Upload
danem-halas
View
219
Download
0
Embed Size (px)
Citation preview
7/24/2019 GMAW Practical Slide Show- FINAL
1/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
PRACTICALHalton Secondary School Teachers:
WELDING TRAINING SEMINAR
7/24/2019 GMAW Practical Slide Show- FINAL
2/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
GMAW Practical
!
After completing this learning unit you should be able to:
Identify the correct set up of GMAW equipment
Perform correct set up and adjustment of GMAW equipment for
welding
Perform welds using the GMAW process applied to common jointsand positions
7/24/2019 GMAW Practical Slide Show- FINAL
3/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& () *%%+,#&-&,. /0 1&23",# 4+52&6 3"%&4. 4$%%&,. 7 &2&4.%/3& ,+89& +,3 &2&4.%/3&
:/6"89&
GMAW Practical
Welding
Machine
Positive terminal (+)
Work
Negative terminal (-)
Negative terminal (-)
Positive terminal (+)
Welding
Machine Work
7/24/2019 GMAW Practical Slide Show- FINAL
4/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& ;)
7/24/2019 GMAW Practical Slide Show- FINAL
5/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& >) ?1/ 3%"9& %/22 1"%& 0&&3 6@6.&-
GMAW Practical
1 AL
FCAW
GMAW
234
56
45 6
CAUTION: PARTS MAY BE
AT WELDING VOLTAGE
ATTENTION: LES PIECES
PEUYENT ETRE ALA
TENSION DE SOUDAGE
ELECTRIC
SHOCK
can kill
!
G R O U P
!"#$%& A) !/$% 3%"9& %/22 1"%& 0&&3 6@6.&-
7/24/2019 GMAW Practical Slide Show- FINAL
6/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& B) C$"3& .$5&6 7 A %/22 6@6.&- D!%/,. %/226 8#=.&% .=+, 5+4E ./ :%&9&,. 5"%3 ,&68,#F
GMAW Practical
Guide Tubes
7/24/2019 GMAW Practical Slide Show- FINAL
7/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& G) H2&4.%/3& ",4= +,3 #+6 :$%#& 4/,.%/2
GMAW Practical
7/24/2019 GMAW Practical Slide Show- FINAL
8/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& I) J$%,5+4E 4/,.%/2 7 5+22 K$6. 2+%#&% .=+, &,3 /0 &2&4.%/3& D2&LFM N=&, &O4&66"9&P
.=& 1"%& -$6. 5& 4$. &+4= 8-& .=& +%4 "6 6.+%.&3 D%"#=.F
GMAW Practical
Correct Too much
7/24/2019 GMAW Practical Slide Show- FINAL
9/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& Q) HO4&66"9& 5$%,5+4E R &2&4.%/3& 0$6&3 ./ 4/,.+4. 8:
GMAW Practical
7/24/2019 GMAW Practical Slide Show- FINAL
10/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& S) T://2 .&,6"/,",# 6@6.&-
GMAW Practical
Brake Tension Adjustment
7/24/2019 GMAW Practical Slide Show- FINAL
11/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& (U) ?@:"4+2 1&23",# #$,
GMAW Practical
7/24/2019 GMAW Practical Slide Show- FINAL
12/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& (() CV*NW!X*N #$,
GMAW Practical
7/24/2019 GMAW Practical Slide Show- FINAL
13/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& ((+) T4=&-+84 /0 + CV*NW!X*N #$,
GMAW Practical
Gun Liner
Gas Nozzle
Contact Tip
Gas Diffuser
Insulator
Conductor Tube
Handle
7/24/2019 GMAW Practical Slide Show- FINAL
14/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& (;) X/,.+4. 8: +,3 #+6 3"Y$6&%
GMAW Practical
Contact Tip
Gas Diffuser
7/24/2019 GMAW Practical Slide Show- FINAL
15/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& (>) ?"#=.&, 4/,.+4. 8: ", #+6 3"Y$6&% R .=%&+3&3 .@:&
GMAW Practical
7/24/2019 GMAW Practical Slide Show- FINAL
16/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& (A) Z&4&66&3 4/,.+4. 8: D2&LF 7 6:%+@ .%+,60&%M HO.&,3&3 4/,.+4. 8: D%"#=.F 7 6=/%.
4"%4$"8,# .%+,60&%
GMAW Practical
Gas cup
Contact tip
3 - 4 mm
7/24/2019 GMAW Practical Slide Show- FINAL
17/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& (B) C+6 4$: 7 4&,.&%&3 D[&LF
7/24/2019 GMAW Practical Slide Show- FINAL
18/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& (G)
7/24/2019 GMAW Practical Slide Show- FINAL
19/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& (I) N/%E [&+3 X2+-:
GMAW Practical
7/24/2019 GMAW Practical Slide Show- FINAL
20/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& (Q)
7/24/2019 GMAW Practical Slide Show- FINAL
21/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& (S) X+52& 4/,,&4./% R .1"6. 2/4E .@:&
GMAW Practical
7/24/2019 GMAW Practical Slide Show- FINAL
22/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& ;U) N&23",# #$, 4/,,&48/,6 ./ 0&&3&%
GMAW Practical
Gun Connection to
Feeder Power Block
Trigger Connection
7/24/2019 GMAW Practical Slide Show- FINAL
23/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& ;() *%4 !/%4& X/,.%/2 7 /,2@ ", X/,6.+,. X$%%&,. -/3&M ]"64/,,&4.&3 ", X/,6.+,.
^/2.+#& -/3&
GMAW Practical
7/24/2019 GMAW Practical Slide Show- FINAL
24/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& ;;) ]"#".+2 62/:& 4/,.%/2 D5@ :%/#%+- 6&2&48/,FM
GMAW Practical
"#$% "'% (# "'%
7/24/2019 GMAW Practical Slide Show- FINAL
25/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& ;>) ?=%&& _/1 -&.&% .@:&6) [&L R #+$#& %$2+./%P X&,.%& R _/1 -&.&% %$2+./%P
Z"#=. R 4+%5/, 3"/O"3& +-5"&,. 9+:/$%"`",# %$2+./%
GMAW Practical
60
20
10
30
40 50
TH
IS IM
AG
ECOPYRIGHT
CWBGROUP
3000
30004000
500
1000
1500 20002500psi
USE NO OIL
CARB
ON
DIO
XIDE
ARG
ON
THIS
IMAGE
COPY
RIG
HT
CW
BGROUP
CFH
60
30
1020
40 50
USE
NO
OIL
10
20
30
40
50
60
70
CO2
250
500
750
1000
1250
1500
psi = powe
psi
psi
REORDER
2000
4000
6000
8000
= kPa
100
00
10
20
30
40
50
60
70
Ar
7/24/2019 GMAW Practical Slide Show- FINAL
26/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& ;A) !2/1 -&.&% 6=/$23 5& 9&%84+2
GMAW Practical
10
20
30
40
50
60
70
Ar
20
30
40
50
60
70
Ar
X/%%&4. a,4/%%&4.
7/24/2019 GMAW Practical Slide Show- FINAL
27/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& ;B) ]"#".+2 :/1&% 6/$%4& 6=/1",# :%/#%+- 6&2&4.&3
GMAW Practical
7/24/2019 GMAW Practical Slide Show- FINAL
28/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& ;G) V+E& 6/+:6./,& -+%E6 /, :2+.& 0/% :%+484& 5&+36 $6",# + 4/-5",+8/, 6\$+%&P
(; -- 6:+4",#
GMAW Practical
12mm
7/24/2019 GMAW Practical Slide Show- FINAL
29/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& ;I)
7/24/2019 GMAW Practical Slide Show- FINAL
30/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& ;Q) N&+9& 5&+36 /, :2+.& 7 _+. :/6"8/,
GMAW Practical
7/24/2019 GMAW Practical Slide Show- FINAL
31/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& ;S) b/%"`/,.+2 c22&. 1&236
GMAW Practical
End View
2
3
4
56
1
10 - 15
45
40
Travel
Side View
7/24/2019 GMAW Practical Slide Show- FINAL
32/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& >U) b/%"`/,.+2 1&236
GMAW Practical
End View
40 - 50
10 - 15
Travel
Side View
7/24/2019 GMAW Practical Slide Show- FINAL
33/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& >() V$28:+66 =/%"`/,.+2 c22&. 1&23 6=/1",# 5&+3 :2+4&-&,.6
GMAW Practical
7/24/2019 GMAW Practical Slide Show- FINAL
34/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& >;) *,#2& "%/, /, :2+.& +66&-52@
GMAW Practical
10 mm
50 mm50 mm
6 mm25 mm
50 mm
100 mm
200 mm
Typ.5
7/24/2019 GMAW Practical Slide Show- FINAL
35/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& >>)
7/24/2019 GMAW Practical Slide Show- FINAL
36/36
CWB INSTITUTECWB INSTITUTE GAS METAL ARC WELDING: PRACTICAL
!"#$%& >A) N+.&% ./1&% +66&-52@
GMAW Practical