouraging employees to participate in OHS activities.
• Involve all partners, contractors and suppliers through adherence to its OHS policies, procedures and other requirements.
• Establish and OHS Management System consistent with OHSAS 18001:2007 International Standard.
Site Presentation 8
GMCPHealth, Safety & EnvironmentEnvironmental Policy Statement
GMCP intends to:• Comply with all applicable local and international Environmental legislations,
regulations, standards sets by lenders and codes of practice.
• Measure track and improve Environmental performance.
• Minimize waste and pollution through regular assessment and improvement of operational efficiency.
• Ensures that resources are used responsibly and conserved.
• Involve all its partners, contractors and suppliers through adherence to its Environmental policies, procedures and requirements.
• Establish and Environmental Management System that is consistent with the ISO 14001:2004 International Standard.
Site Presentation 9
GMCPHealth, Safety & Environment – Air Emission
PC Boiler Air Emission *** Strict Compliance with DENR & World Bank Code
SO2 mg/Nm3(1) 700 200-800 ~380 Seawater FGD
NOx mg/Nm3(1) 1000 510 ~450Low NOx Burner
Combustion Control
CO mg/Nm3(1) 500 N/A < 20 Combustion Control
Particulates mg/Nm3(1) 150 50 0.1(Opacity)
Baghouse Filter
Item DENRUnit Solution Applied World Bank
(1) Corrected to 7% O2 Dry gas excess content
Current
GMCPTechnical Overview - Highlights
Site Presentation 10
• 2-Harbin Boiler Company, Ltd., single drum, subcritical, single furnace, natural circulation steam generators
• Low NOx burner design and Low Flow Double Intensified Startup Oil Burner• Indonesian low sulphur lignite (4,000 kcal HHV/kg) delivered by Panamax ship to a
360,000m3 roofed coal shed• 2- Tandem-compound, two casing, 3,600 rpm, 32-inch last stage blades, two pass
seawater condensing, 8-uncontrolled extraction points• SF6 Gas Insulated Switchgear (GIS) 230KV Substation• 2- 60 Hz, 383.3 kVA, 18 kV, hydrogen cooled, three phase AC synchronous generator• 2-1.3MW Mini Hydro-Electrical Turbine Generator upstream of circulating seawater
outfall• 2-Baghouse filter, seawater scrubber FGD, common concrete stack with 2 inner
stainless duct
GMCPTechnical Overview – Flow Chart
Site Presentation 11
GMCPTechnical Overview – Major Vendor
Site Presentation 12
Boilers Harbin Electrics 17.8 MPa / 541°C / 1,100 tph (2,582 psia / 1,006°F / 2,425,085 pph)
Turbines Harbin Electrics 325,737 KW
Air Pre-heater Harbin Electrics Tri-sector regenerative type
Condensers Harbin Electrics 657,15 Kg/Hr Steam Load @ VWO 41.5°C Steam Temperature
Control Systems EMERSON, GE EMERSON Ovation DCS
Ship Unloader WUXI Machinery 2x1,250 tph unloading capacity
Pulverizers CHANGCHUN (BABCOCK License) MPS190HP-III 44.64 t/h
Transformers XI’AN Xidian (2) Main – 293 MVA; (2) Startup – 30 MVA; (1) Auxilary – 50 MVA
Desalination Plant Hyflux Singapore Full Load 459 GPM
230KV GIS HeNan PingGao Double bus with bus coupler, Rated voltage 252kV, Rated current 4000A, Rated short time withstand current 50kA(rms)/3s,
Item SparesFull Load Requirement Installed CapacityItem RatingSupplier
GMCPTechnical Overview – Design Attributes
Site Presentation 13
Feed Water Pumps 2 2 x 50% for SDBFP (1)
1x 40% MDBFP(2)
2 x 50% for SDBFBP (3)
1x 40% for MDBFBP(4)
1 spare cartridge for BFP
2 spare motor motor for MDBFP and
MDBFBP
Condensate Pumps 2 2 x 50% 1 spare motor
Boiler Fans (ID, PA and FD) 2 2 x 50% 1 spare motor for each fan
Vacuum Pumps 2 2 x 100% 1 spare motor
Circulating Water Pumps 3 3 x 50% 1 spare motor
Item Installed CapacityFull Load Requirement Spares
(1) SDBFP – Steam Driven Boiler Feed Pump(2) MDBFP – Motor Driven Boiler Feed Pump(3) SDBFBP – Steam Driven Boiler Feed Booster Pump (4) MDBFBP – Motor Driven Boiler Feed Booster Pump
GMCPTechnical Overview – Coal Supply
Site Presentation 14
Contract Secure fuel supplies due to long term coal supply agreements (CSA) with PT ARUTMIN INDONESIA
Base prices very competitive
Primary Source Resources are located in Kalimantan, Indonesia taking only 3-4 days to transport coal from port-to-port
Transportation Supplied by Panamax shipments direct to Plant every week 270 m dock accommodates vessels of 88,000 DWT
Coal Quality Consistency, low sulphur, Strict quality requirements
Inventory 30 days inventory for phase 1
Fuel Oil Fuel oil supplied by TOTAL
GMCPTechnical Overview – Transmission
Site Presentation 15
Legend69kV --------230kV --------
New Connection Asset
Temporarily Energize a PortionOf the BTPP-Mariveles Line at 230kV
Supply power to the Mariveles loadsFrom the 230/69kV transformer Step-down Transformer
GNPower Mariveles toConstruct the 69kV Line
3km Temporary Line
GMCPTechnical Overview – Maintenance Strategy
Site Presentation 16
• Adhere to the Planned Maintenance Optimization methodology (PMO).
- A process of deciding what the optimum PM activities will be, at the optimum COST AND FREQUENCY, to ensure the required INTEGRITY and expected RELIABLITY is achieved
- Elimination of non-value adding activities, while ensuring that the activities, which remain, are justified against credible failure modes and safeguard the TECHNICAL INTEGRITY.
GMCPTechnical Overview – Training
Site Presentation 17
GMCP & NWPower
GMCPTechnical Overview – Community Relations
Site Presentation 18
We Care
GMCPGMCP Mission
Site Presentation 19
GMCP VISION - To become the leading power company in the Country at the forefront of creating sustainable power projects with priority care for the environment, health, safety and security, and respect for the communities where the projects operate, and committing to the highest standards of customer satisfaction in providing reliable power at an affordable cost.